AU517708B2 - Carbon composite brake disc manufacture - Google Patents

Carbon composite brake disc manufacture

Info

Publication number
AU517708B2
AU517708B2 AU43125/79A AU4312579A AU517708B2 AU 517708 B2 AU517708 B2 AU 517708B2 AU 43125/79 A AU43125/79 A AU 43125/79A AU 4312579 A AU4312579 A AU 4312579A AU 517708 B2 AU517708 B2 AU 517708B2
Authority
AU
Australia
Prior art keywords
brake disc
carbon composite
composite brake
disc manufacture
manufacture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU43125/79A
Other versions
AU4312579A (en
Inventor
Maurice William Higgs
Alan John Sherrin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dunlop Ltd
Original Assignee
Dunlop Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dunlop Ltd filed Critical Dunlop Ltd
Publication of AU4312579A publication Critical patent/AU4312579A/en
Application granted granted Critical
Publication of AU517708B2 publication Critical patent/AU517708B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71—Ceramic products containing macroscopic reinforcing agents
    • C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80—Fibres, filaments, whiskers, platelets, or the like
    • C04B35/83—Carbon fibres in a carbon matrix
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026—Knitted fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4242—Carbon fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/08—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of fibres or yarns
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02—Compositions of linings; Methods of manufacturing
    • F16D69/023—Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2313/00—Elements other than metals
    • B32B2313/04—Carbon
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00—Parts or details
    • F16D65/02—Braking members; Mounting thereof
    • F16D65/12—Discs; Drums for disc brakes
    • F16D65/125—Discs; Drums for disc brakes characterised by the material used for the disc body
    • F16D65/126—Discs; Drums for disc brakes characterised by the material used for the disc body the material being of low mechanical strength, e.g. carbon, beryllium; Torque transmitting members therefor
AU43125/79A 1978-01-12 1979-01-04 Carbon composite brake disc manufacture Ceased AU517708B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB118078 1978-01-12
GB0118078 1978-01-12

Publications (2)

Publication Number Publication Date
AU4312579A AU4312579A (en) 1979-07-19
AU517708B2 true AU517708B2 (en) 1981-08-20

Family

ID=9717546

Family Applications (1)

Application Number Title Priority Date Filing Date
AU43125/79A Ceased AU517708B2 (en) 1978-01-12 1979-01-04 Carbon composite brake disc manufacture

Country Status (5)

Country Link
JP (1) JPS54101985A (en)
AU (1) AU517708B2 (en)
DE (1) DE2900938A1 (en)
FR (1) FR2414574A1 (en)
GB (1) GB2012671B (en)

Families Citing this family (46)

* Cited by examiner, † Cited by third party
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US5989375A (en) * 1979-12-21 1999-11-23 Bortz; David N. Friction controlling devices and methods of their manufacture
JPS5727746A (en) * 1980-07-25 1982-02-15 Toho Beslon Co Three dimensional fiber reinforcing composite material and its manufacture
FR2506672A1 (en) * 1981-06-02 1982-12-03 Lorraine Carbone METHOD FOR MANUFACTURING FRICTION DISCS
US4790052A (en) * 1983-12-28 1988-12-13 Societe Europeenne De Propulsion Process for manufacturing homogeneously needled three-dimensional structures of fibrous material
FR2584106B1 (en) * 1985-06-27 1988-05-13 Europ Propulsion METHOD FOR MANUFACTURING THREE-DIMENSIONAL STRUCTURES BY NEEDLEING PLANE LAYERS OF SUPERIMPOSED FIBROUS MATERIAL AND FIBROUS MATERIAL USED FOR THE IMPLEMENTATION OF THE PROCESS
GB8513609D0 (en) * 1985-05-30 1985-07-03 Otty M Making reinforced resinous sheet material
FR2587992B1 (en) * 1985-10-02 1995-07-13 Europ Propulsion CARBON-CARBON COMPOSITE MATERIAL FOR FRICTION COMPONENTS, AND ITS APPLICATION TO BRAKING DEVICES
GB8602003D0 (en) * 1986-01-28 1986-03-05 Lawton P G Carbonisable fibre assembly
US5388320A (en) 1987-01-27 1995-02-14 Aerospace Preforms Limited Production of shaped filamentary structures
US5882781A (en) * 1986-01-28 1999-03-16 Aerospace Preforms Limited Shaped fibrous fabric structure comprising multiple layers of fibrous material
JPH0699187B2 (en) * 1986-08-28 1994-12-07 株式会社神戸製鋼所 Preform body of carbon composite material reinforced with carbon fiber made of non-woven fabric
JPS6360155A (en) * 1986-08-28 1988-03-16 株式会社神戸製鋼所 Manufacture of carbon/carbon composite material from nonwoven cloth as raw material
GB8700805D0 (en) * 1987-01-15 1987-02-18 Dunlop Ltd Carbon fibre materials
US5705264A (en) * 1987-01-27 1998-01-06 Aerpspace Preforms Limited Production of shaped filamentary structures
US4983451A (en) * 1987-08-05 1991-01-08 Kabushiki Kaisha Kobe Seiko Sho Carbon fiber-reinforced carbon composite material and process for producing the same
FR2626294B1 (en) * 1988-01-26 1990-07-13 Carbone Ind METHOD FOR MANUFACTURING A THREE-DIMENSIONAL FIBROUS STRUCTURE FOR THE LATEST REALIZATION OF A PART IN A COMPOSITE MATERIAL AND MACHINE FOR IMPLEMENTING SAME
WO1991001397A1 (en) * 1989-07-25 1991-02-07 Dunlop Limited Manufacture of carbon fibre preform
US5217770A (en) * 1991-08-15 1993-06-08 The B. F. Goodrich Company Braided shaped filamentary structures and methods of making
CA2077130C (en) * 1991-09-04 2003-04-29 Edward Lee Morris Carbon fiber reinforced carbon/carbon composite and method of its manufacture
FR2686907B1 (en) * 1992-02-05 1996-04-05 Europ Propulsion PROCESS FOR THE PREPARATION OF FIBROUS PREFORMS FOR THE MANUFACTURE OF PARTS MADE OF COMPOSITE MATERIALS AND PRODUCTS OBTAINED BY THE PROCESS.
US5392500A (en) * 1991-12-02 1995-02-28 Societe Europeenne De Propulsion Process for the manufacture of a fibrous preform formed of refractory fibers for producing a composite material article
FR2696221B1 (en) * 1992-09-30 1995-06-09 Aircraft Braking Systems Corp APPARATUS AND METHOD FOR MANUFACTURING CARBON BRAKE DISCS.
GB9310592D0 (en) * 1993-05-22 1993-07-14 Dunlop Ltd Ultra-high performance carbon composites
GB2282827A (en) * 1993-10-07 1995-04-19 Rolls Royce Plc A method of manufacturing a fibre reinforced composite component
US5662855A (en) * 1994-05-17 1997-09-02 The B.F. Goodrich Company Method of making near net shaped fibrous structures
US6029327A (en) 1994-07-25 2000-02-29 The B.F. Goodrich Company Process for forming fibrous structures with predetermined Z-fiber distributions
US5858890A (en) * 1994-07-25 1999-01-12 The B. F. Goodrich Company Laminar fibrous structure having Z-fibers that penetrate a constant number of layers
US5515585A (en) * 1994-07-25 1996-05-14 The Bf Goodrich Company Process for forming needled fibrous structures using determined transport depth
US6405417B1 (en) 1994-07-25 2002-06-18 Goodrich Corporation Process for forming fibrous structures with predetermined Z-fiber distributions
US5654059A (en) * 1994-08-05 1997-08-05 Amoco Corporation Fiber-reinforced carbon and graphite articles and method for the production thereof
US5546880A (en) * 1994-12-29 1996-08-20 The Bf Goodrich Company Annular filamentary structures and methods of making
US5908792A (en) * 1995-10-04 1999-06-01 The B. F. Goodrich Company Brake disk having a functional gradient Z-fiber distribution
FR2754031B1 (en) 1996-09-30 1998-12-18 Carbone Ind DEVELOPMENT OF FIBROUS PREFORMS FOR THE MANUFACTURE OF COMPOSITE MATERIAL BRAKE DISCS
US6105223A (en) * 1997-04-30 2000-08-22 The B. F. Goodrich Company Simplified process for making thick fibrous structures
GB2356642B (en) * 1999-11-25 2001-12-05 Dunlop Aerospace Ltd Wear resistant articles
GB0112893D0 (en) 2001-05-25 2001-07-18 Dunlop Aerospace Ltd Refractory-carbon composite brake friction elements
GB2403989B (en) 2003-07-15 2006-06-14 Dunlop Aerospace Ltd Composite article
EP2454065B1 (en) 2009-07-17 2014-09-10 Carbon Fibre Preforms Ltd A fibre matrix and a method of making a fibre matrix
DE102009055912A1 (en) 2009-11-27 2011-06-09 Thüringisches Institut für Textil- und Kunststoff-Forschung e.V. A process for the continuous production of staple fiber webs from finely long fiber-oriented reinforcing fibers
JP5861941B2 (en) * 2010-12-24 2016-02-16 東レ株式会社 Method for producing carbon fiber aggregate and method for producing carbon fiber reinforced plastic
JP6577697B2 (en) * 2014-03-27 2019-09-18 帝人株式会社 Carbon fiber felt, method for producing the same, and liquid flow electrolytic cell
DE102014013867A1 (en) * 2014-09-24 2016-03-24 Carl Freudenberg Kg Use of a carbon fiber nonwoven as insulating material
CN109968699A (en) * 2019-04-11 2019-07-05 北京匀乐科技有限公司 Inclined-plane sewing and bundling machine and its rigid joint binding net of production knit enhancing insulation board
CN112250463B (en) * 2020-09-15 2022-05-24 航天特种材料及工艺技术研究所 Method for preparing heat insulation tile blank by spray forming method
FR3115047B1 (en) * 2020-10-13 2023-07-28 Safran Landing Systems Needle-punched fibrous structure for the production of annular fibrous preform for brake discs
CN114248437A (en) * 2021-11-30 2022-03-29 吉林大学 3D printing method for continuous fiber woven body reinforced fiber composite material

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GB1282421A (en) * 1968-08-09 1972-07-19 Robinson & Sons Ltd Non-woven fabric
DE2027132A1 (en) * 1970-06-03 1971-12-09
GB1302001A (en) * 1971-01-22 1973-01-04
GB1447029A (en) * 1972-07-21 1976-08-25 Hyfil Ltd Carbon fibre composite
NL7317604A (en) * 1973-12-21 1975-06-24 Vysoka Skola Strojni Textilni PROCEDURE FOR IMPROVING THE SHAPE STABILITY AND MECHANICAL PROPERTIES OF NEEDLE FABRICS.
NL7403948A (en) * 1974-03-22 1975-09-24 Bekaert Sa Nv PROCESS FOR MANUFACTURE OF A FIBER FIBER AND A FIBER FIBER THIS OBTAINED.
JPS5314878A (en) * 1976-07-21 1978-02-09 Ichikawa Woolen Textile Manufacture of unwoven fabric with optional width

Also Published As

Publication number Publication date
FR2414574B1 (en) 1981-03-06
AU4312579A (en) 1979-07-19
FR2414574A1 (en) 1979-08-10
GB2012671A (en) 1979-08-01
DE2900938A1 (en) 1979-07-19
JPS54101985A (en) 1979-08-10
GB2012671B (en) 1982-06-16

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