CA2590082A1 - Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives - Google Patents

Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives Download PDF

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Publication number
CA2590082A1
CA2590082A1 CA002590082A CA2590082A CA2590082A1 CA 2590082 A1 CA2590082 A1 CA 2590082A1 CA 002590082 A CA002590082 A CA 002590082A CA 2590082 A CA2590082 A CA 2590082A CA 2590082 A1 CA2590082 A1 CA 2590082A1
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Prior art keywords
hydroxymethyl
fructose
organic solvent
reaction mixture
furaldehyde
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CA002590082A
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French (fr)
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CA2590082C (en
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Alexandra J. Sanborn
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Archer Daniels Midland Co
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Priority to CA2725803A priority patent/CA2725803C/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/38Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
    • C07D307/40Radicals substituted by oxygen atoms
    • C07D307/42Singly bound oxygen atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/23Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups
    • C07C51/245Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups of keto groups or secondary alcohol groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/38Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
    • C07D307/40Radicals substituted by oxygen atoms
    • C07D307/46Doubly bound oxygen atoms, or two oxygen atoms singly bound to the same carbon atom

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Furan Compounds (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Paints Or Removers (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

The present application discloses: A method for the preparation of 2,5-(hydroxymethyl)furaldehyde from fructose with specific organic solvents. A
method for the preparation of 2,5-(hydroxymethyl)furaldehyde from fructose with an acid catalyst. A method for the preparation of 2,5-(hydroxymethyl)furaldehyde from fructose with a with a two-phase organic solvent system. A method for the preparation of a 2,5-(hydroxymethyl)furaldehyde derivative from fructose. A method for the preparation of levulinic acid from fructose. A method for the preparation of 2,5-bis-(hydroxymethyl)furan from 2,5-(hydroxymethyl)furaldehyde.

Claims (38)

1. A method of preparing 2,5 -(hydroxymethyl)furaldehyde comprising:
i) combining a fructose source, a solvent selected from the group consisting of 1-methyl-2-pyrrolidinone, dimethylacetamide, dimethylformamide and combinations of thereof, with a catalyst to provide a reaction mixture;
ii) heating said reaction mixture to a temperature and for a time sufficient to promote an acid-catalyzed dehydration reaction of fructose in said fructose source to form a product mixture; and iii) isolating 2,5-(hydroxymethyl)furaldehyde from said product mixture.
2. The method of claim 1 wherein said fructose source is comprised of high fructose corn syrup.
3. The method of claim 1 wherein said acid-catalyzed dehydration reaction is carried out under vacuum and temperature conditions sufficient to remove water from the reaction mixture.
4. The method of claim 1 wherein said reaction mixture further includes a water absorbing molecular sieve material.
5. The method of claim 1 wherein said catalyst is selected from the group consisting of a mineral acid, an acidic ion-exchange resin, and a zeolite.
6. The method of claim 1 wherein said catalyst is a solid catalyst comprised of a strong acid ion exchange resin.
7. The method of claim 6 wherein said strong acid ion-exchange resin catalyst is selected from the group consisting of Amberlyst 35, Amberlyst 36, Amberlyst 15, Amberlyst 131, Lewatit S2328, Lewatit K2431, Lewatit S2568, Lewatit K2629, Dianion SK104, Dianion PK228, Dianion RCP160, and Relite RAD/F.
8. The method of claim 1 wherein said reaction mixture is heated to a temperature of from about 95° C to about 125° C.
9. The method of claim 1 wherein said reaction mixture is heated to a temperature of from about 105° C to about 115° C.
10. The method of claim 1 wherein said reaction mixture is heated for a time period of about one to about six hours.
11. A method of preparing 2,5 - (hydroxymethyl)furaldehyde comprising:
i) combining a fructose source, an organic solvent, and an acid catalyst to provide a reaction mixture;
ii) heating said reaction mixture to a temperature and for a time sufficient to promote a dehydration reaction of fructose in said fructose source to form a first product mixture;
iii) neutralizing the pH of the first product mixture to a pH of about 7 to 9;
iv) distilling the first product mixture after neutralizing the pH to remove said organic solvent remaining in the first product mixture; and v) purifying said product mixture to provide a second product mixture comprising greater than 60% by weight of 2,5-(hydroxymethyl)furaldehyde.
12. The method of claim 11 wherein said fructose source is comprised of high fructose corn syrup.
13. The method of claim 11 wherein said second product mixture comprises greater than 75% by weight of 2,5-(hydroxymethyl)furaldehyde.
14. The method of claim 11 wherein purifying said product isolate comprises a solvent extraction process.
15. The method of claim 14 wherein said solvent extraction process comprises:
(i) adding a mixture comprising a water-immiscible organic solvent and water to said product isolate to provide an organic phase and an aqueous phase;
(ii) recovering said organic phase; and (iii) removing said water-immiscible organic solvent from the recovered organic phase to yield purified HMF.
16. The method of claim 15 wherein said water-immiscible organic solvent is selected from the group consisting of ethyl acetate, methyl isobutylketone, methyl ethyl ketone, methyl t-butyl ether, octanol, pentanol, butyl acetate, and combinations thereof.
17. The method of claim 11 wherein the acid catalyst is an acidic ion exchange resin and the acidic ion exchange resin is removed from the first reaction mixture prior to the act of distilling.
18. The method of claim 11 further comprising adding a non-volatile flowing agent to first product mixture prior to the act of distilling.
19. The method according to claim 18 wherein said non-volatile flowing agent is selected from the group consisting of polyethylene glycol, polyethylene glycol monoether, polyethylene glycol diether, end blocked derivates of polyethylene glycol, polyethylene glycol monoether, polyethylene glycol diether, and combinations thereof.
20. The method of claim 11 wherein purifying comprises a process selected from the group consisting of short path distillation, thin film evaporation, wiped film evaporation, and adsorption to an inert adsorbent.
21. A method of preparing 2,5-(hydroxymethyl)furaldehyde comprising the steps of:
i) combining a fructose source, an acid catalyst, a first organic solvent, and a second organic solvent that is non miscible with the first organic solvent to provide a reaction mixture, the first and second organic solvents being selected so that the second organic solvent preferentially dissolves 2,5-(hydroxymethyl)furaldehyde relative to the first organic solvent;
ii) heating said reaction mixture to a temperature and for a time sufficient to promote a dehydration reaction of fructose in said fructose source to form a product mixture with a first immiscible phase and a second immiscible phase; and iii) isolating 2,5-(hydroxymethyl)furaldehyde from said second immiscible phase of said product mixture.
22. The method of claim 21 wherein said second organic solvent is selected from the group consisting of methyl isobutyl ketone, ethyl acetate and chloroform.
23. The method of claim 21 wherein said first organic solvent is dimethyl formamide.
24. The method of claim 42 wherein said second organic solvent has a Log P
value of from about 0.4 to about 3.4, and said first organic solvent has a Log P value of less than zero.
25. The method of claim 47 wherein said second organic solvent has a Log P
value of from about 0.6 to about 2.7.
26. The method of claim 47 wherein said first organic solvent has a Log P
value of from about -.075 to about -1.95.
27. A method of preparing an R-oxymethylfurfural ether of hydroxylmethylfurfural of the formula:

where R is selected from the group consisting of alkyl, cycloalkyl, allyl and aryl, comprising:
(i) combining a fructose source, an R-OH solvent, and an acid catalyst to form a reaction mixture;
(ii) heating said reaction mixture to a temperature and for a time sufficient to promote an acid-catalyzed dehydration reaction fructose in the fructose source and to form R-oxymethylfurfural in a product mixture; and (iii) Isolating the R-oxymethylfurfural from said product mixture.
28. The method of claim 27 wherein the R-OH solvent is ethanol and the R-oxymethylfurfural is ethoxymethylfurfural.
29. The method of claim 27 wherein the acid catalyst is an acidic ion exchange resin.
30. A method of preparing levulinic acid comprising:
(i) combining a fructose source, at least one of polyethylene glycol and end capped polyethylene glycol, and an acid catalyst to form a reaction mixture;
(ii) heating said reaction mixture to a temperature and for a time sufficient to promote an acid-catalyzed dehydration reaction of fructose in the fructose source and to form levulinic acid in a product mixture; and (iii) isolating levulinic acid from said product mixture.
31. The method of claim 30 wherein the acid catalyst is an acidic ion exchange resin.
32. A method of preparing 2,5-bis-(hydroxymethyl)furan comprising:
heating a reaction mixture comprising 2,5-(hydroxymethyl)furaldehyde, a solvent, and a catalyst system comprising nickel and zirconium at a temperature, for a time, and at a pressure sufficient to promote reduction of the 2,5-(hydroxymethyl)furaldehyde to 2,5-bis-(hydroxymethyl)furan to produce a product mixture comprising 2,5-bis-(hydroxymethyl)furan.
33. The method of claim 32 wherein greater than 90% of the 2,5-(hydroxymethylfuraldehyde) is converted to 2,5-bis-(hydroxymethyl)furan.
34. The method of claim 32 wherein the temperature is between about 125° C
and about 175° C.
35. The method of claim 32 wherein the pressure is between about 1000 and about 1500 pounds per square inch.
36. The method of claim 32 wherein the time sufficient to promote reduction of the 2,5-(hydroxymethyl)furaldehyde to 2,5-bis-(hydroxymethyl)furan is less than about three hours.
37. The method of claim 32 wherein the solvent is one of ethyl acetate, acetate, methyl acetate, butyl acetate, isopropanol, and butanol.
38
CA2590082A 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives Active CA2590082C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA2725173A CA2725173C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2725803A CA2725803C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US63540604P 2004-12-10 2004-12-10
US60/635,406 2004-12-10
US11/070,063 2005-03-02
US11/070,063 US7393963B2 (en) 2004-12-10 2005-03-02 Conversion of 2,5-(hydroxymethyl)furaldehyde to industrial derivatives, purification of the derivatives, and industrial uses therefor
PCT/US2005/044598 WO2006063220A2 (en) 2004-12-10 2005-12-09 Preparation of 2,5-(hydr0xymethyl)furaldehyde (hmf) , derivatives thereof and levulinic acid from fructose as well as preparation of 2 , 5-bis- (hydroxymethyl) furan from 2 , 5- (hydroxymethyl) furaldehyde

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CA2725173A Division CA2725173C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2725803A Division CA2725803C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives

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CA2590082A1 true CA2590082A1 (en) 2006-06-15
CA2590082C CA2590082C (en) 2012-03-27

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CA2590082A Active CA2590082C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2691155A Active CA2691155C (en) 2004-12-10 2005-12-09 Coating composition comprising 2,5-bis(hydroxymethyl) tetrahydrofuran
CA2725803A Active CA2725803C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2590123A Active CA2590123C (en) 2004-12-10 2005-12-09 Conversion of 2,5-(hydroxymethyl) furaldehyde to industrial derivatives, purification of the derivatives, and industrial uses therefor
CA2725173A Active CA2725173C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2742630A Active CA2742630C (en) 2004-12-10 2005-12-09 Method for preparing 2,5-furandialdehyde

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CA2691155A Active CA2691155C (en) 2004-12-10 2005-12-09 Coating composition comprising 2,5-bis(hydroxymethyl) tetrahydrofuran
CA2725803A Active CA2725803C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2590123A Active CA2590123C (en) 2004-12-10 2005-12-09 Conversion of 2,5-(hydroxymethyl) furaldehyde to industrial derivatives, purification of the derivatives, and industrial uses therefor
CA2725173A Active CA2725173C (en) 2004-12-10 2005-12-09 Processes for the preparation and purification of hydroxymethylfuraldehyde and derivatives
CA2742630A Active CA2742630C (en) 2004-12-10 2005-12-09 Method for preparing 2,5-furandialdehyde

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US (3) US7393963B2 (en)
EP (7) EP2233478B1 (en)
AT (1) ATE443059T1 (en)
AU (7) AU2005313945B2 (en)
CA (6) CA2590082C (en)
DE (1) DE602005016725D1 (en)
WO (2) WO2006063220A2 (en)

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