CA2088608A1 - A method of making fiber preforms for manufacturing composite material parts, and products obtained by the method - Google Patents

A method of making fiber preforms for manufacturing composite material parts, and products obtained by the method

Info

Publication number
CA2088608A1
CA2088608A1 CA 2088608 CA2088608A CA2088608A1 CA 2088608 A1 CA2088608 A1 CA 2088608A1 CA 2088608 CA2088608 CA 2088608 CA 2088608 A CA2088608 A CA 2088608A CA 2088608 A1 CA2088608 A1 CA 2088608A1
Authority
CA
Canada
Prior art keywords
sheets
composite material
products obtained
material parts
manufacturing composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2088608
Other languages
French (fr)
Other versions
CA2088608C (en
Inventor
Dominique Coupe
Philippe Dupont
Pierre Olry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Safran Aircraft Engines SAS
Original Assignee
Societe Europeenne de Propulsion SEP SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Societe Europeenne de Propulsion SEP SA filed Critical Societe Europeenne de Propulsion SEP SA
Publication of CA2088608A1 publication Critical patent/CA2088608A1/en
Application granted granted Critical
Publication of CA2088608C publication Critical patent/CA2088608C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • C04B35/83Carbon fibres in a carbon matrix
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209Inorganic fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209Inorganic fibres
    • D04H1/4242Carbon fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/105Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonwoven Fabrics (AREA)
  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

A method of making a fiber preform for constituting a reinforcing fabric of a part made of composite material, the method comprising forming one-directionalfiber sheets, superposing the sheets with pairs of adjacent sheets having different directions, and needling together the superposed sheets, wherein sheets are used that are made up of elements which are formed by assembling together mutually parallel discontinuous filaments or fibers substantially without twisting with cohesion between the fibres or filaments being provided by covering by means of a yarn of fugitive material.
CA 2088608 1992-02-05 1993-02-02 A method of making fiber preforms for manufacturing composite material parts, and products obtained by the method Expired - Fee Related CA2088608C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9201300A FR2686907B1 (en) 1992-02-05 1992-02-05 PROCESS FOR THE PREPARATION OF FIBROUS PREFORMS FOR THE MANUFACTURE OF PARTS MADE OF COMPOSITE MATERIALS AND PRODUCTS OBTAINED BY THE PROCESS.
FR9201300 1992-02-05

Publications (2)

Publication Number Publication Date
CA2088608A1 true CA2088608A1 (en) 1993-08-06
CA2088608C CA2088608C (en) 1999-03-30

Family

ID=9426367

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2088608 Expired - Fee Related CA2088608C (en) 1992-02-05 1993-02-02 A method of making fiber preforms for manufacturing composite material parts, and products obtained by the method

Country Status (6)

Country Link
EP (1) EP0555134B1 (en)
JP (1) JP3061228B2 (en)
CA (1) CA2088608C (en)
DE (1) DE69302713T2 (en)
ES (1) ES2087671T3 (en)
FR (1) FR2686907B1 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2734581B1 (en) * 1995-05-24 1997-08-14 Europ Propulsion HYBRID YARN FOR MANUFACTURING FIBROUS PREFORMS OF COMPOSITE MATERIAL PARTS AND PROCESS FOR PREPARING THE SAME
FR2738304B1 (en) * 1995-08-30 1997-11-28 Europ Propulsion TURBINE IN THERMOSTRUCTURAL COMPOSITE MATERIAL, PARTICULARLY WITH LARGE DIAMETER, AND METHOD FOR THE PRODUCTION THEREOF
FR2741634B1 (en) * 1995-11-27 1998-04-17 Europ Propulsion PROCESS FOR THE REALIZATION OF FIBROUS PREFORMS INTENDED FOR THE MANUFACTURE OF ANNULAR PIECES IN COMPOSITE MATERIAL
FR2801064B1 (en) * 1999-11-12 2002-04-19 Rhovyl METHOD AND INSTALLATION FOR THE PREPARATION OF A MULTIDIRECTIONAL FIBROUS TABLECLOTH
DE102005034401B4 (en) * 2005-07-22 2008-02-14 Airbus Deutschland Gmbh Process for the production of single or multilayer fiber preforms
KR101628461B1 (en) * 2014-06-23 2016-06-09 오씨아이 주식회사 Carbon fiber insulator and preparing method for thereof
FR3043010B1 (en) 2015-10-28 2017-10-27 Coriolis Composites FIBER APPLICATION MACHINE WITH PARTICULAR CUTTING SYSTEMS
FR3048373B1 (en) 2016-03-07 2018-05-18 Coriolis Group PROCESS FOR MAKING PREFORMS WITH APPLICATION OF A BINDER ON DRY FIBER AND CORRESPONDING MACHINE
FR3056438B1 (en) * 2016-09-27 2019-11-01 Coriolis Group METHOD FOR PRODUCING COMPOSITE MATERIAL PARTS BY IMPREGNATING A PARTICULAR PREFORM
FR3070623B1 (en) 2017-09-04 2020-10-09 Coriolis Composites PROCESS FOR MAKING A PART IN COMPOSITE MATERIAL BY NEEDLING ORIENTED OF A PREFORM
FR3120563B1 (en) * 2021-03-11 2023-03-17 Hexcel Reinforcements New reinforcing materials based on twisted S and Z yarns, adapted to the constitution of composite parts, processes and use

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1447030A (en) * 1972-07-21 1976-08-25 Hyfil Ltd Carbonisable fibrous sheet
AU517708B2 (en) * 1978-01-12 1981-08-20 Dunlop Limited Carbon composite brake disc manufacture
US4790052A (en) * 1983-12-28 1988-12-13 Societe Europeenne De Propulsion Process for manufacturing homogeneously needled three-dimensional structures of fibrous material
FR2581379B1 (en) * 1985-05-02 1988-07-29 Europ Propulsion PROCESS FOR MANUFACTURING A PREFORM FOR THE PRODUCTION OF A PART IN COMPOSITE MATERIAL
GB8602003D0 (en) * 1986-01-28 1986-03-05 Lawton P G Carbonisable fibre assembly
FR2626294B1 (en) * 1988-01-26 1990-07-13 Carbone Ind METHOD FOR MANUFACTURING A THREE-DIMENSIONAL FIBROUS STRUCTURE FOR THE LATEST REALIZATION OF A PART IN A COMPOSITE MATERIAL AND MACHINE FOR IMPLEMENTING SAME

Also Published As

Publication number Publication date
JP3061228B2 (en) 2000-07-10
DE69302713D1 (en) 1996-06-27
EP0555134A1 (en) 1993-08-11
FR2686907B1 (en) 1996-04-05
CA2088608C (en) 1999-03-30
ES2087671T3 (en) 1996-07-16
FR2686907A1 (en) 1993-08-06
EP0555134B1 (en) 1996-05-22
DE69302713T2 (en) 1997-01-23
JPH05269902A (en) 1993-10-19

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