CA2055415A1 - Process of sorting plastic particles - Google Patents

Process of sorting plastic particles

Info

Publication number
CA2055415A1
CA2055415A1 CA 2055415 CA2055415A CA2055415A1 CA 2055415 A1 CA2055415 A1 CA 2055415A1 CA 2055415 CA2055415 CA 2055415 CA 2055415 A CA2055415 A CA 2055415A CA 2055415 A1 CA2055415 A1 CA 2055415A1
Authority
CA
Canada
Prior art keywords
process according
wet
particles
fraction
wet shaking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2055415
Other languages
French (fr)
Inventor
Ulrich Kohaupt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GEA Group AG
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2055415A1 publication Critical patent/CA2055415A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • B03B5/02Washing granular, powdered or lumpy materials; Wet separating using shaken, pulsated or stirred beds as the principal means of separation
    • B03B5/04Washing granular, powdered or lumpy materials; Wet separating using shaken, pulsated or stirred beds as the principal means of separation on shaking tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/06General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
    • B03B9/061General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0203Separating plastics from plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0213Specific separating techniques
    • B29B2017/0217Mechanical separating techniques; devices therefor
    • B29B2017/0227Vibratory or shaking tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2055/00Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
    • B29K2055/02ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2069/00Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/08Transition metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/08Transition metals
    • B29K2705/10Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/08Transition metals
    • B29K2705/12Iron
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

ABSTRACT
In a process of sorting by density a polydis-perse bulk material consisting of particles consisting of different kinds of plastic the plastic particles are supplied to a wet shaking screen to form a thin layer thereon.

Description

This invention relates to a process of sorting by density a polydisperse culk material, which comprises particles consisting of dif~erent kinds of pla~tics and optionally contains al~o me~al particles.
The returning of used plastics into the economic circulation and in~o the circulation of materials is progres~ively gaining in importance with the object to save the consumption of petroleum as a raw material in the primary production, also to ~ave the ¢onsumption of energy required to convert the pstroleum to pla~tic~, and to decrease the proportion of plasti¢s in the total amount of waste material.
Petroleum and a ~ufficiently large dump volume are available only to a limited extent. Because there are numerou~ kind~ of plastics which have different mechanical-technological and chemical properties and for that reason are used in different fields, it would not make much sense to collect mixed plastic materials and to ~u~ject them to further processing as mixtures almost without a preliminary treatment. This is 80 - 20~41~

because the products made therefrom would have only a relatively low value and could not repeatedly be re-used.
That fact has given rise to the re~uirement to collect each kind of plastics separately for its return to the circulation of materials and for its reprocessing. It is also important to sort mixed plastics. But the large number of kinds of plastics and types thereof presently in use renders a collecting of separate plastics over complete areas difficult and would depend on the establishment of separate collecting facilities and a picking-up organization, These requirements can undesirably be met only at a sub~tantial expenditure.
Various kinds of plastics are often used at present in composites together with other kinds of plastics or other materials. The bulk materials formed by the disintegration of dumped products of such composite materials can be separated only by a mechanical sorting and this gives rise to problems because the densities of the various kinds of plastics differ only slightly.
It is ~n object of the present invention to provide a process which permits a controlled enriching of particles of different kinds of plasticY contained in a bulk material, which may optionally contain also metal particles, in density fractions and permits a high purity and a high yield to be achieved thereby.
2 0 ~ 5 That ob~ect is accomplished by the use of a wet shaking table. The plastic particles as well as water an~
optionally also metal particles are supplied to the surface of the table to form a thin layer thereon and are distributed over the surface of the table. As the surface of the table performs a shaking motion, each stroke of said motion will throw the plastic and metal particles forward in the direction of the movement of the wet shaking table to an extent which depends on the specific gravity of each particle. Water is caused to flow on the surface of the table transversely to the direction of movement of the surface. That water has been supplied at the upper longitudinal side of the surface of the table to form a thin layer thereon.
The motion of the table and the movement of the water cause the plastic particles and any metal particles to be collected in-dependence on their speci~ic gravities in certain discharge regions. The particles having the highest ~pecific gravity will be advanced the largest distance and the lightest particles will be discharged close to the feeding point.
~ ccording to a preferred feature of the process in accordance with the invention the plastic particles and any metal particles have particle sizes from ~ 0 mm to 10 mm, preferably > O mm to 6 mm, with a mode between 2 and 4 mm.

20~5~1~

The surface of the wet shaking table has a transverse inclination below 5, preferably of 0.5 to 2, and is o~erated with a slroke amplitude of 50 to 300 mm and an oscillation period of 100 to 200 ms.
In the region for dischar~ing the lightest plastic particles the surface of the table is supplied with water a~ a rate of 250~ to 3500 liters/h. In the region for discharging the heaviest particles, preferably the metal particles, the surface of the table is supplied with water at a rate of 150 ~o 450 liters/h and in the region for discharging the plastic particles having an intermediate density the rate of water supply is 1250 to 1750 liters/h.
The particles of intermediate density, which are discharged in the intermediate region, are suitably fed once more to the shaking table in order to increase the yield.
The wet shaking table may be preceded by a float-sink separator or a hydrocyclone.
An illustrative embodiment of the invention will be de~cribed in more detail hereinafter.
A polydisperse bulk materi~1 of plastic particles and metal particles has been produced by a disintegration of telephone sets and consist~ of particles having sizes from ~ O to 6 mm with a mode between 2 and 4 mm. In accordance with Figure 1 that 20~41~

bulk material consists of 83.62% plastic particles (ABS) having a density below 1.2 g/cm3, 2.01~ plastic particles (PC) having a density of 1.2 to 1.3 g/cm3, 10.50/~o plastic particles (PVC, filled thermoset resins) having a den~ity of 1.3 to 1.5 g/cm3, 2.15~ plastic particles (fragments of printed circuit boards) having a density of 1.5 to 2.5 g/cm3, 2.07~ metal particles (copper, aluminum, iron) having a density above 2.0 g/cm3.
~ hat mixture i9 applied at A to the surface 1, Phown in Figure 2, of a wet sha~ing table 2 to form a thin layer thereon. The surface 1 of the shaking table is moved in a direction BR, which includes an angle of 15 with the longitudinal axis of the surface 1. The surface 1 of the table is not longitudinally inclined and is provided with longitudinal grooves 3 and is moved by drive means 4. The surface 1 of the table is moved with a stroke ~mplitude of 225 mm and with an oscillation period of 165 ms. At the top edge of the surface 1 of the table, water is supplied through a spray pipe 5 at a rate of > 3000 liters/h in the section A (for discharging the light fraction), at a rate of 300 liters/h in the section C (for discharging the heavy fraction), and at a rate of 1500 liters/h in the intermediate section B.

20554~

l'he throughput rate amounts to 400 kg/h.
Figure 3 indicates the result of the sorting of the main groups of substances in four discharge regions.
Two fractions are collected to provide two usable products, namely, ground ~BS material and a heavy product consisting of non-ferrous metals. ~he lighter intermediate fraction which contains ~BS is only slightly enriched and is again recycled to the feeder.
The heavier intermediate fraction consisting of PVC and printed circuit board material is definitely dumped.
From the results of the sorting tests it is clearly apparent that a wet shaking table can be u~ed with high success for a co~trolled enriching of plastics in a fraction having a density in a specified range and that any metal particle~ which are still present can considerably be enriched in the same operation. The overall yield is further improved in that the intermedi-ate fraction which has only slightly been enriched is recycled.

., .

2 0 ~

Translation of the Inscri~tions on the Drawin~s i~ure 1 (Ma.-~o) (% by weight) Gehalt Content Dichtestufe (g/cm3) Density fraction (g/cm3) ~ure 3 (~a.~) (-/0 by weight) ABS ABS
~VC/~eiterplatten PVC/printed circuit boards ABS-~ahlgut Ground ABS material Zwischengut ~ighter intermediate fraction Mittelgut Heavier intermediate fraction Schwergut Heavy Fraction Fraktionen Fractions Gehalt Content Ausbringen Yield Fraktionen Fractions

Claims (18)

1. A process of sorting by density a polydisperse bulk material, which comprises particles consisting of different kinds of plastics, characterized in that the plastic particles are supplied to a wet shaking table to form a thin layer thereon.
2. A process according to claim 1, characterized in that the plastic particles have particle sizes from 0 mm to 10 mm, with a mode between 2 and 4 mm.
3. A process according to claim 1 or 2, characterized in that the wet shaking table has a transverse inclination below 5°.
4. A process according to claim 1 or 2, characterized in that water is applied transversely to the direction of movement of the wet shaking table at a rate of 2500 to 3500 liters/h in the region for discharging the lightest fraction, at a rate of 150 to 450 liters/h in the region for discharging the heaviest fraction, and at a rate of 1250 to 1750 liters/h in the region for discharging the intermediate fraction.
5. A process according to claim 1 or 2, characterized in that the wet shaking screen is operated with a stroke amplitude of 50 to 300 mm.
6. A process according to claim 1 or 2, characterized in that the wet shaking screen is operated with an oscillation period of 100 to 200 ms.
7. A process according to claim 1 or 2, characterized in that the fraction discharged in the intermediate region is again supplied to the wet shaking screen.
8. A process according to claim 1 or 2, characterized in that the wet shaking screen is preceded by a float-sink separator or a hydrocyclone.
9. A process of sorting by density a polydisperse bulk material, which comprises particles consisting of different kinds of plastics and contains also metal particles, characterized in that the plastic particles and also metal the particles are supplied to a wet shaking table to form a thin layer thereon.
10. A process according to claim 9, characterized in that the plastic particles and the metal particles have particle sizes from > 0 mm to 10 mm, with a mode between 2 and 4 mm.
11. A process according to claim 9 or 10, characterized in that the wet shaking table has a transverse inclination below 5°.
12. A process according to claim 9 or 10, characterized in that water is applied transversely to the direction of movement of the wet shaking table at a rate of 2500 to 3500 liters/h in the region for discharging the lightest fraction, at a rate of 150 to 450 liters/h in the region for discharging the heaviest fraction, and at a rate of 1250 to 1750 liters/h in the region for discharging the intermediate fraction.
13. A process according to claim 9 or 10, characterized in that the wet shaking screen is operated with a stroke amplitude of 50 to 300 mm.
14. A process according to claim 9 or 10, characterized in that the wet shaking screen is operated with an oscillation period of 100 to 200 ms.
15. A process according to claim 9 or 10, characterized in that the fraction discharged in the intermediate region is again supplied to the wet shaking screen.
16. A process according to claim 9 or 10, characterized in that the wet shaking screen is preceded by a float-sink separator or a hydrocyclone.
17. A process according to clim 1, 2 or 9, characterized in that the plastic particles and any metal particles have particle sizes from > 0 mm to 6 mm, with a mode between 2 and 4 mm.
18. A process according to claim 1, 2 or 9, characterized in that the wet shaking table has a transverse inclination of 0.5 to 2°.
CA 2055415 1990-11-21 1991-11-13 Process of sorting plastic particles Abandoned CA2055415A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP4037024.0 1990-11-21
DE19904037024 DE4037024A1 (en) 1990-11-21 1990-11-21 METHOD FOR SORTING PLASTIC PARTICLES

Publications (1)

Publication Number Publication Date
CA2055415A1 true CA2055415A1 (en) 1992-05-22

Family

ID=6418644

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2055415 Abandoned CA2055415A1 (en) 1990-11-21 1991-11-13 Process of sorting plastic particles

Country Status (4)

Country Link
EP (1) EP0487123A1 (en)
JP (1) JPH0663441A (en)
CA (1) CA2055415A1 (en)
DE (1) DE4037024A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4302283A1 (en) * 1993-01-25 1994-07-28 Inst Umwelttechnologien Gmbh Sepg. and sorting plastic scrap and process equipment
DE4314759A1 (en) * 1993-05-05 1994-11-10 Kloeckner Humboldt Deutz Ag Process and plant for the mechanical treatment of waste mixtures
EP1379333B1 (en) * 2001-04-20 2007-06-06 Rastof og Genanvendelse Selskabet af 1990 A/S A method and an apparatus for separating waste material
CN109351460A (en) * 2018-11-06 2019-02-19 石城县恒兴选矿设备制造有限公司 A kind of uninterrupted shaking table for preparation equipment

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2139350A1 (en) * 1971-08-06 1973-02-15 Gaidies H D Dipl Ing Recovery of copper - or other metal from cable waste
CA946786A (en) * 1972-04-24 1974-05-07 Ritson H. Graves Method for treatment of wire scrap
NL177898C (en) * 1974-12-12 1985-12-16 Stamicarbon METHOD FOR RECOVERING USEFUL MATERIALS FROM WASTE MATERIAL CONTAINING METALS AND NON-METALS
DE3301978A1 (en) * 1983-01-21 1984-07-26 Carl Schenck Ag, 6100 Darmstadt Method for separating a mixture of bulk material and device for carrying out the method
AT386552B (en) * 1986-05-28 1988-09-12 Andritz Ag Maschf METHOD AND SYSTEM FOR SEPARATING LIGHTNING MATERIALS FROM SUBSTRATE MIXTURES
IT1237205B (en) * 1989-12-06 1993-05-27 Consiglio Nazionale Ricerche PROCESS FOR THE SEPARATION AND RECOVERY OF LEAD, RUBBER AND COPPER WIRES FROM WASTE CABLES

Also Published As

Publication number Publication date
EP0487123A1 (en) 1992-05-27
DE4037024A1 (en) 1992-05-27
JPH0663441A (en) 1994-03-08

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