CA2429492A1 - Layered catalyst composition and processes for preparing and using the composition - Google Patents

Layered catalyst composition and processes for preparing and using the composition Download PDF

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Publication number
CA2429492A1
CA2429492A1 CA002429492A CA2429492A CA2429492A1 CA 2429492 A1 CA2429492 A1 CA 2429492A1 CA 002429492 A CA002429492 A CA 002429492A CA 2429492 A CA2429492 A CA 2429492A CA 2429492 A1 CA2429492 A1 CA 2429492A1
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Canada
Prior art keywords
composition
inner core
alumina
outer layer
inorganic oxide
Prior art date
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Granted
Application number
CA002429492A
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French (fr)
Other versions
CA2429492C (en
Inventor
Robert H. Jensen
Jeffery C. Bricker
Qianjun Chen
Masaru Tatsushima
Kenji Kikuchi
Masao Takayama
Koji Hara
Isao Tsunokuma
Hiroyuki Serizawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honeywell UOP LLC
Original Assignee
Uop Llc
Robert H. Jensen
Jeffery C. Bricker
Qianjun Chen
Masaru Tatsushima
Kenji Kikuchi
Masao Takayama
Koji Hara
Isao Tsunokuma
Hiroyuki Serizawa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Uop Llc, Robert H. Jensen, Jeffery C. Bricker, Qianjun Chen, Masaru Tatsushima, Kenji Kikuchi, Masao Takayama, Koji Hara, Isao Tsunokuma, Hiroyuki Serizawa filed Critical Uop Llc
Publication of CA2429492A1 publication Critical patent/CA2429492A1/en
Application granted granted Critical
Publication of CA2429492C publication Critical patent/CA2429492C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/62Platinum group metals with gallium, indium, thallium, germanium, tin or lead
    • B01J23/622Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead
    • B01J23/626Platinum group metals with gallium, indium, thallium, germanium, tin or lead with germanium, tin or lead with tin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/54Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition of unsaturated hydrocarbons to saturated hydrocarbons or to hydrocarbons containing a six-membered aromatic ring with no unsaturation outside the aromatic ring
    • C07C2/64Addition to a carbon atom of a six-membered aromatic ring
    • C07C2/66Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/02Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/32Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
    • C07C5/321Catalytic processes
    • C07C5/324Catalytic processes with metals
    • C07C5/325Catalytic processes with metals of the platinum group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/58Platinum group metals with alkali- or alkaline earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/396Distribution of the active metal ingredient
    • B01J35/397Egg shell like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0072Preparation of particles, e.g. dispersion of droplets in an oil bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/02Boron or aluminium; Oxides or hydroxides thereof
    • C07C2521/04Alumina
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/12Silica and alumina
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
    • C07C2523/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2527/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • C07C2527/20Carbon compounds
    • C07C2527/22Carbides
    • C07C2527/224Silicon carbide
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

This invention relates to a layered catalyst composition, a process for preparing the composition and processes for using the composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer optionally has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also optionally contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectively for dehydrogenating hydrocarbons.

Claims (10)

1. A layered catalyst composition comprising an inner core, an outer layer bonded to said inner core, the outer layer bonded to the inner core to the extent that the attrition loss is less than 10 wt.% based on the weight of the outer layer and, the outer layer comprising an outer refractory inorganic oxide optionally having uniformly dispersed thereon at least one platinum group metal, a promoter metal and a modifier metal, and where the inner core and the outer refractory inorganic oxide comprise different metals.
2. The composition of claim 1 where the inner core is selected from the group consisting of alpha alumina, theta alumina, silicon carbide, metals, cordierite, zirconia, titania and mixtures thereof.
3. The composition of claim 1 where the outer refractory inorganic oxide is selected from the group consisting of gamma alumina, delta alumina, eta alumina, theta alumina, silica/alumina, zeolites, nonzeolitic molecular sieves, titania, zirconia and mixtures thereof.
4. The composition of any of claims 1 to 3 where the outer layer comprises a zeolite and an organic binder.
5. A process for preparing the layered composition described in any of claims 1 to 4 comprising:
(a) Coating an inner core with a slurry comprising an outer refractory inorganic oxide and an organic bonding agent, the outer refractory inorganic oxide having dispersed thereon at least one promoter metal, drying the coated core and calcining at a temperature of 400°C to 900°C
for a time sufficient to bond the outer layer to the inner core and provide a layered support;
(b) uniformly dispersing on the layered support of step (a) a modifier metal and a platinum metal to give a product and (c) reducing the product of step (b) at reduction conditions to provide the layered catalyst composition.
6. A hydrocarbon conversion process comprising contacting a hydrocarbon stream with the layered composition described in any of claims 1 to 4 under hydrocarbon conversion conditions to give a converted product.
7. The process of claim 6 where the hydrocarbon conversion process is selected from the group consisting of hydrogenation, dehydrogenation, oxidation and aromatic alkylation.
8. The process of claim 7 where the process is dehydrogenation and the dehydrogenatable hydrocarbon is a paraffin having 2 to 30 carbon atoms.
9. The process of claim 7 where the process is the alkylation of aromatic hydrocarbons with olefins.
10. The process of claim 9 where the aromatic hydrocarbon is selected from benzene, naphthalene, anthracene and phenanthrene and the olefin contain from 2 to 20 carbon atoms.
CA002429492A 2000-11-27 2000-11-27 Layered catalyst composition and processes for preparing and using the composition Expired - Lifetime CA2429492C (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2000/030160 WO2002041990A1 (en) 2000-11-27 2000-11-27 Layered catalyst composition and processes for preparing and using the composition

Publications (2)

Publication Number Publication Date
CA2429492A1 true CA2429492A1 (en) 2002-05-30
CA2429492C CA2429492C (en) 2009-11-17

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ID=21741953

Family Applications (1)

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CA002429492A Expired - Lifetime CA2429492C (en) 2000-11-27 2000-11-27 Layered catalyst composition and processes for preparing and using the composition

Country Status (9)

Country Link
EP (1) EP1337329A1 (en)
JP (1) JP4772270B2 (en)
KR (1) KR100773666B1 (en)
CN (1) CN1297341C (en)
AU (2) AU2001217555B2 (en)
CA (1) CA2429492C (en)
MX (1) MXPA03004640A (en)
NZ (1) NZ526222A (en)
WO (1) WO2002041990A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
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US9091433B2 (en) 2009-05-20 2015-07-28 Basf Se Monolith catalyst and use thereof
CN115379895A (en) * 2020-03-13 2022-11-22 环球油品有限责任公司 Dehydrogenation catalyst with minimized aromatics production

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DE10344846A1 (en) * 2003-09-26 2005-04-14 Basf Ag Gas phase oxidation catalyst with defined vanadium oxide particle size distribution
US7629289B2 (en) * 2004-06-23 2009-12-08 Uop Llc Selective naphtha desulfurization process and catalyst
JP4753724B2 (en) * 2005-01-21 2011-08-24 コリア リサーチ インスティチュート オブ ケミカル テクノロジー Novel platinum-based catalyst and method for producing the same
US7638459B2 (en) * 2005-05-25 2009-12-29 Uop Llc Layered composition and processes for preparing and using the composition
US7812205B2 (en) * 2007-10-12 2010-10-12 Uop Llc Layered zeolitic catalyst for improved linearity in detergent alkylation
WO2009052510A2 (en) * 2007-10-19 2009-04-23 Worthington Technologies, Llc Method of surface modifying titania using metal and compositions therefrom
CN101428238B (en) * 2007-11-07 2011-02-09 中国石油化工股份有限公司上海石油化工研究院 Layered composite carrier with thermal stability
CN101602016B (en) * 2008-06-12 2012-10-10 中国石油化工股份有限公司 Lamellar composite carrier with hydrothermal stability
JP2010013363A (en) * 2008-07-01 2010-01-21 Uop Llc Selective hydrogenation method using layered catalyst composition and preparation of the catalyst
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CN102463146B (en) * 2010-11-17 2013-12-04 中国石油化工股份有限公司 Aluminum oxide slurry for spray coating and preparation method thereof
CN102463143B (en) * 2010-11-17 2014-03-26 中国石油化工股份有限公司 Composite carrier for preparing thin shell catalysts
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CN105013481B (en) * 2014-04-15 2018-02-06 中国石化扬子石油化工有限公司 A kind of C SiC itself and preparation method and application of load type platinum based catalyst again
US10596551B2 (en) 2014-08-29 2020-03-24 Reliance Industries Limited Reforming catalyst and a method of preparation thereof
KR102119459B1 (en) * 2018-05-21 2020-06-05 희성촉매 주식회사 A dehydrogenation catalyst with double layers for light hydrocarbons
CN112892612B (en) * 2019-12-03 2023-01-17 中国石化集团金陵石油化工有限责任公司 Catalyst for hydrocarbon conversion reaction
CN114425409B (en) * 2020-10-15 2024-05-03 中国石油化工股份有限公司 Catalyst for producing unsaturated aromatic hydrocarbon by dehydrogenation of saturated aromatic hydrocarbon and application thereof
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Publication number Priority date Publication date Assignee Title
US9091433B2 (en) 2009-05-20 2015-07-28 Basf Se Monolith catalyst and use thereof
CN115379895A (en) * 2020-03-13 2022-11-22 环球油品有限责任公司 Dehydrogenation catalyst with minimized aromatics production

Also Published As

Publication number Publication date
NZ526222A (en) 2005-02-25
WO2002041990A1 (en) 2002-05-30
AU2001217555B2 (en) 2006-01-05
MXPA03004640A (en) 2003-09-05
EP1337329A1 (en) 2003-08-27
KR100773666B1 (en) 2007-11-05
AU1755501A (en) 2002-06-03
CN1479649A (en) 2004-03-03
KR20030061409A (en) 2003-07-18
CA2429492C (en) 2009-11-17
CN1297341C (en) 2007-01-31
JP4772270B2 (en) 2011-09-14
JP2004513778A (en) 2004-05-13

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