CA2121893C - Colored toner for developing electrostatic image - Google Patents

Abstract

A colored toner for developing electrostatic images which has a degree of gelation of 2.0% or less and comprises an association of secondary particles contain-ing polymer particles having acidic polar groups or basic polar groups and an organic pigment and/or an organic dye treated with a treatment agent containing a surface treatment agent which has the same ionic character as the polymer particles so that the absolute value of ~-poten-tial becomes 10 to 100 mV at pH 5, and a developer for electrostatic images which comprises this colored toner and a carrier.

Description

~~21893 DESCRIPTION
COLORED TONER FOR DEVELOPING ELECTROSTATIC
IMAGES
Technical Field This invention relates to a colored toner for developing electrostatic images in electrophotography, electrostatic recording, electrostatic printing, etc.
Background Art Heretofore, toners used generally widely have been prepared by suitably dry blending a colorant such as carbon black, a charge control agent and/or a magnetic substance, with styrene/acrylate copolymer powder ob-tained by th,e suspension polymerization method; melting and kneading the blend by an extruder or the like; and then pulverizing and classifying the kneaded matter.
(see Japanese Laid-Open Patent Publication No.
23354/1976>.
However, as to toners obtained by such melting, kneading and pulverizing method, there have been problems that there is a limit in controlling the particle size of the toners, it is difficult to prepare the toners of a small particle size in good yields, and further the dispersion becomes ununiform and the charge quantity distribution becomes broad, and thus when the toners are used as a developer, the resolution is low and moreover it is impossible to avoid the drawbacks that fog and splash, etc. occur.
Further, when such toners are used as a full-colored toner and heat fixing is carried out, the color-ing properties, etc. are bad, full-colored images based on the principle of superposition become indefinite, and further, color reproduction becomes bad, and when such toners are used in OHP, etc., the transmittance is bad and therefore definite images cannot be obtained.
This invention aims to provide a toner which has a high image density and a high resolution, and ~1218~3 wherein fog, splash, etc. do not occur, and coloring properties, color reproduction, color transmittanee when copying to OHP sheets was made, etc. are excellent.
Disclosure of Invention This invention provides a colored toner for developing electrostatic images which has a degree of gelation of 2.0% or less and comprises an association of secondary particles containing polymer particles having acidic polar groups or basic polar groups and an organic pigment and/or an organic dye treated with a treatment agent containing a surface treatment agent which has the same ionic character as the polymer particles so that the absolute value of ~-potential becomes 10 to 100 mV at pH
5.
In the toner of this invention, the shape factor S value of the toner particles is preferably 100.5 to 160Ø
Further, it is preferable that when the mean diameter of the toner particles obtained from the dis Lance between circumscribed parallel lines is expressed as rm, the mean minimal value of the radius of curvature, on the surface of the toner particles, of each associated particle constituting the toner is expressed as rn, and V
is assumed to be rm/rn, V, rm and rn can take the follow ing values:
1.01 < v < 320 2.5 ~,m < rm < 16 p,m a 0.05 ~,m < rn < rm Further, this invention provides a developer for electrostatic images which comprises the above colored toner for developing electrostatic images and a carrier.
Description is made below about the toner for developing electrostatic images of this invention.
The toner of this invention comprises associ-ated particles which occurred by association of secondary 212,1893 particles composed of polymer particles having acidic or basic polar groups (hereafter these are sometimes refer-red to as primary particles) and an organic pigment and/or an organic dye treated specifically as later-des-cribed, In this connection, "association" means that plural secondary particles aggregate to form particles having a larger particle size.
A preferred example of the polymer having acidic polar groups or basic polar groups is a copolymer of a styrene, an alkyl (meth)acrylate and a eomonomer having acidic polar groups or basic polar groups (here-after referred to as "comonomer having polar groups").
A preferred specific examples of such copoly-mers is a copolymer comprising (a) 90 to 20 wt~, preferably 88 to 30 wt~ of a styrene based on the total of (a) and (b), (b) 80 to 10 wt%, preferably 70 to 12 wt% of an alkyl (meth)acrylate based on the total of (a) and (b), and (c) when the total of (a) and (b) is assumed to be 100 weight parts, 0.05 to 30 weight parts, preferably 1 to 20 weight parts of the comonomer having polar groups.
Further, the above copolymer can freely contain a copolymerizable comonomer in an extent of not spoiling the performance of the toner of this invention, besides the monomers of (a), (b) and (e).
As the above styrenes, there can, for example, be mentioned styrene, n-methylstyrene, m-methylstyrene, P-methylstyrene, 0.~-methylstyrene, p-ethylstyrene, 2,4-dimethylstyrene, p-n-butylstyrene, p-tert-butylstyrene, p-n-hexylstyrene, p-n-octylstyrene, p-n-nonylstyrene, p-n-decylstyrene, p-n-dodecylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, 3,4-dichlorostyrene, p-chloromethylstyrene, etc.
As the above alkyl (meth)acrylates, there can, _ t~ _ for example, be mentioned methyl acrylate, ethyl acryl-ate, n-butyl acrylate, isobutyl acrylate, propyl aeryl-ate, n-octyl, acrylate, dodecyl acrylate, lauryl acryl-ate, 2-ethylhexyl acrylate, stearyl acrylate, 2-ehloro-ethyl acrylate, methyl CL~-chloroaerylate, methyl meth-acrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-octyl meth-acrylate, dodecyl methaerylate, lauryl methacrylate, 2-ethylhexyl methacrylate, stearyl methacrylate, etc.
Among them, those wherein the carbon atom number of the ester portion is 1 to 12 are preferable, and those wherein the number is 3 to 8 are further pre-ferable, and particularly, (meth)acrylic esters of ali-phatic alcohols having ~i carbon atoms are used prefer-ably.
As the above comonomers having acidic polar groups, there can, for example, be mentioned Q(,f3-ethyl-enie unsaturated compounds having a carboxyl group and c(,f3-ethylenic unsaturated compounds having a sulfone group.
As the above p(,f3-ethylenic unsaturated com-pounds having a carboxyl group, there can, for example, be mentioned acrylic acid, methacrylie acid, fumarie acid, malefic acid, itaconic acid, cinnamic acid, malefic acid monobutyl ester, malefic acid monooctyl ester, and their metal salts such as sodium salts and zinc salts, etc.
As the above ~(,f3-ethylenic unsaturated com-pounds having a sulfone group, there can, for example, be mentioned sulfonated ethylene, its Na salt, arylsulfo-succinic acid, octyl arylsuecinic acid and their Na salts.
As the above comonomers having a basic polar group, there can, for example, be mentioned (meth)aerylic esters which have an amine group or a quaternary ammonium group and wherein the carbon atom number of the ester ~12189~
_ 5 _ portion is 1 to 12, preferably 2 to 8; (meth)acrylamide or (meth)acrylamides mono- or di-substituted by an alkyl group having 1 to 18 carbon atoms on optional N(s); vinyl compounds substituted by a heterocyclic group having N as a ring member; and N,N-diallyl-alkylamines or their quaternary ammonium salts. Among them, (meth)acrylic esters of aliphatic aleohols having an amine group or a quaternary ammonium group are preferably used as the comonomers having a basic polar group.
As the above (meth)acrylie esters of aliphatic aleohols having an amine group or a quaternary ammonium group, there can, for example, be mentioned dimethyl-aminoethyl acrylate, dimethylaminoethyl methacrylate, diethylamino~ethyl acrylate, diethylaminoethyl methacryl-ate, their quaternary ammonium salts, 3-dimethylamino-phenyl aerylate, 2-hydroxy-3-methaeryloxypropyltrimethyl-ammonium salts, etc.
As the above (meth)acrylamide or (meth)acryl-amides mono- or di-substituted by an alkyl group having 1 to 18 carbon atoms or optional N(s), there can, for example, be mentioned acrylamide, N-butylacrylamide, N,N-dibutylacrylamide, piperidylaerylamide, methacryl-amide, N-butylmethaerylamide, N,N-dimethylaerylamide, N-oetadecylaerylamide, etc.
As the above vinyl compounds substituted by a heterocyclie group having N as a ring member, there can, for examples be mentioned vinylpyridine, vinylpyrroli-done, vinyl N-methylpyridinium chloride, vinyl N-ethyl-pyridinium chloride, etc.
As the above N,N-diallyl-alkylamines, there' can, for example, be mentioned N,N-diallylmethylammonium chloride, N,N-diallylethylammonium chloride, etc.
The polymer particles of this invention can be obtained by polymerizing the above monomer composition by the emulsion polymerization method, the suspension poly-merization method, the precipitation polymerization method or the interfacial polymerization method (includ-ing the coacervate method). It is also possible to mechanically pulverize synthetic resin pieces to give particles. Further, if necessary, it is also possible to use a method which comprises associating primary parti-cles of the polymer utilizing the ~-potential. Preferred methods for preparing polymer particles are the emulsion polymerization method, the suspension polymerization method and the method utilizing the ~-potential.
The above polymer is used in a quantity of 40 to 99.9 wt~ in the toner.
Further, the above polymer has a glass transi-tion point of preferably -90 to 100°C, more preferably -30 to 80°C, still further preferably -10 to 70°C. When the glass transition point is above the above upper limit, there is a tendency that low temperature fixing properties become bad, and when it is under the above lower limit, there is a tendency that powder fluidity lowers.
The mean particle size of the primary particles of the above polymer is preferably 0.01 to 10 Vim, more preferably 0.01 to 8 Vim, still further preferably 0.01 to 5 wm, particularly preferably 0.01 to 3 Vim.
When the toner is prepared using the later-des-cribed association method utilizing the ~-potential, the -potential of the particles of the above polymer desira-bly takes an appropriate value. It is preferable that the ~ potential (~ P5) in pH 5 of the acidic polar groups-containing polymer particles is -2 to -60 mV and the ~-potential (5P9) in pH 9 thereof is -20 to -100 mV, and ~P5 is larger than ~P9.
Further, in the case of the basic polar groups-containing particles, it is desirable that ~P5 of the polymer particles is +20 to +100 mV, ~P9 thereof is +2 to +60 mV, and ~P5 is larger than ~P9.
The organic pigment and the organic dye used in ..

_ 7 _ this invention are those which were treated with a sur-face treatment agent having the same ionic character as the polymer particles used, and, as a result, wherein the absolute value of ~-potential at pH 5 became 10 to 100 mV. It was found that by use of the thus treated organic pigment and/or organic dye, reaction between the polar groups in the polymer and the pigment or dye is inhi-bited, and as a result a colored toner having a degree of gelation of 2.0~ or less.
Although it is necessary for the surface treat-ment agent used to have the same ionic character as the polymer particles used, it causes no inconvenience that another kind, of surface treatment agent is contained.
Since the absolute value of the ~-potential at pH 5 is made to be 10 to 100 mV by the above treatment agent, a disperse dye which is used in such a state that the dye was dispersed in a medium is used as the organic dye used in this invention.
There is no particular limitation about the above organic pigment and organic dye used so long as they show coloring other than black, and it is also possible to combine one or two or more organic pigments and/or organic dyes, if necessary. Further, there is no hindrance if a metal is contained in these organic pig-ments and organic dyes.
As preferred examples of these organic pig-ments, the following ones can be mentioned.
(a) Azo pigments Hansa Yellow G, Benzidine Yellow, Benzidine Orange, Permanent Red 4R, Pyrazolone Red, Lithol Red, Brilliant Scarlet G, BON Maroon Light, etc.
(b) Acid dye pigments and basic dye pigments A pigment obtained by precipitating with a precipitating agent a dye such as Orange II, Acid Orange R, Eosine, Quinoline Yellow, Tar-~12~893 s trazine Yellow, Acid Green, Peacock Blue or Alkali Blue; A pigment obtained by precipitat-ing a dye such as Rhodamine, Magenta, Malachite Green, Methyl violet or Victoria Blue with tannic acid, tartar emetic PTA, PMA, PTMA
or the like.

(e) Mordant dye pigments Metal salts of hydroxyanthraquinones, Alizarine Madder Lake, etc.

(d) Phthalocyanine_pigments Phthalocyanine Blue, Sulfonated Copper Phthalo-cyanine, etc.

(e,) Quinacridone pigments and Dioxane pigments Quinaeridone Red, Quinaeridone Violet, Carba-zole Dioxazine Violet, etc.

In addition, organic fluorescent dyes, Aniline Black, e te.

Further, as the above organic dyes, there can be used Nigrosine dyes, Aniline dyes, etc.

Further, as specific suitable examples of the pigments and dyes, the following ones can be mentioned.

(1) Red pigments C.I. Pigment Red 31, 57, 81, 84, 89, 112, 122, 123, 139, 144, 149, 166, 177, 178, 190, etc.

C.I. Pigment Violet 1, 19, 38, etc.

(2) Yellow pigments C. I. Pigment Yellow 3p 6, 12, 13, 14, 17, 83, 95, etc.

(3) Blue pigments C. I. Pigment Blue 2, 3, 9, 14, 1S, 16, 25, 60, 66, etc.

(4) Green pigments C. I. Pigment Green 2, 7, 12, 36, 37, etc.

212~89~

(5) Red dyes C. I. Solvent Red 3, 16, 19, 24, 49, 52, 83, i25, 179, etc.
C. I. Solvent Violet 1, 21, etc.

(6) Yellow dyes C. I. Solvent Yellow 2, 6, 14, 15, 16, 19, 21, 25, 60, 77, etc.
C. I. Solvent Orange 2~ 7, 37, etc.
C. I. Disperse Yellow 2b2, etc.

(7) Blue dyes C. I. Solvent Blue 4, 25, 40, ~t9, 55, 70, 83, 86, etc.
C. I. Disperse Blue 60, etc.
As examples of surface treatment agents for treating the pigments or dyes as described above, the following ones can be mentioned.
(1) Anionic surface active agents, dispersants Mixed fatty acid sodium or potassium soaps, semi-hardened beef tallow fatty acid sodium or potassium soaps, sodium stearate soap, potassium oleate soap, castor oil potassium soap, lauryl sulfate sodium, potas-sium, ammonium or triethanolamine salt, sodium higher alcohol sulfate salts, sodium dodecylbenzenesulfonate, sodium or potassium alkylnaphthalenesulfonate, sodium or potassium dialkylsulfonesuccinate, sodium alkyl diphenyl ether disulfonate, sodium alkyl diphenyl ether disulfo-nate, alkyl phosphate diethanolamine salts or potassium salts, polyoxyethylene lauryl ether sulfate sodium or triethanolamine salts, polyoxyethylene alkylphenyl ether sulfate sodium salts, sodium alkanesulfonates, sodium salts of aromatic sulfonic acid-formalin condensates such as sodium salts of f3-naphthalene sulfonic acid-for-~1~18~3 malin condensates, polycarboxylic acid type high mole-cular surface active agents, silicone surface active agents, fluorine surface active agents, etc.
(2) Nonionic surface active agents, disper-sants Polyoxyethylene lauryl ethers, polyoxyethylene cetyl ethers, polyoxyethylene stearyl ethers, polyoxy-ethylene oleyl ethers, polyoxyethylene higher alcohol ethers, polyoxyethylene octylphenyl ethers, polyoxyethyl-ene nonylphenyl ethers, oxyethylene-oxypropylene block copolymers, sorbitan monolaurylate or monopalmitate or monostearate or tristearate or monooleate or trioleate or sesquioleate.or distearate, polyoxyethylenesorbitan monolaurylate monopalmitate or monostearate or tristearte or monooleate or trioleate or sesquioleate or distearate, silicone surface active agents, fluorine surface active agents, etc.
(3) Cationic surface active agents, disper-sants Tetraoleie acid polyoxyethylenesorbitol esters, coconut amine acetates, stearylamine acetate, coconut amine hydrochlorides, stearylamine hydrochloride, staryl-amine oleate, lauryltrimethylammonium chloride, stearyl-trimethylammonium chloride, distearyldimethylamonium chloride, alkylbenzyldimethylammonium chloride, lauryl-betaine, stearylbetain, lauryldimethylamine oxide, laurylearboxymethylhydroxyethylimidazoliniumbetaine, silicone surface active agents, fluorine surface active agents, etc. There can also be used surface active agents which have both of a nonionic portion and a anio-nic portion in one molecule, and surface active agents which have both of a nonionic portion and a cationic portion in one molecule.
The organic pigment and/or the organic dye can be used in the range of 60 to 0.1 wt~ in the toner.
The preparation of the toner of this invention 2I2~.8J3 can be made by aggregating a mixture of the above polymer particles (primary particles) with the surface-treated organic pigment and/or organic dye and optionally a charge control agent, a mold releasing agent or the like to prepare secondary particles, and further aggregating these secondary particles to form associated particles.
As to the secondary particles constituting the above associated particles, which are the toner of this invention, their form is not limited so long as it spoils this invention, but preferably, the secondary particles are those wherein the primary particles of the polymer and the colorant particles are aggregated by bonding strengths such as ionic bond, hydrogen bond, metal bond and weak acid-weak base bond.
Further as to the above associated particles, their aggregation form is not particularly limited so long as the polymer particles and the colorant are aggre-gated. For formation of the associated particles formed by association of the secondary particles, there can generally be used an association method wherein the -potential is utilized, coacervate, an association method such as interfacial polymerization, a method which comprises heat fusing the interfaces of the secondary particles and then pulverizing the heat fused particles, etc., and among them, the association methods are prefer-ably used.
The mean particle size of the above secondary particles is preferably 0.05 to 12 ~Zm, more preferably 0.2 to 8 p,m, particularly preferably 0.5 to 5 ~.m.
Further, the particle size of the associated particles of this invention is preferably 2.5 to 12 p.m, more prefer-ably 2.5 to 11 p,m.
A preferred process for preparation of the toner of this invention is exemplified as follows.
A pigment and/or a dye or other compouding substances are added to a polymer dispersion obtained by 2121~~3 emulsion polymerization and uniformly dispersed therein, and then stirring is continued for 0.5 to 10 hours, preferably 1 to 5 hours and thereby the primary particles of the polymer having polar groups and the surface-s treated organic pigment or the like are aggregated to form secondary particles of 1-5 ~m in size. When the dispersion is further stirred for 0.5-10 hours, prefera-bly 1-5 hours under heating, aggregation of the secondary particles advances and they grow into associated parti-cles of 1 to 20 wm. The resultant dispersion of the associated particles is stabilized and then heated, and stirring is continued at a temperature higher than the glass transition point of the polymer, preferably a temperature 20°C or more higher than that for 1 to 12 hours, preferably 1 to 10 hours. Thereby are formed associated particles wherein at least part of the contact portions between the secondary particles in the asso-ciated particles make membrances and fuse. The resultant dispersion of the associated particles is dehydrated, washed and dried to give a toner as associated particles.
In such associated particles, the secondary particles mutually make a membrane and fuse, and thus they become a toner wherein the secondary particles seldom collapse at the times of storage, transportation, preparation of magnetic developers, etc.
The above preparation method is an example of the association method utilizing the ~-potential. The 'potentials of the polymer particles and the surface-treated pigment particles are lowered in proportion to temperature rise, and as a result aggregation and asso-ciation of the secondary particles are promoted. As other methods for lowering the ~'-potential, there can be mentioned a method of utilizing control of pH, a method utilizing addition of a metal salt, etc.
The toner of this invention can contain perfor-mance-imparting agents such as a fluidizing agent, a life ~~2~8~3 _ 13 _ stabilizer and a printing durability improper in such a range that its performance is not impaired, or such performance-imparting agents can be added to the magnetic toner.
As preferred examples of such performance-imparting agents, there can be mentioned metal oxides such as silica, titanium oxide, aluminum oxide, zinc oxide, cerium oxide and magnetite and substances obtained by making these metal oxides hydrophobic; metal salts of higher fatty acids tmetal soaps) such as Cd, Mn, Pb, Ba, Ni, Co, Sr, Cu, Mg, Ca, Fe, Al and Zn salts of stearic acid, Cd, Mn, Pb, Ba, Ni, Co, Sr, Cu, Mg, Ca, Fe, A1 and Zn salts of oleic acid, Cd, Mn, Pb, Ba, Ni, Co, Sr, Cu, Mg, Ca, Fe, A1 and Zn salts of palmitic acid, Cd, Mn, Pb, Ba, Ni, Co, Sr, Cu, Mg, Ca, Fe, Al and Zn salts of lino-lic acid, Zn and Cd salts of ricinolic acid, Pb salt of caprylic acid, and Pb salt of caproie acid; titanate salts such as barium titanate and strontium titanate;
ultrafine powder of acrylic resins; ultrafine powders of fluororesins such as polyvinylidene fluoride resins and ethylene tetrafluoride resins, polyvinylidiene chloride resins, polyvinyl chloride resins, melamine resins, phenol resins, benzoquanamine resins, urea resins, etc.;
etc.
The toner of this invention has a low degree of gelation of 2~ or less. When the degree of gelation goes beyond 2%, the light transmittance of the toner becomes low and good coloring properties cannot be obtained. The degree of gelation is preferably 1.80 or less, more preferably 1.OO~ or less, particularly preferably 0.50 or' less.
The shape factor S value expressing the shape of the toner of this invention is preferably 100.5 to 160, further preferably 102.0 to 155, more preferably 105.0 to 155, still more preferably 107.0 to 140, parti-cularly preferably 110.0 to 135.

The S value means a shape factor determined by dividing the squared perimeter of the toner particles by the area. Namely, the S value is obtained by processing the plane images of the toner particles by an image processor or the like, calculating the perimeter (PM) and the area (A), and applying the values to the following equation.
S value = [(PM)2 = (4A'1G)7 x 100 The S value expresses the feeling of plane unevenness, and in proportion as the shape of the toner particles becomes close to circle (sphere), the value becomes close to 100, and in proportion as the peripheral shape becomes complicated, the value becomes a larger value.
When the S value is smaller than the above lower limit value, the toner particles become close to spheres, and when they are used as a developer, the charge quantity becomes low, the shortage of image den-sity or fog is liable to take place, and in life charac-teristies, there is a tendency that defective cleaning, etc. occur and the lifetime is shortened.
On the other hand, when the S value becomes larger than the above upper limit value, the state of the surface becomes jagged and becomes an ununiform surface in probability, and thus when the toner particles are used as a developer, the charge quantity remains unstable and the charge quantity distribution becomes uneven and the above-mentioned problems on the images tend to occur, and in life characteristics, there is a tendency that the lifetime is shortened due to occurrence of fine parti-eles, etc.
Further, it is desirable that the relation between the mean rm of the diameters of the toner parti-cles (the mean of 1,000 particles) and the mean rn of the minimal values of the radii of curvature of the surfaces of the particles constituting the toner (the mean of 2121~~3 1,000 particles) is as follows.
1.01 < v < 320, wherein V = rm/rn 2.5~,m<rm< 16~.m a 0.05 p,m < rn < rm The U value is preferably 1.01 to 320, more preferably 1.05 to 300, particularly preferably 2.00 to 250. The diameter of the particles of the toner is obtained from the distance between two circumscribed parallel lines.
Further it is preferable that the above toner has a volume mean particle size of 2.5 to 12 p.m.
The above S value expresses the feeling of plane unevenness, whereas the V value hereinabove refer-red to further expresses unevenness sterically. Such feeling of unevenness is due to primary particles of the polymer, particles of the coloring agent, the charge-controlling agent or their secondary particles.
Therefore by processing the plane image of each toner by an image processor or the like, the feeling of the unevenness of the surfaces of the particles can be expressed as a numerical value using the radius of curva-ture, and it is possible to express the feeling of un-evenness of all the toner particles (particularly as associated particles) by deducing the relation of the radius of curvature with the mean particle size of each toner.
When the V value is smaller than the above lower limit, the toner particles are in such a state that their surface state is substantially free of unevenness and smooth and become close to spheres. In the case of such a toner, as stated above, when it is used as a developer, the charge quantity becomes low, and the shortage of image density or occurrence of fog are liable to occur. Further, as to life characteristics, in the system of electrophot.ography wherein cleaning is made by a cleaning blade, there is a tendency that the hang-up 21~189~

frictional force of the toner against the blade extremely decreases, and defective cleaning, etc. occur and the lifetime is shortened.
On the other hand, when the V value becomes larger than the above upper limit, the unevenness of the toner surface becomes relatively smaller, the behavior pattern closely resembles that in the case where the V
value is smaller than the above lower limit. Therefore, not only the above problems easily occur, but in electro-photography of the above system, the hang-up frequency against the blade extremely decreases and defective cleaning easily occurs.
The colored toner obtained by this invention is a colored toner which is excellent in coloring properties due to very good transmittance, is excellent in color reproduction and resolution, exhibits only a small extent of fog and splash, and is excellent in various physical properties.
A developer can be prepared by mixing the toner of this invention with a magnetic carrier. For example, the developer can be prepared by stirring and mixing 20 to 95 weight parts of the magnetic carrier and 5 to 80 weight parts of the toner in a V-type mixer or a ball mill, to charge the toner.
. As the magnetic substance, there can be used iron hitherto well known, or ferrite or the like. Fur-ther, there can also be used a product obtained by bind-ing fine particles of a ferromagnetic substance using a resin.
As to the particle size of the magnetic sub-stance carrier, the mean particle size is preferably 10 to 200 Vim, further preferably 20 to 180 wm, particularly preferably 30 to 170 Vim. When the mean particle size.
goes beyond the above upper limit value, the particles block the space between the doctor blade and the sleeve in control of the magnetic brush of the developer, and i i therefore it is recommended to use a particle size of 1/2 or less, preferably 1/5 or less of the doctor gap.
Examples Preferred embodiments of this invention are described by the following examples.
(a) Measurement of gel content ASTM D2765-84 and D3351-74 were referred to.
1 g of a toner is molded at normal temperature using a hydraulic press and a die (press 6.4T/2cm r6, 5 min) into a disc tablet having a diameter of 2 cm. The tablet is wrapped in a 400-mesh stainless steel-made wire gauze, and the wire gauze is immersed in acetone reflux for 7 hours. After cooling the wire gauze is taken out, air dried at ordinary temperature for 1 hour and hot air dried at 50°C for 1 hour, and weighed, and the acetone-insoluble matter is calculated as the gel content accord-ing to the following equation.
W b - W m Gel content (~) _ b m x 100 W a a Waa . weight of the piece molded from the toner Wbb . weight of the wire gauze and the resi-due in the wire gauze after drying Wmm . weight of the wire gauze (b) Method for measurement of transmittanee An image was printed on an OHP sheet with a toner of monochrome, and transmitted light was measured on the solid portion having an image density ID of 1.0 or more using a color analyzer TC-1800 MK2*produced by Tokyo Denshoku Co., Ltd.
Evaluation was made as follows in accordance with a T value obtained by T = ( 1 - Tn /Tm ) x 100 Wherein Tm denotes the transmittance percentage at a wavelength of m, and Tn denotes the trans-mittanee percentage at a wavelength of n.
*Trade-mark ~12189~

T Evaluation 100 - 85 %

85 - 70 %

70 - 60 %

60 - 55 % x 55 % or lessxx The measuring wavelength was selected as follows.
in the ease of cyan-color m = 490 nm n = 615 nm in the case of Magenta color m = 700 nm n = 540 nm in the ease of Yellow color m = 600 nm n -_ 415 nm (e) Method for evaluation of coloring pro-perties An image was printed on a paper sheet with the solid portion of a toner of monochrome, and color differ-ence aE (NBS unit) was measured by a color analyzer TC-1800 MK2 produced by Tokyo Denshoku Co., Ltd.
As the color standard, a color chart No. 5-1 published by the Eleetrophotography Society was used.
Evaluation was made as follows in accordance with the color difference DE (NBS unit) between the example and the standard.
DE Evaluation 0 - 0.5 oO
0.5 - 1.5 1.5 -,3Ø Q
3.0 - 6.0 x 6.0 or more xx (d) Method for evaluation of the density of a copied image The density of the image (the solid black portion of a test chart N01-81975 published by the I i _ 19 _ Society of Electrophotography of Japan) was measured using a Maebeth~'densitometer RD-914.
(e) Fog Whiteness is measured using a color-difference meter (C8-200) produced by MINOLTA CAMERA CO., Ltdtd.
Color differences L, a and b are measured, and thereby the whiteness of a sheet of paper before copying Ko = 100 - L(100-L)2+a2+b2]1/2 and the whiteness of the non-image portion after copying K - 100 - L(100-L)2+a2+b2]1/2 are calculated, and fog is calculated therefrom according to the following equation Fog (~) - K/Ko x 100 The smaller the figure is, the better the fog is, and the fog is judged to be good at 0.5 or less and bad at 1.0 or more.
(f) Resolution A test chart N01-81975 published by the Elec-trophotography Society was copied, the resolving power pattern of 8.0 points was enlarged 100-fold by an optical microscope, and evaluation was made by visual observation according to the following criterion.
5. The thin lines are reproduced, and there is almost no fog between the thin lines.
4. Although the thin lines are reproduced, a small extent of fog is observed between the thin lines.
3. Reproduction of the thin lines is rather bad, and there is a rather large extent of fog between the thin lines.
2. Reproduction of the thin lines is bad, and there is a large extent of fog between the thin lines.
1. The thin lines are not reproduced, and observed as one line.
*Trade-mark I

The larger the figure is, the better the reso-lution is, and the resolution is judged to be good at ~1 or more and bad at 3 or less.
(g) Method for measurement of the S value and the V value A toner obtained was image processed using LUZEX*3U produced by Nikon Co., Ltd. to determine an S
value. At this time, the measured number of the parti-eles was 10,000 and their mean value is expressed by the S value. Further, the electron photomicrographs (10,~000-fold) of the toner particles were subjected to the above processor to determine V values, and the mean value of a measured number of 1,000 was expressed by the V value.
(h) Change of particle sizes A life test (10,000 sheets) was made in the copying test of the examples and the comparative exam-ples, and a comparative value was calculated of the distribution of the number (the number (%) of particles of 5 ~m or less) of the toner in the initial developer to the distribution of the number of the toner in the deve-loper after the life test.
Comparative value Evaluation 130 % or more Splashes occur and the charge quantity becomes unstable; bad 110 % or less good (10) Evaluation by visual observation The state in the life was observed in the copy life test (10,000 sheets) and evaluation was made. The observation was made on the following items, etc.
(1) Defective cleaning (2) Peeling of the cleaning blade (3) Splash (4) Toner stagnant point/white spot *Trade-mark Example 1 (Preparation of an acidic polar groups-eontain-ing polymerization resin) Styrene monomer (ST) 82 parts Butyl acrylate (BA) 18 parts Acrylic acid (AA) 5 parts The above monomer mixture was added to the following aqueous solution mixture of Water 100 parts Nonionic emulsifier (Emulgeri 950 1 part produced by Kao Corporation) Anionic emulsifier (Neogen~R
produced by Dai-ichi Kogyo Seiyaku Co. Ltd.) 1.5 parts , and the mixture was subjected to polymerization at 80°C
for 8 hours under stirring using potassium persulfate as a catalyst to give an acidic polar groups-containing resin emulsion having a solid content of 50~.
(preparation of a surface-treated organic pigment) Water 92 parts C.I. Pigment Red 122 8 parts Anionic surface treatment agent 1 1 part (Neogen*R produced by Dai-ichi Kogyo Seiyaku Co., Ltd.) Anionic surface treatment agent 2 2 parts (Sodium salt of ~-naphthalene sulfonic acid-formaline condensate;
Demol~N produced by Kao Corporation) The above mixture was held at about 25°C for 2 hours while dispersed and stirred with a disper to give a mixed liquid of the surface-treated organic pigment.
*Trade-mark i (preparation of a toner) The above acidic polar groups-containing resin emulsion 200 parts The above organic pigment mixed liquid 100 parts Water 250 parts The above mixture was held at about 30°C for 2 hours while dispersed and stirred with a slasher. Then the mixture was heated to 80°C under stirring and held for 3 hours. Meanwhile observation was made by an optio-nal microscope, and thereby it was confirmed that the particle size of the secondary particles composed of the polymer particles and the organic pigment grew to 1.2 w, and further, the particle size of the associated parti-cles (toner particles) wherein the secondary particles were associated grew to about 6.5 Vim. After cooling, the resultant toner was separated by a dispersion centrifuge, washed with water and vacuum dried at 50°C for 10 hours.
The gel content of the resultant toner was measured to be 0.3%. Further, as a result of the image processing of this toner, the S value was 119.5 and the V value was 2.35.
0.8 part of hydrophobic silica was added as a fluidizing agent to 100 parts of the resultant toner, and the mixture was mixed by a Hensehel mixer to give a toner for tests.
This toner was mixed with a commercially avail-able ferrite carrier to give a developer for tests having a toner concentration of 3~. This was subjected to a copy test using a commercially available full color copying machine ARTAGE~8000 REALA produced by RICOH
COMPANY, LTD., and as a result an image having a high density and a high resolution was obtained. Further, the coloring properties of color was good, and when the image *Trade-mark I

_ 23 _ was copied on an OHP sheet, the sheet had very good transparency. The results are shown in Tables 1 and 2.
The mean particle size of the primary particles (particles of the resin emulsion) of the above acidic polar groups-containing polymer was 0.08 ~,m, the ~-poten-tial ~P5 at pH5 was -21 mV, and the ~'-potential ~P9 at pH
9 was -80 mV, and the mean particle size of the above surface-treated organic pigment was 0.2 ~.m, and the ~'-potential ~P5 at pH 5 was -23 mV.
Examples 2 and 3 Toners were obtained in the same manner as in Example 1 except that C.I. Pigment Yellow Y-17 was used in Example 2 in place of the organic pigment of Example 1, and C.I. Pigment Blue B-15:3 was used in Example 3 in place thereof. The toners of Examples 2 and 3 were put in the aforesaid copying machine and subjected to the test to give images excellent in color reproduction. The results are shown in Tables 1 and 2.
Example 4 (Basic polar groups-containing polymerization resin) Styrene monomer (ST) 85 parts Butyl acrylate (BA) 15 parts Diethylaminoethyl methaerylate (DE) 5 parts The above monomer mixture was added to an aqueous solution mixture of Water 100 parts Cationic emulsifier (Sanisol*B-50 produced by Kao Corporation) 2 parts Nonionic emulsifier (Emulgen'~
950 produced by Kao Corporation) 1.6 parts and polymerization was carried out under stirring at 80°C for 8 hours using an azo polymerization initiator *Trade-mark I

(V-50*produced by Wako Pure Chemical Industries, Ltd.) as a catalyst to give a basic polar groups-containing resin emulsion having a solid content of 50~.
(Preparation of a surface-treated organic pigment) Water 92 parts C.I. Pigment Red 122 8 parts Cationic surface treatment agent (Sanisol B-50 produced by Kao Corporation) 1.5 parts Nonionic surface treatment agent (Emulgen 950 produced by Kao Corporation) 0.5 part The above mixture was held at about 25°C for 2 hours while dispersed and stirred with a disper, and then the mixture was subjected to dispersion treatment agent by a Gaurin~homogenizer to give a mixed liquid of the surface-treated organic pigments.
(Preparation of a toner) The above basic polar groups-containing resin emulsion 200 parts The above surface-treated organic pigments mixed liquid 100 parts Water 250 parts The above mixture was held at about 30°C for 5 hours under stirring with a slasher. Then the mixture was heated to 80°C under stirring and held for 3 hours.
Meanwhile the mixture was observed by an optical micro-scope, whereby it was confirmed that the associated particles of the secondary particles composed of the polymer particles and the organic pigment grew to about 5.2 Vim. After cooling, the resultant toner dispersion was subjected to separation by a centrifuge, and the *Trade-mark i _ 25 _ obtained toner was washed with water and vacuum dried at 50°C for 10 hours.
The gel content of the resultant toner was measured to be 0.2~. 1.2 parts of hydrophobic silica was added as a fluidizing agent to 100 parts of the toner, and the mixture was mixed using a Hensehel mixer to give a toner for tests. This toner was mixed with a commer-cially available ferrite carrier to give a developer for tests having a toner concentration of 5~.
A copying test was carried out using this developer and a commercially available full color copying machine ARTAGE*5330 produced by RICOH COMPANY, LTD., whereby an image having a high density and a high resolu-tion was obtained. Further, the coloring properties of color were good, and when the image was copied on an OHP
sheet, the sheet had very good transparency. The results are shown in Tables 1 and 2.
Examples 5 and 6 Toners were obtained in the same manner as in Example ~1 except that C.I. Pigment Yellow Y-17 was used in Example 5 in place of the organic pigment of Example 4, and C.I. Pigment Blue B-15:3 was used in Example 6 in place thereof. The toners of Examples 5 and 6 were put in the aforesaid copying machine and subjected to the test to give images excellent in color reproduction. The results are shown in Tahles 1 and 2.
Examples 7, 8 and 9 Toners were obtained in the same manners as in Examples 1, 2 and 3, respectively, using , Styrene 90 parts 2-Ethylhexyl aerylate 10 parts Methacrylic acid 8 parts in place of the polymerization monomer of Example 1.
These toners were put in the copying machine of Example 1 *Trade-mark and subjected to the test, respectively, whereby image densities excellent in color reproduction and having good transmittance were obtained. The results are shown in Tables 1 and 2.
Example 10 A toner was obtained in the same manner as in Example 1 except that the organic pigment in preparation of the surface-treated organic pigment and dye of Example 1 was replaced by Organic dye C.I. Disperse Red 130 6 parts (SRF-~6~produced by NIPPON KAYAKU
CO., LTD.) Organic pigment C.I. Pigment Red 122 2 parts This toner was put in the copying machine of Example 1 and tested to give an image having good transmittance.
The results are shown in Tables 1 and 2.
Example 11 A toner was obtained in the same manner as in Example 1 except that the organic pigment in preparation of the surface-treated organic pigment and dye of Example 1 was replaced by Organic dye C.I. Disperse Red 130 8 parts (SRF-46*produced by NIPPON KAYAKU
CO., LTD.) , and the stirring condition in the preparation of the toner of Example 1 was changed so that the mixture is held at about 30°C for 5 hours, and then heated to 93°C
and held at that temperature for 5 hours. This toner was put in the copying machine of Example 1 and tested, whereby an image having good transmittance was obtained.
The results are shown in Tables 1 and 2.
Comparative example 1 Suspension polymerization was carried out on *Trade-mark 2~.21g93 the same monomer composition as in Example 1 using ben-zoyl peroxide as a catalyst to give a resin for toners.
The organic pigment used in Example 1 was added, without being surface-treated, in the same compounding ratio, to this resin, and the mixture was melted and kneaded, and pulverized by a jet mill to give a toner having a mean particle size of g.3 ~.m. The gel content of this toner was 6.5~. A developer was prepared in the same manner as in Example 1 using this toner, and subjected to the same copying test as therein to give an image having bad transmittance and a low resolution. The results are shown in Tables 1 and 2.
Comparative example 2 An acidic polar groups-containing emulsion was obtained in the same manner as in Example 1. A toner was prepared in the same manner as in Example 1 using the organic pigment without surface treatment agent, and subjected to the same copying test as therein. The gel content of this toner was 4.2~. The results are shown in Tables 1 and 2.
Comparative example 3 The toner obtained in Comparative example 1 was subjected to processing for making the particles sherical using a hybridizer (produced by Nara Kikai Co., Ltd.), and a copying test was carried out in the entirely same manner as in Example 1 using this toner. The results are shown in Tables 1 and 2.

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Claims (15)

CLAIMS:

1. A colored toner for developing electrostatic images which has a degree of gelation of 2.0% or less and comprises:
an association of secondary particles containing polymer particles having acidic polar groups or basic polar groups, and an organic pigment and/or an organic dye treated with a treatment agent containing a surface treatment agent which has the same ionic character as the polymer particles so that an absolute value of ~-potential becomes 10 to 100 mV at pH 5.

2. The colored toner for developing electrostatic images according to claim 1, wherein particles of the toner have a shape factor S value within the range of from 100.5 to 160Ø

3. The colored toner for developing electrostatic images according to claim 1 or 2, wherein when a mean diameter of particles of the toner obtained from a distance between circumscribed parallel lines is expressed as rm, a mean minimal value of the radius of curvature, on a surface of the toner particles, of each associated particle constituting the toner is expressed as rn, and V is assumed to be rm/rn, V, rm and rn have the following values:
1.01 ~ v ~ 320, 2.5 µm ~ rm ~ 16 µm, 0.05 µm ~ rn < rm.

4. The colored toner for developing electrostatic images according to any one of claims 1 to 3, wherein the polymer having acidic polar groups or basic polar groups is a copolymer of:
(a) a styrene, (b) an alkyl (meth)acrylate, and (c) a comonomer having an acidic or basic polar group.

5. The colored toner for developing electrostatic images according to claim 4, wherein in the copolymer, the styrene (a) is contained in an amount of 90 to 20 wt% based on the total of (a) and (b); the alkyl (meth) acrylate (b) is contained in an amount of 80 to 10 wt% based on the total of (a) and (b); and the comonomer (c) is contained in an amount of 0.05 to 30 wt parts per 100 parts by weight of the total of (a) and (b).

6. The colored toner for developing electrostatic images according to claim 5, wherein the comonomer (c) has an acidic polar group.

7. The colored toner for developing electrostatic images according to claim 6, wherein the comonomer (c) having an acidic polar group is an a,.beta.-ethylenically unsaturated compound having a carboxyl or sulfone group.

8. The colored toner for developing electrostatic images according to claim 5, wherein the comonomer (c) has a basic polar group.

9. The colored toner for developing electrostatic images according to claim 8, wherein the comonomer (c) having a basic polar group is a (meth)acrylic ester having an amino or quaternary ammonium group and 1 to 12 carbon atoms in an ester portion; (meth)acrylamide or (meth)acrylamide mono- or di-substituted by an alkyl group having 1 to 18 carbon atoms on an N atom; a vinyl compound substituted by a heterocyclic group having N as a ring member; an N,N-diallyl-alkylamine or its quaternary ammonium salt.

10. The colored toner for developing electrostatic images according to any one of claims 4 to 9, wherein the styrene (a) is at least one member selected from the group consisting of styrene, n-methylstyrene, m-methylstyrene, p-methylstyrene, .alpha.-methylstyrene, p-ethylstyrene, 2,4-dimethylstyrene, p-n-butylstyrene, p-tert-butylstyrene, p-n-hexylstyrene, p-n-octylstyrene, p-n-nonylstyrene, p-n-decylstyrene, p-n-dodecylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, 3,4-dichlorostyrene, and p-chloromethylstyrene.

11. The colored toner for developing electrostatic images according to any one of claims 1 to 10, wherein the polymer particles and the organic pigment and/or the organic dye are contained in amounts of 40 to 99.9 wt% and 60 to 0.1 wt%, respectively, in the toner.

12. The colored toner for developing electrostatic images according to any one of claims 1 to 11, wherein the polymer particles have a glass transition temperature of -90°C to 100°C and a mean particle size of primary particles of 0.01 to 10 µm.

13. The colored toner for developing electrostatic images according to claim 6 or 7, wherein the treatment agent is an anionic surface active agent or dispersant.

14. The colored toner for developing electrostatic images according to claim 8 or 9, wherein the treatment agent is a cationic surface active agent or dispersant.

15. A developer for electrostatic images which comprises:
the colored toner for developing electrostatic images according to any one of claims 1 to 14, and a carrier.