CA2208759C - Process for manufacturing a water-disintegrable sheet - Google Patents

Process for manufacturing a water-disintegrable sheet Download PDF

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Publication number
CA2208759C
CA2208759C CA002208759A CA2208759A CA2208759C CA 2208759 C CA2208759 C CA 2208759C CA 002208759 A CA002208759 A CA 002208759A CA 2208759 A CA2208759 A CA 2208759A CA 2208759 C CA2208759 C CA 2208759C
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CA
Canada
Prior art keywords
water
salt
carboxymethyl cellulose
sheet
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002208759A
Other languages
French (fr)
Other versions
CA2208759A1 (en
Inventor
Naohito Takeuchi
Masanori Monobe
Toshiyuki Okuda
Toshiya Okubo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unicharm Corp
Original Assignee
Unicharm Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP28547995A external-priority patent/JP3150586B2/en
Priority claimed from JP28548095A external-priority patent/JP3150587B2/en
Application filed by Unicharm Corp filed Critical Unicharm Corp
Publication of CA2208759A1 publication Critical patent/CA2208759A1/en
Application granted granted Critical
Publication of CA2208759C publication Critical patent/CA2208759C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/25Cellulose
    • D21H17/26Ethers thereof

Landscapes

  • Paper (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)

Abstract

The invention relates to a process to improve wet tensile strength as well as water-swelling property of a water-disintegrable sheet to be used as a wet wipe for cleaning in household. A mixture of water-swelling or water-insoluble carboxymethyl cellulose and/or salt thereof having a degree of substitution - 0.30 - 0.60 and pH .gtoreq. 5.0 and water- dispersible fibers is subjected to a foliating step of a process to obtain the water-disintegrable sheet and, before or after the foliating step of the process, the mixture is added with a base.

Description

PROCESS FOR MANUFACTURING A WATER-DISINTEGRABLE SHEET
FIELD OF THE INVENTION
The present invention relates to a process for manufacturing a water-disintegrable sheet adapted to be dispersed or dissolved in water.
BACKGROUND ART
Wet wipes for cleaning use in household etc. are well known. Water-dispersible or water-disintegrable sheet-like articles typically as wet wipes are also well known, which are rapidly dispersed or disintegrated in water so that they can be directly thrown away into water, for example, in a flush toilet, and flushed down a drain. It should be understood that terms used herein "water-dispersible" and "water-disintegrable" are synonymous with each other.
Generally, wet wipes having such characteristics are required to have a high strength exhibited while they are used in a wet condition and also a rapid integration when they are thrown away into a large quantity of water. To assure that these strength and integration should be compatible with each ' ~ T CA 02208759 1997-06-25 other, Japanese Laid-open Patent Application No. Heil-168999 discloses use of water-insoluble sodium/calcium salt of carboxymethyl cellulose or sodium salt of carboxymethyl cellulose. Japanese Patent Publication No. Sho48-27605 discloses a process for paper making wherein a wet paper sheet obtained from water-insoluble carboxymethyl cellulose is sprayed with aqueous solution of alkaline metal. Japanese Laid-Open Patent Application No. Hei3-167400 discloses a process for paper making including a step of mixing a water dispersion of paper making stuff with water-insoluble alkaline salt of carboxymethyl cellulose. Furthermore, Japanese Laid-Open Patent Application No. HeiS-25792 discloses a process for paper making wherein a paper sheet obtained from a mixture of water dispersion of paper making stuff and alkaline salt of carboxymethyl cellulose is impregnated with hydrated organic solvent containing multivalent metal ion.
Carboxymethyl cellulose and/or salt thereof conventionally used by the above-mentioned prior arts generally lose their initial water-insolubility, then show a tendency to swell and finally become water-soluble as degree of substitution (D. S.) and pH thereof increase. When these carboxymethyl cellulose and/or salt thereof are used as binders for paper making, the tendency to swell of the binders will make it difficult to get a uniform mixture of the binders with fibers dispersed in water. On the other hand, the binders having become water-soluble will be prohibited from being deposited on a sheet as an intermediate product, strength of the sheet will be not so improved as expected from an actual quantity of the binders mixed in a water dispersion of paper making stuff. Although an aqueous solution of the binders could be sprayed to a sheet obtained from paper making stuff, swollen carboxymethyl cellulose makes an aqueous solution thereof too viscous to be sprayed in a uniform condition.
SUMMARY OF THE INVENTION
In view of problems as has have been described above, it is a principal object of the invention to provide an improved manufacturing process for making a disintegrable sheet for wet wipes or the like to be used for cleaning sheet materials in household etc. wherein a good quantity of carboxymethyl cellulose and/or salt thereof can be efficiently deposited on the sheet.
The object set forth above is achieved, according to the invention, by a process for manufacturing a water-' CA 02208759 1997-06-25 disintegrable sheet from carboxymethyl cellulose and/or salt thereof and water-dispersible fibers, said process being characterized in that a mixture of water-swelling or water-insoluble carboxymethyl cellulose and/or salt thereof having a degree of substitution (D.S.) - 0.30 - 0.60 and pH > 5.0 and water-dispersible fibers is subjected to a step of foliating to obtain said water-disintegrable sheet and, before or after said step of foliating of said process, said mixture is added with a base.
Said base is preferably sodium carbonate. The process according to the invention may further comprise a step of impregnating said water-disintegrable sheet with aqueous solution to obtain a wet wipe from said sheet.
DESCRIPTION OF PREFERRED EMBODIMENTS
Materials used in a manufacturing process of the present invention include water-dispersible fibers which can be foliated in the presence of carboxymethyl cellulose and/or salt thereof. While it is preferred to use pulp fiber, it is also possible to use natural fibers such as wool, regenerated fiber such as rayon fiber, semi-synthetic fiber such as acetate, or synthetic fiber such as nylon, polyester etc. For such fibers, low water-swelling or water-insoluble ' , ' CA 02208759 1997-06-25 carboxymethyl cellulose and/or salt thereof having D.S. -0.30 - 0.60 and pH > 5.0 is used as binders. In order to provide such binders with a high water-swelling property or a high water-solubility, a base is added to the binders before or after a foliating step of a sheet making process.
The base can be added during the foliating step if needed.
While any appropriate base and combination of bases can be applied, it is preferred to use sodium carbonate for the present invention. Preferably, well known paper making techniques are used to foliate a mixture of fibers and binders. It is also possible to use a so-called wet or dry method for manufacturing nonwoven fabric or a method for manufacturing nonwoven fabric using water jet streams. The invention will be described more in detail.
Examples 1 - 5 Coniferous pulp for paper making (NBKP) and carboxymethyl cellulose and/or salt thereof were mixed together and dispersed in city water followed by adding a necessary quantity of sodium carbonate to the water dispersion for preparation of a paper making stuff. After the stuff had been settled for a time, it was subjected to a small-sized paper machine used exclusively for testing to ' ~ ' CA 02208759 1997-06-25 obtain a wet paper sheet which was then dried at a temperature of 110°C for 90 seconds using a dryer of rotary drum type to obtain a dried sheet having a basis weight of 40g/mz. Then, the dried sheet was sprayed and impregnated with aqueous solution of propylene glycol/calcium chloride/
deionized water mixed together at a ratio of 30/0.5/69.5(by weight ) so as to obtain a quantity corresponding to 2 . 5 times a weight of the dried sheets. The impregnated sheet was settled for 24 hours at a temperature of 20°C to obtain a wet wipe. Water-dispersibility and wet tensile strength of the wet wipe were tested under measuring conditions which will be described below. Test results for evaluating wet wipe examples prepared in accordance with the present invention ( Example ) and wet wipes for control ( Control ) are summarized in Table 1. Relationships between a series of Examples and a series of Controls are as follows:
(1) Example 1 and Control 1 The test results of Example 1 and Control 1 show effects of sodium carbonate (~ by weight) added to carboxymethyl cellulose and/or salt thereof as measured in a dried state during a paper making process.
(2) Example 2 and Control 2 The test results of Example 2 and Control 2 show ' CA 02208759 1997-06-25 effects of a degree of substitution (D.S.) as well as pH of carboxymethyl cellulose and/or salt thereof.
(3) Example 3 and Control 3 The test results of Example 3 and Control 3 show effects of a total quantity (~ by weight) of pulp and carboxymethyl cellulose and/or salt thereof.
(4) Example 4 and Control 4 The test results of Example 4 and Control 4 show effects of a period for which a water dispersion of pulp and carboxymethyl cellulose and/or salt thereof should be settled after an addition of sodium carbonate during a paper making process.
(5) Example 5 and Control 5 The test results of Example 5 and Control 5 show effects of a mixture ratio of pulp and carboxymethyl cellulose and/or salt thereof.
Evaluation of water-dispersion A lOcm X lOcm sample sheet of wet wipe was immersed in 300m1 of deionized water contained in a 300m1 glass beaker followed by stirring by means of a magnetic stirrer(at 600rpm) and an extent of dispersion of the sample was observed. Observation results were classified as follows:

' , ' CA 02208759 1997-06-25 -g-A: A sample sheet was disintegrated within 100 seconds.
B: A sample sheet was disintegrated within 200 seconds.
C: A sample sheet was not disintegrated within 200 seconds.
Evaluation of wet tensile strength A sample sheet of wet wipe of 25mm wide and 150mm long was elongated at a chucking distance of 100m and at an elongation rate of 100mm/min to get tensile strength. It was found that tensile strength of a wet wipe of at least 300g is sufficient for its practical use.
Results of the evaluations for Examples and Controls are shown by TABLE 1. From the results it is concluded that:
(1) carboxymethyl cellulose and/or salt thereof should present D.S. - 0.30 - 0.60 and pH > 5.0 (Example 2); (2) a quantity of sodium carbonate should correspond to 10 - 400 by weight of carboxymethyl cellulose and/or salt thereof (Example 1); (3) a weight ratio of pulp : carboxymethyl cellulose and/or salt thereof should range from 98 . 2 to 55 . 45; (4) concentration of pulp and carboxymethyl cellulose and/or salt thereof in a paper making stuff should range from 0.5 to 5~ by weight; and (5) a settling period after addition of sodium carbonate should be 30 minutes or longer.

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. ' , ' CA 02208759 1997-06-25 Examples 6 - 7 Coniferous pulp for paper making (NBKP) and carboxymethyl cellulose and/or salt thereof were mixed together and dispersed in city water to obtain a paper making stuff which was foliated by a small-sized paper machine used exclusively for testing. A wet sheet thus obtained was sprayed and impregnated with a quantity of aqueous solution of sodium carbonate corresponding to 2.4 - 8~ by weight of carboxymethyl cellulose and/or salt thereof wherein said quantity of aqueous solution corresponded to 2.5 times a weight of the sheet as measured in its dry condition. Then, the sheet was dried at a temperature of 110°C for 90 seconds using a rotary drum type dryer and thereby a dried sheet having a basis weight of 40g/m2 was obtained. The dried sheet was sprayed and impregnated with aqueous liquid consisting of propylene glycol/calcium chloride/deionized water mixed together at a ratio of 30/0.5/69.5(by weight). The impregnated sheet was settled for 24 hours at a temperature of 20°C to obtain a wet wipe. Extent of water-dispersion as well as wet tensile strength of the wet wipe were evaluated under the same condition as Examples 1 - 5. Relationships between Examples and Controls are as follows:
(1) Example 6 and Control 6 ' CA 02208759 1997-06-25 -IZ-The test results of Example 6 and Control 6 show effects of a quantity of sodium carbonate ( ~ by weight ) added to carboxymethyl cellulose and/or salt thereof as measured in a dried state during a paper making process.
(2) Example 7 and Control 7 The 'test results of Example 7 and Control 7 show effects of degree of substitution (D.S.) as well as pH of carboxymethyl cellulose and/or salt thereof.
Result of the evaluations for the respective Examples and Controls are shown by TABLE 2.

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' ~ ~ ' CA 02208759 1997-06-25 Effect of the Invention According to the process of the present invention, water-dispersible fibers are mixed with. binders comprising carboxymethyl cellulose and/or salt thereof having low swelling tendency or water-insolubility so that a large quantity of binders can be deposited on a sheet obtained from the mixture of the fibers and the binders . Such binders are denaturalized by addition of a base, to water-swelling or water-soluble ones. These binders contribute to improvement of tensile strength of the sheet. And the sheet is thrown away into a large quantity of water after use, the binders can be rapidly dissolved in the water, allowing the sheet to be rapidly disintegrated and dispersed in the water.

Claims (3)

WHAT IS CLAIMED IS:
1. In a process for manufacturing a water-disintegrable sheet from carboxymethyl cellulose and the salt thereof, water-dispersible fibers and a base, said process being characterized in that:

The water-swelling or water-insoluble carboxymethyl cellulose and the salt thereof having a degree of substitution = 0.3 - 0.60 and pH ~ 5.0 and the water-dispersible fibers are mixed together and dispersed in water followed by adding a quantity of sodium carbonate corresponding to 10 - 400 % by weight of the carboxymethyl cellulose and the salt thereof to the water dispersed mixture wherein concentration of the carboxymethyl cellulose and the salt in the dispersed mixture is ranged from 0.5 - 5 % by weight, the dispersed mixture is settled for 30 minutes or longer after the addition of the sodium carbonate, and then the dispersed mixture is subjected to a paper making process to obtain the water-disintegrable sheet.
2. In a process for manufacturing a water-disintegrable sheet from carboxymethyl cellulose or the salt thereof, water-dispersible fibers and a base, said process being characterized in that:
The water-swelling or water-insoluble carboxymethyl cellulose or the salt thereof having a degree of substitution = 0.3 - 0. 60 and pH ~ 5.0 and the water-dispersible fibers are mixed together and dispersed in water followed by adding a quantity of sodium carbonate corresponding to 10 - 400 % by weight of the carboxymethyl cellulose or the salt thereof to the water dispersed mixture wherein concentration of the carboxymethyl cellulose or the salt in the dispersed mixture is ranged from 0.5 - 5 % by weight, the dispersed mixture is settled for 30 minutes or longer after the addition of the sodium carbonate, and then the dispersed mixture is subjected to a paper making process to obtain the water-disintegrable sheet.
3. The process according to Claim 1 or 2, further comprising a step of impregnating the water-disintegrable sheet with an aqueous solution to obtain a wet wipe from the sheet.
CA002208759A 1995-11-02 1996-11-01 Process for manufacturing a water-disintegrable sheet Expired - Fee Related CA2208759C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP28547995A JP3150586B2 (en) 1995-11-02 1995-11-02 Water disintegration sheet manufacturing method
JP7-285480 1995-11-02
JP28548095A JP3150587B2 (en) 1995-11-02 1995-11-02 Water disintegration sheet manufacturing method
JP7-285479 1995-11-02
PCT/JP1996/003213 WO1997016597A1 (en) 1995-11-02 1996-11-01 Process for preparing hydrolyzable sheet

Publications (2)

Publication Number Publication Date
CA2208759A1 CA2208759A1 (en) 1997-05-09
CA2208759C true CA2208759C (en) 2003-03-11

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CA002208759A Expired - Fee Related CA2208759C (en) 1995-11-02 1996-11-01 Process for manufacturing a water-disintegrable sheet

Country Status (7)

Country Link
EP (1) EP0802282A1 (en)
KR (1) KR100235789B1 (en)
CN (1) CN1084415C (en)
CA (1) CA2208759C (en)
MY (1) MY125612A (en)
TW (1) TW306943B (en)
WO (1) WO1997016597A1 (en)

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JP3205705B2 (en) * 1996-07-26 2001-09-04 ユニ・チャーム株式会社 Method for manufacturing wet wipes
JP3865506B2 (en) * 1997-09-08 2007-01-10 ユニ・チャーム株式会社 Water-decomposable fiber sheet containing fibers with different fiber lengths
US6423804B1 (en) 1998-12-31 2002-07-23 Kimberly-Clark Worldwide, Inc. Ion-sensitive hard water dispersible polymers and applications therefor
US6579570B1 (en) 2000-05-04 2003-06-17 Kimberly-Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
US6713414B1 (en) 2000-05-04 2004-03-30 Kimberly-Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
SE9903418D0 (en) * 1999-09-22 1999-09-22 Skogsind Tekn Foskningsinst Method for modifying cellulose-based fiber materials
JP2001098489A (en) 1999-09-30 2001-04-10 Uni Charm Corp Water-disintegrable fibrous sheet containing water- insoluble carboxymethyl cellulose
JP3703661B2 (en) * 1999-10-05 2005-10-05 ユニ・チャーム株式会社 Water-decomposable fiber sheet containing gel compound
WO2001038638A1 (en) * 1999-11-23 2001-05-31 Kimberly-Clark Worldwide, Inc. Sanitary tissue products with improved flushability
JP3722665B2 (en) * 2000-03-31 2005-11-30 ユニ・チャーム株式会社 Multi-structured water-decomposable wiping sheet
US6548592B1 (en) 2000-05-04 2003-04-15 Kimberly-Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
US6599848B1 (en) 2000-05-04 2003-07-29 Kimberly-Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
US6835678B2 (en) 2000-05-04 2004-12-28 Kimberly-Clark Worldwide, Inc. Ion sensitive, water-dispersible fabrics, a method of making same and items using same
US6815502B1 (en) 2000-05-04 2004-11-09 Kimberly-Clark Worldwide, Inc. Ion-sensitive, water-dispersable polymers, a method of making same and items using same
US6444214B1 (en) 2000-05-04 2002-09-03 Kimberly-Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
US6653406B1 (en) 2000-05-04 2003-11-25 Kimberly Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
US6683143B1 (en) 2000-05-04 2004-01-27 Kimberly Clark Worldwide, Inc. Ion-sensitive, water-dispersible polymers, a method of making same and items using same
EP1167510A1 (en) * 2000-06-23 2002-01-02 The Procter & Gamble Company Flushable hard surface cleaning wet wipe
JP2002078733A (en) 2000-06-28 2002-03-19 Uni Charm Corp Absorptive article
US6586529B2 (en) 2001-02-01 2003-07-01 Kimberly-Clark Worldwide, Inc. Water-dispersible polymers, a method of making same and items using same
US6828014B2 (en) 2001-03-22 2004-12-07 Kimberly-Clark Worldwide, Inc. Water-dispersible, cationic polymers, a method of making same and items using same
EP1518025B1 (en) * 2002-06-19 2009-12-02 Kemira Oyj Strong and dispersible paper products
KR102635615B1 (en) 2023-07-04 2024-02-14 주식회사 정우세이프티 Signs outputting safety information and method for providing safety information of signs

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JPH01168999A (en) * 1987-12-23 1989-07-04 Kao Corp Cleaning material easily dispersible in water
JP2700825B2 (en) * 1989-03-25 1998-01-21 ライオン株式会社 Water-decomposable / absorbable sheet and method for producing the same
JPH03167400A (en) * 1989-11-27 1991-07-19 Nichirin Kagaku Kogyo Kk Hydrolyzable paper
JPH03180596A (en) * 1989-12-06 1991-08-06 Nichirin Kagaku Kogyo Kk Water-soluble paper giving little dissolution residue
JP3243066B2 (en) * 1992-10-29 2002-01-07 ニチリン化学工業株式会社 Method for producing water-dispersible sheet
US5487813A (en) * 1994-12-02 1996-01-30 The Procter & Gamble Company Strong and soft creped tissue paper and process for making the same by use of biodegradable crepe facilitating compositions

Also Published As

Publication number Publication date
EP0802282A1 (en) 1997-10-22
CA2208759A1 (en) 1997-05-09
MY125612A (en) 2006-08-30
CN1172515A (en) 1998-02-04
CN1084415C (en) 2002-05-08
KR987001056A (en) 1998-04-30
EP0802282A4 (en) 1997-11-05
WO1997016597A1 (en) 1997-05-09
TW306943B (en) 1997-06-01
KR100235789B1 (en) 1999-12-15

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