CA2475130A1 - Method for sterilizing a product that is packaged in a packaging material - Google Patents

Method for sterilizing a product that is packaged in a packaging material Download PDF

Info

Publication number
CA2475130A1
CA2475130A1 CA002475130A CA2475130A CA2475130A1 CA 2475130 A1 CA2475130 A1 CA 2475130A1 CA 002475130 A CA002475130 A CA 002475130A CA 2475130 A CA2475130 A CA 2475130A CA 2475130 A1 CA2475130 A1 CA 2475130A1
Authority
CA
Canada
Prior art keywords
protective casing
package
base plate
packages
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002475130A
Other languages
French (fr)
Inventor
Michael Wolters
Johannes Linden
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SIG Combibloc Systems GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2475130A1 publication Critical patent/CA2475130A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/04Heat
    • A61L2/06Hot gas
    • A61L2/07Steam
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26Accessories or devices or components used for biocidal treatment
    • A61L2/28Devices for testing the effectiveness or completeness of sterilisation, e.g. indicators which change colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/027Packaging in aseptic chambers

Landscapes

  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

Disclosed are a method and a device for sterilizing a product that is packaged in a packaging material. The package (1) comprising the product and the packaging material is subjected to thermal treatment at a defined temperature for a given period of time. The following steps are carried out in order to protect packages (1) which would generally not resist the conditions prevailing in an autoclave: - at least one package (1) is introduced into a protective covering (2 ); - the space between the protecting covering (2 ) and the package (1) is evacuated; - the protective covering (2) is sealed; and -the protective covering (2 ) and the package (1) are autoclaved in an autoclave. The corresponding inventive device comprises a repackaging unit, an evacuating unit, an autoclaving unit, and an optional unpacking unit, each of which tops the filling machine.

Description

TH/bs 020101W0 30. Juli 2004 METROD FOR THE STERILISATION OF A PRODUCT
PACKAQED IN A PACKINQ
The invention relates to a method and an apparatus to sterilize a product packaged in a packing, where the package comprising the product and the packing is subjected to a heat treatment at a specific temperature and for a specific duration.
It has been known for a long time to subject products packaged in portions such as food to a so-called autoclave method. Cans, for example, that have been filled with a food product, are hereby exposed to a specific temperature in an autoclave for a specific duration to safely kill the germs in the package. Cans have particularly proven themselves for this purpose as they are insensitive to the conditions in the autoclave (high temperature, high humidity).
If, however, food products, or other products that require sterilization, are not packaged in cans but in a different packing, the packing must first be sterilized -requiring a relatively high amount of additional efforts -, then the product must be filled into the packing and eventually the packing must be closed aseptically.
The carton or plastic composite packages axe also able to hold products such as milk or mashed vegetables for a longer period of time.
2~~bs ozoloiwo DE-A-36 26 616 describes a method for sterilizing a product in a bag, wherein product and bag are being sterilized in an autoclave. First, the bag is put into a protecting casing, then the protective casing is evacuated and closed and, finally, the closed bag packed in the protective casing is autoclave. Each bag has a single protective casing which remains after the autoclaving at the bag. In consequence, the protective casing is an integral part of the bag to be sterilized.
EP-A1-0 982 236 also describes a method for sterilizing products protectively packaged, wherein each product is placed within a packaging tray including a nest area for carrying the product is put in a protective bag and finally vacuum sealed. Now, product and bag are packed into a package capable of autoclaving and sterilized in an autoclave consecutively.
The object of the invention is to enhance and develop this method and the corresponding apparatus to sterilize a package in order to also allow the use of packages that would usually not be able to withstand the conditions in an autoclave.
In regards to the method, the object is solved by means of the following steps:
- Introduction of at least one package into a protective casing, - Evacuation of the apace between protective casing and package, TH/be 020101W0 - Closing of the protective casing hermetically, - Autoclaving of the protective casing and package in an autoclave, and - Removing of protective casing from the package after the autoclaving.
Alternatively, the object is solved by the steps of following sequence:
- Introduction of at least one package into a protective casing, - Closing of the protective casing, - Evacuation of the space between protective casing and package, and - Autoclaving of the protective casing and gackage in an autoclave.
In regards to the apparatus, the object is solved with one of each of the following units downstream of the filling unit: one repackaging unit, one evacuation unit, one autoclave unit and, if required, one unpacking unit, and a protection system comprising at least one base plate for the reception of multiple packages and at least one protective casing covering the packages, wherein the space between base plate and protective casing can be evacuated.
TH/be 020101W0 q _ According to the invention, the repackaged product to be sterilized, such as a carton composite package filled with food products to be sterilized, and sensitive to water, is protected from the penetration of water and gas. The protective casing prevents any negative impairment of the carton composite package due to the autoclave water. The additional packing of the protective casing ensures that neither water nor gas can penetrate into the packing material of the package. This ensures that neither the shape of the package nor the quality of the product is impaired.
With the invention less complex and therefore cheaper composite materials can be used. It is also possible to use printing colors which are more susceptible to water (cheaper?. Moreover, higher temperatures can be achieved within the autoclaves and therefore, shorter process times, the quality in taste of food can be increased.
~/bs ozoioiwo Following, the invention is described in more detail by means of a drawing that only shows the preferred embodiments. In the drawing shows Fig. 1 in perspective, a package to be sterilized, in a protective casing that has not been closed yet, Fig. 2 the package from fig. 1, in a closed protective casing after the evacuation, Fig. 3A schematically, multiple packages to be sterilized, on a base plate, Fig. 3B the packages to be sterilized from fig. 3A, in a protective casing before the evacuation, Fig. 3C the packages to be sterilized from fig. 3B, after the evacuation, Fig. 4A another embodiment of the protection system according to the invention, schematically in cross-section, Fig. 4B the protection system from fig. 4A, schematically, in top view, Fig. 4C the protection system from fig. 4A, schematically, containing the packages to be sterilized, after the evacuation, Fig. 5A another embodiment of the protection system according to the invention before the evacuation, schematically in cross-section and, TH/ba 02D1O1W0 7 _ Fig. 5B the protection system from fig. 5A after the evacuation, schematically side-view.
Fig. 1 and 2 show a package 1 to be sterilized, in this preferred embodiment, a rectangular carton / plastic composite package, that is being prepared for the autoclave process in a single protective casing 2. To achieve this, the protective casing 2, as shown in fig.
2, is closed, and evacuated by means of a line 3 comprising a valve (not shown). The protected package 1 can now be autoclaved without damaging its form or content, the protective casing 2 can then be removed from the package 1, or remain wrapped around the package 1 to be removed by the reseller or end consumer.
Fig. 3A and 3C show an embodiment of the protection system according to the invention, wherein a base plate 4 and at least one protective casing 2' are aligned in such a way that multiple packages 3 to be sterilized are held within this protection system. In this embodiment, the base plate 4 consists of material that transfers heat well, such as metal, to ensure sufficient heat introduction / exchange from below to the packages 1 during the autoclave treatment. The protective casing 2' and the base plate 4 are connected with each other in a pressure-tight manner by at least one closure 5, that might, for example, go all around the casing. The combination of protective casing 2' and base plate 4 creates sufficient counterpressure, so that the packages are not deformed or damaged during the autoclaving. Fig.
3C shows, in a dashed line, that such a protection system can also have several lines 3 for evacuation.
TH/bs D2D1o1wo _ g _ An alternative embodiment of the protection system according to the invention is shown in fig. 4 and 5. The base plate 4' provides multiple openings 6 of about the size of a package cross-section. In fig. 4, the base plate 4' is positioned horizontally and the protective casing 2' is led through the openings 6, creating separate, bag-like chambers 7 for the reception of the packages 1. Fig. 4C shows that in this embodiment, the packages I are no longer in contact with the base plate 4' after the evacuation. In addition, a cover 8 with noses 9 of about the same size as the openings 6, is put on the base plate 4' from above.
Finally, fig. 5A and 5B show an additional embodiment of the invention, where a vertically positioned base plate 4 " provides openings 6 for the reception of the packages 1, and a protective casing 2 " , enclosing the complete base plate 4 ", ensures the sealing of the packages against the environment, as well as their secure hold in the base plate 4 " . This embodiment provides itself as a preferred solution since the closing, evacuation, opening, and removal of the protective casing is particularly easy and fast.
TH/bs 020101W0

Claims (18)

1. A method for the sterilisation of a product packaged in a packing, where the package comprising the product and the packing is subjected to a heat treatment at a specific temperature and for a specific duration, characterized by the following steps:

- Introduction of at least one package into a protective casing, - Evacuation of the space between the protective casing and the package, - Closing of the protective casing, - Autoclaving of the protective casing and package in an autoclave, and - Removing of protective casing from the package after the autoclaving.
2. A method for the sterilization of a product packaged in a packing, where the package comprising the product and the packing is subjected to a heat treatment at a specific temperature and for a specific duration, characterized by the following steps:

- Introduction of at least one package into a protective casing, - Closing of the protective casing, - Evacuation of the space between protective casing and package, and - Autoclaving of the protective casing and package in an autoclave.
3. The method according to claim 1 or 2, characterized by a separate protective casing for each package.
4. The method according to claim 1 or 2, characterized in that a protection system comprising a protective casing and a base plate can receive multiple packages.
5. Apparatus for performing the method according to one of the claims 1 to 4, characterized by one of each of the following units downstream of the filling machine, namely a repackaging unit, an evacuation unit, an autoclave unit, and, if required, an unpacking unit and a protection system comprising at least one base plate (4, 4', 4'') for the reception of multiple packages (1) and at least one protective casing (2, 2') covering the packages (1), wherein the space between base plate (4, 4', 4'') and protective casing (2, 2') can be evacuated.
6. Apparatus according to claim 5, characterized in that the base plate (4, 4', 4'') is a metal plate.
7. Apparatus according to claim 5 or 6, characterized in that the base plate is essentially positioned horizontally, and the packages are placed on the top of the base plate at a distance to each other.
8. Apparatus according to claim 5 or 6, characterized in that the base plate (4, 4', 4'') has multiple openings (6) for the reception of packages (1), and the packages (1) are held in the base plate (4, 4', 4'') by means of the at least one protective casing (2, 2').
9. Apparatus according to claim 8, characterized in that the base plate (4') in the protection system is essentially positioned horizontally.
10. Apparatus according to claim 8, characterized in that the base plate (4'') in the protection system is essentially positioned vertically.
11. Apparatus according to claim 5 to 10, characterized in that each protective casing (2, 2') consists of a flexible foil.
12. Apparatus according to claim 11, characterized in that the foil is a plastic foil comprising a barrier layer.
13. Apparatus according to claim 11 or 12, characterized in that the protective casing (2, 2') consists of polypropylene (PP).
14. Apparatus according to claim 11 or 12, characterized in that the protective casing (2, 2') consists of polyethylene terephtalate (PETP).
15. Apparatus according to claim 11 or 12, characterized in that the protective casing (2, 2') consists of a thin duroplastic foil.
16. Apparatus according to claim 11, characterized in that the protective casing (2, 2') consists of rubber.
17. Apparatus according to one of the claims 11 to 16, characterized in that the protective casing (2, 2') consists of a shrinking foil.
18. Apparatus according to one of the claims 11 to 17, characterized in that the protective casing (2, 2') has a metallic coating.
CA002475130A 2002-02-08 2003-02-07 Method for sterilizing a product that is packaged in a packaging material Abandoned CA2475130A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10205458A DE10205458A1 (en) 2002-02-08 2002-02-08 Process for sterilizing a product packaged in a package
DE10205458.4 2002-02-08
PCT/EP2003/001223 WO2003066442A1 (en) 2002-02-08 2003-02-07 Method for sterilizing a product that is packaged in a packaging material

Publications (1)

Publication Number Publication Date
CA2475130A1 true CA2475130A1 (en) 2003-08-14

Family

ID=27634846

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002475130A Abandoned CA2475130A1 (en) 2002-02-08 2003-02-07 Method for sterilizing a product that is packaged in a packaging material

Country Status (7)

Country Link
US (1) US20050198923A1 (en)
EP (1) EP1472142A1 (en)
AU (1) AU2003244445A1 (en)
CA (1) CA2475130A1 (en)
DE (1) DE10205458A1 (en)
TW (1) TW593069B (en)
WO (1) WO2003066442A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2572731A1 (en) * 2004-07-01 2006-03-16 West Pharmaceutical Services, Inc. Vacuum package system and method
JP4684026B2 (en) * 2005-07-04 2011-05-18 越後製菓株式会社 Food heat treatment method and food heat treatment apparatus
SE528989C8 (en) * 2005-08-23 2007-05-08 Tetra Laval Holdings & Finance Methods and apparatus for sterilizing packaging materials
NZ543085A (en) * 2005-10-20 2008-03-28 Mercer Technologies Ltd Method and apparatus for sterilization and vacuum packing in a hospital, laboratory or food processing environment
US20140303254A1 (en) * 2013-04-08 2014-10-09 InnoPharma Licensing LLC Process Of Manufacturing A Stable, Ready To Use Infusion Bag For An Oxidation Sensitive Formulation
US9205158B1 (en) 2013-05-23 2015-12-08 Allpax Products Llc Retort with baffled spray system and related methods

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2861405A (en) * 1956-12-06 1958-11-25 Nat Tool Company Sealed package and method of making the same
DE1165484B (en) * 1959-09-11 1964-03-12 Nat Dairy Prod Corp Method and device for the collective packaging of block-shaped objects in boxes
US3076542A (en) * 1960-12-30 1963-02-05 Grace W R & Co Display package
US3248842A (en) * 1963-04-09 1966-05-03 Diamond Int Corp Card display packaging
US3848393A (en) * 1971-02-04 1974-11-19 Monaghan Automated Syst Inc Packaging machine and process
JPS5984719A (en) * 1982-10-30 1984-05-16 テルモ株式会社 Manufacture of plastic vessel containing chemical which do not deteriorate for prolonged term
HU190161B (en) * 1983-09-27 1986-08-28 Obuda Mezoegazdasagi-Kerteszeti Termeloeszoevetkezet,Hu Method for sealed packing or packing in protective atmosphere wares by plastic foil
US4767673A (en) * 1985-10-28 1988-08-30 Toyo Aluminium Kabushiki Kaisha Laminates and formings made from the same
DE3626616A1 (en) * 1986-08-06 1988-02-18 Sengewald Karl H Process for packaging parenteral preparations in steam-sterilisable, transparent vessels made of plastic films and vessels produced according to the process
DE3702157A1 (en) * 1986-12-20 1988-06-30 Aluminium Walzwerke Singen Packaging for liquid light-sensitive and oxygen-sensitive preparations
US5085904A (en) * 1990-04-20 1992-02-04 E. I. Du Pont De Nemours And Company Barrier materials useful for packaging
DE9115696U1 (en) * 1991-12-18 1992-03-05 Hagner, Hans, 7295 Dornstetten Skin packaging
US5624412A (en) * 1995-07-11 1997-04-29 Weekley; Jack L. I-V Caddy
DE19750452A1 (en) * 1997-11-14 1999-06-02 Juergen Bethkenhagen Blood sample package
AU3001399A (en) * 1998-03-13 1999-09-27 Becton Dickinson & Company Method for assembling and packaging medical devices
US6161695A (en) * 1998-08-21 2000-12-19 Depuy Orthopaedics, Inc. Protective packaging unit

Also Published As

Publication number Publication date
WO2003066442A1 (en) 2003-08-14
DE10205458A1 (en) 2003-08-28
EP1472142A1 (en) 2004-11-03
TW200302802A (en) 2003-08-16
US20050198923A1 (en) 2005-09-15
AU2003244445A1 (en) 2003-09-02
TW593069B (en) 2004-06-21

Similar Documents

Publication Publication Date Title
US6161695A (en) Protective packaging unit
US5033252A (en) Method of packaging and sterilizing a pharmaceutical product
US5052558A (en) Packaged pharmaceutical product
CA1327287C (en) Overbag for cook-in meat products
EP1948517B1 (en) Method and apparatus for sterilization
CA1317571C (en) Method of packaging and sterilization of a pharmaceutical product
US4962856A (en) Packaged pharmaceutical product
PL1935789T5 (en) Method and apparatus for gas-tight packaging of articles.
US20170240310A1 (en) Aseptic filling device and method
EP1021350A1 (en) Container for holding sterilized elements
WO1998002360A9 (en) Container for holding sterilized elements
CA2475130A1 (en) Method for sterilizing a product that is packaged in a packaging material
UA10220U (en) Graded sterilization of preserved foods in self-exhausting package
EP1044889B1 (en) Packaging container, manufacturing method thereof and use in aseptically packaging of products
CA2385559A1 (en) Temperature coordinated through-line food packaging system
EP0731037B1 (en) System for maintaining sterile conditions at the filling spout of containers for aseptic packaging plants
GB2278333A (en) A method for packaging a product for sterilization and a sterilized package manufactured by the method
JP2683227B2 (en) How to sterilize food
JPS6049772A (en) Packed product of unshelled shellfish
JPH0584281A (en) High-pressure steam sterilization method for medical treatment container
JPS62259571A (en) Method for retort sterilization treatment
JP3601855B2 (en) Blood bag sterile packaging method
JPH0117931B2 (en)
JP3056614U (en) Cooling device for bags containing small bag packages
Tanaka et al. Sterilization of vacuum packaged raw meat.

Legal Events

Date Code Title Description
EEER Examination request
FZDE Dead