CA2193001A1 - Deep ribbed composite thermoinsulating panel - Google Patents

Deep ribbed composite thermoinsulating panel

Info

Publication number
CA2193001A1
CA2193001A1 CA002193001A CA2193001A CA2193001A1 CA 2193001 A1 CA2193001 A1 CA 2193001A1 CA 002193001 A CA002193001 A CA 002193001A CA 2193001 A CA2193001 A CA 2193001A CA 2193001 A1 CA2193001 A1 CA 2193001A1
Authority
CA
Canada
Prior art keywords
panel
rib
longitudinal
facing
edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002193001A
Other languages
French (fr)
Inventor
Giorgio Tognelli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Metecno SpA
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2193001A1 publication Critical patent/CA2193001A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E04D3/362Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets by locking the edge of one slab or sheet within the profiled marginal portion of the adjacent slab or sheet, e.g. using separate connecting elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • E04D3/352Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets

Abstract

A deep ribbed composite thermoinsulating panel, comprising a metal outer facing (2) and a metal inner facing (4) between which an insulating layer (6) of expanded material is interposed, and also comprising on the outer facing (2) a female rib (12) provided along one longitudinal edge, and a male rib (14) provided along the opposite longitudinal edge and containing a longitudinal groove (22) engageable by a bent edge (16) of the female rib (12) of the adjacent panel, characterised in that: the female rib (12) comprises a longitudinal undercut (18) facing said bent edge (16), the male rib (14) presents a continuous longitudinal cut-away part (24) bounded externally by a bent edge (26) of said outer facing (2), and the male rib (14) comprises a plurality of elastic plates (30) distributed in the direction of its length and possessing a tooth for their coupling to the undercut (18) of the female rib (12) of the adjacent panel.

Description

W096~5028 r ~,~
2~93~Ql DEEP RIBBED ~.- J~ll~ _ .A PANEL

This invention relates to a deep ribbed composite thermoinsulating panel.
Deep ribbed composite thermoinsulating panels are known, comprising two metal facings and an insulating layer interposed therebetween. The two facings are preferably in the form of galvanized steel, Alnminillm, copper or StAinl~ss steel sheet, and the insulating layer i5 of foamed polyurethane or mineral wool. They are mainly used in roof ~"~L,a~Lion.
In particular, panels are known comprising a solid longitudinal rib (male rib) along one edge and a hollow longitudinal rib (female rib) along the opposite edge. During installation, the male rib of an already installed panel already fixed to the underlying purlins is embraced by the female rib of the adjacent panel, so providing -roof continuity.
A drawback of these known panels is that their installation requires the use of screws, which pass through the tow facings and are fixed into the underlying purlins.
There is hence the need to drill the panel, involving the risk of infiltration through the roof when formed.

W096~s0~ p~ r --2193~

Another drawback is that to prevent such infiltration or to rapidly disperse it, the panels have to be arranged with a slope of not less than 7~.
A further drawback is that the screws for fixing the panels to the purlins must be of special type, in particular with their head comprising a plastic coating, to prevent any alteration wLth time due to the climatic conditions to which they are exposed.
A further drawback is that as the joint between adjacent panels is made substantially at the purlins, to which both are fixed, there is no guarantee of tight fitting between the panels in those regions removed from the purlins, because the inevitable deformation to which the panels are subjected, for example because of their weight, means that perfect mating betveen their adjacent edges cannot be ensured.
According to the invention all these drawbacks are eliminated through a deep ribbed composite thermoinsulating panel as described in claim 1.
A preferred embodiment of the present invention is described in detail hereinafter with reference to the ac~ ~nying drawings, in which:
Figure l is a perspective view of a panel according to the invention;

W096~s0~ r~
~ 2 1 ~

Flgure 2 i6 an enlarged perspective detailed view of one of the elastic plates provided on one edge of the panel in ~OLL~ n~e with the solid rib;
Figure 3 is an enlarged perspective ~f li 1Pd view of a panel during its connection to another panel already fixed to the purlins;
Figure 4 is an animated detailed view of the connection between two panels shown in cross-section taken at a purlin fixing screw; and Figure 5 shows the same animated detail shown in cross-section taken at an elastic plate.
As can be seen from the figures, the panel according to the invention comprises an outer metal facing 2, an inner metal facing 4 and a layer of insulating material 6 interposed between the two. The outer facing 2 is in the form of sheet metal, preferably of galvanized steel, aluminium, copper or c~A;nl~cc steel, either bare or prepainted on its inside to facilitate gripping by the layer of insulating material 6. It comprises tall longitudinal ridges 8 the purpose of which is to stiffen the product and to create ~h~nn~l c for dispersal of rain water, and also comprises light transverse ridges 10 having the double purpose of stiffening and of making slight face planarity defects.

W096~s028 2193 0 0 I r~"~
~ I ~

In the embodiment shown on the drawings, the panel comprises a single inner longitudinal ridge 8 of trapezoidal shape, filled internally with the same thermoinsuIating material as forms the layer 6.
5The inner facing 4 is of flat sheet metal, generally of lesser th;r~np~5 than the outer facing 2 and preferably of galvanized steel or Alnm;n;llm sheet, bare or prPp~;ntPd on its outer side and prepainted on its inner side to facilitate gripping by the insulating layer 6.
10The insulating layer 6 can consist of a single material or can be _ ~~e' of several materials; the most commonly used materials are foamed polyurethane and mineral wool, preferably of orientated fibre type.
In the panel according to the invention the outer facing 152 extends beyond the longitudinal edge of the panel to form a female rib 12 which on installing the panel is made to embrace, as described hereinafter, the male rib 14 provided along the opposite edge of the adjacent panel. The female rib ~ 12 has an inwardly bent free edge 16 and, in a position 20facing this, an undercut 18.
At the same edge of the panel according to the invention, the insulating layer 6 extends in proximity to the inner facing 4 to form a sort .of longitudinal ridge 20 W096/3~0~ Fc~
~ 2193001 I covered by the facing itself. The male rib 14 provided along the opposite edge of the panel differs from the central trapezoidal ridge 8, and in particular comprises in that side facing the panel interior a groove 22, and ~ese.lL~ on the opposite side a longitudinal cut-away part 24, completely covered by the outer facing 2 and having its free edge 26 bent upwards to externally bound said cut-away part 24.
Along the same edge of the panel, the insulating layer 6 comprises a further longitudinal cut-away part 28 substantially complementary to the ridge 20 provided along the opposite edge and, as in the case of this latter, covered by the inner facing 4.
To the outer facing 2 there are also applied a plurality of coupling ~1~ Ls 30, consisting of elastic plates each provided with a tooth 32 cooperating, as described hereinafter, with the undercut 18 of the female rib 12.
The elastic plates 30 are fixed to the lower side of the outer facing 2 at equal distances apart, preferably by a continuous automatic process.
The pLoceduL~ for installing the panels according to the invention is as follows:
- the first panel is positioned on the purlins 34 and is ~ securely fixed to it by screws 36,. which are applied at the W096~5028 r~l,~. .
2~3~

longitudinal cut-away part 24, to pass through both the facings 2 and 4 and the insulating layer 6, to engage in each purlin 34. A seal washer (not shown on the drawings) is preferably interposed between the head of each screw 36 and the underlying portion of outer facing 2.
The bent outer edge 16 of the female rib 12 of the second panel, held ; n~l; n~d to the first panel, is then engaged in the longitudinal groove 22 of the male rib 14 of the first panel, after which the second panel is rotated, while maintaining the ~lly~y-. L, until it assumes a position coplanar with the first. In this manner the plates 30 are made to yield elastically towards the interior of the cut-away part 24 until the coupling tooth 32 of each plate 30 engages in the undercut 18 of the female rib 12 of the second panel, the ridge 20 of which engages in the cut-away part 28 Or the first panel. on termination of this operation, ie when the second panel rests on the purlins 34 and is coplanar with the first panel, its ridge 20 is engaged in the cut-away 28 thereof and the undercut 18 of its female rib 12 is engaged by the coupling tooth 32 of all the elastic plates 30, the second panel can also be fixed by screws 36 to the purlins 34, to allow the third panel to then be installed, and so on until the roof is complete.

W096~5028 ~ 2~930~

From the aforegoing it i5 apparent that the panel according to the invention is considerably more advantageous than traditional panels, and in particular:
- both facings 2 and 4 of each panel are engaged by the screws 36 which, because their head is located in the cut-away part 24 of each male rib 14 which is then covered by the C~L r -~L~ ; nq feDale rib 12, are protected from the weather and can be of a type normally available ~ ~ially, ie without a plastic coating;
- it ensures an effective connection between adjacent panels along the entire length of their contacting edges, and not only at the purlins;
- all fixing points are totally hidden from view;
- a longitudinal channel is present along the cut-away part 24 of each male rib 14; this channel is bounded externally by the upwardly bent edge of the outer facing 2, and because of the application of the elastic plates 30 to the lower side of the outer facing ensures complete dispersal of any water which may infiltrate into the joint. This complete dispersal achieved by virtue of the channel also enables the panel slope to be reduced from 7%, repr~c~nting the currently minimum value, to 3%;
- ensures an effective mechanical connection between the W096~5028 T~l/~ _..
21930~

outer facing 2 and the insulating layer 6 becau~e of the application of the el~stic plates 30 to the lower ~ide of said outer facing.

Claims (4)

C L A I M S
1. A deep ribbed composite thermoinsulating panel, comprising a metal outer facing (2) and a metal inner facing (4) between which an insulating layer (6) of expanded material is interposed, and also comprising on the outer facing (2) a female rib (12) provided along one longitudinal edge, and a male rib (14) provided along the opposite longitudinal edge and containing a longitudinal groove (22) engagable by a bent edge (16) of the female rib (12) of the adjacent panel, characterised in that:
- the female rib (12) comprises a longitudinal undercut (18) facing said bent edge (16), - the male rib (14) presents a continuous longitudinal cut-away part (24) bounded externally by a bent edge (26) of said outer facing (2), and - the male rib (14) comprises a plurality of elastic plates (30) distributed in the direction of its length and possessing a tooth for their coupling to the undercut (18) of the female rib (12) of the adjacent panel.
2. A panel as claimed in claim 1, characterised in that each elastic plate (30) is applied to the inner side of the outer facing (2) along the longitudinal cut-away part (24).
3. A panel as claimed in claim 1, characterised by presenting along that longitudinal edge comprising the male rib (14) a longitudinal edge of the adjacent panel comprising the female rib (12).
4. A panel as claimed in claim 3, characterised in that the longitudinal cut-away part (28) and the ridge (20) are covered by the inner facing (4).
CA002193001A 1995-05-05 1995-09-29 Deep ribbed composite thermoinsulating panel Abandoned CA2193001A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITVE95A000013 1995-05-05
IT95VE000013A IT1282153B1 (en) 1995-05-05 1995-05-05 DEEP THERMAL INSULATION COMPOSITE PANEL

Publications (1)

Publication Number Publication Date
CA2193001A1 true CA2193001A1 (en) 1996-11-07

Family

ID=11424084

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002193001A Abandoned CA2193001A1 (en) 1995-05-05 1995-09-29 Deep ribbed composite thermoinsulating panel

Country Status (15)

Country Link
EP (1) EP0760887B1 (en)
JP (1) JPH10502984A (en)
KR (1) KR970704946A (en)
CN (1) CN1151777A (en)
AT (1) ATE174992T1 (en)
AU (1) AU3653395A (en)
BG (1) BG101097A (en)
CA (1) CA2193001A1 (en)
CZ (1) CZ369596A3 (en)
DE (1) DE69506862D1 (en)
FI (1) FI970019A (en)
IT (1) IT1282153B1 (en)
NO (1) NO965544L (en)
SK (1) SK997A3 (en)
WO (1) WO1996035028A1 (en)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU696161B3 (en) * 1997-05-12 1998-09-03 Kuo Tsung Hsu Machine for making a roofing structure
ES2149661B1 (en) * 1997-06-27 2001-06-01 Hierros Y Aplanaciones S A Hia NEW APPLICABLE THERMO-ACOUSTIC PANEL AS CLOSURE IN COVERS AND FACADES.
FR2768758B1 (en) * 1997-09-19 1999-12-10 Francois Curial INSULATING ROOFING ELEMENTS, ROOFING AND ITS CONSTRUCTION METHOD THEREFROM
GB2336379B (en) * 1998-03-30 2002-11-13 Talfab Holdings Ltd Improvements in or relating to panels
DE19824597C1 (en) * 1998-06-02 2000-02-24 Thyssenkrupp Stahl Ag Sandwich elements for creating walls and roofs as well as wall and roof construction with at least two sandwich elements
GB2350626A (en) * 1999-05-25 2000-12-06 Donald Macpherson Dallas Insulated cladding
AU5271699A (en) * 1999-08-10 2001-03-05 East, Richard George Self supporting composite roofing panel
AT4552U3 (en) * 2001-05-25 2002-06-25 Johann Ing Lampl ROOF ELEMENT, CONSTRUCTION AND METHOD FOR PRODUCING SUCH A CONSTRUCTION
CN1625635A (en) 2002-03-18 2005-06-08 默特克诺股份有限公司 Insulating plate with deeply profiled faces and manufacturing method and device thereof
WO2004009929A1 (en) 2002-07-19 2004-01-29 Metecno Spa Insulating panel with outer reinforcing sections
NL1026388C2 (en) * 2004-06-11 2005-12-15 O & P Res And Dev Method for manufacturing a building construction, as well as formwork therefor.
WO2006053377A1 (en) * 2004-11-18 2006-05-26 Companel Pty Ltd Building elements
GB2471146A (en) * 2008-11-27 2010-12-22 Wei Fern Choo Composite board
CN101769057B (en) * 2010-02-23 2011-12-14 官木喜 Roof board unit structure of lightweight house
GB2502286A (en) * 2012-05-21 2013-11-27 My Four Walls Uk Ltd Roof panel with wooden skin layer and insulating layer.
ITMI20120891A1 (en) 2012-05-23 2013-11-24 Iscom S P A COMPOSITE STRUCTURE OF INSULATED PANEL AND COVER SHEET WITH RELATIVE MEANS OF ATTACK, FOR APPLICATION IN BUILDING STRUCTURES.
ITMI20120890A1 (en) 2012-05-23 2013-11-24 Isopan S P A COMPOSITE STRUCTURE OF SELF-SUPPORTING INSULATED PANEL AND RELATIVE ATTACHMENT CLAMP, FOR APPLICATION IN BUILDING STRUCTURES.
IT201700007952A1 (en) * 2017-01-25 2018-07-25 Rexpol Srl COVERED ELEMENT IN A SHAPED SHEET WITH SOUND-INSULATING, FIRE-RESISTANT MATERIAL
JP7245641B2 (en) * 2018-12-14 2023-03-24 Jfe鋼板株式会社 corner panel
SE544617C2 (en) * 2019-07-05 2022-09-27 Arcelormittal Sandwich panel, assembly and associated assembly method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1109585A (en) * 1954-08-03 1956-01-31 Asturienne Mines Comp Royale Improvements to metal roofs in pre-formed elements
CH583354A5 (en) * 1973-12-07 1976-12-31 Armco Gmbh
IT1172845B (en) * 1983-11-04 1987-06-18 Metecno Spa DEEP GROUND SANDWICH PANEL PROVIDED WITH OVERLAP GUINTO WITH ADJACENT PANELS AND PROCEDURE FOR ITS MANUFACTURE
GB2200670B (en) * 1986-12-03 1990-10-03 Stramit Ind Thermal insulating roof or wall panel

Also Published As

Publication number Publication date
ATE174992T1 (en) 1999-01-15
WO1996035028A1 (en) 1996-11-07
DE69506862D1 (en) 1999-02-04
CZ369596A3 (en) 1997-06-11
NO965544D0 (en) 1996-12-23
ITVE950013A1 (en) 1996-11-05
NO965544L (en) 1996-12-23
KR970704946A (en) 1997-09-06
SK997A3 (en) 1997-09-10
FI970019A0 (en) 1997-01-03
IT1282153B1 (en) 1998-03-16
CN1151777A (en) 1997-06-11
BG101097A (en) 1997-08-29
EP0760887A1 (en) 1997-03-12
FI970019A (en) 1997-01-03
ITVE950013A0 (en) 1995-05-05
JPH10502984A (en) 1998-03-17
EP0760887B1 (en) 1998-12-23
AU3653395A (en) 1996-11-21

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Legal Events

Date Code Title Description
FZDE Discontinued