CA2456191A1 - Iron ore briquetting - Google Patents
Iron ore briquetting Download PDFInfo
- Publication number
- CA2456191A1 CA2456191A1 CA002456191A CA2456191A CA2456191A1 CA 2456191 A1 CA2456191 A1 CA 2456191A1 CA 002456191 A CA002456191 A CA 002456191A CA 2456191 A CA2456191 A CA 2456191A CA 2456191 A1 CA2456191 A1 CA 2456191A1
- Authority
- CA
- Canada
- Prior art keywords
- method defined
- ore
- flux
- briquette
- firing temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/16—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using pocketed rollers, e.g. two co-operating pocketed rollers
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/2413—Binding; Briquetting ; Granulating enduration of pellets
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/242—Binding; Briquetting ; Granulating with binders
- C22B1/243—Binding; Briquetting ; Granulating with binders inorganic
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/248—Binding; Briquetting ; Granulating of metal scrap or alloys
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacturing & Machinery (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Geology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Manufacture Of Iron (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Fats And Perfumes (AREA)
- Detergent Compositions (AREA)
- Glanulating (AREA)
Abstract
A method of producing an iron one briquette that is suitable for use as a blast furnace or other direct reduction furnace feedstock which includes the steps of: (1) mixing: (i) ore having a predetermined particle size distribution with a top size of 4.0 mm or less; and (ii) a flux; to form an ore/flux; (2) adjusting the water content of the ore prior to or during mixi ng step (1) to optimise briquette quality and product yield; (3) pressing the ore/flux mixture into a green briquette; and (4) indurating the green briquette to from a fired briquette.
Claims (40)
1. A method of producing an iron ore briquette that is suitable for use as a blast furnace or other direct reduction furnace feedstock which includes the steps of:
(a) mixing: (i) ore having a predetermined particle size distribution with a top size of 4.0 mm or less; and (ii) a flux; to form an ore/flux mixture;
(b) adjusting the water content of the ore prior to or during mixing step (a) to optimise briquette quality and product yield;
(c) pressing the ore/flux mixture into a green briquette; and (d) indurating the green briquette to form a fired briquette.
(a) mixing: (i) ore having a predetermined particle size distribution with a top size of 4.0 mm or less; and (ii) a flux; to form an ore/flux mixture;
(b) adjusting the water content of the ore prior to or during mixing step (a) to optimise briquette quality and product yield;
(c) pressing the ore/flux mixture into a green briquette; and (d) indurating the green briquette to form a fired briquette.
2. The method defined in claim 1 further includes crushing and screening ore to form the predetermined particle size distribution that is mixed with flux in step (a) .
3. The method defined in claim 1 or claim 2 wherein the top size of the predetermined particle size distribution of ore that is mixed with flux in step (a) is 3.5 mm.
4. The method defined in claim 3 wherein the top size is 3.0 mm.
5. The method defined in claim 3 wherein the top size is 2.5 mm.
6. The method defined in claim 3 wherein the top size is 1.5 mm.
7. The method defined in claim 3 wherein the top size is 1.0 mm.
8. The method defined in any one of the preceding claims wherein the predetermined particle size distribution of ore that is mixed with flux in step (a) includes less than 50% passing a 45 µm screen.
9. The method defined in claim 8 wherein the predetermined ore particle size includes less than 30%
passing the 45µm screen.
passing the 45µm screen.
10. The method defined in claim 8 wherein the predetermined ore particle size includes less than 10%
passing the 45µm screen.
passing the 45µm screen.
11. The method defined in any one of the preceding claims wherein the ore is a hydrated iron ore.
12. The method defined in claim 11 wherein the hydrated ore is a goethite-containing ore.
13. The method defined in any one of the preceding claims wherein the flux has a particle size distribution that is predominantly less than 100 µm.
14. The method defined in any one of the preceding claims wherein the particle size distribution of the flux includes more than 95% passing a 250 µm screen.
15. The method defined in any one of the preceding claims wherein the ore/flux mixture produced in step (a) is selected so that the basicity of the fired briquette produced in step (d) is greater than 0.2..
16. The method defined in claim 15 wherein the basicity is greater than 0.6.
17. The method defined in any one of the preceding claims wherein there is no binder in the ore/flux mixture.
18. The method defined in any one of the preceding claims wherein step (b) includes adjusting the water content of the ore so that the moisture content of the ore/flux mixture is 2-12% by weight of the total weight of the ore/flux mixture.
19. The method defined in claim 18 wherein step (b) includes adjusting the water content of the ore so that the moisture content of the ore/flux mixture is 2-5% by weight of the total weight of the ore/flux mixture for ores that are dense hematite ores.
20. The method defined in claim 18 wherein step (b) includes adjusting the water content of the ore so that the moisture content of the ore/flux mixture is 4-8% by weight of the total weight of the ore/flux mixture for ores containing up to 50% goethite.
21. The method defined in claim 18 wherein step (b) includes adjusting the water content of the ore so that the moisture content of the ore/flux mixture is 6-10% by weight of the total weight of the ore/flux mixture for ores that are predominantly, ie contains more than 50%, goethite.
22. The method defined in any one of the preceding claims wherein pressing step (c) produces briquettes that are 6 cc or less in volume.
23. The method defined in claim 22 wherein the briquettes are 8.5 cc or les in volume.
24. The method defined in claim 22 wherein the briquettes are 6.5 cc or less in volume.
25. The method defined in any one of the preceding claims wherein pressing step (c) includes pressing the ore/flux mixture using a low roll pressure.
26. The method defined in claim 25 wherein the low roll pressure is sufficient to produce briquettes having a green compressive strength of at least 2kgf.
27. The method defined in claim 25 wherein the low roll pressure is generated by a roll pressing force of 10-140 kN/cm on the mixture of ore/flux.
28. The method defined in claim 25 wherein the roll pressing force is 10-40kN/cm.
29. The method defined in any one of the preceding claims wherein indurating step (d) includes heating the briquette to a firing temperature within 40 minutes.
30. The method defined in claim 29 wherein step (d) includes heating the briquette to the firing temperature within 35 minutes.
31. The method defined in claim 29 wherein step (b) includes heating the briquette to the firing temperature within 30 minutes.
32. The method defined in claim 29 wherein step (d) includes heating the briquette to the firing temperature within 20 minutes.
33. The method defined in claim 29 wherein step (d) including heating the briquette to the firing temperature within 15 minutes.
34. The method defined in any one of claims 29 to 33 wherein the firing temperature is at least 1200°C.
35. The method defined in claim 34 wherein the firing temperature is at least 1260°C.
36. The method defined in claim 34 wherein the firing temperature is at least 1320°C.
37. The method defined in claim 34 wherein the firing temperature is at least 1350°C.
38. The method defined in claim 34 wherein the firing temperature is at least 1380°C.
39. The method defined in any one of the preceding claims wherein the fired briquette has a crush strength of at least 200kgf.
40. A fired briquette produced by the method according to any one of the preceding claims which has a crush strength of at least 200 kgf.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPR6783 | 2001-08-02 | ||
| AUPR6783A AUPR678301A0 (en) | 2001-08-02 | 2001-08-02 | Iron ore briquetting |
| PCT/AU2002/001033 WO2003012153A1 (en) | 2001-08-02 | 2002-08-02 | Iron ore briquetting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2456191A1 true CA2456191A1 (en) | 2003-02-13 |
| CA2456191C CA2456191C (en) | 2010-10-26 |
Family
ID=3830739
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2456188A Expired - Lifetime CA2456188C (en) | 2001-08-02 | 2002-08-02 | Iron ore briquetting |
| CA2456191A Expired - Lifetime CA2456191C (en) | 2001-08-02 | 2002-08-02 | Iron ore briquetting |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2456188A Expired - Lifetime CA2456188C (en) | 2001-08-02 | 2002-08-02 | Iron ore briquetting |
Country Status (12)
| Country | Link |
|---|---|
| US (2) | US20050050996A1 (en) |
| EP (2) | EP1425427B1 (en) |
| JP (3) | JP5389308B2 (en) |
| KR (4) | KR20040053106A (en) |
| CN (2) | CN1307317C (en) |
| AT (2) | ATE473303T1 (en) |
| AU (4) | AUPR678301A0 (en) |
| BR (2) | BR0211944B8 (en) |
| CA (2) | CA2456188C (en) |
| DE (2) | DE60236945D1 (en) |
| WO (3) | WO2003012153A1 (en) |
| ZA (2) | ZA200400955B (en) |
Families Citing this family (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPR678301A0 (en) * | 2001-08-02 | 2001-08-23 | Commonwealth Scientific And Industrial Research Organisation | Iron ore briquetting |
| AU2005296406B2 (en) * | 2004-10-19 | 2009-12-10 | Posco | Apparatus for manufacturing compacted irons of reduced materials comprising fine direct reduced irons and apparatus for manufacturing molten irons using the same |
| KR100726208B1 (en) * | 2005-11-11 | 2007-06-11 | 조영기 | The steel ingot or carbon steel ingot manufacturing method and manufacturing devices which uses the steel by product |
| WO2008146734A1 (en) * | 2007-05-28 | 2008-12-04 | Kabushiki Kaisha Kobe Seiko Sho | Method for production of carbon composite metal oxide briquette |
| JP5160848B2 (en) * | 2007-09-18 | 2013-03-13 | 株式会社神戸製鋼所 | Manufacturing method of briquette with carbonaceous materials using oil-containing steelworks dust |
| KR101302793B1 (en) * | 2009-05-15 | 2013-09-02 | 가부시키가이샤 고베 세이코쇼 | Method for manufacturing high-density reduced iron and device for manufacturing high-density reduced iron |
| CN102181630B (en) * | 2011-04-12 | 2012-08-01 | 首钢总公司 | Method for using paigeite powder in sintering |
| KR101405485B1 (en) * | 2012-07-02 | 2014-06-11 | 주식회사 포스코 | Compacting machine |
| KR101424608B1 (en) * | 2012-07-30 | 2014-07-31 | 주식회사 포스코 | Device for manufacturing briquette |
| CN103846051A (en) * | 2014-03-05 | 2014-06-11 | 天津特斯达生物质能源机械有限公司 | Rotary plunger type straw granulator |
| MX2014014746A (en) | 2014-12-03 | 2015-10-02 | D R &D Labs And Engineering S De R L De C V | Process for obtaining briquettes from pelelt fines, dri sludge, dri fines and dust from dri dusting for being industrially used in procceses for producing direct reduction iron. |
| CN104561532A (en) * | 2014-12-17 | 2015-04-29 | 山东钢铁集团淄博张钢有限公司 | Mechanical ball pressing preparation technology of carbon-containing iron material for converter direct steelmaking |
| JP6764875B2 (en) * | 2015-03-17 | 2020-10-07 | コリア ユニバーシティ リサーチ アンド ビジネス ファウンデーションＫｏｒｅａ Ｕｎｉｖｅｒｓｉｔｙ Ｒｅｓｅａｒｃｈ Ａｎｄ Ｂｕｓｉｎｅｓｓ Ｆｏｕｎｄａｔｉｏｎ | Magnetite-based sinter and its manufacturing method |
| BE1023884B1 (en) * | 2016-07-08 | 2017-09-04 | Lhoist Rech Et Developpement Sa | PROCESS FOR PRODUCING BRIQUETTES CONTAINING ACTIVE IRON OXIDE AND BRIQUETTES THUS OBTAINED |
| KR101908483B1 (en) * | 2016-11-28 | 2018-12-19 | 주식회사 포스코 | Manufacturing apparatus for lump, manufacturing apparatus for sintered ore using the same and method thereof |
| GB201706116D0 (en) | 2017-04-18 | 2017-05-31 | Legacy Hill Resources Ltd | Iron ore pellets |
| CN107020768B (en) * | 2017-05-05 | 2019-08-16 | 张建龙 | Dry roller pressing type prilling machine |
| CN108893599A (en) * | 2018-08-27 | 2018-11-27 | 锡矿山闪星锑业有限责任公司 | A kind of briquetting device and method of low-grade fritter diameter antimony oxide ore |
| US11787737B2 (en) * | 2018-09-14 | 2023-10-17 | Laticrete International, Inc. | Process for composite block thinset, grout, and self-leveling underlayment material |
| CN113366128A (en) * | 2018-12-12 | 2021-09-07 | 耶稣大拇指 | A method of briquetting coal from pellet fines, DRI sludge, DRI fines and residual fines from DRI dust treatment system |
| KR102216012B1 (en) * | 2018-12-18 | 2021-02-15 | 주식회사 포스코 | Manufacturing apparatus of briquette, manufacturing method of briquette, manufacturing apparatus of molten iron and briquette |
| LU101759B1 (en) * | 2020-04-24 | 2021-10-25 | Wurth Paul Sa | Method for supplying raw material to a sinter plant |
| CN113155389B (en) * | 2021-04-30 | 2023-06-30 | 吉林省安全科学技术研究院 | Device and method for measuring and evaluating vibration transmissivity of glove palm |
| CN113405872B (en) * | 2021-06-17 | 2022-11-15 | 北京科技大学 | Evaluation and measurement method for continuous crystallization performance of iron ore powder |
| KR102581287B1 (en) | 2021-09-14 | 2023-09-20 | 오화석 | Briquette Continuous molding Machine |
Family Cites Families (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5926651B2 (en) * | 1977-03-07 | 1984-06-29 | 新日本製鐵株式会社 | Method for manufacturing non-calcined agglomerate ore |
| US4225457A (en) * | 1979-02-26 | 1980-09-30 | Dynecology Incorporated | Briquette comprising caking coal and municipal solid waste |
| JPS60243232A (en) * | 1984-05-14 | 1985-12-03 | Kobe Steel Ltd | Iron ore briquette |
| JPS60255935A (en) * | 1984-06-01 | 1985-12-17 | Nippon Steel Corp | Manufacture of briquette for iron manufacture |
| JPS6237325A (en) * | 1985-06-27 | 1987-02-18 | Nippon Kokan Kk <Nkk> | Calcined lump ore and its production |
| JPS62174334A (en) * | 1986-01-27 | 1987-07-31 | Kobe Steel Ltd | Production of iron ore briquette |
| US4701214A (en) * | 1986-04-30 | 1987-10-20 | Midrex International B.V. Rotterdam | Method of producing iron using rotary hearth and apparatus |
| JPS62278233A (en) * | 1986-05-26 | 1987-12-03 | Kobe Steel Ltd | Iron-ore briquette |
| JPS62290833A (en) * | 1986-06-07 | 1987-12-17 | Kobe Steel Ltd | Carbonaceous material-containing non-calcined briquette |
| AU600777B2 (en) * | 1986-12-15 | 1990-08-23 | Jfe Steel Corporation | Method for manufacturing agglomerates of fired pellets |
| US4919711A (en) * | 1987-06-29 | 1990-04-24 | Aqualon Company | Binder for metal-containing ores |
| JPH01156430A (en) * | 1987-12-11 | 1989-06-20 | Nkk Corp | Manufacture of briquetted ore |
| JPH01240626A (en) * | 1988-03-22 | 1989-09-26 | Nkk Corp | Manufacture of ingot-forming ore for shaft furnace |
| JPH0310024A (en) * | 1989-06-07 | 1991-01-17 | Nippon Yakin Kogyo Co Ltd | Method for molding ore briquette |
| WO1994014987A1 (en) * | 1992-12-24 | 1994-07-07 | Bhp Iron Ore Pty. Ltd. | Mineral processing |
| JPH08503737A (en) * | 1993-09-30 | 1996-04-23 | マシネンファブリーク・ケッパーン・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング・ウント・コンパニー・コマンデイト・ゲゼルシャフト | Method for producing spongy iron briquettes from fine-grained ore |
| AUPM665494A0 (en) * | 1994-07-06 | 1994-07-28 | Bhp Iron Ore Pty Ltd | Mineral processing |
| JP3114016B2 (en) * | 1998-05-15 | 2000-12-04 | 株式会社ホギメディカル | Wound hemostatic material having cell adhesion promoting effect |
| JP3476371B2 (en) * | 1998-09-08 | 2003-12-10 | 株式会社神戸製鋼所 | Iron ore pellet manufacturing method |
| US6802886B2 (en) * | 2000-06-05 | 2004-10-12 | Midrex Technologies, Inc. | Method of producing a metallized briquette |
| AUPR678301A0 (en) * | 2001-08-02 | 2001-08-23 | Commonwealth Scientific And Industrial Research Organisation | Iron ore briquetting |
-
2001
- 2001-08-02 AU AUPR6783A patent/AUPR678301A0/en not_active Abandoned
-
2002
- 2002-08-02 AU AU2002325621A patent/AU2002325621B2/en not_active Expired
- 2002-08-02 WO PCT/AU2002/001033 patent/WO2003012153A1/en active Application Filing
- 2002-08-02 CA CA2456188A patent/CA2456188C/en not_active Expired - Lifetime
- 2002-08-02 KR KR10-2004-7001679A patent/KR20040053106A/en not_active IP Right Cessation
- 2002-08-02 CA CA2456191A patent/CA2456191C/en not_active Expired - Lifetime
- 2002-08-02 AU AU2002322154A patent/AU2002322154B2/en not_active Expired
- 2002-08-02 WO PCT/AU2002/001040 patent/WO2003012154A1/en not_active Application Discontinuation
- 2002-08-02 US US10/485,895 patent/US20050050996A1/en not_active Abandoned
- 2002-08-02 WO PCT/AU2002/001032 patent/WO2003012152A1/en active Application Filing
- 2002-08-02 AT AT02753907T patent/ATE473303T1/en active
- 2002-08-02 CN CNB028195663A patent/CN1307317C/en not_active Expired - Lifetime
- 2002-08-02 DE DE60236945T patent/DE60236945D1/en not_active Expired - Lifetime
- 2002-08-02 BR BRPI0211944-7A patent/BR0211944B8/en not_active IP Right Cessation
- 2002-08-02 KR KR10-2004-7001680A patent/KR20040044189A/en not_active IP Right Cessation
- 2002-08-02 KR KR1020107024372A patent/KR101068600B1/en active IP Right Grant
- 2002-08-02 CN CNB028194586A patent/CN100430496C/en not_active Expired - Lifetime
- 2002-08-02 JP JP2003517325A patent/JP5389308B2/en not_active Expired - Lifetime
- 2002-08-02 BR BRPI0211877-7A patent/BR0211877B1/en not_active IP Right Cessation
- 2002-08-02 JP JP2003517326A patent/JP5253701B2/en not_active Expired - Lifetime
- 2002-08-02 AU AU2002328650A patent/AU2002328650B2/en not_active Expired
- 2002-08-02 EP EP02753907A patent/EP1425427B1/en not_active Expired - Lifetime
- 2002-08-02 US US10/485,920 patent/US20050126343A1/en not_active Abandoned
- 2002-08-02 DE DE60236172T patent/DE60236172D1/en not_active Expired - Lifetime
- 2002-08-02 KR KR1020107021803A patent/KR101067460B1/en not_active IP Right Cessation
- 2002-08-02 EP EP02764361A patent/EP1423545B1/en not_active Expired - Lifetime
- 2002-08-02 AT AT02764361T patent/ATE466112T1/en active
-
2004
- 2004-02-05 ZA ZA2004/00955A patent/ZA200400955B/en unknown
- 2004-02-05 ZA ZA2004/00957A patent/ZA200400957B/en unknown
-
2010
- 2010-08-06 JP JP2010178001A patent/JP2011017083A/en active Pending
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKEX | Expiry |
Effective date: 20220802 |