CA2020266C - Aqueous composition - Google Patents

Aqueous composition

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Publication number
CA2020266C
CA2020266C CA002020266A CA2020266A CA2020266C CA 2020266 C CA2020266 C CA 2020266C CA 002020266 A CA002020266 A CA 002020266A CA 2020266 A CA2020266 A CA 2020266A CA 2020266 C CA2020266 C CA 2020266C
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Prior art keywords
carbon atoms
aqueous composition
weight
group
composition
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CA002020266A
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French (fr)
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CA2020266A1 (en
Inventor
Hideo Kanamori
Toshio Saito
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Idemitsu Kosan Co Ltd
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Idemitsu Kosan Co Ltd
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Priority claimed from JP2115770A external-priority patent/JP2916207B2/en
Application filed by Idemitsu Kosan Co Ltd filed Critical Idemitsu Kosan Co Ltd
Publication of CA2020266A1 publication Critical patent/CA2020266A1/en
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Publication of CA2020266C publication Critical patent/CA2020266C/en
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/16Ethers
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/28Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M129/30Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 7 or less carbon atoms
    • C10M129/32Carboxylic acids; Salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having 7 or less carbon atoms monocarboxylic
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    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/04Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M133/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M133/08Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/08Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium containing a sulfur-to-oxygen bond
    • C10M135/10Sulfonic acids or derivatives thereof
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/24Polyethers
    • C10M145/26Polyoxyalkylenes
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    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/18Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2201/02Water
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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    • C10M2207/046Hydroxy ethers
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/01Emulsions, colloids, or micelles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

Disclosed is an aqueous composition prepared by mixing water in a base fluid in the presence of surfactants, which composition comprises, as the surfactants, (A) at least one of the compounds represented by the general formula:

R1-O-(R2-O)n-H
wherein R1 is an alkyl group having 3 to 10 carbon atoms, R2 is an alkylene group having 2 or 3 carbon atoms, and n is an integer of 1 to 20; when n is an integer of 2 or more, the repeating unit (R2-O) may contain both of alkylene groups having 2 carbon atoms and alkylene groups having 3 carbon atoms, and (B) at least one ionic surfactant. The aqueous composition of the present invention is transparent in appearance, and has a low viscosity, and can employ a fluid having a high viscosity to obtain a composition of desired viscosity. The composition is also excellent in mechanical and chemical stabilities. In the composition, phase inversion by temperature is reversible. The composition is useful as a lubricant, coolant or the like.

Description

2~ 2$~
AQUEOUS COMPOSITION

BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to an aqueous composition, and more particularly to an aqueous composition which is useful as an aqueous lubricant, or an aqueous coolant, and is transparent in appearance.
2. Description of the Related Arts Various aqueous lubricants have heretofore been known.
Japanese Patent Publication No. 6991/1985, for instance, discloses an aqueous lubricant which is transparent in appearance, and has a high phase-inversion temperature and a high phase-reversibility.
However, the aqueous lubricant described in the above patent publication has a disadvantage in that the viscosity becomes high when it is in the form of transparent aqueous solution. Accordingly, in order to obtain a composition having a comparatively low viscosity, the lubricating base oil as the base fluid must be so low in viscosity that the lubricity cannot be sufficiently high. In addition, the aqueous lubricant described in the above publication is lacking for mechanical and chemical stabilities.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an aqueous composition being transparent in appearance, and having a phase reversibility and a low viscosity, to which a base fluid having a high viscosity can be applied.

20 ~026~ ~

Another obiect of the present inventlon is to provide an aqueous composition as above, having mechanical and chemical stabilities.
The present invention provides, an aqueous composltlon which is formed by dispersing water into a lubricating base oil as a base fluid in the presence of a surfactant, wherein the surfactant comprises:
(A) at least one compound represented by the general formula Rl-o-~R2-o) -H ,................... (I~

wherein Rl is an alkyl group having 3 to 10 carbon atoms, R
is an alkylene group having 2 or 3 carbon atoms, and n is an integer of 1 to 20, and when n is an integer of 2 or more, an alkylene group having 2 carbon atoms and an alkylene group having 3 carbon atoms may be mixed in the repeating unit (R2-o), and (B) at least one ionic surfactant, wherein the composition contains 1 to 80% by weight of water.
The present invention also provides an aqueous composition comprlslng the component (A), the component (B) and (C) at least one nonionic surfactant other than the cornponent (A).

BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 shows the relations between viscosity and temperature of the aqueous composition in Examples 5 and 7, Reference Exarnple, and Cornparative Example 1.

2 û 2 0 2 6 6 DESCRIPTION OF PREFERRED EM~ODIMENTS
The aqueous compositlon of the present invention is formed by dispersing water into a base fluid in the presence of a surfactant. As the base fluid, various lubricating base oils can be used, as long as they are in llquid or semisolid form at ordinary temperature and have a melting point of 40~C
or lower. Preferable base fluids are water-insoluble organic compounds liquid at ordinary temperature, and having a kinematic viscosity at 40~C of 1 to 1000 cSt, and the most preferable ones among them are lubricating base oils having a kinematic viscosity at 40~C of 2 to 500 cSt. The lubricating base oil may be a mineral oil or a synthetic oil, and may contain, if necessary, various additives lncluding an oiliness agent, an extreme-pressure agent, and an antioxidant. The composition of the present invention contalns the above base fluid in an amount of usually 90% or less by weight, preferably 5 to 70% by weight.
The surfactant to be used in the present invention is described as follows.
In the present invention, a compound represented by the general formula (I):
R1 o (R2 o) H ~--(I) is used as component (A). Therein, R1 is an alkyl group having 3 to 10 carbon atorns, including a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, and a decyl group.
When R is an alkyl group having 2 or less carbon 2 6 ~

atoms, the compound of the general formula ( I ) shows no ernulsifying ability, and when R is an alkyl group having 11 or more - 3a -A

20~2/~2G~

carbon atoms, the viscosity rises largely. Accordingly, both the cases are not suitable to the object of the present invention. n is an integer of 1 to 20, preferably 1 to 10, more preferably 1 to 5. R2 is an alkylene group having 2 or 3 carbon atoms, and more specifically, an ethylene group or a propylene group. However, when n is an integer of 2 or more, both R having 2 carbon atoms (ethylene group) and R2 having 3 carbon atoms (propylene group) may exist in the repeating unit (R -O). Among the compounds represented by the general formula (I), the most preferred one is a compound wherein R
is an alkyl group having 4 to 9 carbon atoms, R2 is an alkylene group having 2 carbon atoms, and n is 1 to 5.
The compounds represented by the general formula (I) are preferably those having a hydrophilic-lipophilic balance (HLB) value of 3 to 15, more preferably 5 to 12. Specific examples of these compounds of general formula (I) are monobutylether, monohexylether, mono-n-octylether and mono-2-ethyl-hexylether of monoethylene glycol; monobutylether, monohexylether, mono-n-octylether and mono-2-ethyl-hexylether of diethylene glycol;
monobutylether, monooctylether and mono-2-ethyl-hexylether of monopropylene glycol; monobutylether, monooctylether and mono-2-ethyl-hexylether of dipropylene glycol; monobutyl ether, monooctyl ether and mono-2-ethyl-hexylether of tripropylene glycol; monobutyl ether, monooctyl ether and mono-2-ethyl-hexylether of heptapropylene glycol; further, oxyethylene mono-2-ethyl-hexylethers such as tetraoxyethylene mono-2-ethyl-hexylether (n=4), and octaoxyethylene mono-2-ethyl-hexylether (n=8).

2Q2Q26~

In the aqueous composition of the present invention, one or two kinds of the above compounds are used as component (A), but when two kinds or more are blended, it is preferred to blend the compounds whose HLB values are two or more apart from each other (for example, to blend a compound having a HLB value of 6 or less with a compound having a HLB value of 8 or more, or to blend a compound having a HLB value of 9 or less with a compound having a HLB value of 11 or more), or to use a compound having (C2H4O) unit and a compound having (C3H6O) unit in combination as the repeating unit (R -O).
The compounds represented by the general formula (I) are blended in the aqueous composition usually in the amount of 2 to 50% by weight, preferably 5 to 40% by weight.
The aqueous composition of the present invention con-tains further (B) ionic surfactant. Said ionic surfactant may be any of anionic, cationic, and amphoteric surfactants. Specific examples of them are carboxylic acids having 7 to 40 carbon atoms, such as fatty acids having 7 to 30 carbon atoms, dimer acids of said fatty acids, dicarboxylic acids having 2 to 36 carbon atoms, metal (preferaly alkali metal) salts of said carboxylic acids or alkanol amine salts of said carboxylic acids, metal (preferably alkali metal), amine or ammonium salts of naphthenic acid, alkyl (preferably having 10 to 22 carbon atoms) sulfates, alkyl (prefer-ably having 10 to 22 carbon atoms) sulfonates, alkylaryl (prefer-ably alkylphenyl having 6 to 14 carbon atoms in the alkyl moiety) sulfonates, petroleum sulfonates, amino acids and the like. One 20~

or more of them can be blended in the aqueous composition, and anionic surfactants are particularly preferable.
Ionic surfactants are blended in the aqueous composi-tion of the present invention in an amount of 2 to 30% by weight - 5a -:2~2Q~iG

usually, and preferably 3 to 20% by weight.
In the aqueous composition of the present invention, moreover, (C) nonionic surfactants other than the component (A) can be blended. Examples of the nonionic surfactants are (i) fatty acid esters of polyhydric alcohols, (ii) oxyalkylene ethers or polyoxyalkylene ethers and (iii) aliphatic alcohls.
Oxyalkylene ethers or polyoxyalkylene ethers include the compounds wherein any of R and R is beyond the abovedescribed range, among the compounds represented by the general formula (I).
Specific examples of fatty acid esters of polyhydric alcohols are ethyleneglycol monolaurate, diethyleneglycol monolaurate, propyleneglycol monolaurate, propyleneglycol monostearate, stearic acid monoglyceride, oleic acid monoglyceride, sorbitan monostearate, sorbitan distearate, sorbitan tristearate, sorbitan monooleate, sorbitan sesquioleate, sorbitan dioleate, sorbitan trioleate, sorbitan monopalmitate and the like.
As oxyalkylene ether or polyoxyalkylene ether, used are the compounds represented by the general formula (II):
R3 O (R4 O) H ...(II) wherein R3 is an alkyl group having 12 to 30 carbon atoms, a phenyl group, an alkyl-substituted phenyl group having 7 to 30 carbon atoms, or a cycloalkyl group having 6 to 30 carbon atoms, R is an alkylene group having 2 or 3 carbon atoms, and m is an integer of 1 to 20. However, when m is 2 or more, plural kinds of R s may exist in the repeating unit (R -O).
Specific examples of the compounds represented by the 2 6 B ~i ;eneral formula (II) are polyoxyethylene laurylether, polyoxyethylene rnyristylether, polyoxyethylene cetylether, polyoxyethylene stearylether, polyoxyethylene nonylphenylether, and the like. Specific examples of the compourlds other than the compounds of general formula (II) are polyoxyethylene butylether, hexylether, 2-ethylhexylether, nonylether, ethyleneglycol nonylether, decylether, and the like.
Further, the aliphatic alcohols therein are preferably those having 12 to 30 carbon atoms, such as lauryl alcohol, myristyl alcohol, cetyl alcohol and stearyl alcohol.
Nonionic surfactants as component (C) as above are not necessarily added, but if necessary, it is added usually in an amount of 2 to 30~ by weight in the aqueous composition.
The aqueous composition of the present invention is formed by dispersing water into base fluid in the presence of a surfactant as mentioned above, and can contain generally 1 to 80% by weight, preferably 3 to 50~ by weight of water.

In the a~ueous composition of the present invention, additives such as water-soluble rust-preventives, antifleezing fluid, and the like can be added, if necessary, to the abovementioned components.
As water-soluble rust-preventives therein, conventional ones such as water-soluble rust preventives of nltrogen-containing organic compound, and water-soluble rust preventives of inorganic compound can be used optionally.

2D~2~6 Examples of them are alkyl amines such as tri-n-butyiamine, and cyclohexyl amine; alkanol amines such as mono-(di- or tri-) ethanol amine, mono-(di- or tri-) propanol amine, n-butyldiethanol amine, diethyldiethanol amine, N-methyldiethanol amine, N-dibutyldiethanol amine and the like;
amine compounds such as pyperazine, hydroxyethylpyperazine, morpholine and the like; above alkyl amine salts of carboxylic acids such as fatty acid having 6 to 20 carbon atoms, aromatic carboxylic acids, dibasic acids having 2 to 20 carbon atoms;
above alkanol amine salts or ammonium salts; condensates of various carboxylic acids as above and amines; and inorganic salts such as sodium nitrite, cobalt nitrite, sodium carbonate and the like.
As the antifleezing fluid, ethylene glycol, propylene glycol and the like can be added, and thus the solidifying point (that is, the lowest temperature for application) of the aqueous composition can be lowered.
The aqueous composition of the present invention is obtained by blending and stirring the components as above, and formulated for lubricant, hydraulic fluid, coolant and so forth to be used in metal working such as cutting, and plasticizing, and thermal processing.
The working mechanism of the aqueous composition of the present invention in use for various purposes is not clear, but it is presumed that the molecule of surfactant forms micelles on the interface with the molecule of the base fluid, to be a protective colloid film.
In the present invention, a specific nonionic surfactant 20202~6 and an ionic surfactant and/or other nonionic surfactants are used in combination, and thus it is attained to obtain a transparent dispersing liquid containing a comparatively large amount of water in the base fluid.
The aqueous composition of the present invention is transparent in appearance, and has a low viscosity, and can employ a fluid having a high viscosity in order to obtain a composition having a desired viscosity. The aqueous composition of the present invention is excellent in mechanical and chemical stabilities, stability in storage, and stability in circulation, and hardly changes with temperature.
Further, phase inversion by temperature or alteration of water content is reversible in said composition, so it can easily return to its original state.
Consequently, the aqueous composition of the present invention is suited to be aqueous lubricant such as metal working fluid, and oily agent for equipments, aqueous thermal medium, coolant and the like.
The present invention will be described in more detail with reference to the following Examples and Comparative Examples.
EXAMPLE 1 TO 9, COMPARATIVE EXAMPLES 1 TO 3, AND REFERENCE
EXAMPLE
An aqueous composition was prepared by blending the components shown in Table 1 below in the proportions (by weight) shown in Table 1.
As the rust preventive, morpholine was used.
on the compositions of Examples 5 and 7, Reference ;2û~D2~
Example and Comparative Example l, the relation between viscosity and temperature were shown in Fig. 1.
Further, various properties of the resulting aqueous composition were determined according to the following methods and the results are shown in Tables 2 and 3.
(a) Kinematic Viscosity and Viscosity Index Determined according to JIS K 2283.
(b) Clouding Point Determined according to JIS K 2269.
(c) Shearing by Ultrasonic Wave Determined according to MIL L H5606A, under the condition of 28 ~m and 60 minutes.
(d) Heat Test Heated at 200~C for 36 hours sealed in an autoclave.
(e) Appearance The sample was placed immediately into a glass vessel, and observed for its state at 20~C at ordinary pressure.
If the sample is dissolved, the solution becomes transparent and homogeneous.
(f) Temperature of Phase Inversion to Emulsion A hundred milliliters of sample was placed in 200 ml-beaker and heated with stirring from ordinary temperature to 100~C for about 5 minutes. State of the sample therein was observed. The temperature at which the sample becomes cloudy emulsion was taken as the phase inversion temperature. The phase inversion temperature is more favorable, the higher it is .
(g) State of the Process of Moisture Evaporation 2 ~ 6 A hundred milliliters of sample was placed into 200 ml-beaker, heated with stirring to 90 to 100~C, and its state after 30 minutes were observed. Stirring was performed at 200 rpm. The composition was evaluated by judging whether it was "liquid" or "solidified".
(h) Reversibility of Phase Inversion It was judged whether the sample phase-inverted by the operation (f) or (g) could return to the state before phase inversion.
(1) After the test (g), water in the same amount as lost in the evaporation was added to the sample, and stirred at 200 rpm at 20~C at ordinary pressure for 10 minutes, and tested if it could return to the state just after it was produced.
The result was indicated as "reversible" when the composition returned to the state, and "irreversible" when it did not.
(2) After the test (f), the sample was heated to 100~C, and then left to cool with stirring at 200 rpm. In the case where the phase inversion temperature had been determined by the operation (f), if it returned to the state before phase inversion around the temperature (+10~C) to be similar in appearance at 20~C to that of (e), it was indicated as "reversible", while if not, it was indicated as "irreversible". When the phase inversion temperature had not been determined by the operation (f), the sample in cooling was observed in the same manner. When no phase inversion was observed in cooling, and the appearance on returning to 20~C
was similar to that of (e), it was judged as "reversible", and if not, as "irreversible".
(i) Stability in Storage: Appearance of Test Piece Into 200 ml-glass vessel (with stopper) having inner diameter of 25 mm and height of 150 mm, 150 ml of test sample was placed. In the said sample, a test piece made of SPCC
(cold-stretched steel plate) with a thickness of 1 mm, width of 20 mm, and length of 120 mm was placed. The vessel was closed with the stopper, and left for 6 months at a constant temperature of 20~C, and after that, the rust on the surface of test piece was judged. The result was indicated as "unchanged" when no rust was formed, and "rust" when rust was formed.
(j) Stability in Storage: Appearance of the fluid After the test (i), the sample was observed for its state. The sample composition was observed whether it was transparent and homogeneous.
(k) Stability in Circulation A circulation test by gear pump for one month was performed, and then the tests (e) to (h) as above were carried out. If the sample was in the same state as that just after production, the result was indicated as "good", and if not, indicated as "no good". The test was carried out at tank temperature of 50~C, with a capacity of 20 liters, at a flow rate of pump of 4 liters/min., and the water content was supplemented by an automatic water supplying apparatus to keep a fixed value.
(1) Anti-wear Property Test A pump test was carried out at 140 kg/cm2 at 50~C for 250 2~2~

hours according to ASTM D 2882.

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- Table 3 Wear Example Example Comparative Commercial Reference amount 4 5 Example 1 ProductExample Water-Glycol Cam ring213 28 570 976 198 (mg) Vane 11 5 13 28 8 (mg) Total 223 33 583 1004 206 (mg) The results given in the above tables show the following facts.
(i) The aqueous composition of the present invention has a lower kinematic viscosity than those of the conventional ones (kinematic viscosity at -5~C, 40~C of Comparative Example 1), even if a base fluid having the same kinematic viscosity.
Particularly, as shown in Examples 6 and 7, when plural compounds of general formula (I) are added, the viscosity of the aqueous composition is desirably lowered. In the conventional composition, on the other hand, even if the kinematic viscosity of the base fluid is lowered, the resulting kinematic viscosity becomes not so low (see Comparative Examples 2 and 3).
(ii) The aqueous composition of the present invention has a high viscosity index. As seen from Fig. 1, the lines representing the kinematic viscosities of the compositions in Examples 5 and 7 show small inclinations on the graph, and are on the side indicating lower viscosity. That means, the composition of the present invention has a low viscosity, and is small in change with temperature. On the other hand, in the compositions of Comparative Examples 1 to 3 and Reference 2 o~
Example, the kinematic viscosities vary with temperature largely, and the viscosities rise remarkably in the range of lower temperature.
(iii) The composition of the present invention shows little change in viscosity after being sheared and after heat test (see Examples 4 to 7, and Comparative Examples 1 to 3).
(iv) In the composition of the present invention, wear amount resulting in anti-wear properties test by pump is small.
Particularly, the composition of Example 5 is far superior to the mineral base oil (see Reference Example) in anti-wear properties.
(v) In the composition of the present invention, it is possible to obtain an aqueous solution being low in viscosity and stable, if the amount of water b~ended is 30% by weight or 40~ by weight (see Examples 8 and 9).

Claims (25)

1. An aqueous composition formed by dispensing water into a lubricating base oil as base fluid, in the presence of surfactants which comprise:
(A) at least one non-ionic compound represented by the general formula (I):

R1-O-(R2-O)n-H ... (I) [wherein R1 is an alkyl group having 3 to 10 carbon atoms, R2 is an alkylene group having 2 or 3 carbon atoms, and n is an integer of 1 to 20, and when n is an integer of 2 or more, the repeating unit (R2-O) may contain both of an alkylene group having 2 carbon atoms and an alkylene group having 3 carbon atoms], and (B) at least one ionic surfactant, wherein the composition contains 1 to 80% by weight of water.
2. The aqueous composition of Claim 1, which comprises 90% by weight or less of the base fluid, 2 to 50% by weight of the compound (A) represented by the general formula (I), and 2 to 30% by weight of the ionic surfactant (B).
3. The aqueous composition of Claim 2, which comprises 5 to 70% by weight of the lubricating base oil.
4. The aqueous composition of Claim 3, wherein the lubricating base oil is liquid at room temperature and has a kinematic viscosity at 40°C of 1 to 1,000 cSt.
5. The aqueous composition of Claim 4 wherein the lubricating base oil has a kinematic viscosity at 40°C of 2 to 500 cSt.
6. The aqueous composition of Claim 5, which comprises 15 to 52% by weight of the lubricating base oil.
7. The aqueous composition of any one of Claims 1 to 6, wherein in the formula (I):
R1 is an alkyl group having 4 to 9 carbon atoms, R2 is ethylene group, and n is an integer of 1 to 5.
8. The aqueous composition of Claim 7, wherein the compound of the formula (I) has an HLB value of 3 to 15.
9. The aqueous composition of Claim 8, wherein the component (A) is a blend of at least two compounds of the formula (I) having HLB values at least 2 apart from each other.
10. The aqueous composition of any one of Claims 1 to 6, wherein the ionic surfactant (B) is an anionic surfactant.
11. The aqueous composition of Claim 7, wherein the ionic surfactant (B) is anionic surfactant.
12. An aqueous composition formed by dispersing water into a lubricating base oil as a base fluid, in the presence of surfactants which comprise:

(A) at least one compound represented by the general formula (I):
R1-O-(R2-O)n-H ...(I) [wherein R1 is an alkyl group having 3 to 10 carbon atoms, R2 is an alkylene group having 2 or 3 carbon atoms, and n is an integer of 1 to 20, and when n is two or more, the repeating unit (R2-O) may contain both of an alkylene group having two carbon atoms and an alkylene group having three carbon atoms], (B) at least one ionic surfactant, and (C) at least one nonionic surfactant other than the component (A), wherein the composition contains 1 to 80 % by weight of water.
13. The aqueous composition of Claim 12, which comprises 90 % by weight or less of the base fluid, 2 to 50 % by weight of the compound represented by the general formula (I), 2 to 30 %
by weight of the ionic surfactant, 2 to 30 % by weight of the nonionic surfactant other than the component (A).
14. The aqueous composition of Claim 13, which comprises 5 to 70 % by weight of the lubricating base oil.
15. The aqueous composition of Claim 14, wherein the lubricating base oil has a kinematic viscosity at 40°C of 2 to 500 cSt.
16. The aqueous composition of any one of Claims 12-15, wherein in the formula (I):

R1 is an alkyl group having 4 to 9 carbon atoms, R2 is ethylene group; and n is an integer of 1 to 5.
17. The aqueous composition of Claim 16, wherein the compound of the formula (I) has an HLB value of 3 to 15.
18. The aqueous composition of Claim 17, wherein the component (A) is a blend of at least two compounds of the formula (I) having HLB values at least 2 apart from each other.
19. The aqueous composition of Claim 16, wherein the ionic surfactant (B) is an anionic surfactant;
and the nonionic surfactant other than the component (A) is selected from the group consisting of:
(i) fatty acid esters of polyhydric alcohols, (ii) oxyalkylene or polyoxyalkylene ethers of the formula:
R3-O-(R4-O)m-H ...(II) [wherein R3 is an alkyl group having 12 to 30 carbon atoms, a phenyl group, an alkylphenyl group having 7 to 30 carbon atoms or a cycloalkyl group having 6 to 30 carbon atoms, R4 is an alkylene group having 2 or 3 carbon atoms, and n is an integer of 1 to 20], and (iii) aliphatic alcohols having 12 to 30 carbon atoms.
20. A transparent aqueous lubricant composition formed by dispersing water into a lubricant base oil in the presence of a surfactant, the composition comprising:

- 21a -- 21a -(a) 1 to 80% by weight of water;
(b) up to 90% by weight of an organic lubricant base oil having a melting point not more than 40°C and being liquid at room temperature and having a kinematic viscosity at 40°C of 1 to 1,000 cSt;
(c) a surfactant combination including:
(A) 2 to 50% by weight of at least one compound of the formula:
R1-O-(R2-O)n-H ...(I) [wherein R1 is an alkyl group having 3 to 10 carbon atoms, R2 is an alkylene group having 2 or 3 carbon atoms; and n is an integer of 1 to 20, and when n is an integer of 2 or more, the repeating unit (R2-O) may contain both of alkylene group having 2 carbon atoms and alkylene group having 3 carbon atoms];
(B) 2 to 30% by weight of an anionic surfactant; and (C) 0 to 30% by weight of at least one nonionic surfactant other than the component (A) and being selected from the group consisting of:
(i) fatty acid esters of polhydric alcohols, (ii) oxyalkylene or polyoxyalkylene ethers of the formula:
R3 -O-(R4-O)m-H ...(II) [wherein R3 is an alkyl group having 12 to 30 carbon atoms, a phenyl group, an alkylphenyl group having 7 to 30 carbon atoms or a cycloalkyl group having 6 to 30 carbon atoms, R4 is an alkylene group having 2 or 3 carbon atoms, and m is an integer of 1 to 20], and (iii) aliphatic alcohols having 12 to 30 carbon atoms.
21. The lubricant composition of Claim 20, which contains 5 to 70% by weight of the lubricant base oil which has a kinematic viscosity at 40°C of 2 to 500 cSt.
22. The lubricant composition of Claim 21, wherein in the formula (I):
Rl is an alkyl group having 4 to 9 carbon atoms, R2 is ethylene group, and n is an integer of 1 to 5.
23. The lubricant composition of Claim 22, wherein the compound of the formula (I) has an HLB value of 3 to 15.
24. The lubricant composition of Claim 23, wherein the component (A) is a blend of at least two compounds of the formula (I) having HLB values at least 2 apart from each other.
25. The lubricant composition of any one of Claims 20 to 24, which further comprises a water-soluble rust-preventing nitrogen-containing organic compound.
CA002020266A 1989-06-30 1990-06-29 Aqueous composition Expired - Fee Related CA2020266C (en)

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US3928215A (en) * 1973-06-29 1975-12-23 Marathon Oil Co High fluidity cutting oils which exhibit retro-viscous properties
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