CA2328315A1 - Display panel backplate - Google Patents

Display panel backplate Download PDF

Info

Publication number
CA2328315A1
CA2328315A1 CA002328315A CA2328315A CA2328315A1 CA 2328315 A1 CA2328315 A1 CA 2328315A1 CA 002328315 A CA002328315 A CA 002328315A CA 2328315 A CA2328315 A CA 2328315A CA 2328315 A1 CA2328315 A1 CA 2328315A1
Authority
CA
Canada
Prior art keywords
glass
ceramic
backplate
display panel
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002328315A
Other languages
French (fr)
Inventor
Linda R. Pinckney
Ronald L. Stewart
Donald M. Trotter, Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corning Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2328315A1 publication Critical patent/CA2328315A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0009Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing silica as main constituent
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Compositions (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

A display panel (10) includes a frontplate (14) and a backplate (12). The backplate (12) includes a thin layer of a glass-ceramic that receives the active display material on its surface. The glass ceramic is sufficiently refractory to withstand a processing temperature of at least 850 degrees centigrade, has a termal expansion coefficient of about 4 ppm per degree centigrade, and has a predominant crystal phase selected from spinel, enstatite, alpha-quartz, sapphirine, alkaline earth metal silicates, sanbornite, cristobalite, and mixtures thereof.

Description

DISPLAY PANEL BACKPLATE
This application claims the benefit of U. S. Provisional Application;
Serial Number 60/085;122, filed May 12, 1998 entitled EMISSIVE DISPLAY
PANEL, by Ronald L. Stewart and Donald M. Trotter.
FIELD OF THE INVENTION
Backplates for display panels, display panels embodying such backplates, and methods for producing the backplates.
BACKGROUND OF THE INVENTION
Fiat panel, information displays maybe of an emissive or non-emissive nature. Emissive displays, such as electroluminescent and plasma displays characteristically respond to stimulation from an external source. This stimulation makes or modifies the light that they emit fo present an image for viewing. Non-emissive displays, such as liquid crystal displays, modulate light from an external source.
Both types of displays essentially consist of front and backplates.
Active, structured layers of material between the plates generate, or modulate, light.

WO 99/584b3 PCT/US99/08955 2 ..
Transmissive, non-emissive displays require high optical transparency in both plates. This permits passage of light from an external source. Emissive displays, as well as reflective, non-emissive displays, also require a front plate of high optical transparency to permit passage of light for viewing. Glass sheets are typically used for front plates in each type of display panel.
The backpiate for an emissive, or a reflecting, non-emissive display, however, does not need to transmit light. Therefore, it need not be transparent. Indeed, to enhance the light emitted through the front plate for viewing, it can be advantageous to have a reflective backplate.
In any display, the front and backplates are sealed together, often at a relatively high temperature. Further, in many applications, material patterns on the two plates must remain in registration over a range of temperatures.
Therefore, it has become common practice to form both plates of the same material, for example, the same glass. This ensures a good match of thermal expansions when a seal is made.
The present invention arose in connection with electroluminescent (EL) displays. Accordingly, particular attention is given to such displays, and to the solution of problems in their production. However, the broader applicability of the invention to other displays will become apparent.
An electroluminescent display consists of an electroluminescent phosphor layer sandwiched between two conducting electrodes. At high voltages, a form of breakdown occurs which causes currents to pass through the phosphor. As a consequence; the phosphor emits light.
Voltages tend to be quite high, that is, greater than 100 volts. Since the phosphor layers are quite thin, the electric frelds are very high. To limit current, the displays are typically operated on alternating currents by inserting a dielectric, insulating Payer. Current passes on each half cycle until the capacitance of the device is charged.
The capacitance is proportional to the dielectric constant of the material divided by the thickness of the layer. Therefore, with a material having a high dielectric constant, the thickness of the layer can be greater. This is beneficial since the thicker layer is less prone to manufacturing defects, such as pinholes.
Present EL display panels have row and column electrodes arranged orthogonaliy with respect to each other. These electrodes are connec#ed to drivers through contact at the periphery of an insulating substrate. Each pixel, then, is defined by a row and column intersection.
Traditionally, EL displays have been fabricated on ceramic or glass substrates. Glass substrates provide the required electrically insulating characteristics, but the transparency provided by glass is unnecessary in the backplate of an EL display panel. Also, glasses are generally not sufficiently refractory to withstand the temperatures involved in material processing.
Consequently, the requirements of an EL display panel are somewhat different from those of a non-emissive display panel. The active materials are formed on the backplate, for example by silk-screening, and are not environmentally sensitive. The front plate essentially acts as a shield against damage to the active material, and no accurate registration needs to be maintained between the plates. With the need for a thermal expansion match relaxed, the front and backplates may be bonded together with a simple, compliant, polymer material:
The manufacture of an inorganic, EL display panel typically involves one of two processes, depending on the thickness of the active material layer. In one process; a thin film is vacuum deposited on the plate surface, and this is followed by an annealing step. The other process involves silk-screening a thick film on the plate and firing to produce an adherent layer. Either process, requires that the back plate, upon which the material is applied, withstand a high temperature, albeit for a.short time. Typically the cycle is about 850° C.
for about fifteen minutes.
Sheets of ordinary glass are not sufficiently refractory to withstand such processing temperatures. As used herein, "refractory" means that a material is capable of withstanding a temperature on the order of 850° C. without undergoing destructive chemical or physical change, or distortion The problem just noted with glass has ied to use of high temperature ceramics, since transparency is not required. For example, tape cast, alumina sheets have been employed as backplates. Also, vitreous silica has been proposed. Except for the latter, glasses generally lack the required refractoriness.
It is difficult and expensive to manufacture either sintered alumina or vitreous silica sheets. When the sheet size has a diagonal measurement greater than about 20 cm. (8 inches), the process becomes prohibitively expensive. Also, such large alumina sheets tend to be insuffrciently flat for silk-screening, or other patterning processes. Vitreous silica has a very low CTE.
This makes it difficult to fire a thick film pattern on the sheet without cracking.
A CTE greater than 40x10-'1°C., and preferably in the range of 40-70x10''/°C. is considered necessary.
The desire for larger EL display panels makes it imperative that an alternative, substrate material be provided. It is a basic purpose of the present invention to meet this need: Another purpose is to provide a novel backplate for an emissive display panel. A further purpose is to provide a backplate for an EL display panel that is readily produced in relatively large sizes. A
still further purpose is to provide a backplate for an EL display panel that is mechanically rugged, and that is sufficiently refractory to withstand a processing temperature of at least 850° C.
SUMMARY OF THE INVENTION
The invention resides, in part, in a backplate for a display panel comprising a thin layer of a glass-ceramic that receives the active display material on its surface, the glass-ceramic being sufficiently refractory to withstand a processing temperature of at least 850° C., that has a coefficient of thermal expansion greater than 40, but not over about 70x10''/°C. and that has a predominant crystal phase selected from spines, enstatite, a mixture of spinet and enstatite, alpha-quartz, sapphirine, mixtures of alpha-quartz and sapphirine, cristobalite, sanbomite and mixtures.
The invention also resides in a display device comprising a display panel having a backplate as just described.
5 The invention further resides in a method of producing a backplate for a display panel which comprises melting the precursor glass for a glass-ceramic that has a crystal phase selected from spine!, enstatite, a mixture of spine!
and enstatite, alpha-quartz, sapphirine, a mixture of alpha-quartz and sapphirine, cristobalite, sanbornite and mixtures forming a rigid layer of said glass, heat treating the glass layer to produce uniform crystallization throughout the layer.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawing, FIGURE 1 is a side view of a typical EL
display panel illustrating the present invention, and FIGURE 2 is a perspective view of an alternative form of EL display panel in accordance with the invention.
DESCRIPTION OF THE INVENTION
The present invention arose from a need for a refractory material to replace alumina in the backplate of a display panel. The need was critical for a material that could be produced in large sheet form for use in large size panels.
In particular, panels having a diagonal measurement greater than 20 cm. (8 inches).
It has been found that the need can be met with selected glass-ceramic materials. These materials may be employed either as a thin sheet of glass-ceramic as such, or as a coating on a metal base. The invention will be described, initially, with respect to the free-standing, glass-ceramic sheet aspect.

Wo 99158463 PCTNS99/08955 Alumina, the material previously used in producing a backplate, has a CTE of about 70x10'/°C. Accordingly, display device processing was geared to materials having a CTE compatible with alumina. Thus, it was very desirable that a replacement material for alumina have a CTE of at least about 40x10''1°C. in order to minimize processing changes.
While a backplate need not transmit light, it must be relatively smooth.
This is necessary to permit uniform silk-screening, or other applications, of the active components for a display device. Of great importance is refractoriness, that is, the ability to withstand processing temperature on the order of 850° C.
This refractory requirement essentially eliminates glasses other than fused silica.
it has been found that certain glass-ceramic composition families are capable of meeting the requirements for a display panel backplate. Lack of a need for light transmission permits use of non-transmissive materials for this purpose. These glass-ceramics can be initially drawn in large, glass sheets.
With careful processing, these glass sheets can then be cerammed, that is, caused to undergo separation of the glass to form crystalline phases throughout the glass.
A suitable glass-ceramic composition will be chemically durable and will be sufficiently viscous at 850° C. to undergo minimal distortion in a period of fifteen minutes. The latter is a condition imposed by processing of other materials in a display device. The precursor glass must be one that lends itself to a cost-effective, sheet manufacturing process, such as rolling or float forming.
Glass-ceramic families of particular interest are non-alkali metal compositions. They provide CTEs over about 40x10''l°C., have the required refractory character as indicated by high strain points, and have high elastic moduli. These families are characterized by crystal phases of spinet, enstatite, a mixture of spinet and enstatite, alpha-quartz, sapphirine, cordierite, silicates of the alkaline earth metal and solid solutions of such silicates.

WO 991S8463 ° PCT/US99108955 ..
Glass-ceramic sheets are produced employing conventional ceramming practice as is welt known in the art. A precursor glass is first hatched, melted and formed as sheets. The forming may be by rolling, or by the float process.
The glass sheet is then converted to the glass-ceramic state. This is accomplished by subjecting the glass to a thermal treatment having a tinie-temperature, crystallizing cycle appropriate to the particular glass:
The invention is further described with reference to the accompanying drawing wherein FIGURE 1 is a side view of a typical EL display panel. The panel illustrates the present invention and is generally designated by the numera110.
Display panel 10 comprises a backplate 12 and a front plate 14. Front plate 14 has a transparent electrode 16 applied over its interior surface 18.
Backplate 12 has an electrode 20 applied on its interior surface 22. The respective electrodes may be electrically conductive films applied as parallel strips on the plates in an orthogonal pattern with respect to each other.
A layer of dielectric material 24 is applied over the electrode 20 on backplate 12. A layer of electroluminescent material 26 is applied over dielectric layer 24 followed by transparent electrode 16 on front plate 14. An AC current from an external source is supplied across panel 10 between electrodes 16 and 20 to activate the EL material.
The present invention is concerned only with backplate 12. It is not concerned with the electroluminescent materials, or with the electrode films, or with the means of applying the materials and films. Accordingly, no effort is made to further describe these matters since adequate information is readily available in the literature.
TABLE I, below, sets forth composition ranges for two glass-ceramic composition families that have been successfully tested to produce EL display panel backplates. Glass-ceramics in family A are characterized by a predominant, spinet-type, crystal phase. Glass-ceramics in family B are characterized by a mixture of spinet and enstatite crystal phases. Both families are typically free of alkali metal oxides.

TABLE I
(A) (B) weight Spinet Spinet-Enstatite %

Si02 40-?0 35-60 Zn0 4-25 0-25 Mg0 0-12 4-30 Ti42 0-10 5-20 Zr02 0-10 0-10 FIGURE 2 illustrates the alternative form that backplate 14 may take. In this form, backplate 14 comprises a thin strip, or sheet, 30 of a refractory metal or metal alloy. A glass-ceramic layer 32 covers both faces of metal strip 30.
The size of strip 30 will depend on the size panel produced. Heretofore, substrates have been limited to a diagonal measurement of less than 20 cm. (8 inches). It is a feature of the present invention that larger sizes can be readily produced employing either a glass-ceramic sheet or a glass-ceramic layer on a metal base.
In the interest of conserving space and weight, refractory metal strip 30 will be as thin as is consistent with other requirements. Primarily, this will depend on whether or not the strip must be sufficiently inflexible to resist bending, or other distortion during subsequent processing. Where distortion is not a problem, a thin roll of foil up to about 0.01 cm (a few mils) thick might be used in a continuous process. The foil would be coated, dried, fired and re-rolled for storage or shipping.
The coated roll could be cut to size before, or after, further processing.
In such further processing, it is contemplated that the necessary electrodes and other materials would be applied over the glass-ceramic. This would be in accordance with conventional procedures now employed on other, commercial substrates. It is also contemplated that portions of a panel might be perforated, or otherwise left uncoated, for such purposes as mounting.
Glass-ceramic coating 32 is produced by initially applying a glass coating over both faces of metal strip 30. The glass is one that is thermally convertible to a glass-ceramic coating. This means that the glass can be uniformly crystallized in situ to a certain degree by thermal treatment at the glass crystallization temperature.
There are several features that ace key to success of this aspect of the present invention. First, the glass must form a continuous coating on the metal that is essentially defect-free and relatively uniform in thickness. This is particularly true where the panel is used for image display. There, light spots, caused by pinholes or thin spots in the coating, would be especially detrimental. Another feature is the glass-ceramic character of the ultimate coating. This is necessary to permit use of temperatures of 850° C. and higher in processing.
Finally, both faces of metal strip 30 are coated. It is, of course, desirable that coefficients of thermal expansion (CTEs) be relatively closely matched. However, even with a close match, there may be a tendency for the panel to warp or curl during processing. This, of course, is unacceptable where image display is involved. With both faces of metal strip 30 evenly and equally coated, the tendency is for any effect of expansion difference to occur equally on both faces and thus cancel out.
Basically, coating 32 is produced by applying a coating of glass particles, and thermally softening the glass to wet the metal and form a continuous, adherent, glass coating thereon. The glass is one capable of being converted to a glass-ceramic state by uniform crystallization in situ with thermal treatment. The glass-coated metal strip is then heated at the crystallization temperature of the glass for a time sufficient to effect the desired conversion to the glass-ceramic state.
Suitable precursor glasses include alkaline earth metal oxide silicates, borosilicates and aluminosilicates. The modifying alkaline earth metals may be barium, strontium, magnesium, zinc, and/or calcium, either alone or in combination. Alkali metal oxides are preferably avoided, except as impurities in glass batch material. These oxides tend to reduce refractoriness, and also tend to introduce undesired electrical conductivity.

..
Certain glass families containing alkaline earth metal oxides have proven particularly useful for present purposes. One family is the barium aluminosilicate family; another is the strontium-nickel aluminosilicate family. A
barium aluminosilicate glass, when converted to the glass-ceramic state, will 5 have primary crystal phases of sanbornite and cristobalite and a minor phase of BaA12Si208. The composition family will consist essentially in weight percent of 20-65% BaO, 25-65% SI02, and up to 15% AIZO3. A strontium-nickel aiuminosilicate glass-ceramic will contain primary crystal phases of SrSi03 and Ni~SiOa, and a minor phase of cristobalite. The glass family will consist 10 essentially, by weight! of 20-60% SrO, 30-70% SI02, up to 15% AI203 and up to 25% NiO.
Another glass famiiy of interest is based on mixed alkaline earth, borosilicate glasses containing zinc oxide. These glasses will, when crystallized, have a primary phase of Ba0-2Mg0-2SiO2, or, if a substantial amount of AI203 is present, hexacelsian. This family consists essentially of, in weight percent on an oxide basis, Si02 25-4.0 Ba0 10-GO
BZC~3 5-30 Mg0 10-35 AI2O3 0-15 Ca0 0-15 AI2p3+Ca0+Zn0 5-20 Zn0 5-20 TABLE I1 sets forth, in weight percent on an oxide basis, as calculated from the precursor glass batch; the compositions for several different glass-ceramics having properties that adapt them to use for present purposes.
Examples 1-6 illustrate alkaline earth metal aluminoborates or borosilicates.
Examples 7-10 illustrate alkaline earth metal silicates which may contain minor amounts of alumina or zirconia.

TABLE I!
Ex. SiOz BZO, AIZO$ Bata Mg0 CaU Zn0 Zr02 Sr0 Ni0 F
1 15.0 23.5 0.2 17.9 39.1 0.3 - 2.9 0.3 - 0.8 2 - 25.4 18.6 56.0 - - - - - - 6 3 ~ 31.8 13.2 - 16.5 24.5 - 14.0 - - - -4 9.6 22.2 32.5 - - 35.8 - - - - -30.6 12.7 3.8 15.9 23.5 - 13.5 - - - -6 - 27.0 19.8 29.7 7.8 - 15.8 - - _ -7 65.0 - 6.9 - - - - - 28.1 - -8 47.2 ~ - - - - - - 12.1 40.7 - -9 54.1 - 5.7 - - - - - 23.3 16.8 -62.7 - 5.3 32.0 - - - - - - -Example 1 A glass having a composition within~family B of TABLE I was melted and 5 a sheet formed therefrom. The composition, in weight percent, consisted of:
47.1 % Si02, 22.1 % Ai2O3, 16.9% MgO, 1.7% Zn0 and 12.3% Ti02. The glass sheet was heated to a temperature of 800° C., and held at that temperature for one hour to nucleate the glass. The nucleated glass was then heated to a temperature of 1000° ~C., and held at that temperature for two hours, to grow 10 crystals on the nuclei. This converted the glass to a glass-ceramic having a mixture of Mg-spinet and enstatite crystals. The glass-ceramic had a CTE of 65x10''I°C. and a strain point of 997° C.
This glass-ceramic sheet was substituted for sintered alumina as a backplate in an EL display panel. Performance was reported to be very satisfactory.
Example 2 A glass having a composition within family A in TABLE I was melted and a sheet formed therefrom. The composition, in weight percent, consisted of:
59.3% S102, 19.1 % AI203, 2.5% MgO, 9.0% ZrtO, 2.1 % BaO, 5.0% Ti02 arid 3.0% Zr02. The glass sheet was heated at a temperature of 800° C. for a period of two hours to nucleate the glass. The temperature was then raised to 1000° C., and held at that temperature for four hours to convert the glass to a glass-ceramic. The glass-ceramic had a predominant crystal phase of a Zn-rich spinet. The glass-ceramic had a CTE of nearly 40x10-'/°C. and a strain point of 910° C. With small changes in the processing conditions, this glass-ceramic sheet was successfully substituted for sintered alumina as a backplate in an EL display panel.
Example 3 This is a comparative example to show the ineffectiveness of a non-crystallizable glass available from Corning as Code 1737. This glass is alkali-free, has a strain point of 66fi° C.; and is used as: a pane! glass for LCD panels.
The glass has a composition, in weight percent, consisting of: 57.7 % Si02, 16.4% AI203, 8.9% 8203, 0.7% MgO, 4.1 % CaO, 1.9% SrO, 9.5% BaO, 0.8%
AS203.
When a sheet of this glass was substituted for sintered alumina in an EL
display panel, the glass warped to such an extent during processing of the panel that it was considered unacceptable.
Example 4 Type 430 stainless steel panels having a thickness of about 0.09 cm (0.03fi inches) were obtained. Each panel was grit blasted with 100 mesh alumina at 80 psi to roughen the surface. The panels were then rinsed with distilled water and isopropanol, and air dried preparatory to coating.
A glass batch, based on composition 5 in TABLE ll, was mixed in conventional manner using conventional materials. The batch was melted in a platinum container for six hours at a temperature in the range of 1400 to 1500°
C. The molten glass was poured onto a steel slab and rolled to form thin, glass sheets. The sheets were broken into small pieces, ball milled and sized to provide a glass powder having a mean particle size of about 8 microns.
A slip was prepared, containing the glass powder, for application to the stainless steel panels. The vehicle for the slip was prepared by adding 100 grams of a high molecular weight polybutyl methacrylate to 500 ml of liquid solvent composed of equal parts of amyl and ethyl acetates. The mixture was heated at a low heat on a hot plate to provide a solution. The solution was poured into a Nalgene roller bottle with zirconia grinding cylinders, and 250 grams of glass powder was added. The bottle was closed and rolled at medium speed on a roller mill for about three hours. The zirconia cylinders were removed and the slip was de-aired by rolling overnight at slow speed.
The slip was applied by dipping the metal panel in the slip until fully immersed. 'the slip-coated panel was removed with a continuous, medium speed pull and air dried for a half hour. This dipping and drying was repeated several times to provide a weight gain, after drying, of about 32 mglcm2 (200 mg/inchz).
The coated and dried panel was then heated in a muffle furnace at 1 ° C.
rate to 500° C. to remove the binder. The coated metal panels were removed while the furnace was heated to 925° C. The panels were reinserted in the furnace at 925° C. and held at that temperature for one half hour. This converted the glass to an adherent, glass-ceramic coating on the metal panel.
The coated panel was cooled in the furnace at furnace rate.
Example 5 A substrate for an electroluminescent display panel was prepared in the manner described above in Example 4. However, the glass employed had the composition set forth in composition 3 of TABLE Il. This glass is similar to that used in Example 4, but omits alumina. The glass-ceramic produced therefrom had only a single observable crystal phase, Ba0-2Mg0-2Si02, whereas the glass-ceramic in Example 5 also showed some Mgt-SI02.
Example 6 In this example, a panel substrate was prepared using a sheet of low carbon, enameling iron having a typical composition, in weight %, of: 0.003 C, 0.20 Mn, 0.008 P, 0.020 S and the balance, 99.7, iron. The metal sheet was carefully cleaned, and then nitric acid etched to provide a rough surface. The surface was then given a nickel flash plating to permit ultimate development of nickel oxide. This promotes adherence.of the glass-ceramic coating to the metal.
A glass batch, based an composition 1 in TABLE II, was mixed in usual manner, but in relatively large amount. The batch was melted in small units and homogenized before being introduced into a larger melting unit operating at about 1400° C. This melting unit had a discharge orifice that permitted running a thin stream of molten glass onto water cooled rollers to produce thin, glass flakes. The flakes were gathered in plastic lined jars and milled in dry propanol using zirconia cylinders in a 20:1 glass to zirconia weight ratio.
This reduced the glass to a powder having a mean particle size in the range of 3-6 ~,m.
The glass powder was applied to the metal by electrophoretic deposition. A DC voltage was employed with an isopropanol bath having water added to boost conductivity. The positively charged, glass particles in the bath are attracted to the negatively charged, metal sheet.
The metal plate, coated with glass powder, is then dried and heated to a temperature of about 900° C. At this temperature, the glass powder sinters and, after a few minutes, forms an impervious glaze layer. An ascharite crystal phase (2Mg0-8203) separates out in a very viscous, residual, glassy matrix.
Example 7 A coating slip was prepared as described in Example 4, but using a glass having the composition set forth as number 10 in TABLE II. The slip was applied to a stainless steel strip by dipping and drying several times. The coated metal strip was then heated to a temperature of 1150° C. and held at that temperature to thoroughly wet and adhere to the metal surface. The temperature was then reduced to about 1050° C., the crystallization temperature for the glass. It was held at that temperature to effect conversion to the glass-ceramic state.
The glass-ceramic coating contained a sanbornite crystal phase and a minor phase of cristobaiite. The panel just described was deemed satisfactory.

However, the borosilicate glasses described in Examples 4 and 5 appeared to better wet the steel prior to any crystal formation. This would better insure.
against defects, such as pinholes, in a larger scale process.
Electroluminescent panels have been prepared by applying electrodes 5 and other electroluminescing accessories on glass-ceramic coated substrates prepared as just described. The panels performed satisfactorily when operated, thus indicating an adherent glass-ceramic that insulates the metal substrate and has no adverse effect on the electroluminescent material.

Claims (14)

WE CLAIM:
1. A backplate for a display panel comprising a thin layer of a glass-ceramic that receives the active display material on its surface, the glass-ceramic being sufficiently refractory to withstand a processing temperature of at least 850° C., that has a coefficient of thermal expansion of about 40x10 -7/°C., and that has a predominant crystal phase selected from spinet, enstatite, mixtures of spinet and enstatite, alpha-quartz, sapphirine, mixtures of alpha-quartz and sapphirine, alkaline earth metal silicates, sanbonite, cristobalite and mixtures.
2. A backplate in accordance with claim 1 consisting of a rigid, glass-ceramic sheet.
3. A backplate in accordance with claim 2 wherein the glass-ceramic sheet has a diagonal measurement greater than about 20 cm.
4. A backplate in accordance with claim 1 wherein the panel comprises a sheet of refractory metal having a thin layer of glass-ceramic adherent to the interior surface of the metal sheet.
5. A backplate in accordance with claim 4 wherein the refractory metal is a stainless steel or a low carbon containing iron.
6. A backplate in accordance with claim 1 wherein the display panel is a component of an emissive device.
7. A backplate in accordance with claim 6 wherein the display panel is an efectroluminescent panel.
8. A display device comprising a display panel having a backplate comprising a thin layer of a glass-ceramic that receives the active display material on its surface, the glass-ceramic being sufficiently refractory to withstand a processing temperature of at least 850° C., that has a coefficient of thermal expansion of about 40-70x10 -7°C., and that has a predominant crystal phase selected from spinel, enstatite, mixtures of spinet and enstatite, alpha-quartz, sapphirine, mixtures of alpha-quartz and sapphirine, and alkaline earth metal silicates.
9. A display device in accordance with claim 8 wherein the display panel is an emissive display panel.
10. A display device in accordance with claim 9 wherein the display panel is an electroluminescent panel.
11. A display device in accordance with claim 8 wherein the backplate is a rigid, glass-ceramic sheet.
12. A display device in accordance with claim 8 wherein the backplate is a sheet of refractory metal having a thin layer of glass-ceramic adherent to the interior of the backplate.
13. A method of producing a backplate for a display panel which comprises melting the precursor glass for a glass-ceramic having a predominant crystal phase selected from spinel, enstatite, mixtures of spinel and enstatite, alpha-quartz, sapphirine, mixtures of alpha-quartz and sapphirine, and alkaline earth metal silicates, forming a rigid layer of said glass, heat treating the glass layer to produce crystallization throughout the layer.
14. A method in accordance with claim 13 which comprises providing a thin sheet of a refractory metal, providing a glass that is capable of being converted to a glass-ceramic state having a predominant silicate or aluminosilicate crystal phase when so converted, comminuting the glass to a powder, mixing the comminuted glass with a vehicle to form a coating slip, applying the coating slip to the interior face of the metal sheet, heating the coated metal until the glass softens and wets the metal to form a continuous coating thereon, thermally converting the glass to a glass-ceramic state, and cooling the coated metal.
CA002328315A 1998-05-12 1999-04-27 Display panel backplate Abandoned CA2328315A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US8512298P 1998-05-12 1998-05-12
US60/085,122 1998-05-12
PCT/US1999/008955 WO1999058463A1 (en) 1998-05-12 1999-04-27 Display panel backplate

Publications (1)

Publication Number Publication Date
CA2328315A1 true CA2328315A1 (en) 1999-11-18

Family

ID=22189612

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002328315A Abandoned CA2328315A1 (en) 1998-05-12 1999-04-27 Display panel backplate

Country Status (3)

Country Link
JP (1) JP2002514777A (en)
CA (1) CA2328315A1 (en)
WO (1) WO1999058463A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6426311B1 (en) * 2000-02-01 2002-07-30 Kabushiki Kaisha Ohara Glass-ceramics

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4997698A (en) * 1987-05-04 1991-03-05 Allied-Signal, Inc. Ceramic coated metal substrates for electronic applications
JP3121990B2 (en) * 1994-07-25 2001-01-09 京セラ株式会社 Glass-ceramic substrate

Also Published As

Publication number Publication date
JP2002514777A (en) 2002-05-21
WO1999058463A1 (en) 1999-11-18

Similar Documents

Publication Publication Date Title
US5854153A (en) Glasses for display panels
EP0939060B1 (en) Substrate glass for displays
US5631195A (en) Glass composition and substrate for plasma display
US5786286A (en) Glass ceramic rear panel for emissive display
JP3666054B2 (en) Substrate glass
EP0528114A1 (en) Flat panel display comprising an alkaline earth aluminoborosilicate glass substrate
JPS62100450A (en) Flat plate display device, glass therefor and manufacture
KR100363546B1 (en) Coating of substrates
US5854152A (en) Glasses for display panels
JP5013304B2 (en) Glass substrate for display
US5948537A (en) Substrate for a plasma display panel and low melting point glass composition
JP2001115157A (en) Phosphor and its production method
JP4120895B2 (en) Glass for display panels
US6388375B1 (en) Display panel backplate
US5997377A (en) Process for the production of spacered substrate for use in self-emitting display
JPH08290939A (en) Glass for substrate
CN1342619A (en) Glass for sealed cabin of space environment or polar region
CA2328315A1 (en) Display panel backplate
KR20040098062A (en) Electronically conductive spacers, method for making same and uses in particular for display screens
JP2926800B2 (en) Glass composition
JP2007254213A (en) Glass ceramic composition for substrate
JP4079904B2 (en) Low dielectric materials for display panels containing organic-inorganic hybrid glassy materials
JP2002025761A (en) Inorganic el display
JP3095057B2 (en) Method of manufacturing substrate with spacer for self-luminous display
KR100215817B1 (en) Display panel substrate manufacturing method thereof and manufacturing method of pdp using the same

Legal Events

Date Code Title Description
FZDE Discontinued