CA2590102C - Stratifie resistant a l'abrasion et procede de fabrication - Google Patents
Stratifie resistant a l'abrasion et procede de fabrication Download PDFInfo
- Publication number
- CA2590102C CA2590102C CA2590102A CA2590102A CA2590102C CA 2590102 C CA2590102 C CA 2590102C CA 2590102 A CA2590102 A CA 2590102A CA 2590102 A CA2590102 A CA 2590102A CA 2590102 C CA2590102 C CA 2590102C
- Authority
- CA
- Canada
- Prior art keywords
- abrasion resistant
- resistant particles
- slurry
- overlay
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005299 abrasion Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000002245 particle Substances 0.000 claims abstract description 96
- 239000002002 slurry Substances 0.000 claims abstract description 63
- 239000000758 substrate Substances 0.000 claims abstract description 59
- 239000002131 composite material Substances 0.000 claims abstract description 29
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 229920005989 resin Polymers 0.000 claims abstract description 23
- 239000011347 resin Substances 0.000 claims abstract description 23
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 239000004634 thermosetting polymer Substances 0.000 claims description 68
- 238000007581 slurry coating method Methods 0.000 claims description 15
- 229920000877 Melamine resin Polymers 0.000 claims description 10
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- GRMUPWPOPOBSGO-UHFFFAOYSA-N benzene;formaldehyde;urea Chemical compound O=C.NC(N)=O.C1=CC=CC=C1 GRMUPWPOPOBSGO-UHFFFAOYSA-N 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 230000001747 exhibiting effect Effects 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 42
- 239000000123 paper Substances 0.000 description 27
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000002344 surface layer Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- JYIZNFVTKLARKT-UHFFFAOYSA-N phenol;1,3,5-triazine-2,4,6-triamine Chemical compound OC1=CC=CC=C1.NC1=NC(N)=NC(N)=N1 JYIZNFVTKLARKT-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
- D21H27/28—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures treated to obtain specific resistance properties, e.g. against wear or weather
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
Landscapes
- Laminated Bodies (AREA)
Abstract
Ce document décrit la méthode de production d'un revêtement stratifié comportant une surface qui résiste à l'abrasion, à la friction et aux taches. La couche de surface est produite à la suite des opérations suivantes : l'une des surfaces du substrat est imprégnée d'une première résine thermodurcissable. Cette surface du substrat est ensuite recouverte d'une couche de barbotine composée d'une deuxième résine thermodurcissable et d'un mélange de particules résistant à l'abrasion. Ce mélange contient au moins 5 % de particules de forme elliptique (semblables à des plaquettes) résistant à l'abrasion, pour constituer un composite. Ce composite est ensuite soumis à un procédé de durcissement.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US80316506P | 2006-05-25 | 2006-05-25 | |
| US60/803,165 | 2006-05-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2590102A1 CA2590102A1 (fr) | 2007-11-25 |
| CA2590102C true CA2590102C (fr) | 2010-12-07 |
Family
ID=38788284
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2590102A Active CA2590102C (fr) | 2006-05-25 | 2007-05-25 | Stratifie resistant a l'abrasion et procede de fabrication |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1886838A3 (fr) |
| CA (1) | CA2590102C (fr) |
| RU (1) | RU2346819C1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090087643A1 (en) * | 2007-10-02 | 2009-04-02 | Gottzmann Andreas M | Laminate Surface Layer Without an Overlay and Method of Manufacture |
| EP2740610B1 (fr) | 2012-12-05 | 2017-02-15 | Surface Technologies GmbH & Co. KG | Couche de protection contre l'usure avec des particules de matière solide ellipsoïdes |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE504353C2 (sv) * | 1995-06-19 | 1997-01-20 | Perstorp Ab | Förfarande för framställning av ett dekorativt härdplastlaminat |
| EP2402158A1 (fr) * | 1998-07-14 | 2012-01-04 | Dai Nippon Printing Co., Ltd. | Matériau décoratif |
| DE19903913B4 (de) * | 1999-02-01 | 2005-06-09 | Bausch Ag | Trägerschicht |
| DE10061497B4 (de) * | 2000-12-08 | 2005-08-11 | Treibacher Schleifmittel Gmbh | Verschleißschutzschicht auf Basis von Kunstharz, Verfahren zu ihrer Herstellung sowie ihre Verwendung |
| WO2005058597A1 (fr) * | 2003-12-18 | 2005-06-30 | Dai Nippon Printing Co., Ltd. | Materiau de decoration |
-
2007
- 2007-05-25 RU RU2007120567/12A patent/RU2346819C1/ru not_active IP Right Cessation
- 2007-05-25 CA CA2590102A patent/CA2590102C/fr active Active
- 2007-05-25 EP EP07108986A patent/EP1886838A3/fr not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| RU2346819C1 (ru) | 2009-02-20 |
| EP1886838A3 (fr) | 2011-01-05 |
| EP1886838A2 (fr) | 2008-02-13 |
| CA2590102A1 (fr) | 2007-11-25 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |