CA2195739C - Process for producing a food product - Google Patents

Process for producing a food product Download PDF

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Publication number
CA2195739C
CA2195739C CA002195739A CA2195739A CA2195739C CA 2195739 C CA2195739 C CA 2195739C CA 002195739 A CA002195739 A CA 002195739A CA 2195739 A CA2195739 A CA 2195739A CA 2195739 C CA2195739 C CA 2195739C
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Prior art keywords
emulsion
food product
producing
meat
strand
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CA002195739A
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French (fr)
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CA2195739A1 (en
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Manfred Duve
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Individual
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Priority to CA002195739A priority Critical patent/CA2195739C/en
Priority to DE59706302T priority patent/DE59706302D1/en
Priority to EP97120242A priority patent/EP0855139B1/en
Priority to AT97120242T priority patent/ATE212787T1/en
Publication of CA2195739A1 publication Critical patent/CA2195739A1/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • A23L11/07Soya beans, e.g. oil-extracted soya bean flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/50Poultry products, e.g. poultry sausages
    • A23L13/52Comminuted, emulsified or processed products; Pastes; Reformed or compressed products from poultry meat
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/60Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
    • A23L13/67Reformed meat products other than sausages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/10Fish meal or powder; Granules, agglomerates or flakes

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Zoology (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

In a process for producing a food product based on meat or proteins of animal-orvegetable origin an emulsion is prepared, as a first step, from base materials by comminuting and emulsifying the base materials. In the next processing step, theemulsion is loaded into a filling device, from which the emulsion then exits in the form of a single strand or numerous parallel strands. In a further step, the strand or the strands of the emulsion is/are cooked. The cooked strands of the emulsion are then cut by a cutting device into shorter strips preferably having a length of a few centimeters and subsequently deep-frozen and packaged.

Description

_ --2--Title: PROCESS FOR PRODUCING A FOOD PRODUCT

The present invention relates to a process for producing a food product based onmeat or proteins of animal - or vegetable origin. A process for producing a foodS product based on meat is already described in EP-A 0 624 320. This finished product preferably has the form of stick-like strips, cubes or the like and thuspreferably has the appearance of French fried potatoes; however, it is not produced from potatoes but from meat emulsion. Said known process has the drawback that the manufacture of the product is fairly expensive since the meat normally used for 10 emulsions as well as the technology to m~nllf~rture the product are very costly.

Therefore, the problem of the present invention is to create a process which, on the one hand, leads to a food product which is similar with respect to its appearance and its flavour properties, but which, on the other hand, permits a production of the 15 food product on the large, particularly on the industrial scale at favorable cost.

SUMMARY OF THE INVENTION
One idea according to the invention is to use meat of lesser grade, or other proteins of animal - or vegetable origin. Furthermore, within the framework of the present 20 invention, the process is carried out in such a way that it is suitable for an efficient, large scale intll~ l production.

To clarify above definition, in addition to pork, beef, lamb or veal: beef fat, poultry in particular chicken or turkey, poultry fat, poultry skin, pork fat, mechanically 25 deboned poultry meat, fat emulsions consisting of fat, water and binders, vegetable or animal oils, game, horse meat, or fish.

r 2 1 9 5 7 3 9 _ --3--In addition to meat or meat substitutes it is possible to use proteins of animal or plant origin in powder - or liquid form. Furthermore, it is possible to use algae proteins, (i.e. Carrageenan). In addition, grain products, such as rice, corn, S soybean or other types of grain can be used in powder form or as granulates.
Furthermore, it is possible to add modified starches, binders or fillers permitted under the food laws in the respective countries where the product is sold.
Further additives, which may be added, either at the beginning or during the manufacturing process, could be phosphates, citrates, acetates, carbohydrates, 10 modified starches, presel ~alives, binders and other additives or fillers permitted or in the process of being permitted, under the food laws in the countries where the product is sold. Furthermore, salt and/or spices and/or flavorings are usually added, depending on the desired flavor and desired properties of the final product, the percentages of the various meat components, other proteins and additives 15 specified as above, may vary within a wide range.

The first processing step is the m~nuf~cturing of a fine or coarse emulsion madefrom the above-mentioned components. There are various methods/technologies and equipment available for the m:~nllf~cturing of such emulsions. For example, a 20 so-called silent cutter which is commonly used for meat processing, may be used.
As an alternative, a colloid mill (mince-master), a silent cutter with mixing gear or other blending or mixing devices which comminute the various components and extract the protein, can be used.

25 According to the invention, this raw emulsion is pushed through a filling horn by means of a vacuum stuffer, a conveying screw or a pump for pumping solids. Said _ --4--horn widens and has several square or round outlets. This emulsion is stuffed through this stuffing horn in one strand with uniform speed on to a conveyor belt and is preferably hot-air processed in a type of tunnel through which the conveyor belt passes. As an alternative, this raw emulsion can also be heat processed by 5 passing it on a conveyor belt through a hot water bath (70-80~C). After the hot air cooking process or the hot water cooking process, the strip-shaped strand of emulsion transported by means of a conveyor belt, is cut to the desired length with the help of a cutting device, such as a guillotine knife. Afterwards, the conveyor belt with the cut strips, passes through a freeze tunnel, and the strips that already 10 have the shape similar to French Fries are shock frosted or i.q.f (individually quick frozen). This is done with the help of liquid nitrogen, emitted into the freeze tunnel through suitable nozzles. An alternative process for the invention is the stuffing of the raw emulsion through a stuffing horn having such a shape that the emulsion exits in the form of a wide flat strand having a ~vidth of, for example 60 to 80 cm.
15 This flat strand of raw emulsion is then transferred on to a heated rotating roll coated with a non-stick coating where it is uniforrnly distributed. The speed of the roll is accelerated or slowed down depending on the thickness of the raw emulsion received on said roll. This ensures that the raw emulsion is uniformly cooked onthe surface of the roll. After the raw emulsion has passed through cooking zone on 20 the roll, it is deposited on a conveyor belt by means of a scraper. There, the cooked emulsion is cooled in a cooling tunnel or by gassing it with nitrogen. Thereafter, the cooled emulsion is run against slanted, standing or moving blades, so that endless strips of the cooked emulsion are obtained. Said strands are then transported further on the conveyor belt to be precision cut by a guillotine blade, or 25 a cutting wire, which is fastened on to a beam which lowers and raises the blade or wire to ensure that consistent sized pieces, similar to French Fries are cut at all _ --5--times.

As a further alternative, according to the invention, it is also possible to first stuff the raw emulsion in natural or artificial sausage casings, which are then cooked in 5 steam or hot water. The cooked product is subsequently cooled in cold water or in a cooler before the casing is removed. The cooked emulsion can now be cut by oneof the afore described cutting methods. It is possible also to use a so-called universal cutter or a cutter commonly used for dicing of processed meats or to cut strips of pork back fat.
Further processing of the cooked product produced according to the above-mentioned process comprises, as a rule of, shock-frosting, for example in a freeze tunnel, and subsequent automatic portion packaging in containers of a suitable type, for example, plastic pouches or the like. Said type of further 15 processing and packaging is suitable if the product is intended for fast-food outlets or for food service applications, where the product is usually deep-fried beforeconsumption.

If the meat product, according to the invention is also intended for the consumer, 20 said product can also be sold in the same or similar fashion, subsequently bedeep-fried or baked.

Alternatively, after the cooking process and following cooling only, it is also possible to spray the surface of the product with carbohydrate solutions or related 25 substances in order to obtain uniform browning during deep frying or baking.
Subsequently, the product can now be shock frosted or (i.q.f) and sold portion packed (i.e. in pouches). As already mentioned, the product can also be baked orprocessed in a convection oven by the consumer, instead of deep frying.

According to a variation of the invention, the product also can be breaded prior to or 5 after cooking, or coated with another coater of sorts.

DESCRIPTION OF THE DRAWING FIGURES
Reference is made also to the drawings and the further processing of the raw emulsion obtained by the cutting process is explained as follows.
Fig. 1 shows a schematically simplified view of a process according to the invention for producing the food product according to a first variation;

Fig. 2 shows an enlarged, perspective detail view of the stuffing device used for the 15 process according to Fig l;

Fig 3 shows a schematically simplified lateral view of another process for producing a food product according to a variation of the invention.

20 DESCRIPTION OF THE PREFli,RRli,l) EMBODIMENT
Reference is made first to Fig. 1.

In connection with the process according to the variation according to Fig. 1, the emulsion previously prepared by cutting is loaded into the stuffer opening 11 of the 25 stuffing device 12 in the direction of the arrow. The stuffing device 12 can be constructed in such a way that the emulsion which was loaded into the hopper is .~, further transported by means of a vacuum pump and then passed via an opening into the outlet 13. Said outlet 13 of the stuffing device is shown again perspectively in detail in Fig. 2. The outlet 13 comprises of a screw attachment 13a screwableinto a thread 14, so that the outlet 13, when required, can be unscrewed and 5 replaced. The emulsion is passed through a short tubular pipe (which is part of the screw attachment 13a) into the lower part 13b of the outlet. This lower part, as can be seen in Fig. 2, gradually conically widens downwardly and forwardly, and at the end side branches into a number of parallel, spaced-apart ducts 13c, which have a squared contour in the present case, but which also can be round. Said ducts 13c10 are the outlet ducts via which the individual, strip-like strands of the emulsion 15 exit from the outlet of the filling device. In their end zones, the outlet ducts 1 3c are preferably aligned horizontally and located relatively close to the top of the conveyor belt 16, so that the strands of the raw emulsion 15 are continuously deposited on the conveyor belt 15 without tearing said conveyor belt moving in the direction of the 15 arrow. Furthermore, in this connection, it is necessary to make certain that the spacing of the individual outlet ducts 1 3c are selected far enough apart in order that the individual parallel strands 15 of the raw emulsion are subsequently deposited next to each other with an adequate spacing from each other, and that such strands do not come into contact with each other, so that they can not stick together.
In the following, reference is made again to Fig. 1. The raw emulsion deposited in parallel strip-like strands laid next to one another, are now transported via the conveyor belt 16 into a tunnel 17, in which it is cooked. The tunnel 17 contains a number of hot air blowers 18, which are preferably arranged above the raw 25 emulsion and which blow hot air onto the raw emulsion in order to cook the latter.
After exiting the tunnel 17, a conveyor belt 16 transports the strands 15 of the now cooked emulsion to a cutting device. This guillotine knife moves vertically from the top downwards and cuts through each of the strands 15 across the total width of the belt, cutting each of the strands 15, which are located next to each other. Therefore, with each cut, all strip-like strands 15 of the now cooked emulsion are separated 5 into shorter sections, whereby the length of said sections preferably already corresponds with the length of the meat fries to be produced from the cooked emulsion. This means that the length of the meat fries l5a after the cutting process preferably comes to a few centim~t~rs. Thereafter, the cut meat fries are transported through a freeze tunnel 20. Said freeze tunnel 20 operated, for example, in such a 10 way that liquid nitrogen is blown on to the cut meat fries l5a, so that the latter are deep-frozen. Subsequently, the deep-frozen meat fries l5a are transported via the conveyor belt 16 from the freeze tunnel 20 and then preferably are directly received in a packaging station 21, the function of which is not explained here in greater detail. In the packaging station 21, the meat fries 15 are preferably packaged 15 airtight and in a durable way.

An alternative variation of the process according to the invention is explained as follows by reference to Fig. 3. In this case as well, provision is made for a filling station 12 with a filling opening 11, into which the emulsion is loaded the same way 20 as previously described. The outlet 13 of the filling device is, in the upper part, similar to the one shown in Fig. 2. However, for outlet 13, according to Fig. 3, no provision has been made for individual outlet ducts 13c. The outlet Fig. 3 has no branching at the end or outlet side, but rather consists of one single duct 13d extending across the width. The height and width may be similar to the design 25 shown for the device 13 according to Fig. 2. therefore, a flat, wide strand 15 of the raw emulsion exits from said outlet duct 13. Said strand 15 of the raw emulsion is . g received on the hot surface of a heatable roll 22 rotating clockwise in the drawing according to fig. 3, and being located shortly below the outlet 13d. It can be seen in the drawing that a toothed comb-like stripping device 23 is sitll~ted immediately after the outlet 13d above the roll. This stripping device is shown again by a front 5 view in the drawing according to Fig. 3 Said toothed comb-like stripping device 23, guarantees the separation of strand 15 of the raw emulsion in individual narrow strands placed parallel next to each other. The stripping device 23, furthermoreassures at the same time that the strands 15 of the frying product do not exceed a certain height. On the hot surface of the roll 22, which continues to rotate and10 transport the raw emulsion 15, the individual parallel strands of the raw emulsion are now cooked uniformly. After approximately one quarter rotation of the roll, the cooking process is completed and the parallel individual strands 15 of the now cooked emulsion are transported via a transition piece 24 on to a conveyor belt 16.
The strands 15 of the cooked emulsion are then further transported by the conveyor 15 belt 16 in the direction of the arrow and in this case as well, pass through a cutting device in the form of a guillotine knife 19 similar to the one in Fig. 1. Here, they are cut into individual shorter strands having the length of the meat fries l5a, and in this case, too, they are received in the freeze tunnel 20 by means of the conveyor belt. In said freeze tunnel 20, they are deep-frozen with the help of liquid nitrogen 20 as described in the process in connection with Fig. 1, and finally received in the p~ck~ging station 21, where they are packaged airtight.

The invention will now be described with reference to specific examples, set outbelow.
Example 1 21 9573~

To begin with, a very fine batch of emulsion is cut i.e. 100 kg of raw emulsion with the ingredients specified below, in order to produce a fine raw emulsion based on poultry meat.
poultry meat.
40kg 20 kg poultry skin 15 kg ice 10 kg soy flour 10 kg Me~h~nic~lly deboned poultry meat 5 kg salt, spices, cutting aides and other ingredients 5 Before processing the meat in the silent cutter, it is advisable to pre-grind the well-chilled meat as well as the poultry skin, (which can even be slightly frozen).

For manufacturing of the fine emulsion, the various meat and ingredient components are either added at once or in steps during the cutting process in the 10 silent cutter. To control the temperature of the emulsion in process, crushed ice or ice snow is added at intervals. This is necessary since friction created by the high speed cutter knives and subsequent rise in l~l.lperalule could cause the denaturation and coagulation of valuable meat protein. The cutting process is controlled by means of a precise thermometer in such a way that the telllpeldlule of the emulsion 15 in the course of the cutting process is below 10~ C, preferably in the range of between 0~ C and 10~ C. The entire cutting process may take a few minutes depending on the type of meats being used, the total batch size, the size of silent cutter used and also the bowl-and knife speed selected for processing. The end of the cutting process is recognized by the expert in the field by the consistency of the emulsion. It is advisable to monitor the progress of the emulsion during the cutting process.
s After the cutting process has been completed, the fine emulsion so obtained is transferred into the filling device, preferably a so-called vacuum stuffer equipped with a stuffing horn. Alternatively, however, a portion of the pre-ground 40 kg of poultry meat (ground through a grinder plate larger than 1/8") can be held back 10 while the rest of the meat as well as all the other ingredients are being used to m~e a so-called basic emulsion. Now the lelllAi~ g pre-ground poultry meat is added to the emulsion and cut at slow speed in the silent cutter until the desired distribution is obtained. To retain proper particle definition, caution is advised to not cut the coarse insert too fine. Due to these coarse particles the fully cooked product would 15 have a better and more desirable texture. The raw emulsion is then loaded into the stuffing device.

Example 2 Again, as a final step, a fine-cut emulsion based on poultry meat is produced. A20 batch of 100 kilograms of fine-cut emulsion is based on the following components:

65 kg poultry meat 15 kg poultry skin 15 kg ice S kg salt, spices, cutting aids and other ingredients The emulsion is prepared, for example in the same way as described in example 1.Also, further processing of the emulsion by means of the filling device and subsequent cooking and portioning are carried out in the same way as described S above in example 1 by reference to the attached drawings. Therefore, the difference as opposed to example 1 lies in the different composition of the materials used for the preparation of the emulsion.

Example 3 10 As a first step, a fine-cut emulsion based on poultry meat is prepared. A batch of 100 kilograms of emulsion is based on the following ingredients:

60 kg poultry meat 15 kg pork fat 15 kg ice S kg carrageenan S kg spices, salt, cutting aids and other ingredients The preparation of the emulsion by means of the silent cutter is again carried out in 15 the same way as above in example 1. Also, subsequent further processing of the emulsion following the cutting step is carried out according to a process described in greater detail after example 1 with reference to the attached drawings.

Example 4 The preparation of a dirrel~ll emulsion is described as follows:
This emulsion is different from the food products specified in examples 1 to 3 in that game meat is now used as the main component instead of poultry meat.
S Basically, any desired game meat can be used depending on which flavor component is desired. Preferably, game meat that is obtainable at lower cost is being used. As an example, reindeer, venison, rabbit, wild boar, red deer meat etc., could be used.

10 A batch of 100 kilograms fine-cut emulsion is based on the following components:

70 kg game meat 15 kg ice 10 kg pork fat S kg salt, spices, cutting aids and other ingredients The emulsion is prepared, for example in the way as described in example 1.
Further processing of the cut emulsion by means of the filling device and 15 subsequent cooking and portioning also is carried out in the way as described above in example 1 by reference to the attached drawings. The difference as compared to example 1 thus lies in the different composition of the materials used for the preparation of the emulsion.

20 Example S
As a first step, an emulsion is prepared based on a mixture of pork meat and game meat. A batch of 100 kilograms of emulsion is based on the following components:

30 kg pork meat 20 kg game meat 15 kg ice 15 kg vegetable fat (vegetable oil) 10 kg milk protein S kg binders S kg salt, spices, cutting aids and other ingredients The frying product is prepared, for example in the way as described in example 1.
S Further processing of the cut emulsion by means of the filling device and subsequent cooking and portioning also is carried out in the way as described above in example 1 by reference to the attached drawings. Therefore, the difference ascolllpal~d to example 1 lies in the dirr~l~nt composition of the materials used for the preparation of the emulsion.
Example 6 As a first step, an emulsion is prepared which, however, is dirrerent in the present case from the food products described according to examples 1 to 5 in that fish meat is used in this case as the main component. Practically, any desired fish meat from 15 different body parts of known edible fish can be used. A batch of 100 kilograms of emulsion is prepared based on the following components:

60 kg fish meat 20 kg vegetable fat (vegetable oil) lO kg ice 5 kg binders S kg salt, spices, cutting aids and other ingredients The emulsion is prepared, for example, in the way described in example 1. Further processing of the emulsion by means of the filling device and subsequent cookingS and portioning also is carried out in the way as described above in example l by reference to the attached drawings. Therefore, the difference as compared to example l lies in the different composition of the materials being used for the prepaldlion of the emulsion.

lO Example 7 In the following, a food product is prepared similar to the one in example 6, said product cont~ining fish meat as the main component; however, the fish component is greater than the one used in example 6 and the vegetable fat component is omitted for this reason. A batch of lO0 kilograms of emulsion product is based on the lS following components:

80 kg fish meat 10 kg ice S kg soy protein S kg salt, spices, cutting aids and other ingredients The emulsion is prepared, for example in the way described in example l. Furtherprocessing of the cut emulsion by means of the filling device and subsequent S cooking and portioning also is carried out in the way as described above in example 1 by reference to the attached drawings. The difference as compared to example 1thus lies in the different composition of the starting materials used for the preparation of the frying product.

10 Example 8 In the present example, a food product is prepared which is processed the same way as in the preceding examples; however, the difference between said examples is that the main protein component is neither meat nor fish but is derived from soy. A
batch of 100 kilograms is prepared based on the following components:

70 kg soy flour 20 kg water S kg binding agent S kg salt, spices, cutting aids and other ingredients No addition of ice is required in connection with this mixture because less heat is generated during mixing. Therefore, for regulating the water content of the foodproduct, water can be added directly.

S The emulsion is prepared, for example in the way described in example 1. Further processing of the cut emulsion by means of the filling device and subsequent cooking and portioning also is carried out in the way as described above in example l by reference to the attached drawings. Therefore, the difference as compared to example 1 lies in the different composition of the base materials used for the 10 preparation of the emulsion.

Example 9 In the following example, a food product is produced in a way similar to the procedure used in example 8, said food product containing soy flour as the main 15 source of protein. A batch of 100 kilograms is prepared based on the following ingredients:

S0 kg soy flour 20 kg vegetable fat (vegetable oil) lS kg water 10 kg cheese S kg salt, spices, cutting aids and other ingredients The preparation of the emulsion is carried out, for example in the way described in 20 example 1. Further processing of the cut emulsion by means of the filling device _ -18-and subsequent cooking and portioning also is carried out in the way described in example l by reference to the attached drawings. Therefore, the difference versus example l lies in the different composition of the materials used in the preparation of the emulsion.
s Example lO
In the following, another food product according to the invention is described, in connection with which fish is used as the main component for the plcpa,alion of the emulsion. A batch of lO0 kilograms of emulsion is prepared based on the lO following components:

50 kg fish meat 20 kg vegetable fat (vegetable oil) lO kg binders lS kg ice S kg salt, spices, cutting aids and other ingredients The emulsion is prepared, for example in the way explained in example l. Furtherprocessing of the cut emulsion by means of the filling device and subsequent lS cooking and portioning also is carried out in the way described in example l by reference to the attached drawings. The difference as compared to example l consequently lies in the different composition of the materials used in the preparation of the emulsion.

,.

Example 1 1 Another example of a food product according to the invention is described as follows:
S Said food product contains game meat as the main ingredient for the preparation of the emulsion product. A batch of 100 kilograms of emulsion is based on the following components:

40 kg game meat 20 kg pork fat 15 kg ice 10 kg mech~nic~lly deboned meat 10 kg soy protein S kg salt, spices, cutting aids and other ingredients 10 The emulsion is prepared, the same way as explained in example 1. Further processing of the cut emulsion by means of the filling device and subsequent cooking and portioning is carried out as described in example 1 as well, by reference to the attached drawings. The difference as compared to example 1, therefore, lies in the different composition of the materials used for the plepaLalion 15 of the emulsion.

Example 12 Another example of a composition according to the invention for an emulsion is specified in the following, whereby in this case, poultry meat is used as the main component for the preparation of the emulsion. A batch of 100 kilograms of emulsion is based on the following ingredients:
50 kg poultry meat 20 kg poultry fat 5 kg mech~nic~lly deboned poultry meat 5 kg carrageenan 15 kg ice 5 kg salt, spices, cutting aids and other ingredients 5 The emulsion is prepared, for example in the same way explained in example 1.
Further processing of the cut emulsion by means of the filling device and subsequent cooking and portioning also is carried out in the way explained above in example 1 by reference to the attached drawings. Therefore, the difference as compared to example 1 lies in the dirre~ l composition of the base m~teri~l~ used in 10 the preparation of the emulsion.

Claims (8)

What is claimed is:
1. A process for producing a food product having base components selected from the group consisting of meat, animal protein and vegetable protein, comprising:
preparing an emulsion of said base components, by comminuting and emulsifying a base composition containing said base components;
loading said emulsion into a stuffing device having an outlet with an end zone;
forcing said emulsion through the stuffing device so that it exits from the outlet thereof in the form of at least one strand;
cooking each strand;
cutting each cooked strand with a cutting device into strips having a length of a few centimeters;
deep freezing the strips; and packaging the frozen strips.
2. A process for producing a food product according to claim 1, wherein the step of cooking takes place in a tunnel using hot air blowers.
3. A process for producing a food product according to claim 2, wherein the emulsion is transported through the tunnel on a conveyor belt and cooked with hot air in said tunnel.
4. A process for producing a food product according to claim 1, further comprising the step of depositing the emulsion, as it exits from the stuffing device, onto the surface of a hot roll, wherein the emulsion is cooked.
5. A process for producing a food product according to claim 1, wherein the emulsion exits from the outlet of the stuffing device as one strand, and further comprising separating the strand with a toothed comb-like stripping device into individual, narrow strands, and placing said narrow strands parallel to one another.
6. A process for producing a food product according to claim 1, wherein the emulsion passes through a plurality of outlet ducts in the end zone of the outlet of the stuffing device and is separated into a plurality of individual parallel strands.
1. A process for producing a food product according to claim 1, further comprising transporting the emulsion on a conveyor belt, wherein each strand of the emulsion is placed next to one another and wherein the step of cutting is accomplished with a vertically movable blade arranged above the conveyor belt.
8. A process for producing a food product according to claim 1, wherein the step of freezing comprises transporting the strips through a freeze tunnel and shock freezing the strips in said tunnel with liquid nitrogen.
CA002195739A 1997-01-22 1997-01-22 Process for producing a food product Expired - Fee Related CA2195739C (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CA002195739A CA2195739C (en) 1997-01-22 1997-01-22 Process for producing a food product
DE59706302T DE59706302D1 (en) 1997-01-22 1997-11-19 Process for the production of a food product
EP97120242A EP0855139B1 (en) 1997-01-22 1997-11-19 Process for the preparation of a food product
AT97120242T ATE212787T1 (en) 1997-01-22 1997-11-19 METHOD FOR PRODUCING A FOOD PRODUCT

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KR100446979B1 (en) * 2002-03-26 2004-09-01 박창규 Apparatus for manufacturing a sausage made of beef and beancurd stuffed in pig instestine
US10765133B1 (en) 2019-05-23 2020-09-08 Veritas Food Company LLC Systems and methods for cutting and cooking a substance
EP3788879A1 (en) * 2019-08-30 2021-03-10 Herbert Ospelt Anstalt Production line for the improvementof a meat product
CH717052A2 (en) * 2020-01-16 2021-07-30 Gesi Gastro Gmbh Process for making food chips.
CN116439388A (en) * 2023-04-06 2023-07-18 开封市丽星机械设备有限公司 Powder belt aging machine channeling-preventing layer structure and method

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US4058633A (en) * 1976-09-15 1977-11-15 Fairmont Foods Company Meat product, and process for preparing same
DE2814295C3 (en) * 1978-04-03 1981-03-12 Rudolf 8491 Weiding Kott Carbohydrate-free snacks in the form of chips or the like.
US4450183A (en) * 1982-06-18 1984-05-22 Marvin P. Steinberg Process for manufacturing dried meat emulsions
DE3406590A1 (en) * 1984-02-23 1985-09-05 Herta KG Karl Schweisfurth GmbH & Co KG, 4352 Herten Meat-containing complete food product, process for the production thereof and use thereof
JPS60251853A (en) * 1984-05-30 1985-12-12 Takeyoshi Maeda Tidbit food and its preparation
US4614489A (en) * 1985-01-07 1986-09-30 Star-Kist Foods, Inc. Simultaneous extrusion of multiple streams of a fibrous food product
DE4316235A1 (en) * 1993-05-14 1994-11-17 Manfred Duve Process for producing a meat-based food product
FR2732195B1 (en) * 1995-03-28 1997-06-06 Luissier Sa FOOD PRODUCT AND MANUFACTURING METHOD THEREOF

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DE59706302D1 (en) 2002-03-21
ATE212787T1 (en) 2002-02-15
EP0855139B1 (en) 2002-02-06
EP0855139A2 (en) 1998-07-29
CA2195739A1 (en) 1998-07-22
EP0855139A3 (en) 1998-12-23

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