CA2249273A1 - Shaped body made of impregnated wood - Google Patents

Shaped body made of impregnated wood Download PDF

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Publication number
CA2249273A1
CA2249273A1 CA002249273A CA2249273A CA2249273A1 CA 2249273 A1 CA2249273 A1 CA 2249273A1 CA 002249273 A CA002249273 A CA 002249273A CA 2249273 A CA2249273 A CA 2249273A CA 2249273 A1 CA2249273 A1 CA 2249273A1
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Prior art keywords
wood
shaped body
resin
melt
body according
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CA002249273A
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French (fr)
Inventor
Markus Rettenbacher
Norbert Mundigler
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Individual
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Priority claimed from AT58296A external-priority patent/AT404106B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • B27K3/36Aliphatic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/15Impregnating involving polymerisation including use of polymer-containing impregnating agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/005Drying oils
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L93/00Compositions of natural resins; Compositions of derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Medicinal Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Forests & Forestry (AREA)
  • Materials Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Laminated Bodies (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The invention concerns a shaped body made of wood which is impregnated with a biodegradable polymer and/or solid natural resin or drying (setting) oil. Wax, fats, salts and/or flame-retardants can also be added to the impregnating agent. The shaped body is pre-heated to a temperature of between 100 and 150 ~C, optionally placed under vacuum, and immersed in a melt of the impregnating composition. The shaped body remains in this melt - preferably at an excess pressure of between 3 and 20 bar, in particular between 8 and 12 bar - for between 15 and 120 minutes, preferably for between 30 and 90 minutes. The shaped body is then removed from the melt and any remaining melt is eliminated from the surface of the shaped body which is finally cooled.

Description

Shaped body made of impregnated wood The invention relates to a shaped body made of impregnated solid wood. Since ancient times, wood has been impregnated with various substances, mainly as protection against fungi and insects, for reducing the 5 water absorption or improving the swelling behaviour, for example with tar oil (for wood plaster), paraffin and waxes, or with mixtures of montan wax and synthetic resin solutions (alkyd resins), but the problem of removing the solvent (e.g. trichloroethylene) from the impregnated solid wood persists.
For the production of bearing discs, wood was also impregnated with 10 lubricating oil.
This is better achieved, in particular for dimensional stabilization and an increase in the hardness with water-soluble phenol/formaldehyde or urea/formaldehyde resins; however, these generally only delay but do not suppress the swelling and on the other hand result in a reduction in the 15 tensile strength. They are therefore used as a rule only in the case of veneers, which are then optionally further processed as moulded laminated materials. In addition, the combination of wood with urea/formaldehyde resin, as well as with other plastics, leads to thermosetting materials which, after shaping and subsequent crosslinking, can no longer be 20 thermoplastically shaped, and are no longer biodegradable and can therefore present a disposal problem.
The impregnation of veneers with dye and polyethylene glycol or polypropylene glycol and with an aqueous solution of starch, polyvinylpyrrolidone or polyvinyl acetate for the production of coloured 25 laminates produced by bonding together individual veneers (JP-A54-117004 or JP-A55-034931), as well as the impregnation of only the cut edge of wood before the veneer peeling process for edge strengthening, once again with aqueous solutions of starch, gelatin, polyvinyl acetate, sodium alginate, polyvinylpyrrolidone, resol, melamine or urea resin, monomers, such as 30 acrylic or methacrylic esters, styrene, vinyl acetate, acrylamide or acrylonitrile, etc. (JP-A54-026317), has also been disclosed.
Finally, the impregnation of wood or porous mineral materials with an aqueous polyvinyl acetate solution in vacuo and subsequent application of slightly superatmospheric pressure has also been disclosed, optionally wax and/or biocides being added (FR-A2505187) .
Other publications, too, are concerned with the impregnation of wood parts with nonbiodegradable, polymerizable or crosslinking synthetic resins 5 or linseed oil, frequently from solutions, with the stated disadvantages;
these include in particular DE-A1-3942136, FR-A-2647388, JP-A-6071614, JP-54 057 732, W094/11167, US-A-1991752, SU-A1-1701521, JP-A-1174401, SU-A- 1288063 and NL-A-23392.
However, all these methods for the production of impregnated shaped 10 wood bodies have the disadvantage that the removal of the solvents used (including water) on the one hand is time-consuming and energy-consumptive and on the other hand leaves behind a shaped body which is porous - even if to a lesser extent than previously.
It is therefore the object of the invention to provide an impregnated, 15 biodegradable shaped solid wood body whose pores are very substantially filled but which is relatively light and can be produced without special finishing, and overcomes the disadvantages of the conventional combinations of wood and plastics with respect to porosity, biodegradability and thermoplasticity. This object is surprisingly achieved for the first time, 20 according to the invention, by the combination of the features mentioned in the characterizing clause of Claim 1. Particularly advantageous further developments of the invention are described in the characterizing clauses of the dependent Claims.
The natural resin used is in particular a monomer from the group 25 consisting of tall resin, dammar, copal; but also balsam resin or tall oil; as oil, in particular blown (preoxidized) linseed oil or wood oil, optionally with the addition of a drying agent (siccative); as fatty ester, in particular one which is obtained when tall oil is worked up to give tall resin.
For the purposes of the invention, the polymers, natural resins, oils or 30 fatty esters chosen should be in particular those which are liquid at the loading temperature and preferably do not attack the wood. Substances which have a relatively low viscosity below the temperature at which the wood is attacked are particularly preferred. A person skilled in the art will choose a mixture of impregnating agents and any additives such that a solid wood part to be impregnated reaches the desired degree of penetration within an appropriate time depending on its porosity - optionally with the use of a vacuum and/or pressure. For the purposes of the invention, 5 "attack" is to be understood as meaning any undesired change in the properties, in particular discoloration; decomposition by chemical reaction, in particular in the case of extreme changes in the pH; swelling or shrinkage (where undesired); pore formation, etc. It is self-evident that some thermoplastic materials according to the invention may be suitable for 10 impregnating specific wood types but not for others. For example, slight discolorations may still be acceptable in the case of darker woods; certain woods may be more insensitive than others to certain pH changes, etc.
In recent years, as a result of the discussion of the environment, a quantity of various biodegradable materials based on natural substances, 15 including fossil sources, have been developed, among which many even exhibit hydrophilic character and, like many natural substances and in particular wood are capable of absorbing and releasing water. These materials contain certain percentages of water, depending on the relative ambient humidity, and are therefore more suitable for combination than 20 plastic in the conventional sense. Their hydrophilic character also facilitates the penetration into the wood matrix, the properties of wood not being completely masked but merely supplemented.
The following substances may be mentioned as examples of biodegradable polymers: polyhydroxybutyric acids, polycaprolactones, 25 polylactic acids, polyesters based on diols and dicarboxylic acids, polyamides, polyesterurethanes, chemically modified natural polymers, such as, for example, cellulose acetates.
Further additives, for example various fats, oils, waxes, as well as lignin or alcohols, in particular to [sic] the natural resins, oils or fatty esters 30 are used for producing specific properties in the completely impregnated shaped solid wood bodies, without substantially limiting the thermoplasticity or biodegradability. In particular, hardened or modified, animal and vegetable fats, for example hydrogenated vegetable fats, epoxidized oils, wool fat, tallow as well as salts of various fatty acids, such as, for example, stearic acid, behenic acid, lauric acid, etc., may also be used.
Finally, various salts, such as, for example, phosphates, borates, sulphates, chlorides and silicates, may also be concomitantly used by 5 introducing them with the melt into the wood structure. They have a positive effect on the reduction of the swelling and shrinkage behaviour, but also have flame-retardant and/or fungicidal activity.
Glycerol, too, is used as a "solvent", plasticizer or humectant; alkali metal and alkaline earth metal resinates act as drying agent, but also as 10 wetting agents and emulsifiers and thus promote the penetration of the resins into the wood.
Some of the resins are preferably used in combination with wax and/or a drying oil, which are or become hard or solid and even brittle at room temperature but soften at higher temperatures and then preferably 15 have a significant viscosity gradient so that loading can still take place at temperatures at which wood is not attacked at all or is only slightly attacked. The brittleness of some of the stated substances is compensated by the fine distribution in the wood matrix.
The viscosity of the impregnating composition at the loading 20 temperature should be less than 20 dPas, expediently less than 10 dPas (the viscosity of glycerol at room temperature), in particular less than 1 dPas (water has 0.01 dPas at room temperature). While the pores in solid wood are of the order of magnitude of a few,um, the resins or polymers according to the invention have a size of a few nm. The smaller the molecules, the 25 more rapidly and more deeply do they penetrate into the wood. The largest -in particular polymeric- particles will penetrate only into the uppermost layers of the surface at the respective treatment temperature in the respective treatment time; however, it is exactly this which gives rise to the advantage that the surface properties of the shaped body according to the 30 invention - in particular with regard to hardness and visual appearance (e.g. polishability) - are improved without impairing the thermoplastic mouldability. Moreover, the diffusion of the smaller molecules from the interior at elevated temperature is effectively prevented.

Preferably used waxes are natural ones, such as, for example, Carnauba wax, bees' wax or montan wax. Waxes have even more advantageous processing conditions, such as a generally lower melting point and an even sharper viscosity gradient with increasing temperature. The combination of wax and resin exhibits good processing properties and end product properties since the unpleasant property of economical balsam resin, i.e. being tacky at room temperature is compensated by the use of waxes. On the other hand, waxes alone tend to sweat at slightly elevated temperatures of use, which in turn is suppressed by the natural resins 10 present in the mixture.
Linseed oil and wood oil are liquid even at room temperature prior to "drying"(curing by polymerization), the viscosity decreasing further with increasing temperature. A linseed oil having a viscosity of 90 dPas at room temperature exhibits a viscosity drop to 15 dPas when the temperature is 15 increased by only 30~C. This low viscosity in combination with the small molecular size - since it is also initially a monomer - considerably supports the impregnation process. The combination of such an oil with resin permits the production of virtually linoleum-like shaped bodies in a natural wood matrix.
For the catalytic acceleration of the polymerization reaction (drying) of the oils used, so-called metal soaps based on one or more metals (in combination), in particular cobalt, zinc and manganese resinates, octanoates, linoleates and naphthenates, are used as drying agents. What was surprising in the case of the combination of biodegradable 25 thermoplastics, some of them hydrophilic, and wood, a hydrophilic thermosetting plastic, was that it leads to products, shaped articles or materials in which the characteristic properties of wood, in particular with regard to the water absorption and release, biodegradability and mechanical properties, which are known to be excellent, are not lost. The wood 30 additionally acquired the properties of thermoplasticity, improved surface and, in specific cases, faster biodegradability; completely novel fields of use have thus been opened up for such shaped articles.

The swelling and shrinkage of wood is a property which substantially limits its use in many cases, and is reduced by at least 50% by the process according to the invention. Consequently, the expensive measures during processing, for example repeated glueing, tongue-and-groove joints and provision of expansion joints, are reduced.
The higher the temperatures chosen for impregnation of the solid wood parts, the better the vacuum which can be applied before the impregnation or the higher the air, gas or steam pressure which can be applied during or after the impregnation, the faster and more complete is the 10 penetration of the thermoplastic materials into the wood matrix.
For the production of the shaped bodies, various types of wood may be used. Whether hard or soft wood or very thin-walled or thick wood parts are employed depends predominantly on the requirements of the end products. For example, eucalyptus and poplar wood, as fast-growing 15 plantation timbers, are used predominantly for pulp production or as energy sources. Their rapid growth results in only a low total hardness and surface hardness. As a result of the treatment according to the invention, these woods can however also be used for high-quality applications, for example in the floor and window sector, and therefore replace more expensive high-20 quality natural timbers which are in increasingly short supply.
A good example of the improvement of the durability of wood is also the beech, which can be easily laden with the melts described and achieves a substantial improvement in durability, stability and also resistance to mlcroorganlsms.
Wood is by nature only very slightly thermoplastic. The shaped bodies according to the invention on the other hand can be subjected to conventional techniques of thermoplastic forming, such as embossing, pressing, bending and shaping, just as easily as the conventional plastics parts. This thermoplastic forming takes place substantially without 30 destruction of the material wood structure, so that in certain cases the wood grain is even completely retained.
The properties of the shaped solid wood bodies according to the invention can be varied within wide limits by the choice of the type and amount of material and any additives and of the process parameters, such as temperature and pressure. Said properties include, for example, the rate of biodegradation, which can even be slowed down compared with wood by the use of slowly degradable substances, such as, for example, cellulose 5 acetate. However, the density of the shaped articles, too, can be changed within a wide range. This ranges from very low loading of light wood (density 0.2 t/m3) to a fully laden wood matrix with about 1.5 t/m3. A
frequently desired effect, especially in the case of soft wood parts, is the dramatic increase in the surface hardness by the incorporation of a material 10 according to the invention into the wood matrix, so that, by their very nature, soft woods are also suitable for high-quality floors.
To counteract the disadvantage of the easy flammability of the wood parts laden with resins, waxes and possibly oils, flame retardants, such as, for example, ammonia phosphate and zinc borate, may be added to the 15 loading melt, it being possible to use glycerol as a solubilizer.
A possible procedure would be complete immersion of the wood part - preferably evacuated beforehand - into the molten material and immediate application of superatmospheric pressure, which leads substantially more rapidly to the desired result of complete and uniform distribution of the 20 thermoplastic material in the wood matrix. A further improvement of the impregnation process can be achieved by predrying the shaped solid wood bodies, with the result that the liquid material is sucked even into relatively deep wood layers previously occupied by water molecules.
The shaped pieces thus obtained can be processed in the same way 25 as wood and have the additional property of thermoplastic mouldability, although they can still be readily disposed of through biodegradability.
A wide field of use is open for the finished, possibly thermoplastically processible parts. Any number of further examples can be added to the fields of use such as packaging, furniture construction, flooring, vehicle 30 construction and wood construction, interior finishing and toys.
Example 1:
A 120 mm long, 80 mm wide and 20 mm thick soft wood panel having a density of 420 kg/m3 is heated to 1 20~C and immersed in a . CA 02249273 1998-09-21 molten low molecular weight polycaprolactone from Union Carbide, at 150~ C; a vacuum is applied for 15 min. The panel is then removed from the melt and exposed to a gas pressure of 10 bar in a pressure chamber for 30 min to allow the polymeric, biodegradable material to penetrate into deeper 5 wood layers. The panel can be permanently deformed at 170~C, steam having a supporting effect.
Example 2:
Tall resin (Sacotan3 85 from Krems Chemie, softening temperature 80 - 85~C) is melted in an open vessel and brought to a temperature of 155~C.
10 Wood parts 250 mm long, 80 mm wide and 15 mm thick are introduced into this hot resin melt. This introduction is effected in a perforated basket which separates the individual pieces of wood from one another so that the total surface of each wood part is surrounded by liquid resin, the wood parts are kept below the liquid level and removal from the hot resin melt is 15 possible.
After the introduction of the pieces of wood, heating of the wood parts causes the moisture contained to evaporate and the air contained to escape. This process lasts for about 15 minutes, while the temperature of the resin solution is kept at 150~C. The vessel is then closed and a gas 20 pressure of 9 bar is applied, which is intended to introduce the resin into deep wood layers. After pressure has been applied for 1 hour, it is relieved and the laden pieces of wood are removed from the still liquid resin (125~C). The amount of resin absorbed during this treatment can be determined by differential weighing:

Wood type Weight Weight % of resin, % of resin, before after based on based on loading loading in total the weight in gram gram weight of wood Ash 136 198 31 46 Birch 259 400 35 54 Oak 152 169 10 11 Pine 266 466 42 75 Spruce 99 119 17 20 Alder 188 368 49 96 Lime 113 158 28 39 Beech 139 210 34 51 Fir 284 293 3 3 Larch 196 201 2 2 Maple 284 436 34 53 Cherry 361 411 12 14 The resin had become homogeneously distributed in the wood matrix. The wood could be readily subjected to the classical woodworking methods. The colour changes due to thermal stress and resin introduction 10 (change of light scattering due to filling of wood cavities) on the wood differ according to wood type but are detectable in every type of wood. The finally laden wood part (planed) is still rated as slightly tacky.
When the wood which was dry but still contained about 10% of residual moisture was introduced into the resin melt, a certain degree of foaming, 15 caused by evaporation of the residual water and expulsion of the excess air, was observed, said foaming being not dissimilar to a "frying process", in the food industry. This behaviour can be reduced or completely eliminated if reduced pressure is applied in the treatment vessel and/or the wood parts are preheated - preferably before immersion of the wood parts in the resin melt.
20 Example 3:
While retaining the essential experimental conditions according to Example 2, the wood used was merely preheated to 150~C before being introduced into the resin melt. On the one hand, this results in predrying of the wood and, on the other hand, the air contained in the wood has escaped 25 according to the temperature.
The wood pretreated in this manner showed only very little or no foaming, and the pressure vessel could be closed immediately after introduction of the wood. The fear that this drying process might reduce the amount of resin loaded was not confirmed. The loading amounts found were 30 virtually identical to those according to Example 2.
Example 4:
To minimize the discoloration of the wood by the thermal stress, a balsam resin was used, which begins to soften at 60 - 65~C and has a low viscosity at 115 ~ C. The wood was pretreated for one hour at 115 ~ C and was introduced into the resin melt at the same temperature. A very short loading time of only 15 min, but at a pressure of 15 bar, substantially reduced the discoloration of the wood. The amount of resin loaded corresponded substantially to the data of Example 2. However, what was rather unpleasant was the fact that the resin-laden wood parts are slightly tacky even at room temperature, which is probably associated with the low melting point of the balsam resin.
Example 5:
As a negative example from the prior art, the wood parts described 10 in Example 1 were laden under conditions similar to those in Example 1, but only with Carnauba wax or with a montan wax (melting point: 75~C) from Schlickum. The melting point was 155 ~ C; the wood was predried for 60 minutes at 130~C; the temperature when the wood was removed was 120 ~ C.
The amount of wax absorbed corresponds approximately to that which had been found in the case of resin. During heating tests on the wax-laden pieces of wood, however, an unpleasantly rapid release of the liquid wax from the wood matrix was observed from about 80~C.
Example 6:
To minimize the remaining disadvantages of the pure wax or pure resin impregnation of the wood, the two materials were combined with one another. Surprisingly, waxes and resins can be combined with one another without limits; they form a common, clear melt which has a common softening point. They can no longer be separated from one another even by cooling.
66% of tall resin (Sacotan'~ 85) and 34% of montan wax (Iscoblend~
207 from Schlickum) were melted together and gave a softening temperature of about 80~ C. The further condition for loading wood with this combination corresponded to the conditions mentioned in the preceding Examples. The amount loaded was comparable with the values stated in the Table of Example 2.

The laden pieces of wood thus obtained combined the positive properties of the variants laden only with resin or only with wax. The tacky impression of wood laden only with resin was sufficiently reduced by the use of wax; on the other hand, the release of melt from pure wax-laden pieces of 5 wood on increasing the temperature is decisively reduced.

Wood type Brinell Brinell Reduction of hardness hardness after swelling and before loading loading shrinkage in %
H Bll( N/mm2) H Bll( N/mm2) parallel to the fibres Ash 60 90 50 Pine 40 70 40 Alder 30 75 60 Beech 70 95 70 Spruce 30 55 30 Example 7:
To accelerate the incomplete long-lasting oxidation of the linseed oil, resins or metal salts of different resin acids and other drying agents are used for improving the hardness properties. The raw material composition of the biodegradable material mixture was 70% of linseed oil, 14% of zinc resinate, 15% of rosin and 1 % of cobalt octanoate. Said composition was heated to 150~ C until a clear solution was obtained. The further working conditions for loading the wood corresponded to the preceding experiments.
The aim of this raw material mixture was to enable the raw materials, which are used for linoleum production, to penetrate the wood matrix while still in liquid form or as thermoplastic substances and hence to combine the properties of wood and linoleum with one another or, so to speak, to enable the linoleum to form in the wood.
Example 8:
A raw material mixture consisting of 30% of linseed oil, 15% of zinc resinate, 15% of rosin, 20% of Carnauba wax and 19% of biodegradable polyester (Skygreen~) and about 0.5% of manganese resinate is heated to 150~C so that a clear but coloured solution forms. The other loading conditions correspond to Example 2. The raw material combination gave end products having the following properties:
~ Continuous further drying of the linseed oil even when the wood surface is damaged.
5 ~ The resin and wax content improves the hardness of the wood.
~ The wax content reduces the tack of the linseed oil and of the resin.
~ Owing to its macromolecular structure, the polyester remains predominantly at the surface of the wood.
The pieces of wood are tested with respect to their Brinell hardness, 10 perpendicularto the fibre direction, in accordance with DIN EN 10003-1, and with respect to their flexural strength in accordance with DIN 52186:

Brinell hardness Flexural strength N/mm2 Increase % N/mm2 Increase %
Pine before 6.5 118 Pine after 11.1 69.5 137 15.4 Alder before 11.9 104 Alder after 32.4 171.0 143 37.7 Beech before 22.8 162 Beech after 42.2 84.7 179 10.8 Ash before 23.9 149 Ash after 38.1 59.4 159 7.0 The laden wood pieces were introduced into a press which contained embossing plates already preheated to 140~ C. The press was slowly closed and was kept at a moulding pressure of 50 bar for 2 min. The parts shaped 25 in this manner had a waffle pattern embossed 2 mm deep, with intact, closed surface and undamaged edges. Pieces of wood thermoplastically moulded in this manner can be used, for example, as stair covering.
Example 9:
In order further to improve the penetration of the polyester and to 30 ensure the possibility of loading of relatively long pieces of wood too, the surface of the wood parts of this Example was perforated with very fine needles to a depth of about 3 mm before their introduction into the molten raw materials. The treatment conditions, as well as the raw material CA 02249273 l998-09-2l composition, corresponded to the preceding Example. The depth of penetration of relatively high molecular weight, thermoplastic materials too, can be accurately controlled by a very fine perforation. The perforation can be made in such a way that no surface damage is visible microscopically.
5 With this possibility, the "wood loading", can also be carried out for substantially larger wood dimensions and for timbers which by their very nature are poorly loadable.
Example 10:
If it is wished to load solid wood completely with thermoplastic 10 materials, the solid parts are evacuated prior to loading; without eliminating the vacuum, the procedure is effected as in Example 9 by introducing the melt described there in the evacuated loading vessel. A loading pressure of 9 bar is then maintained for 1 h at 1 50~C, with the result that the melt is particularly uniformly distributed even in the interior of the shaped body.
15 Example 11:
If it is wished not to load solid wood quantitatively but only to modify the cell walls in order to influence in particular the swelling and shrinkage behaviour but not substantially to change the hardness, the following procedure is adopted:
20 The conditions and the raw material mixture correspond to Example 8. The still untreated wood introduced into the loading vessel was exposed to an air pressure of 4 bar for 15 min before introduction of the molten material and the procedure is then continued without pressure reduction as in Example 8.
The impregnation pressure is set at 15 bar and is maintained for 100 min.
25 As a result of the "prestressing" of the wood parts under pressure, after the pressure has been let down the liquid raw material components, too, are forced out by the escape of the compressed air, and filling of the wood cavities is thus prevented. Only the cell walls are laden with the substances.
Subsequent plastic forming of the solid wood parts can thus be carried out more easily, particularly when only the surface is to be further shaped by embossing - i.e. by displacement or compaction of specific parts.

Example 12:
The combination of natural resin, wax and a biodegradable polyester, for example in the form of a polylactide, is also particularly preferred. The loading melt consists of 65% of Erkazit 415 (from Kraemer), 25% of 5 IscoBlend 231 (from Schlickum) and 10%
of EcoPLA (from Cargill). The loading conditions correspond to the preceding Examples. The polylactide is deposited as a cohesive coating over the wood surface with only a small (2 mm) depth of penetration.
Example 13:
The so-called fixing of the "swollen" wood structure by the displacement of the water and simultaneous incorporation of thermoplastic materials in the cell structure of the wood results in substantially reduced swelling and shrinkage behaviour. The following behaviour is chosen for achieving this:
Before introduction into the melt, the wood parts are conditioned in such a way that the so-called fibre saturation point (water content between 12 and 20% by weight of water, depending on the type of wood) is reached. The melt composition corresponds to Example 9. The melt temperature is 140 degrees Celsius. The wood parts are introduced rapidly into the melt, without preheating. The pressure vessel is rapidly closed without considerable amounts of steam being able to escape. A pressure of 6 bar is then immediately applied. This slightly lower process pressure is chosen since the wood matrix might be easily deformed (collapsing of wood) by the presence of considerable amounts of water.
After 120 minutes, the wood is removed with unchanged melt temperature. On removal, emergence of a considerable amount of the excess air, but especially of steam, is observed. The swelling and shrinkage behaviour of all wood types tested (beech, alder, birch, maple) could be reduced by at least 75% by the simultaneous displacement of the water and replacement by thermoplastic materials and the fixing of the swell state due to solidification.

Claims (10)

1. Shaped body comprising impregnated solid wood, characterized in that it was impregnated with at least one essentially solvent-free and thermoplastic substance or mixture which is or contains a biodegradable polymer, a natural resin and/or an ester of higher fatty acids with polyhydric alcohols, and which is solid up to 50°C but liquid above about 80°C and has a viscosity of less than 20 dPas, expediently less than 10 dPas, in particular less than 1 dPas, at a temperature between about 115 and about 155°C.
2. Shaped body according to Claim 1, characterized in that the biodegradable polymer originates from the group consisting of the following substances: polyhydroxybutyric acids, polycaprolactones, polylactic acids, polyesters based on dials and dicarboxylic acids, polyamides, polyesterurethanes; chemically modified, natural polymers, such as, for example, cellulose acetates.
3. Shaped body according to Claim 1 or 2, characterized in that the natural resin originates from the group consisting of the following substances: tall resin, dammar, copal and balsam resin.
4. Shared body according to any of the preceding Claims, characterized in that the fatty ester originates from the working up of tall oil to give tall resin.
5. Shaped body according to any of the preceding Claims, characterized in that the impregnating agent furthermore contains a drying or semidrying (setting) oil, in particular blown (preoxidized) linseed oil or wood oil, optionally with the addition of a drying agent (siccative).
6. Shaped body according to any of the preceding Claims, characterized in that the impregnating agent furthermore contains at least one of the following substances: waxes, in particular Carnauba wax, bees' wax, montan wax; lignin, higher alcohols; hardened or modified, animal and vegetable fats, for example hydrogenated vegetable fats and epoxidized oils;
wool fat, tallow; salts of different fatty acids, such as, for example, stearic acid, behenic acid, lauric acid; flame retardants - the latter optionally with the addition of small amounts of a solubilizer, such as, for example, glycerol.
7. Shaped body according to any of the preceding Claims, characterized in that the impregnating composition consists of - 10- about 60% by weight of natural resin;
- 10-40, preferably 15-35, % by weight of wax;
- 10-50, preferably 20-40, % by weight of drying oil;
- 0.25-20% by weight of drying agent, in particular cobalt, zinc and manganese resinates, octanoates, linoleates and naphthenates; and - 10-30, preferably 15-25, % by weight of a biodegradable polymer.
8. Process for the production of a shaped body according to any of the preceding Claims, characterized in that the wood part - optionally preheated to a temperature of 100-150°C - is immersed in the melt formed from the impregnating composition and is left under pressure and temperature for 10-120, preferably 30-90, minutes, and is then removed from the melt, optionally freed superficially from said melt and finally cooled.
9. Process according to Claim 8, characterized in that the melt with the wood part is placed under vacuum and/or is then brought to a superatmospheric pressure of 1-100, in particular 2-20, bar.
10. The use of a shaped body according to any of Claims 1 to 7 for the production of solid wood parts which can be moulded by a thermoplastic method.
CA002249273A 1996-04-01 1997-03-29 Shaped body made of impregnated wood Abandoned CA2249273A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AT58296A AT404106B (en) 1996-04-01 1996-04-01 Thermoplastically deformable moulded part based on a wood matrix in combination with a thermoplastic material
ATA582/96 1996-04-01
CH316696 1996-12-23
CH3166/96 1996-12-23

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CA2249273A1 true CA2249273A1 (en) 1997-10-09

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EP (1) EP0891244B1 (en)
JP (1) JP3418623B2 (en)
AT (1) ATE198288T1 (en)
AU (1) AU711205B2 (en)
BR (1) BR9708469A (en)
CA (1) CA2249273A1 (en)
CZ (1) CZ313698A3 (en)
DE (2) DE29780342U1 (en)
DK (1) DK0891244T3 (en)
ES (1) ES2154897T3 (en)
NO (1) NO309075B1 (en)
PL (1) PL328971A1 (en)
WO (1) WO1997036720A1 (en)

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DK0891244T3 (en) 2001-04-02
EP0891244B1 (en) 2000-12-27
ATE198288T1 (en) 2001-01-15
NO984425D0 (en) 1998-09-23
DE59702820D1 (en) 2001-02-01
NO309075B1 (en) 2000-12-11
JP3418623B2 (en) 2003-06-23
DE29780342U1 (en) 2000-04-27
AU711205B2 (en) 1999-10-07
JP2000507513A (en) 2000-06-20
NO984425L (en) 1998-11-13
PL328971A1 (en) 1999-03-01
BR9708469A (en) 1999-04-13
AU2293097A (en) 1997-10-22
WO1997036720A1 (en) 1997-10-09
EP0891244A1 (en) 1999-01-20
ES2154897T3 (en) 2001-04-16
CZ313698A3 (en) 1999-01-13

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