CA2151090A1 - Method of manufacturing a lined moulded part - Google Patents

Method of manufacturing a lined moulded part

Info

Publication number
CA2151090A1
CA2151090A1 CA002151090A CA2151090A CA2151090A1 CA 2151090 A1 CA2151090 A1 CA 2151090A1 CA 002151090 A CA002151090 A CA 002151090A CA 2151090 A CA2151090 A CA 2151090A CA 2151090 A1 CA2151090 A1 CA 2151090A1
Authority
CA
Canada
Prior art keywords
carrier portion
lining
overhang
tool
lined
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002151090A
Other languages
French (fr)
Other versions
CA2151090C (en
Inventor
Albert Nicolay
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lignotock GmbH
Original Assignee
Lignotock GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lignotock GmbH filed Critical Lignotock GmbH
Publication of CA2151090A1 publication Critical patent/CA2151090A1/en
Application granted granted Critical
Publication of CA2151090C publication Critical patent/CA2151090C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/12Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/40Moulds for making articles of definite length, i.e. discrete articles with means for cutting the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/14Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/30Moulds
    • B29C51/32Moulds having cutting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/78Moulding material on one side only of the preformed part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/009Shaping techniques involving a cutting or machining operation after shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/08Deep drawing or matched-mould forming, i.e. using mechanical means only
    • B29C51/082Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • B29L2009/001Layered products the layers being loose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

Described is a method of manufacturing a lined moulded part, preferably a moulded part for internal trimming of a vehicle. Such moulded parts comprise a dimensionally stable carrier portion and, connected therewith on the visible side a lining of film, textiles or similar decorative lining material.
According to the method, heated blanks of fibrous materials containing binders are shaped to form a carrier portion in a cold tool, and simultaneously connected with the lining. In a first process step, the lining material is inserted with an overhang relative to the contour of the carrier portion into a multi-function tool, and clamped and secured peripherally along the contour of the carrier portion.
Thereafter the heated material of the carrier portion is inserted into the multi-function tool and shaped by closing the tool and connected in the region of the surface of the moulded portion with the lining material, an overhang of the carrier portion material being separated by shearing along the edge of the carrier portion. In a third process step, the overhang of the lining is finally trimmed peripherally by a trimming knife. Thereafter the multi-function tool is opened and the lined carrier portion is removed, whereupon the overhang of lining may be bent over about the edge of the moulded part.
CA002151090A 1994-06-07 1995-06-06 Method of manufacturing a lined moulded part Expired - Fee Related CA2151090C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP4419908.2 1994-06-07
DE4419908A DE4419908C2 (en) 1994-06-07 1994-06-07 Process for producing a laminated molded part

Publications (2)

Publication Number Publication Date
CA2151090A1 true CA2151090A1 (en) 1995-12-08
CA2151090C CA2151090C (en) 2003-08-12

Family

ID=6520014

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002151090A Expired - Fee Related CA2151090C (en) 1994-06-07 1995-06-06 Method of manufacturing a lined moulded part

Country Status (5)

Country Link
EP (1) EP0686476B1 (en)
JP (1) JP2617900B2 (en)
CA (1) CA2151090C (en)
DE (2) DE4419908C2 (en)
ES (1) ES2133617T3 (en)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9708151D0 (en) * 1996-12-04 1997-06-11 Robobond Ltd Method of forming ornamented plastics articles
DE29700524U1 (en) * 1997-01-14 1997-05-07 Sandler Helmut Helsa Werke Device for reducing or eliminating odorants, especially in new vehicles
US6136415A (en) * 1997-05-27 2000-10-24 R + S Technik Gmbh Vehicle interior trim panel with a soft-touch foam layer, and a method and apparatus for making the same
DE19819134A1 (en) * 1998-04-29 1999-11-11 Behr Gmbh & Co Kg Erwin Method for producing an interior fitting for vehicles and interior fitting manufactured thereafter
DE19949263A1 (en) * 1999-10-13 2001-04-19 Bayerische Motoren Werke Ag Plastic component manufacturing process uses a single tool to produce a molded product from flat sheet
DE10059247A1 (en) * 2000-11-29 2002-06-13 Seeber Ag & Co Fastening method for retainer on inside of internal panelling part for motor vehicle, uses two cooperating stops to urge retainer into adhesive applied to this part
ITVR20010132A1 (en) * 2001-12-11 2003-06-11 Isap Omv Group Spa PROCESS AND EQUIPMENT FOR THE MOLD CUTTING OF THERMOFORMED OBJECTS REMOVABLE FROM THE MOLD WITHOUT WITHDRAWAL PLATE.
DE10315231B4 (en) * 2003-04-03 2006-07-06 Hero Kunststofftechnik Und Formenbau Gmbh Apparatus and method for producing a decorative material preform
DE10329182B4 (en) * 2003-06-27 2015-06-25 Johnson Controls Interiors Gmbh & Co. Kg Half shell, equipment part, method and device
DE10357386A1 (en) * 2003-12-09 2005-07-14 Peguform Gmbh & Co. Kg Composite component with decorative layer and associated production method
FR2872083A1 (en) * 2004-06-23 2005-12-30 Peguform France Sa METHOD FOR MANUFACTURING A VEHICLE PART BETWEEN A PUNCH AND A MATRIX
DE102004045399B4 (en) * 2004-09-18 2007-11-22 Faurecia Innenraum Systeme Gmbh Method for producing a component from at least two layers and a device for carrying out the method
DE102004045400B3 (en) * 2004-09-18 2006-05-11 Faurecia Innenraum Systeme Gmbh The press to bond and shape different layers, as a carrier and a decorative layer, has a clamping frame assembly and a cutter to trim a layer which projects through shaping distortion
DE102004045398B3 (en) * 2004-09-18 2006-05-04 Faurecia Innenraum Systeme Gmbh The press to bond and shape different layers, as a carrier and a decorative layer, has a clamping frame assembly and a cutter to trim a layer which projects through shaping distortion
KR100908423B1 (en) * 2004-09-18 2009-07-21 파우레시아 이넨라움 시스템 게엠바하 Press molding apparatus and method of manufacturing parts by press molding
JP2006327043A (en) * 2005-05-26 2006-12-07 Kasai Kogyo Co Ltd Manufacturing method of trim element for car
JP4737530B2 (en) * 2005-11-02 2011-08-03 河西工業株式会社 Manufacturing method for interior parts for automobiles
DE102005052913B3 (en) * 2005-11-03 2007-03-15 Illig Maschinenbau Gmbh & Co. Kg Mold for forming containers from thermoplastic film, includes upper and lower mold parts, stretching aid and head and stretching aid plates fixed together to inhibit wear on incorporation in molding station
DE102006022040A1 (en) * 2006-05-08 2007-11-15 Faurecia Innenraum Systeme Gmbh Process for producing a laminated molding
NL2011625C2 (en) * 2013-10-16 2015-04-20 Bosch Sprang Beheer B V A THERMO FORM MACHINE, THERMO FORM MACHINE, AND METHOD FOR THERMO FORMING A PRODUCT.
CN111361074B (en) * 2020-04-20 2022-03-04 南通力威模具制造有限公司 Back-off forming and punching mechanism arranged in die

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1111525A (en) * 1964-06-18 1968-05-01 Keyes Fibre Co Thermoplastic coating of molded pulp
DE2010260A1 (en) * 1970-03-05 1971-09-23 Haeberle Hab O Mat Deep drawing machine for hollow thermoplastics
DE2365895A1 (en) * 1973-12-21 1977-05-12 Kiss Consulting Eng Continuous fibre mat moulding - by steaming double mat layer with intermediate core before stamping out and pressing
SE7905318L (en) * 1978-06-28 1979-12-29 Gor Applic Speciali Srl PROCEDURE AND DEVICE FOR MANUFACTURE OF CASHED MATERIALS
DE2845117C2 (en) * 1978-10-17 1985-03-07 Casimir Kast Gmbh & Co Kg, 7562 Gernsbach Process and plant for the production of sheet material which can be pressed into molded parts
DE3138442C2 (en) * 1981-09-24 1984-01-26 Günter Hans 1000 Berlin Kiss Arrangement for lamination of molded parts
EP0127035B1 (en) * 1983-05-25 1991-10-30 Gustav Stange Process for securely fixing the edge zone of a sheathing applied to a flat substrate, and apparatus therefor
IT1186919B (en) * 1985-07-31 1987-12-16 Gor Applic Speciali Srl MOLD FOR COATING AND SPINNING OF PLASTIC PRODUCTS
JPS62257827A (en) * 1986-05-02 1987-11-10 Mitsubishi Monsanto Chem Co Manufacture of molded product provided with rear boss
GB2195940B (en) * 1986-10-03 1990-01-10 Polistock Nv A molding method for producing laminated panels and apparatus for carrying out the method
CH673253A5 (en) * 1987-10-29 1990-02-28 Automatisierte Werkzeuge Ag
JPH02227236A (en) 1989-02-28 1990-09-10 Nissan Motor Co Ltd Manufacture of trimming material
FR2644389B1 (en) * 1989-03-16 1991-07-05 Solvay METHOD FOR ASSEMBLING BY MOLDING A RIGID DEFORMABLE SUPPORT AND A FLEXIBLE AND MOLDED DECORATIVE COATING FOR THEIR PRODUCTION
DE4417836C2 (en) * 1994-05-20 1996-03-28 Lignotock Gmbh Process for the production of molded parts

Also Published As

Publication number Publication date
EP0686476B1 (en) 1999-07-28
DE4419908C2 (en) 1997-03-20
CA2151090C (en) 2003-08-12
DE4419908A1 (en) 1995-12-14
EP0686476A2 (en) 1995-12-13
JPH07329164A (en) 1995-12-19
EP0686476A3 (en) 1996-06-05
JP2617900B2 (en) 1997-06-04
ES2133617T3 (en) 1999-09-16
DE59506452D1 (en) 1999-09-02

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Legal Events

Date Code Title Description
EEER Examination request
MKLA Lapsed
MKLA Lapsed

Effective date: 20100607