CN114602503A - Spherical particle VOCs catalyst and preparation method thereof - Google Patents

Spherical particle VOCs catalyst and preparation method thereof Download PDF

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Publication number
CN114602503A
CN114602503A CN202210308052.XA CN202210308052A CN114602503A CN 114602503 A CN114602503 A CN 114602503A CN 202210308052 A CN202210308052 A CN 202210308052A CN 114602503 A CN114602503 A CN 114602503A
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China
Prior art keywords
catalyst
percent
metal oxide
alumina
spherical particle
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CN202210308052.XA
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Chinese (zh)
Inventor
王冠庆
梁飞
杜忠杰
任东发
陈亮
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Shandong Liangjian Environmental Protection New Material Co ltd
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Shandong Liangjian Environmental Protection New Material Co ltd
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Priority to CN202210308052.XA priority Critical patent/CN114602503A/en
Publication of CN114602503A publication Critical patent/CN114602503A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8933Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/894Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8668Removing organic compounds not provided for in B01D53/8603 - B01D53/8665
    • B01J35/51

Abstract

The embodiment of the invention provides a spherical particle VOCs catalyst and a preparation method thereof, belonging to the technical field of catalyst preparation. The spherical particle VOCs catalyst comprises an inner core, an intermediate layer and a surface layer, wherein the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a precious metal component, and the spherical particle VOCs catalyst comprises the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder. The preparation method comprises the steps of granulation, impregnation and the like. According to the invention, the non-noble metal and the noble metal are distributed at the periphery in a rolling ball manner, so that the contact area is increased, and the catalytic efficiency can be effectively improved.

Description

Spherical particle VOCs catalyst and preparation method thereof
Technical Field
The invention relates to the technical field of catalysts, and particularly relates to a spherical particle VOCs catalyst and a preparation method thereof.
Background
The catalytic combustion method is a technology for purifying VOCs (Volatile organic compounds), and has the advantages of high treatment efficiency, low combustion temperature and wide application range. The principle is that the VOCs catalyst reduces the activation energy of the organic waste gas, the organic waste gas can be fully decomposed into carbon dioxide and water at a lower temperature, and the pollution of the waste gas to the environment is reduced.
At present, most VOCs catalysts on the market are honeycomb ceramic carriers coated with metal salts or impregnated with metal salt solutions, and have the defects of complex preparation process, high raw material cost, low catalytic efficiency and the like.
Disclosure of Invention
The embodiment of the invention aims to provide a spherical particle VOCs catalyst and a preparation method thereof, aiming at distributing non-noble metal and noble metal components at the periphery in a rolling ball mode, so that the contact area is increased, and the catalytic efficiency can be effectively improved.
In a first aspect, the spherical particle VOCs catalyst provided by the embodiment of the present invention includes an inner core, an intermediate layer, and a surface layer, where the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a noble metal component, and the spherical particle VOCs catalyst includes the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder.
Further, the binder is nano alumina sol, and the solid content of the nano alumina sol is 30%.
Further, the particle size of the alumina spheres is 1.5-5 mm.
Further, the metal oxide is a mixture of copper oxide, cerium oxide, zirconium oxide and cobalt oxide, and the mass ratio of the metal oxide to the cobalt oxide is (2-5): (2.5-3.5): (1-2): (0.5-2).
Furthermore, the mesh number of the metal oxide is 800-1000 meshes.
Further, the noble metal salt is a mixture of chloroplatinic acid and chloroauric acid, and the mass ratio of the chloroplatinic acid to the chloroauric acid is (7-10) to (0.5-3).
In a second aspect, the embodiment of the present invention provides a method for preparing a spherical particle VOCs catalyst, which is used for preparing the above spherical particle VOCs catalyst, and the method includes the following steps:
and (3) granulation: mixing a binder and water in advance, fully and uniformly stirring to form a mixed liquid, adding alumina balls into a disc granulator, spraying a proper amount of the binder and water, fully soaking, adding metal oxide powder to attach the metal oxide powder to the surfaces of the alumina balls, continuously repeating the liquid spraying and feeding operations until the feeding is finished, naturally airing after balling, and drying for 24 hours at 100 ℃;
dipping: mixing noble metal salt with water to prepare salt solution, pouring the salt solution into the dried spheres, soaking for 24 hours, filtering out excessive solution after adsorption balance, naturally drying, and roasting for 5 hours at 300 ℃.
The invention has the beneficial effects that:
the spherical particle VOCs catalyst provided by the embodiment of the invention comprises an inner core, an intermediate layer and a surface layer, wherein the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a precious metal component, and the spherical particle VOCs catalyst comprises the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder. The preparation method comprises the steps of granulation, impregnation and the like, and non-noble metal and noble metal components are distributed on the periphery in a rolling ball mode, so that the contact area of the catalyst is increased, and the catalytic efficiency can be effectively improved. In addition, the inner core is arranged to be an alumina sphere, the particle size of the catalyst is controllable, and the catalyst has a certain heat storage effect, so that the heat loss is reduced.
In order to make the aforementioned and other objects, features and advantages of the invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
Example 1
The preparation method of the spherical particle VOCs catalyst provided by the embodiment of the invention can comprise the following steps:
and (3) granulation: mixing 2 parts of binder and 10 parts of water in advance, and fully stirring to obtain mixed liquid; uniformly mixing 12 parts of copper oxide, 9 parts of cerium oxide, 6 parts of zirconium oxide and 3 parts of cobalt oxide; adding 40 parts of 3mm alumina balls into a disc granulator, spraying a proper amount of binder and water, adding the mixed metal oxide powder after fully soaking, enabling the metal oxide powder to be attached to the surface of the alumina balls, and continuously repeating the liquid spraying and feeding operations until the feeding is finished; after balling, the ball is naturally dried and dried for 24 hours at 100 ℃.
Dipping: mixing 0.17 part of chloroplatinic acid, 0.03 part of chloroauric acid and 10 parts of water to prepare a salt solution; pouring the dried spheres, soaking for 24 hours, filtering out the excess solution after adsorption is balanced, and repeatedly soaking until the solution is used up; naturally drying, and roasting at 300 deg.C for 5 hr.
According to the catalyst, the non-noble metal and the noble metal are distributed on the periphery in a rolling ball mode, so that the contact area of the catalyst is increased, and the catalytic efficiency can be effectively improved.
The spherical particle VOCs catalyst provided by the embodiment of the invention comprises an inner core, an intermediate layer and a surface layer, wherein the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a precious metal component, and the spherical particle VOCs catalyst comprises the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder. The inner core is arranged into an alumina sphere, the particle size of the catalyst is controllable, and the catalyst has a certain heat storage effect, so that the heat loss is reduced.
Preferably, the binder is a nano alumina sol with a solid content of 30%. The particle size of the alumina sphere is 1.5-5 mm. The metal oxide is a mixture of copper oxide, cerium oxide, zirconium oxide and cobalt oxide, and the mass ratio of the metal oxide to the cobalt oxide is (2-5): (2.5-3.5): (1-2): (0.5-2). The mesh number of the metal oxide is 800-1000 meshes. The noble metal salt is a mixture of chloroplatinic acid and chloroauric acid, and the mass ratio of the noble metal salt to the chloroplatinic acid is (7-10) to (0.5-3).
Example 2
The preparation method of the spherical particle VOCs catalyst provided by the embodiment of the invention can comprise the following steps:
and (3) granulation: mixing 2 parts of binder and 10 parts of water in advance, and fully stirring to obtain mixed liquid; uniformly mixing 15 parts of copper oxide, 9 parts of cerium oxide, 3 parts of zirconium oxide and 3 parts of cobalt oxide; adding 40 parts of 3mm alumina balls into a disc granulator, spraying a proper amount of binder and water, adding the mixed metal oxide powder after fully soaking, enabling the metal oxide powder to be attached to the surface of the alumina balls, and continuously repeating the liquid spraying and feeding operations until the feeding is finished; after balling, the ball is naturally dried and dried for 24 hours at 100 ℃.
Dipping: mixing 0.085 part of chloroplatinic acid, 0.015 part of chloroauric acid and 10 parts of water to prepare a salt solution; pouring the dried spheres, soaking for 24 hours, filtering out the excess solution after adsorption is balanced, and repeatedly soaking until the solution is used up; naturally drying, and roasting at 300 deg.C for 5 hr.
According to the catalyst, the non-noble metal and the noble metal are distributed at the periphery in a rolling ball mode, so that the contact area of the catalyst is increased, and the catalytic efficiency can be effectively improved.
The spherical particle VOCs catalyst provided by the embodiment of the invention comprises an inner core, an intermediate layer and a surface layer, wherein the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a precious metal component, and the spherical particle VOCs catalyst comprises the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder. The inner core is arranged into an alumina sphere, the particle size of the catalyst is controllable, and the catalyst has a certain heat storage effect, so that the heat loss is reduced.
Preferably, the binder is a nano alumina sol with a solid content of 30%. The particle size of the alumina sphere is 1.5-5 mm. The metal oxide is a mixture of copper oxide, cerium oxide, zirconium oxide and cobalt oxide, and the mass ratio of the metal oxide to the cobalt oxide is (2-5): (2.5-3.5): (1-2): (0.5-2). The mesh number of the metal oxide is 800-1000 meshes. The noble metal salt is a mixture of chloroplatinic acid and chloroauric acid, and the mass ratio of the noble metal salt to the chloroplatinic acid is (7-10) to (0.5-3).
Example 3
The preparation method of the spherical particle VOCs catalyst provided by the embodiment of the invention can comprise the following steps:
and (3) granulation: mixing 2 parts of binder and 10 parts of water in advance, and fully stirring to obtain mixed liquid; uniformly mixing 12 parts of copper oxide, 9 parts of cerium oxide, 6 parts of zirconium oxide and 3 parts of cobalt oxide; adding 40 parts of 3mm alumina balls into a disc granulator, spraying a proper amount of binder and water, adding the mixed metal oxide powder after fully soaking, enabling the metal oxide powder to be attached to the surface of the alumina balls, and continuously repeating the liquid spraying and feeding operations until the feeding is finished; after balling, the ball is naturally dried and dried for 24 hours at 100 ℃.
Dipping: mixing 0.085 part of chloroplatinic acid, 0.015 part of chloroauric acid and 10 parts of water to prepare a salt solution; pouring the dried spheres, soaking for 24 hours, filtering out the excess solution after adsorption is balanced, and repeatedly soaking until the solution is used up; naturally drying, and roasting at 300 deg.C for 5 hr.
According to the catalyst, the non-noble metal and the noble metal are distributed on the periphery in a rolling ball mode, so that the contact area of the catalyst is increased, and the catalytic efficiency can be effectively improved.
The spherical particle VOCs catalyst provided by the embodiment of the invention comprises an inner core, an intermediate layer and a surface layer, wherein the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a precious metal component, and the spherical particle VOCs catalyst comprises the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder. The inner core is arranged into an alumina sphere, the particle size of the catalyst is controllable, and the catalyst has a certain heat storage effect, so that the heat loss is reduced.
Preferably, the binder is a nano alumina sol with a solid content of 30%. The particle size of the alumina sphere is 1.5-5 mm. The metal oxide is a mixture of copper oxide, cerium oxide, zirconium oxide and cobalt oxide, and the mass ratio of the metal oxide to the cobalt oxide is (2-5): (2.5-3.5): (1-2): (0.5-2). The mesh number of the metal oxide is 800-1000 meshes. The noble metal salt is a mixture of chloroplatinic acid and chloroauric acid, and the mass ratio of the noble metal salt to the chloroplatinic acid is (7-10) to (0.5-3).
Comparative example
The preparation method was the same as in examples 1 to 3, except that the noble metal salt was not impregnated, the pellets were air-dried after balling, and baked at 300 ℃ for 5 hours.
The catalysts prepared in the above examples and comparative examples were subjected to activity test.
The composition of the mixed simulated gas of various VOCs in the simulated industrial catalytic combustion experiment is shown in Table 1. The test conditions were as follows: catalyst loading, thickness of 100mm and space velocity of 10000h-1And carrying out dry gas inlet concentration 2000 mg/m.
TABLE 1
Composition (I) Benzene and its derivatives Xylene Ethyl acetate Styrene (meth) acrylic acid ester N-hexane
Mass fraction 20% 20% 20% 20% 20%
The results of the activity tests carried out on the catalysts are shown in Table 2.
TABLE 2
Catalyst and process for preparing same T10 (reaction temperature 10% conversion of VOCs) T98 (reaction temperature 98% conversion of VOCs)
Example 1 159℃ 261℃
Example 2 177℃ 293℃
Example 3 170℃ 275℃
Comparative example 190℃ 317℃
As can be seen from the above table, the spherical particle VOCs catalysts prepared in the examples of the present invention have good catalytic activity.
In summary, in the spherical particle VOCs catalyst and the preparation method thereof provided by the embodiments of the present invention, the spherical particle VOCs catalyst includes an inner core, an intermediate layer and a surface layer, the inner core is an alumina sphere, the intermediate layer is a metal oxide, and the surface layer is a noble metal component, and the spherical particle VOCs catalyst includes the following raw material components: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder. The preparation method comprises the steps of granulation, impregnation and the like, and non-noble metal and noble metal components are distributed on the periphery in a rolling ball mode, so that the contact area of the catalyst is increased, and the catalytic efficiency can be effectively improved. In addition, the inner core is arranged to be an alumina sphere, the particle size of the catalyst is controllable, and the catalyst has a certain heat storage effect, so that the heat loss is reduced.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a spherical granule VOCs catalyst which characterized in that, includes kernel, intermediate level and top layer, the kernel is the alumina spheroid, the intermediate level is metal oxide, the top layer is noble metal component, spherical granule VOCs catalyst contains following raw materials component: 30 to 40 percent of alumina ball, 20 to 40 percent of metal oxide, 0.1 to 0.5 percent of noble metal salt and 1 to 4 percent of binder.
2. The spherical particle VOCs catalyst of claim 1, wherein the binder is a nano alumina sol having a solids content of 30%.
3. The catalyst of claim 1, wherein the alumina spheres have a particle size of 1.5-5 mm.
4. The catalyst of claim 1, wherein the metal oxide is a mixture of copper oxide, cerium oxide, zirconium oxide and cobalt oxide at a mass ratio of (2-5): (2.5-3.5): (1-2): (0.5-2).
5. The spherical particle VOCs catalyst as claimed in claim 4, wherein the mesh number of the metal oxide is 800-1000 mesh.
6. The spherical particle VOCs catalyst of claim 1, wherein the noble metal salt is a mixture of chloroplatinic acid and chloroauric acid in a mass ratio of (7-10) to (0.5-3).
7. A method for preparing a spherical particle VOCs catalyst according to any one of claims 1-6, comprising the steps of:
and (3) granulation: mixing a binder and water in advance, fully and uniformly stirring to form a mixed liquid, adding alumina balls into a disc granulator, spraying a proper amount of the binder and water, fully soaking, adding metal oxide powder to attach the metal oxide powder to the surfaces of the alumina balls, continuously repeating the liquid spraying and feeding operations until the feeding is finished, naturally airing after balling, and drying for 24 hours at 100 ℃;
dipping: mixing noble metal salt with water to prepare salt solution, pouring the salt solution into the dried spheres, soaking for 24 hours, filtering out excessive solution after adsorption balance, naturally drying, and roasting for 5 hours at 300 ℃.
CN202210308052.XA 2022-03-27 2022-03-27 Spherical particle VOCs catalyst and preparation method thereof Pending CN114602503A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1479649A (en) * 2000-11-27 2004-03-03 �Ʒ� Layered catalyst composition and process for preparating and using the composition
CN103191733A (en) * 2012-01-09 2013-07-10 中国科学院大连化学物理研究所 Low-concentration methane combustion catalyst and its preparation method
CN104437473A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Thin shell type catalyst and preparation method thereof
CN107597105A (en) * 2017-09-29 2018-01-19 盐城工学院 A kind of waste gas purification catalysis material and preparation method thereof
CN107876050A (en) * 2017-11-10 2018-04-06 杭州尹力环保科技有限公司 A kind of catalyst for purifying organic waste gas and preparation method thereof
CN109046345A (en) * 2018-08-01 2018-12-21 中国科学院城市环境研究所 A kind of loaded catalyst and its preparation method and application
CN109153009A (en) * 2016-05-26 2019-01-04 巴斯夫公司 Core shell catalyst particle and manufacturing method
CN111939904A (en) * 2020-08-12 2020-11-17 无锡威孚环保催化剂有限公司 Catalytic material and catalyst for treating benzene substances in industrial waste gas and preparation method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1479649A (en) * 2000-11-27 2004-03-03 �Ʒ� Layered catalyst composition and process for preparating and using the composition
CN103191733A (en) * 2012-01-09 2013-07-10 中国科学院大连化学物理研究所 Low-concentration methane combustion catalyst and its preparation method
CN104437473A (en) * 2013-09-24 2015-03-25 中国石油化工股份有限公司 Thin shell type catalyst and preparation method thereof
CN109153009A (en) * 2016-05-26 2019-01-04 巴斯夫公司 Core shell catalyst particle and manufacturing method
CN107597105A (en) * 2017-09-29 2018-01-19 盐城工学院 A kind of waste gas purification catalysis material and preparation method thereof
CN107876050A (en) * 2017-11-10 2018-04-06 杭州尹力环保科技有限公司 A kind of catalyst for purifying organic waste gas and preparation method thereof
CN109046345A (en) * 2018-08-01 2018-12-21 中国科学院城市环境研究所 A kind of loaded catalyst and its preparation method and application
CN111939904A (en) * 2020-08-12 2020-11-17 无锡威孚环保催化剂有限公司 Catalytic material and catalyst for treating benzene substances in industrial waste gas and preparation method

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Application publication date: 20220610