CA1336699C - Corrosion resistant plated steel strip and method for producing same - Google Patents

Abstract

A corrosion resistant plated steel strip comprises a substrate consisting of a steel strip; a principal plating layer is formed on one surface side or each of two surface sides of the steel strip substrate; a co-deposited zinc-chromium based alloy comprises chromium in an amount of more than 5% by weight, 5% by weight or more of at least one iron family metal selected from iron, nickel and cobalt, the total amount of the chromium and iron family metal being 40% by weight or less, and the balance consisting of zinc; an additional plating layer formed on the principal plating layer comprises at least one member selected from the group consisting of iron and iron-based alloys.

Description

- 1 1 3 3 6 6 ~ ~

This is a division of Canadian patent application serial no. 562,971 filed March 30, 1988.

BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to a corrosion resistant plated steel strip. More partic~larly, the present invention relates to a high corrosion and r~st resistant plated steel strip having a zinc-based alloy base plating layer and th~s ~sef~l for transportation vehicles, for example, cars and tr~cks, b~ilding mate-rials, and electric appliance.

2. Description of Related Arts It is known that a steel strip plated with zinc and a zinc-based alloy exhibits an enhanced resis-tance to corrosion and r~st. This corrosion resistance of the plating layer consisting of zinc or a zinc-based alloy is mainly derived from a self-sacrificing anti-corrosional action of zinc.
However, it is also known that, if a steel strip plated with zinc or a zinc-based alloy is used in a corrosional circ~mstance, partic~larly in the presence of salt, zinc is dissolved at a relatively high rate, and th~s the corrosion resistance of the plated steel strip cannot be maintained at a high level.
The reasons for the above-mentioned phenomenon are as follows.
First, zinc has a higher ionization tendency and lower electric potential than those of iron.
Therefore, an excessively large Zn-Fe co~pling c~rrent flows, in a zinc-plated steel strip and th~s zinc is dissolved at a high rate.

3~ Second, the corrosion prod~ct of zinc has a high cond~ctivity of the corrosion electric c~rrent, and th~s the membrane of corrosion prod~ct is easily dis-solved.

- 2 - l 336699 To avoid the above-mentioned disadvantages, attempts have been made to plate a steel strip substrate surface with a zinc-based alloy containing iron and/or nickel. The resultant plating alloy layer has a high electric potential than pure zinc and a smaller potential difference between iron and the zinc alloy than that between iron and pure zinc. This feature restricts the flow of corrosion current through the plated steel strip, and thus the plating layer can protect the steel strip substrate over a longer period.
Japanese Examined Patent Publication (Kokoku) No. 58-15,554 dated March 26, 1983 discloses a plated steel strip having a plating layer comprising a zinc-iron alloy or a zinc-nickel alloy. This plating layer is disadvantageous in that an iron component in the zinc-iron alloy-plating layer is corroded so as to form red rust. In the zinc-nickel alloy-plating layer, the corrosion rate of nickel is very low. This feature results in a remaining of nickel in the state of metal in the corroded plating layer, and the metallic nickel on the steel strip substrate undesirably promotes perforation corrosion of the steel strip substrate.
Japanese Unexamined Patent Publicatikon (Kokai) Nos. 61-127,900 (June 16, 1986), 61-270,398 (November 29, 1986), 61-235,600 (October 20, 1986) and 61-266,598 (November 26, 1986) discloses a corrosion-resistant plated steel strip having a zinc-based plating layer containing alumina or silica colloidal particles dispersed therein.
However, the corrosion-preventing effect of the alumina and silica colloidal particles is unsatisfactory. Also, the alumina or silica colloidal particle-containing plating layer exhibits a poor appearance.
Japanese Examined Patent Publication No. 49-3610 dated January 28, 1974 and Japanese Unexamined Patent Publication No. 61-270,398 dated November 29, _ 3 _ l 33 6 6 q q 1986 discloses a plated steel strip having a zinc-iron alloy-plating layer. This plated steel strip exhibits an enhanced corrosion resistance after being coated with an organic paint, and thus is useful for industrial purposes. However, a further enhancement of the corrosion resistance is strongly desired.
Japanese Examined Patent Publication (Kokoku) Nos. 61-36078 (August 16, 1986) and 58-56039 (December 13, 1983) and Japanese Unexamined Patent Publication (Kokai) No. 61-270,398 (November 29, 1986) discloses a plated steel strip having a plating layer comprising co-deposited zinc and chromium, thus exhibiting an enhanced resistance to corrosion. However, the content of chromium in the plating layer is very small, and thus the corrosion resistance of the resultant plated steel strip is unsatisfactory.
In conventional co-deposition method of zinc and chromium from an electric plating liquid containing zinc ions and trivalent chromium ions, chromium can be co-deposited in a very small amount of 0.005 to 5~
based on the total weight of the co-deposited zinc and chromium. An increase in the concentration of the trivalent chromium ions in the plating liquid does not increase the content of chromium in the resultant co-deposited zinc-chromium alloy plating layer, and results in a decreased adhesion of the resultant zinc-chromium alloy plating layer to the steel strip substrate and in a remarkably decreased electric current efficiency.
Accordingly, the conventional zinc-chromium alloy plating method can not be industrially utilized.
Japanese Examined Patent Publication (Kokoku) No. 58-56039 (December 13, 1983) discloses that, when a zinc-chromium alloy containing 10 to 100 ppm of chromium is plated from an acid zinc plating liquid, the resultant plating layer surface has a pearl-like gloss.

- 3a- 1 3366~

Also, an increase in the content of chromium should result in an increase in the corrosion resistance of the resultant plated steel strip.
However, it has been found that when the content of chromium in the zinc-chromium alloy plating layer is increased to a level of more than 1% by weight, the re - 4 _ ~ 3 3 6 6q9 -layer becomes dark grey in color and exhibits ~neven stripe-shaped patterns, d~e to the increase in the content of chromi~m. Therefore, the plated steel strip having a zinc-chromi~m alloy-plating layer containing 1%
S by weight of chromium is ~seless as a commercial prod~ct.
The prod~ction of a zinc-chromi~m alloy plating layer having both a pearl-like gloss and an enhanced corrosion resistance is very diffic~lt.
F~rther, it has been found that the increase in the content of chromium in the zinc-chromi~m alloy plating layer res~lts in a decrease in the phosphate coating layer-forming property of the plating layer.
That is, when a phosphate chemical conversion treatment is applied to the zinc-chromi~m alloy plating layer, a large content of chromi~m in the res~ltant plating layers, ca~ses the resultant plating layer to exhibit a significantly decreased adhesion property to phosphate membrane. Accordingly, even if a painting layer is formed on the zinc-chromi~m alloy plating layer, the increase in the corrosion resistance of the res~ltant plated steel strip is ~nsatisfactory.
Japanese Unexamined Patent Publication (Kokai) Nos. 60-50179 (March 19, 1985) and 58-98172 (June 10, 1983) discloses a plated steel strip having a 2S zinc, zinc-nickel alloy or zinc-iron alloy plating layer. The conventional plated steel strip is usually coated with an organic paint layer having a thickness of 0.5 to 2.5 ~m. The organic paint layer is effective for enhancing the corrosion resistance of the plated 3Q steel strip, but when the organic paint layer is cracked, the corrosion resistance of the plated steel strip is borne only by the plating layer. Therefore, the duration of the corrosion resisting activity of conventional plating layer is unsatisfactory.
~5 Japanese Unexamined Patent P~blication (Kokai) No. 61-270398 discloses an iron-zinc alloy s~rface plating layer formed on a zinc-based base plating layer.

~~ _ 5 _ 1 3 3 6 6 ~ ~

This iron-zinc alloy s~rface plating layer effectively increases the corrosion resistance of a paint-coated steel strip. However, when the iron-zinc alloy plating layer is formed on a zinc-chromium alloy base plating layer, the corrosion potential of the zinc-chromi~m alloy base plating layer is lower than that of the iron-zinc alloy plating layer, and thus the resultant plated steel strip sometimes exhibits an ~nsatisfactory corrosion resistance under a certain corrosion circum-stance.
To prod~ce a zinc-chromium alloy plating layer containing more than 5% by weight of chromi~m, it is important to maintain the contents of zinc ions (Zn and chromium ions (Cr3 ) in a plating liquid at a necessary high level.
When chromi~m ions (Cr3 ) are fed in the form of chromi~m s~lfate or chromium chloride into the plating liquid, the content of s~lfate ions (S042 ) or chlorine ions (Cl ) in the plating liquid is increased, 2Q and this large content of s~lfate ions or chlorine ions dist~rbs the smoothness of the plating procedure.
Chromium ions (Cr3 ) cannot be fed in the form of chromi~m oxide (Cr203) or metallic chromi~m, beca~se they are not sol~ble in an acid plating liquid even when the liq~id has a pH of 1.0 or less.
Chromium ions (Cr3 ) may be fed into the plating layer in the form of chromium hydroxide (Cr(OH)3) or chromium carbonate (Cr2(C03)2), but they are only partly dissolved in the plating liquid and the non-dissolved portion thereof deposits from the plating liq~id, beca~se the hydroxide and carbonate of chromium are easily oxidized with air into chromi~m oxide which is insol~ble in the plating liquid. Prevention of the oxidation of the chromi~m hydroxide and carbonate is possible b~t is very expensive, and th~s is not ind~s-trially practical.
It is also possible to use a sol~ble anode - 6 _ 1 33 6 6q~

consisting of metallic chromi~m to feed chromium ions (Cr3 ) from the anode. However, in this method, metal-lic chromi~m anode is electrically dissolved in a m~ch larger amo~nt than a necessary amount for plating a cathode and, therefore, the content of the chromi~m ions (Cr3 ) in the plating liq~id cannot be maintained at a constant level.
Accordingly, the provision of a method effec-tive for contin~o~sly feeding chromi~m ions (Cr3 ) and for maintaining the content of the chromi~m ions (Cr3+) in the plating liq~id at a req~ired constant level is strongly desired.
SUMMA~Y OF T~E INVENTION
An object of the present invention is to provide a corrosion resistant plated steel strip having an excel-lent resistance to r~st and a method for prod~cing the same.
Another object of the present invention is to provide a corrosion resistant plated steel strip pro-vided with a zinc-chromi~m alloy plating layer contain-ing more than 5% by weight of chromi~m and having a good gloss and appearance, and a method for prodllcing the same.
Still another object of the present invention is to provide a corrosion resistant plated steel strip pro-vided with a zinc-chromi~m alloy plating layer firmly bonded to a steel strip s~bstrate and a method for prod~cing the same in a high efficiency.
F~rther object of the present invention is to provide a corrosion resistant plated steel strip pro-vided with a zinc-chromi~m alloy plating layer having an enhanced bonding property to a phosphate chemical conversion membrane layer and to a paint coating layer, and a method for prod~cing the same.
A still f~rther object of the present invention is to provide a corrosion resistant plated steel strip ~sef~l as a paint coated steel strip having an excellent - _ 7 _ l 3 3 6 6 9 q resistance to corrosion and rust, and a method for producing the same.
The above-mentioned objects can be attained by the corrosion resistant plated steel strip of the present invention which comprises a substrate consisting of a steel strip and a principal plating layer formed on one surface side or each of two surface sides of the steel strip substrate and comprising a co-deposited zinc-chromium based alloy comprising chromium in an amount of more than 5% by weight, 5~ by weight or more of at least one iron family metal selected from iron, nickel and cobalt, the total amount of the chromium and iron family metal being 40% by weight or less, and the balance consisting of zinc.
The above-mentioned corrosion resistant plated steel strip can be produced by the method of the present invention which comprises forming a principal plating layer on one surface side or each of two surface sides of a substrate consisting of a steel strip, a principal plating layer comprising a zinc-chromium based alloy by a co-deposition electroplating procedure using an acid plating liquid containing zinc ions and trivalent chromium ions in an adequate amount.
The steel strip substrate is directly coated with an additional plating metal layer consisting of at least one member selected from the group consisting or iron and iron-based alloys and then with the _ ,~

- - 8 - I 33 6 6 9 ~

BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 shows an X-ray diffraction pattern of an embodiment of the zinc-chromium alloy-plating layer of the plated steel strip of the present invention, which embodiment contains the ~ phase;
Figs. 2 to 5 respectively show an X-ray diffraction pattern of another embodiment of the zinc-chromium alloy-plating layer of the plated steel strip of the present invention, which embodiment does not contain the n phase;
Fig. 6 shows an embodiment of apparatus for contin-uously carrying out the method of the present invention;
Fig. 7 is a cross-sectional view of an embodiment of the dissolving vessel usable for the apparatus as shown in Fig. 6; and, Fig. 8 shows an another embodiment of the apparatus for continuously carrying out the method of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In the plated steel strip of the present invention, at least one surface of a substrate consisting of a steel strip is coated with a specific zinc-based alloy-principal plating layer. The specific zinc-based alloy can be selected from (1) co-deposited zinc-chromium alloys comprising more than 5% by weight but not exceed-ing 40% by weight, preferably 7% to 40~ by weight, of chromium and the balance consisting of zinc, and (2) co-deposited zinc-chromium-iron family metal alloys com-prising more than 5% by weight of chromium, 5% by weight or more of at least one member selected from iron family metals, namely, iron nickel and cobalt, the total amount of the chromium and the iron family metal being 40% by weight or less, and the balance consisting of zinc.
It is known that chromium is in the passive state in the presence of oxygen, and thus exhibits an excellent ~ _ 9 _ 1 3 3 6 6 9~

resistance to corrosion in a dil~ted acid aq~eous solution. However, when chromi~m is brought into contact with zinc, the chromi~m exhibits a low electro-chemical potential close to that of zinc and, therefore, the zinc-chromi~m alloy plating layer exhibits a self-sacrificing corrosion resistance. When the zinc-chromi~m alloy-plating layer is corroded in a wet condition, the resultant corrosion prod~ct is assumed to be a basic chloride of trivalent chromi~m which is a water insoluble multin~cleus complex. This corrosion prod~ct can serve as a corrosion resistance material for the steel strip s~bstrate.
Accordingly, the chromium-containing zinc-based alloy principal plating layer of the present invention can exhibit a superior corrosion and r~st resistance which cannot be attained by a conventional plating layer comprising a zinc-iron alloy or zinc-nickel alloy.
In the zinc-based alloy principal plating layer of the present invention, the content of chromi~m must be more than 5% by weight but not exceeds 40% by weight.
If the content of chromium is 5% by weight or less, the resultant plated steel strip exhibits an unsatisfactory corrosion resistant and rust resistance. When the content of chromium is more than 40%, the res~ltant plated steel strip is disadvantageo~s in that the resultant plating layer exhibits an unsatisfactory bonding strength to the steel strip substrate, i.e., the res~ltant plated steel strip exhibits an unsatisfactory anti-powdering property.
In the zinc-chromi~m-iron family metal alloy-plating layer of the present invention, the iron family metal in a content of 5% by weight or more an uniform microstruct~re is formed in the res~ltant plating layer.
When the plated steel strip is subjected to a phosphate chemical conversion treatment, the zinc-chromi~m-iron family metal alloy plating layer having the uniform microstruct~re forms a dense, even phosphate crystal - lo 1 33 6 69~

layer thereon. This plated steel strip having a dense, even phosphate crystal layer exhibits an excellent paint-coating property. For the above-mentioned effects, the content of the iron family metal in the plating layer must be 5~ by weight or more.
In the method of the present invention, at least one surface side of a steel strip substrate is plated with an acid plating liquid containing zinc ions and trivalent chromi~m ions ~Cr3 ) or a mixt~re of trivalent chromium ions with ions of at least one iron family metal to provide a co-deposited zinc-chromium alloy principal plating layer or a co-deposited zinc-chromium-iron family metal alloy plating layer.
In the acid plating liquid, usually, the zinc ions are in an amo~nt of lO to 150 g/l, the trivalent chromium ions are in an amount of lO to lO0 g/l and the ion family metal ions are in an amount of lO to lO0 gil.
Usually, the zinc ions and the chromium ions in the acid plating liquid are in the total amount of 0.2 to 3.0 mole/l.
In the formation of a zinc-chromium alloy plating layer of the present invention, the acid plating liquid contains, for example, zinc ions (zn2 ) and chromium ions (Cr3+) in a total amount of 0.2 to l.2 mole/l, at least one type of anions selected from s~lfate ions and chlorine ions, complex ion-forming agent for the trivalent chromium ions, and 0.2 to 5.0 mole/l of an antioxidant consisting of at least one member selected from, for example, formic acid, formates, amino radical-containing organic compo~nds, for example, amino acidssuch as glycine, urea, amines and amides.
The acid plating liquid may further contain 4 mole/l or less of an electric conductivity-increasing agent consisting of at least one member selected from ammonium sulfate, ammonium chloride, ammonium bromide and other ammonium halides, alkali metal halides and alkali metal sulfates. The acid plating liquid may still further - 11 13366~9 contain a pH-b~ffer consisting of at least one member selected from boric acid, phosphoric acid, alkali metal salts and ammonium salts of the above-mentioned acids.
In the acid plating liquid, when the total amount of the zinc ions and chromi~m ions is less than 0.2 mole/l, the plating efficiency is sometimes unsatis-factory and when the total amount is more than 1.2 moles/l, the plating liquid is saturated, and thus sometimes cannot be applied to plating operation.
When the amount of the antioxidant is less than 0.2 mole/l, the complex ion formation from the trivalent chromi~m ions and the oxidation-preventing effect are sometimes unsatisfactory. When the amount of the antioxidant is more than 5.0 mole/l, the plating liq~id is sometimes sat~rated, and th~s cannot be ~sed for a plating operation. Also, when the amount of the electric conductivity-increasing agent is more than 4 moles/l, the plating liq~id is sometimes saturated and becomes ~nstable.
2n The plating operation is preferably carried o~t at a current density of 10 to 300 A/dm2. When the current density is less than 10 A/dm2, the industrial efficiency of the plating operation is sometimes unsatisfactory.
Also, when the current density is more than 300 A/dm2, the chromi~m ions cannot diffuse into the plating interface of the steel strip s~bstrate at a satisfactory diff~sing rate, and therefore, discharge of hydrogen ions on the plating interface of the steel strip s~bstrate occurs at a high rate and causes a rapid ~ increase in pH of the plating liq~id to an extent s~ch that the pH cannot be controlled by the pH buffer. D~e to the above-mentioned phenomena, the plating operation cannot be carried out ~nder ordinary conditions.
The plating liquid may flow at a flow speed of 0 to 200 m/min. The increase in the flow speed of the plating liq~id decreases the thickness of interface layer formed between the steel strip substrate surface - - 12 - l 33 66q9 and the plating liq~id. This decrease causes electro-deposition intermediates, for example, Cr2 or zn2 dissociated from the ligant thereof to flow away from the interface layer, and th~s decrease the plating efficiency. These phenomena can be prevented by con-trolling the contents of the above-mentioned additives to an adeq~ate level to prepare a satisfactory plating layer.
The plating operation is preferably carried out at a temperat~re of 20C to 70C. A plating temperature of lower than 20C sometimes causes an ~ndesira~ly in-creased viscosity of the plating liq~id and th~s, diff~sion of ions in the plating liq~id is restricted and the plating efficiency is decreased. A plating temperatllre of higher than 70C sometimes ca~ses ~nde-sirable dissociation of ligants from chromi~m complex ions, and th~s normal plating proced~res cannot be carried o~t.
In the formation of the zinc-chromi~m-iron family metal alloy-plating layer, preferably the content of the iron family metal in the plating layer is not more than 0.5 moles/l. If the content of the iron family metal is more than 0.5 moles/l, the chromi~m complex ion-forming agent and the antioxidant are cons~med for forming iron family metal complex ions to an extent s~ch that the chromi~m complex ion formation is restricted and, therefore, the electrolytic deposition of chromi~m is hindered.
The zinc-based alloy-plating layer of he present invention preferably f~rther comprises 0.2~ to 20% by weight of fine particles of at least one metal oxide dispersed therein. The metal oxide is preferably selected from oxides of silicon, al~min~m, zirconi~m, titani~m, antimony, tin, chromi~m, molybden~m and ceri~m. The metal oxide fine particles dispersed in the plating layer enhance the corrosion resistance of the plated steel material. The mechanism of enhancement of - 13 _ 1 33 6 6 q9 the corrosion resistance due to the presence of the metal oxide fine particles is not completely clear, b~t it is assumed that the corrosion product of chromi~m formed in the plating layer is fixed on the surface of the metal oxide fine particles, to enhance the corrosion and rust resistance of the plating layer.
Also, the presence of the metal oxide fine parti-cles in the acid plating layer promotes the co-deposi-tion of chromi~m in an amount of more than 5% by weight lQ with zinc and the fine particles.
When the content of the metal oxide fine particles is less than 0.2% by weight, the corrosion resistance-enhancing effect becomes unsatisfactory.
A content of the metal oxide fine particles exceed-ing 20% by weight is no longer effective for increasingthe corrosion resistance of the resultant plated steel strip. Also, an excessively large content of the metal oxide fine particles sometimes results in a decrease in the bonding strength of the plating layer to the steel strip substrate surface.
The metal oxide fine particles preferably have a size of 1 ~m or less and use in the form of colloidal particles.
The zinc-based alloy plating layer containing the metal oxide fine particles of the present invention can be produced by ~sing an acid plating liquid containing 20 to 80 g/l of zinc ions, 10 to 70 g/l of chromi~m ions (Cr3 ), 2 to 200 g/l, preferably 10 to 100 g/l of at least one type of metal oxide fine particles and, if necessary, 10 to 70 g/l of at least one type of iron family metal ions, at a c~rrent density of 50 to 250 A/dm2, preferably 70 to 250 A/dm2, more preferably 120 to 250 A/dm2. The acid plating liquid preferably has a pH of 1.0 to 3Ø
In the plated steel strip of the present invention, the base plating layer is preferably in an amount of 5 to 50 g/m .

- 14 _ l 33 6 699 In the plated steel strip of the present invention, the principal plating layer is directly formed on the s~rface of the steel strip s~bstrate. Alternatively, the s~rface of the steel strip s~bstrate is coated with an additional plating metal layer and then with the principal plating layer. The principal plating layer may be coated with an additional plating metal layer (s~rface layer).
Where the plated steel strip of the present inven-tion is coated with a paint or lacquer, especially acationic electrodeposition paint, the zinc-based alloy principal plating layer is preferably coated with an additional plating metal layer comprising a zinc or a zinc alloy.
lS Where an iron-zinc alloy comprising 60% by weight or more of iron and the balance consisting of zinc is plated on the principal plating layer, the res~ltant additional plating s~rface layer has an enhanced bonding property to a phosphate chemical conversion membrane and to a cationic electrodeposition paint coating layer, and th~s the res~ltant paint-coated steel strip has a smooth s~rface witho~t crater-like defects.
The zinc-chromi~m-iron family metal alloy base plating layer ~s~ally has a corrosion potential of -0.9 to -0.8 volt determined in accordance with a calomel electrode standard in a 5% NaCl sol~tion. Also, an additional plating s~rface layer comprising 60~ by weight of iron and the balance consisting of zinc has a corrosion potential of abo~t -0.8 volt determined in the same manner as mentioned above. The corrosion poten-tials of the above-mentioned base and s~rface plating layers are close to each other, and th~s the combination of the above-mentioned base plating layer and the s~rface plating layer is very effective for enhancing the corrosion and r~st resistances of the plated steel strip.
The additional plating metal layer may be arranged - 15 - 1336S~

between the substrate and the principal plating layer to firmly bond the s~bstrate to the principal plating layer therewith and to increase the corrosion resistance of the res~ltant plated steel strip.
The additional coating layer preferably has an amo~nt of l to lO glm2.
The additional coating layer of the present inven-tion may contain, as an additional component, a small amo~nt of at least one member selected from Ni, Cr, Al, P, C~, Co, Mn, Sn and Cd.
The surface of the principal plating layer of the present invention preferably has a glossiness of 80 or more, determined in accordance with JIS Z 8741, 60/60.
Generally, an acid plating liq~id containing zinc ions and trivalent chromi~m ions exhibits a special electrodepositing property. That is, an increase in the concentration of zinc ions in the plating liq~id accel-erates the deposition of zinc b~t sometimes restricts the deposition of chromi~m. Also, an increase in the proportion of chromi~m ions (Cr3 ) in the plating liq~id sometimes ca~ses the deposition of zinc to be restricted and hinders the deposition of chromium.
Also, the principal plating layer of the present invention sometimes exhibits an ~ndesirable white grey or black grey color, and has a n~mber of stripe-patterned blocks.
The above-mentioned disadvantages can be removed by adding a polyoxyalkylene compo~nd to the plating liq~id.
That is, in the plating liquid containing the polyoxy-30 alkylene compo~nd, zinc and chromi~m can be co-deposited at a high c~rrent efficiency. Also, the res~ltant principal plating layer has an improved glossiness of 80 or more and a good appearance.
Namely, the s~rface of the principal plating layer has an ~niform stainless steel-like silver white color which is different from the milk white color of a zinc-plating layer s~rface. When a r~st-preventing oil or press oil is applied onto the principal plating layer of the present invention, the oil coating layer is glossy and it is easy to detect cracks or scratches formed thereon. However, when the r~st-preventing oil or press oil is applied to a conventional zinc-plating layer, the oil layer has no gloss and it is diffic~lt to detect cracks and scratches on the zinc-plating layer.
The polyoxyalkylene compo~nd ~sable for the present invention is of the formulae:
R2-0- (Rl-O) n~H
and 2 ( 1 )n wherein Rl represents an alkylene radical, R2 represents a member selected from a hydrogen atom, alkyl radicals, a phenyl radical, a naphthyl radical and derivatives of the above-mentioned radicals, and n represents an integer of 1 to 2000.
For example, the polyoxyalkylene compo~nds ~sable for the present invention incl~de the following com-po~nds-Polyoxyethylene (polyethylene glycol) HO - (CH2-CH2-O)n-H
n = 1 to 2000 Alkyl-polyoxyethylene ether R-O-(CH2-CH2-O)n-H
n = 1 to 2000 R = an alkyl radical of the form~la:
m 2m+1 wherein m = 0 to 20 Alkylphenyl-polyoxyethylene ether _~ 3 O-(CH2-CH2-0)n~H
R

wherein:
n = 6 to 2000 R is as defined above _ is as defined above Alkylnaphthyl-polyoxyethylene ether - 17- 13366~q 0- (CH2-CH2-0) n~H

.
n = 4 to 2000 R and _ are as defined above.
Polyoxypropylene (polypropyleneglycol) HO ~ CH-CH2-0 t H
\CH3 / n n = 3 to 2000 Alkyl-polyoxypropylene ether R-O t CH-CH 2 ~~ H
CH3 n n = 1 to 2000 R and m are as defined above.
Alkylphenyl-polyoxypropylene ether O ~ CH-CH2-0)--H
R ~ CH3 n n = 6 to 2000 R and m are as defined above.
Alkylnaphthyl-polyoxypropylene ether O tCH-CH2-O~H
l l l R ~ CH3 /n n = 4 to 2000 R and m are as def ined above .
3n Polyoxymethylene compo~lnd R ' 1-- (CH2-O) n~H
n = 3 to 5000 R' 1 represents a hydrogen atom, alkyl radical or aryl radical -ethoxylated naphthol (EN) O- (CH2CH2-0) nH

- 18 - 1 33 6 6q 9 n = 1 to 20 and Ethoxylated-~-naphthol s~lfonic acid (ENSA) O- (CH2-CH2-0) nH

n = 1 to 20 Preferably, the polyoxyalkylene compo~nd is added in an amo~nt of 0.01 to 20 g/l of the plating liq~id.
When the polyoxyalkylene compo~nd is ~sed as an additive, the plating proced~re is preferably carried o~t by ~sing an acid plating liq~id containing 10 to 150 g/l of zinc ions, 10 to 150 g/l of chromi~m ions (Cr3 ), 0.01 to 20 g/l of the polyoxyalkylene compo~nd at a pH of 3 to 0.5 at a current density of 50 A/dm or more, more preferably 50 to 250 A/dm at a temperature of 40C to 70C. Also, the plating liq~id preferably is circ~lated at a flow speed of 30 to 200 m/min.
In an embodiment of the present invention, the principal plating layer comprising a zinc-chromi~m alloy comprising more than 5% by weight b~t not exceeding 40%
by weight of chromi~m and the balance consisting of zinc is prepared by an electroplating operation in an acid plating liq~id containing 10 to 150 g/l of zinc ions and 10 to 100 g/l of trivalent chromi~m ions (Cr3 ), the total concentration of the zinc ions and the trivalent chromi~m ions being in the range of from 0.5 to 3.0 mole/l, at a c~rrent density of 150 A/dm2 to 300 A/dm .
The acid plating liq~id contains acid ions s~ch as sulfate ions and/or chlorine ions and preferably has a pH of 0.5 to 3Ø Also, the acid plating liq~id may contain an electrocond~ctivity-increasing agent consist-ing of at least one selected from, for example, Na , K , NH4+ and Mg2+ ions which does not co-deposit with zinc and chromi~m on the s~bstrate s~rface. F~rther, the - 19- 1336S~

plating liquid may contain a small amount of at least one type of additional metal ions, for example, Cr 6, Ni, Co, Fe, Mn, Cu, Sn, Cd and Pb ions, which are ` co-deposited with zinc and chromi~m.
S The plating liquid preferably has a temperature of 40 to 70C and is circulated at a flow speed of 30 to 200 m/min.
In an embodiment of the present invention, the base plating layer of the plated steel strip is coated with a chromate layer. The chromate coating layer is pref-erably coated with a resin layer.
The chromate coating layer can be formed on the base plating layer by any conventional chromate treat-ment method, for example, coating type chromate treat-ment, reaction type chromate treatment, and electrolysistype chromate treatment. In the coating type and reaction type chromate treatment methods, the chromate treating liquid contains Cr 6 ions and/or Cr 3 and an additive consisting of at least one member selected from inorganic colloids, acids, for example, phosphoric acid, fluorides, and aqueous solutions or emulsion of organic resinous materials.
For example, a typical phosphoric acid and fluoride-containing chromate treating liquid comprises 30 g/l of chromic acid, lO g/l of phosphoric acid, 4 g/l of titanium potassium fluoride and 0.5 g/l of sodium fluoride. A typical silica-containing chromate treating liquid comprises 50 g/l of chromic acid containing 40%
of trivalent chromium and lO0 g/l of silica colloid.
The inorganic colloid may be selected from silica, alumina, titania, and zirconia colloids. The acid can be selected from oxygen acids, for example, molybdic acid, tungstic acid, and vanadic acid.
The chromate treating liquid preferably contains a substance capable of reacting with zinc to form a water-insoluble substance, for example, phosphoric acid, _ - 20 -polyphosphoric acid, and/or another s~bstance which can be converted to a water-insol~ble s~bstance by hydro-lysis, for example, silicofl~orides, titanofluorides, and phosphates.
The inorganic colloids are effective for fixing a small amount of hexavalent chromi~m in the res~ltant chromate coating layer, and the phosphoric acid com-po~nds and fl~oride compounds are effective for promot-ing reactions of chromate with base plating layer. The phosphoric acid compo~nd and the silica colloid are ~sed in a concentration of 1 to 200 g/l and 1 to 800 g/l, respectively.
The chromate treating liq~ids may be mixed with a resino~s material which is not reactive with the chromate treating liq~id, for example, an acrylic resino~s material.
The electrolysis type chromate treatment is carried out by ~sing a treating liq~id comprising s~lfuric acid, phosphoric acid, and/or halogen ions, and optionally, an inorganic colloid, for example, SiO2 colloid and/or A12O3 colloid, and cations, for example, Co and/or Mg ions, in addition to chromic acid.
The electrolytic chromate treatment is ~s~ally carried o~t by a cathodic electrolysis and can be ~sed ~5 in conjunction with an anodic electrolysis and/or an alternating c~rrent electrolysis.
Generally, the chromate coating layer is in an amount of 5 to 100 mg/m . A chromate coating layer in an amo~nt of less than S mg/m2 sometimes exhibits an 3n ~nsatisfactory bonding property to a paint coating layer. Also, a chromate coating layer in an amo~nt of more than 100 mg/m2 sometimes ca~ses the res~ltant chromate coated plated steel strip to exhibit a de-creased welding property.
The chromate coating layer is preferably coated with an organic resin coating layer having a thickness of 0.5 to 2.5 ~m. The resin is preferably selected from - 21 - 13366~9 epoxy resins, acrylic polymer resins, polyester resins, polyurethane resins, and olefin-acrylic polymer resins.
The organic resin coating layer may contain an additive consisting of at least one member selected from anti-rusting agents, for example, SiO2 , a surface tensionand viscosity-controlling agent, for example, amino-base surfactant, and lubricants, for example, wax.
A resin coating layer having a thickness of less than 0.5 ~m sometimes exhibits an unsatisfactory corro-sion resistance-enhancing effect. A resin coating layer having a thickness of more than 2.5 ~m sometimes causes the resultant resin coated plated steel strip to exhibit a poor welding property, a reduced cationic electro-deposition paint-coating property, and a poor pressing workability.
In an embodiment of the plated steel strip of the present invention, the principal plating layer compris-ing a zinc-chromium alloy is coated with an additional plating layer comprising zinc or a zinc-bast alloy, for example, 60% or more of zinc and t~e balance consisting of at least one member of iron, nickel, manganese and cobalt. This type of additional plating layer exhibits a good phosphate layer-forming property in an immersion type phosphate chemical conversion treatment. The additional coating layer may contain a small amo~nt (for example, 1% or less) of at least one additional metal selected from Sn, Cd, Al, Pb, Cu, Ag, P, C, O, Sb, B, and Ti.
In an embodiment of the plated steel strip of the present invention, the principal plating layer compris-ing a zinc-chromium alloy preferably does not contain the n phase.
Stable intermetallic compounds are not known in many types of zinc-chromium alloys, but in view of the X-ray diffraction patterns of the zinc-chromium alloys in the base plating layer, it has been found that the X-ray diffraction patterns have a plurality of ~nknown peaks spaced from each other with face intervals d val~es which cannot be identified as a zinc phase (n phase) or a chromium phase. These peaks are ass~med to ` denote a certain type of zinc-chromi~m alloy phase.
In Figs. 1 to 5, the axis of the abscissas repre-sents a value tdegree) of 2~ at the C~ target and the axis of the ordinates represents the intensity of the X-ray.
Figure 1 shows an X-ray diffraction pattern of a zinc-chromium alloy plating layer which contains 9% by weight of chromi~m, and has an n phase.
In Fig. 1, peak A (d = 2.10 A) and peak B ~d = 2.47 A) correspond to the n phase, peak C (d = 2.21 A) is ass~med to correspond to a zinc-chromium alloy phase, and the peak at d = 2.023 A corresponds to the ~-Fe derived from the steel strip substrate.
Figure 2 shows an X-ray diffraction pattern of a zinc-chromium alloy-plating layer containing 7~ by weight of chromium. This pattern has no peak at d = 2.10 A and d = 2.47 A, which correspond to the n phase. The peak C (d = 2.276 A) is ass~med to corre-spond to a type of zinc-chromi~m alloy phase, and therefore, this zinc-chromi~m alloy-plating layer does not have the n phase.
Referring to Fig. 3 in which an X-ray diffraction pattern of a zinc-chromi~m alloy-plating layer contain-ing 12~ by weight of chromi~m is shown, no peak was found at d = 2.10 A and d = 2.47 A. The peak C (d = 2.212 A) and peak D (d = 2.138 A) are ass~med to correspond to certain types of zinc-chromium alloy phases and, therefore, this zinc-chromi~m alloy-plating layer does not have the n phase.
Referring to Fig. 4, in which an X-ray diffraction pattern of a zinc-chromi~m alloy-plating layer contain-ing 15% by weight of chromi~m is shown, no peak appeared O O O
at d = 2.10 A and d = 2.47 A. The peak D (d = 2.129 A) and peak E (d = 2.348 A) are assumed to correspond to - 23 - 1 3366q~

certain types of zinc-chromium alloy phase. In view of Fig. 4, it is clear that this zinc-chromi~m alloy-plating layer does not have the n phase.
` In Fig. 5, in which the X-ray diffraction pattern of a zinc-chromi~m alloy-plating layer containing 27% by weight of chromi~m is shown, no peak appears at d = 2.10 A and at d = 2.47 A. The peak D (d = 2.123) is ass~med to correspond to a certain type of zinc-chromium alloy. From Fig. 5, it is clear that the zinc-chromi~m alloy-plating layer does not contain the n phase.
The zinc-chromium alloy-plating layer not contain-ing the n phase, as shown in Figs. 2 to 5, ca~ses the res~ltant plated steel strip, especially, after paint-coating, to exhibit a higher corrosion and r~st resis-tance than that of the zinc-chromi~m alloy plating layer containing the n phase. Us~ally, when the zinc-chromi~m alloy plating layer is exposed to corrosive conditions, the corrosion prod~ct of chromi~m forms a corrosion resistant membrane on the steel strip s~bstrate s~rface.
The corrosion prod~ct prod~ced in the n-phase free zinc-chromi~m alloy plating layer is effective for restricting an excessive local cell action in the plating layer and for preventing a separation of the paint from the base plating layer. However, the zinc-chromi~m alloy-base plating layer containing the n phase exhibits lower effect of the above-mentioned restriction and prevention.
The n phase-free zinc-chromi~m alloy-base plating layer can be prod~ced by electroplating a steel strip s~bstrate with acid plating liq~id containing 0.01 to 20 g/l of a polyoxyalkylene derivative as described hereinbefore, at a c~rrent density of 50 A/dm or more.
When an additional coating layer comprising 60% by weight or more of iron and 40% by weight or less of zinc is formed on the n phase-free zinc-chromi~m alloy-principal plating layer, the res~ltant two-layer-plated steel strip exhibits an improved phosphate chemical - 24 _ 1 3 3 6 6~

conversion coating layer-forming property and an enhanced cationic electrodeposition paint coating property layer-forming property, and th~s the cation electro-deposition paint-coated steel strip has a smooth coating surface witho~t crater-like coating defect.
In the method of the present invention for produc-ing a zinc-based alloy principal plating layer on a surface of a steel strip substrate, the electroplating procedure can be continuo~sly carried out by contin~-lQ ously feeding zinc ions (Zn ) and trivalent chromiumions (Cr ) to an acid plating liquid in-s~ch a manner that a metallic zinc and an aq~eo~s solution containing hexavalent chromium ions (Cr6 ) are brought into contact with the acid plating liq~id containing zinc ions and lS trivalent chromium ions.
The metallic zinc is dissolved in the acid plating liq~id while generating hydrogen gas and is converted to zinc ions. The hexavalent chromi~m solution, for example, a chromic acid sol~tion, is mixed with the acid plating liquid; the hexavalent chromium promotes the dissol~tion of the metallic zinc and is converted to trivalent chromium ions.
When the metallic zinc is brought into complete contact with the hexavalent chromium sol~tion, the entire amount of the hexavalent chromium is converted to trivalent chromium ions and no non-converted hexavalent chromi~m remains.
The metallic zinc can be dissolved in the acid plating liq~id by a competitive reaction with H ions and with the hexavalent chromium. Therefore, when a base plating layer comprising a zinc-chromi~m alloy having a high content of chromium is formed, it is necessary to increase the contrib~tion of the reaction with the hexavalent chromi~m. The reaction rate of the hexavalent chromium is controlled by a rate of diffusion of the hexavalent chromium to the surface of the metallic zinc. Accordingly, it is preferable to use a dissolving 1 33669~

.
vessel which can carry o~t the contact of the metallic zinc with the hexavalent chromi~m at a high contact efficiency.
Th~s type of dissolving vessel is preferably provided with a hopper for feeding the metallic zinc, a vessel for containing the metallic zinc, means for feeding an aq~eo~s sol~tion of hexavalent chromium into the vessel, and means for circ~lating an acid plating liq~id thro~gh the vessel.
~hen a batch type dissolving vessel is ~sed, the vessel is preferably provided with shaking, stirring or gas-blowing means to increase the contact efficiency.
The contin~o~s dissolving vessel can be one of a fl~idizing vessel, filling vessel, and tower mill.
In the dissolving vessel for the metallic zinc and hexavalent chromi~m, preferably the metallic zinc is fixed in the vessel so that the metallic zinc cannot move by the flows of the hexavalent chromi~m sol~tion and the acid plating liq~id or by hydrogen gas b~bbles generated on the metallic zinc particle or plate s~r-faces. For this p~rpose, a perforated plate is pref-erably arranged at an ~pper portion and a bottom portion of the dissolving vessel. The perforated plate allows the acid plating liq~id to flow therethro~gh at a desired flow speed. This flow of the acid plating liquid is effective for enhancing the contact efficiency of the metallic zinc with the hexavalent chromi~m. The acid plating liq~id preferably flows at a space velocity of 0.5 cm/sec or more in the dissolving vessel. In a 3Q dissolving vessel in which the metallic zinc is fixed and th~s cannot move with the flow of the acid plating liq~id, the relative velocity of the acid plating liq~id to the metallic zinc is preferably 5 cm/sec or more.
The metallic zinc may be in any shape, for exam-~5 ple, plate, grains, or fine particles. In order to allow the acid plating liq~id to flow at a satisfactory relative flow speed to the metallic zinc and to have a 1 33669~

relatively large s~rface area thereof, preferably the metallic zinc is in the form of grains or particles having a size of 10 mm to 0.1 mm.
After the reaction in the dissolving vessel has been completed, the resid~al content of hexachromium ions (Cr6 ) in the acid plating liquid is preferably less than 10 g/l. Also, the acid plating liq~id is preferably introduced into the dissolving vessel at room temperat~re or more, but not more than 80C, more 0 preferably 30C to 70C, which is the same as the plating temperature.
The hexavalent chromium-feeding liquid contains chromic acid, dichromic acid and/or chromium chromate, and preferably, does not contain anions and cations other than those mentioned above, to maintain the composition of the acid plating liq~id at a constant value.
The chromium chromate is prepared by reacting anhydrous chromic acid with a reducing substance, for example, a lower alcohol compo~nd, for example, ethyl alcohol and propyl alcohol, a polyhydric alcohol, for example, glycerol, and ethylene glycol, an organic acid, for example, formic acid or oxalic acid, or starch or saccharose so that a portion of the hexavalent chromi~m (Cr6 ) is red~ced to trivalent chromium (Cr3 ). In the preparation of the chromium chromate sol~tion, the red~cing organic s~bstance is ~sed in an amount such that substantially the entire amo~nt of the reducing organic substance added to the chromic acid sol~tion is cons~med and s~bstantially no non-~eacted s~bstance remains in the res~ltant chromium chromate sol~tion.
The hexavalent chromi~m feeding liquid may contain a chromate, for example, sodi~m chromate, in a small amo~nt which does not s~bstantially affect the composi-tion of the acid plating liq~id.
In the method of the present invention, preferablya lead-based electrode is used as an insol~ble anode, - 27 - 1 3 3 6 6 q q stronti~m carbonate and/or bari~m carbonate is fed into the acid plating liq~id, and a portion of chromi~m to be fed into the acid plating liq~id consists of chromi~m s~lfate.
The ~se of an insol~ble anode is advantageo~s in that the shape and dimensions of the anode can be maintained constant even when contin~ously ~sed for a long period, a distance between a cathode consisting of a steel strip s~bstrate to be plated and the anode can be maintained at a constant val~e, and therefore, the plating proced~re can be contin~o~sly carried o~t ~nder constant conditions.
Also, the distance between the anode and cathode can be shortened so as to red~ce a voltage loss gen-erated d~e to the resistance of the plating liq~id.
F~rther, the plating proced~re can be continued over a long period witho~t replacement of the anode, and th~s provides a high prod~ctivity and high economical effi-clency.
However, when the insol~ble anode is ~sed, the electric c~rrent is transmitted by a generation of oxygen gas (2 d~e to an electrolysis of water or electrolytic oxidation reaction of components in the plating liq~id. In a plating liq~id containing zinc ions and trivalent chromi~m ions, the trivalent chromi~m ions are oxidized to form hexavalent chromi~m, and the res~ltant hexavalent chromi~m is acc~m~lated in the plating system, and therefore, it is necessary to red~ce the hexavalent chromi~m to prod~ce trivalent chromi~m ions.
In the above-mentioned method of the present invention, the hexavalent chromi~m generated d~e to the insol~ble anode is red~ced by the metallic zinc fed into the plating liq~id, and the concentration of the hexa-valent chromi~m in the plating liq~id is maintained at avery low level.
The plating proced~re in accordance with the 1 3366q9 present invention is preferably carried o~t in a n~mber of plating cells each having an insol~ble anode.
However, some of the plating cells may have a sol~ble anode, for example, a chromi~m anode. The type of anode to be placed in the plating cells can be desired by taking into consideration the contrib~tion of the metallic zinc to the red~ction of hexavalent chromi~m and the cons~mption of electric c~rrent for the oxida-tion of trivalent chromi~m on the insol~ble anode, so that an ~ndesirable acc~m~lation of hexavalent chromi~m in the plating liq~id is avoided.
The insol~ble anode preferably comprises lead, a lead (Pb) based alloys containing at least one member selected from Sn, Ag, In, Te, Tl, Sr, As, Sb and C~, PbO2 , Pt, Pt-based alloys containing at least one member selected from Ir, Pd, R~ and Ph, oxides of Rh and Ru, or a Ta-based amorpho~s alloy containing at least one member selected from R~, Rh, Pd, Ir, Pt and Ni.
The most economical insol~ble anode is one formed of a Pb or a Pb-based alloy.
The insol~ble anode is used mainly in a s~lfate-containing plating liq~id in which a small amo~nt of Pb is dissolved. The concentration of Pb dissolved in the plating liq~id is preferably restricted to a level of 3 ppm or less, to prevent an ~ndesirable decrease in the bonding property of the res~ltant zinc-chromi~m alloy plating layer to the steel strip s~bstrate. The in-crease in the concentration of Pb in the plating liq~id can be prevented by adding Sr carbonate and/or Ba carbonate to the plating liq~id. When Sr or Ba carbonate is converted to Sr or Ba s~lfate, which is insol~ble in water, in the plating liq~id, the deposition of the res~ltant s~lfate ca~ses Pb dissolved in the plating liquid to be co-deposited therewith. Also, the Sr or Ba carbonate is effective for eliminating an excessive amo~nt of s~lfate ions from the plating liq~id. This allows chromi~m to be fed in the form of s~lfate, for - 29 _ 1 3 3 6 69 ~

example, Cr2(SO4)3 or Cr(OH)(SO4) to the plating liq~id and the amo~nt of metallic zinc to be added to the plating liq~id to be red~ced.
The method of the present invention will be f~rther explained below.
Referring to Fig. 6, a plating apparat~s comprises at least one plating cell 1 having an insol~ble anode 2 and at least one other plating cell 4 having a soluble anode 5. In each of the cells 1 and 4, a steel strip s~bstrate 3, which serves as a cathode, is plated with a plating liquid. The plating liq~id is circ~lated thro~gh a tank 6 and the cell 1 or 4. Metallic zinc is fed from a hopper 8 into a dissolving vessel 7, a portion of the plating liq~id is fed from the tank 6 into the dissolving vessel, and hexavalent chromi~m is fed from a tank 9 into the dissolving vessel 7 to be mixed with the plating liq~id. In the dissolving vessel 7, the hexavalent chromi~m comes into contact with the metallic zinc and is converted to trivalent chromi~m ions, and a portion of the metallic zinc is converted to zinc ions dissolved in the plating liq~id.
The res~ltant plating liq~id is fed from the dissolving vessel 7 to a deposition vessel 10, and Sr or Ba carbo-nate is fed from a hopper 11 to the deposition vessel 10 to eliminate excessive amo~nts of Pb and s~lfate ions.
The res~ltant deposits are removed thro~gh a filter 12 to the o~tside of the plating system. The filtered plating liq~id is fed from the deposition vessel 10 to the plating liq~id tank 6, and then into the plating cells 1 and 4.
Additional amo~nts of zinc and chromium corre-sponding to the cons~mption thereof in the plating cells are prepared in the dissolving vessel 7 and are fed into the tank 6 so that the concentrations of zinc and chromi~m are maintained at a constant val~e.
Fig~re 7 shows a cross-sectional view of a dissolving vessel ~sef~l for the method of the present 1 33609~

invention, in which metallic zinc is fixed so that the metallic zinc is not moved by a flow of a liq~id con-taining hexavalent chromi~m.
Referring to Fig. 7, grains of metallic zinc are charged from a hopper 8 into a dissolving vessel 7 thro~gh a d~ct 16 so that a layer 13 consisting of the metallic zinc grains is formed on a perforated bottom plate 14 while a perforated ~pper plate 15 is elevated by a plate-moving device comprising a motor 18, g~ide bar 19, rod 20a and rod 20b. When the metallic zinc grain layer 13 is formed, the ~pper plate 15 is placed on the layer 13 and is rotated by a motor 21 so that the ~pper face of the layer 13 becomes smooth and horizon-tal. Then the ~pper plate 15 is fixed on the metallic zinc grain layer 13 so that the metallic zinc grains are fixed between the ~pper and bottom plates 15 and 14.
A mixt~re of the plating liq~id with a sol~tion of hexavalent chromi~m is fed to the dissolving vessel 7 thro~gh the cond~it 16. The mixt~re is passed thro~gh the metallic zinc grain layer 13 between the perforated bottom and ~pper plates 14 and 15 while the hexavalent chromi~m is converted to trivalent chromium ions and the metallic zinc is converted to zinc ions.
The res~ltant fresh plating liq~id is discharged from the dissolving vessel 17 thro~gh a discharging cond~it 17 and is fed to the deposition vessel (not shown in Fig. 7).
The above-mentioned method of the present invention can be carried o~t in the presence of the organic red~cing s~bstance mentioned above, added to the plating liq~id. The organic red~cing s~bstance is preferably selected from lower monohydric alcohols, for example, ethyl alcohol and propyl alcohol, polyhydric alcohols, for example, glycerol and ethyleneglycol, red~cing lower aliphatic acids, for example, formic acid and oxalic acid, and starch and saccharose.
The red~cing organic s~bstance is preferably 31 1 33669~

contained in a concentration of 50 g/l or less pref-erably, 0.1 to 30 g/l in the plating liq~id. If the concentration of the red~cing organic substance is more than 50 g/l, the resultant zinc-based alloy plating layer sometimes exhibits an unsatisfactory bonding strength to the steel strip s~bstrate.
The plating liquid containing the reducing organic substance preferably further contains bromine ions (Br ). The bromine ions (Br ) in the plating liq~id are preferentially oxidized before the trivalent chromi~m ions (Cr3 ) on the insoluble anode and are converted to Br2. The res~ltant Br2 reacts with the reducing organic substance and is returned to Br . During the above-mentioned activity, the bromine ions (Br ) in the red~cing organic substance-containing plating liq~id serves as a catalyst for preventing an undesirable generation of hexavalent chromium on the insol~ble anode. The bromine ions may be added in the form of a alkali or ammoni~m salt, NaBr, KBr, or NH4Br.
Generally, the concentration of bromine ions in the plating liq~id is 40 g/l or less.
The plating liquid containing the red~cing organic substance and Bromine ions can be prepared by using, for example, an apparat~s as shown in Fig. 8.
Referring to Fig. 8, a portion of a plating liquid contained in a tank 6 is fed into a reaction vessel 31, and a hexavalent chromium sol~tion in a tank 32, a red~cing organic substance in a tank 33 and, if neces-sary, a s~lf~ric acid solution in a tank 34 are fed into the reaction vessel 31. In this reaction vessel 31, the hexavalent chromium is red~ced to trivalent chromi~m ions, the res~ltant plating liquid is controlled to a desired temperature in a heat exchanger 35, and, if necessary, is ret~rned to the tank 6. The heat-exchanged plating layer is fed to a dissolving vessel 37 and is brought into contact with metallic zinc supplied from a hopper 36 to the dissolving vessel 37. Also, a portion - 32 _ 1 3 3 6 6 ~ q of the plating liquid in the tank 6 is fed to the dissolving vessel 37. The metallic zinc is converted to zinc ions and is dissolved in the plating liquid. Also, non-reacted hexavalent chromium in the plating liquid is reduced with the metallic zinc and is converted to trivalent chromium ions.
The plating liquid is fed to a deposition vessel 38 and, if necessary, is mixed with a bromine ion solution fed from a tank 39. The plating liquid is then sepa-rated from the deposition and returned to the tank 6.
EXAMPLES
The present invention will be further explained byway of specific examples, which are representative and do not in any way restrict the scope of the present invention.
In the examples, the resistance of a specimen to corrosion was determined as follows.
(1) Preparation of paint-coated specimen A specimen consisted of a plated steel strip was subjected to a dipping type chemical conversion treatment with zinc phosphate, and the treated specimen was then coated with a cathodic ED coating layer having a thickness of 20 ~m.
(2) Cyclic corrosion test A specimen was subjected to a cyclic corrosion test (CCT) in which a salt spray test was combined with a drying-wetting-cooling test.
In one cycle test, the specimen was wetted at a temperature of 50C and a relative humidity of 85% for 15.5 hours, was dried at a 70C for 3 hours, was sub-jected to a salt spray test at a temperature of 50C for 2 hours, was left at room temperature for 2 hours, and then was salt spray-tested at 50C for 1.5 hours. the test was repeated 30 times. After the test was com-pleted, a decrease in weight of the specimen due to corrosion and the number of perforations per dm2 formed in the specimen, were measured.

- _ 33 _ l 33 6 6 qq (3) Salt spray test This test was carried out in accordance with Japanese Industrial Standard (JIS) Z 2371, and the percentage of the area in which red rust was generated, based on the total surface area of specimen was measured.
Examples 1 to 16 In each of Examples 1 to 16, a cold rolled steel strip consisting of a continuously cast and box-annealed aluminum-killed steel and having a thickness of 0.8 mm and a width of 15 cm was degreased and pickled in a usual manner and then electroplated with an acid plating liquid having the composition as shown in Table 1 at the current density at the temperature shown in Table l.
The resultant principal plating layer had the composi-tion shown in Table 1.

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Examples 17 to 46 and Comparative Examples 1 to 7 In each of Examples 17, 19, 34 and Comparative Examples 1 to 4, the same steel strip as that mentioned .in Example 1 was plated with a principal plating layer having the composition and the amount as shown in Table 2.
In each of Examples 19, 20, 21, 26 to 33, 38 to 40, and 42 to 46 and Comparative Examples 5, 6 and 7, the same steel strip as that described in Example 1 was '0 plated with a base plating layer having the composition and the amount as shown in Table 2, and then with a surface plating layer having the composition and the amount shown in Table 2.
In each of Examples 22 to 25, 35 to 37 and 42, the same steel strip as that described in Example 1 was plated with a base plating layer, then with an interme-diate plating layer, and finally, with a surface coating layer; each layer having the composition and the amount shown in Table 2.
The resultant plated steel strips exhibited the corrosion resistance as indicated in Table 2.
Table 2 clearly indicates that the plated steel strips of the present invention have an enhanced corro-sion resistance even if the thickness of the principal plating layer is small, and therefore, are useful for cars, trucks and electric devices.

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~ - 42 - 1 3 3 6 6 ~ 9 Examples 47 to 53 and Comparative Examples 8 to 10 In Example 47, a cold steel strip having a thick-ness of 0.6 mm was plated in an acid plating liquid containing 43 g/l of zinc ions (zn2 ) 15 g/l of tri-valent chromium ions (Cr ), 18 g/l of sodium ions,sulfate ions in an amount corresponding to the metal ions, and 19 g/l of silica colloid at a pH of 2.0, a temperature of 50C, and a current density of 150 A/dm2, while flowing the plating liquid at a flow speed of 60 m/min.
The resultant principal plating layer had the composition and the amount shown in Table 3.
In each of Examples 48 to 53 and Comparative Examples 8 to 10, the same procedures as those described in Example 47, except that the composition of the plating liquid was modified so that the resultant plating layer had the composition and the amount shown in Table 3.
In Example 52, the principal plating layer was coated with a surface plating layer having the composi-tion and the amount shown in Table 3.
The resultant plated steel strip was subjected to corrosion tests.
In the salt spray test, the corrosion resistance was represented by a ratio (%) of an area of the speci-men surface which was covered by red rust after salt spray testing for 720 hours, to the entire area of the specimen surface.
Also, a specimen was chemical conversion treated with zinc phosphate and then coated with a cathodic ED
paint at a thickness of 20 ~m. The paint coated speci-men was subjected to a cross-cut salt-spray test for 600 hours. The corrosion resistance of the paint-coated specimen was represented by the maximum width of blis-ters formed on the surface of the specimen.
Furthermore, the appearance of the cathodic EDpaint-coated steel strip was evaluated by a naked eye - _ 43 _ t3366~

test and the resultant evaluation was represented as follows.
Excellent --- no craters found on the paint coating layer Good --- 10 or less paint coating layer craters found per dm2 Bad --- more than 10 craters found per dm2.
The results are shown in Table 3.

- 44 _ 1 3366 9 q .5 ~ a JJ ~ J~ ~a o o o o o o o o o o ~ h _, h -~, . _ ` '--I ~ C
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_ 45 _ l 336 Examples 54 to 61 In each of Examples 54 to 61, the same steel strip as that described in Example 47 was plated in an acid plating liq~id having the composition as indicated in Table 4 and ~nder the conditions indicated in Table 4.
The res~ltant plating layer had the composition as indicated in Table 4, and the res~ltant plated steel strip had the corrosion resistance indicated in Table 4.

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Z u- ,n ~n ~n ~n ~n -_ 47 _ 13366qq Examples 62 to 71 and Comparative Examples 11 and 12 In Example 65, the same steel strip as that men-` tioned in Example 47 was plated in a sulfuric acid 5 plating liquid containing 56 g/l of zinc ions, 44 g/l of trivalent chromium ions, 15 g/l of sodium ions, and 1 g/l of a polyethylene glycol (n = 20 to 60) at a pH of 2.0, a temperature of 50C, a flow speed of the plating liquid of 60 m/min, and a current density of 100 A/dm2.
The resultant principal (base) plating layer had the composition and the amount as shown in Table 5.
In each of Examples 62 to 64 and 66 to 71 and Comparative Examples 11 and 12, the same procedures as those described in Example 65 were carried out except that the composition of the plating liquid was modified so that the resultant plating layer had the composition and the amount as indicated in Table 5.
In Example 71, the res~ltant principal plating layer was coated with an additional s~rface) plating layer having the composition and the amo~nt shown in Table 5.
The resultant plated steel strip was subjected to the same corrosion tests as described in Examples 47 to 53, and the glossiness of the plated surface was measured in accordance with JIS Z 8741. The results are shown in Table 5.

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Examples 72 to 80 and Comparative Examples 13 to 16 In each of Examples 72 to 80 and Comparative Examples 13 to 16, the same steel strip as that men-tioned in Example 47 was plated in a plating liq~id having the composition as indicated in Table 6 and ~nder the plating conditions indicated in Table 6.
The res~ltant principal (base) plating layer had an amo~nt of 20 g/m2 and the composition as shown in Table 6.
The plated steel strips in Examples 72 ~o 80 exhibited a good degree of glossiness of 80 or more and had an even silver white appearance.
The comparative plated steel strips of Comparative Examples 13 and 16 had a milky white appearance, which is similar to that of a zinc-plated steel strip. The comparative plated steel strips of Comparative Exam-ples 14 and 15 had an ~neven grey or black grey appear-ance.
The plated steel strip was s~bjected to the salt spray test for 720 ho~rs.
In the plated steel strips of Examples 72 to 80, no red r~st was fo~nd on the s~rface thereof, b~t in the comparative plated steel strips of Comparative Exam-ples 13 and 16, red r~st was formed within 24 hours of ~S the salt spray test. In the comparative plated steel strips of Comparative Examples 14 and 15, red r~st was formed within 48 ho~rs and 360 ho~rs of the salt spray test, respectively.

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- 52 - l 3 36 ~99 Examples 81 to 85 and Comparative Examples 17 to l9 In each of Examples 81 to 85 and Comparative Examples 17 to 19, the same steel strip as that de-scribed in Example 47 was plated in an acid plating liq~id having the composition indicated in Table 7 and ~nder the conditions indicated in Table 7.
The res~ltant principal plating layer had an amo~nt of 20 g/m2 and the composition as indicated in Table 7.
When s~bjected to the salt spray test for 720 ho~rs, the plated steel strips of Examples 81 to 85 did not r~st, b~t in the comparative plated steel strips of Comparative Examples 17 to l9, red r~st formed within 48 ho~rs of the salt spray test.

53 1 3366q~

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n~ z r~ rs~ r~ ao co ~ - 54 _ 1 3 3 6 6 9 9 Examples 86 to 92 and Comparative Examples 20 to 23 In Example 86, the same cold rolled steel strip as that described in Example 47 was electroplated in a s~lfate type plating liq~id containing 56 g/l of zinc ions, 44 g/l of trivalent chromi~m ions, 15 g/l of sodi~m ions, and 1 g/l of polyethyleneglycol having a molec~lar weight of 1500, at a pH of 2.0, a temperat~re of 50C, a flow speed of the plating liquid of 60 m/min, and a c~rrent density of 100 A/dm .
The res~ltant plating layer had the amo~nt and the composition indicated in Table 8.
In Each of Examples 87 to 92 and Comparative Examples 20 to 23, the same plating proced~res as those described in Example 86 were carried o~t except that the composition of the plating liq~lid and the plating conditions were modified so that the res~ltant plating layer had the composition as indicated in Table 8.
The plated steel strips were s~bjected to a chromate treatment of the type indicated in Table 8.
(a) The coating type chromate treatment was carried o~t in s~ch a manner that a chromate treating liq~id containing 50 g/l of chromic acid, which contains 40% of trivalent chromium (Cr3 ), and 100 g/l of SiO2 colloid, was coated on the s~rface of the plated steel strip by an air-wipe method, and then dried at a temper-ature of 100C for one min~te. The amo~nt of the coated treating liq~id layer was controlled by controlling the concentration of the treating liq~id and by the air-wipe operation.
(b) The reaction type chromate treatment was carried o~t by coating the s~rface of the plated steel strip with a treating liq~id containing 50 g/l of chromic acid, 10 g/l of phosphoric acid, 0.5 g/l of NaF, and 4 g/l of K2TiF6 by a roll coater, and by drying the coated treating liq~id layer at a temperat~re of 60C.
The amo~nt of the coated treating liq~id layer was controlled by controlling the concentration of the - 55 _ 1 33 6 6q q treating liq~id and the roll-coating operation.
(c) The electrolysis type chromate treatment was carried o~t by s~bjecting the plated steel strip to a cathodic electrolysis treatment with a treating liq~id containing 30 g/l of chromic acid and 0.2 g/l of s~lfuric acid at a c~rrent density of 3 A/dm , by washing with water, and by drying. The amo~nt of the chromate was controlled by controlling the q~antity of electricity (Co~lomb) applied to the treating liq~id.
The chromate-coated steel strips were coated with the resino~s materials as shown in Table 8. The resino~s materials contained a r~st-preventing agent, for example, SiO2 , hardening-promoting agent, catalyst, l~bricant, and water-wetting promoting agent. The coating operation with the resino~s material was carried o~t by ~sing a roll coater and the coated resino~s material was c~red at a temperat~re of 140C to 170C for 10 seconds to 30 seconds.
The resin-coated steel strips were s~bjected to the salt spray test in which a time (ho~rs) in which red r~st formed on 2% of the s~rface area of specimen was meas~red.
Also, the resin-coated steel strips were drawn with a 10~ strain, and then s~bjected to the same salt spray test as that mentioned above.
The res~lts are shown in Table 8.

_ - 56 1 3366~

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- _ 57 _ 1 33 6 69 9 Examples 93 to 103 and Comparative Examples 24 to 28 In Example 94, a cold rolled steel strip having a thickness of 0.7 mm was plated in a s~lfate type plating liq~id containing 76 g/l of zinc ions, 31 g/l of tri-valent chromi~m ions, 25 g/l of iron ions, 12 g/l of sodi~m ions, and 1 g/l of a polyethyleneglycol having a molec~lar weight of 1500, at a pH of 1.5, a temperat~re of 50C, a flow speed of the plating liq~id, and a c~rrent density of 100 A/dm2. The res~ltant plating layer had the composition and the amo~nt as indicated in Table 9.
In each of Examples 93 and 95 to 103 and Compara-tive Examples 24 to 28, the same proced~res as those described above were carried o~t except that the compo-sition of the plating liq~id was modified so that the resultant plating layer had the composition as shown in Table 9.
In Examples 102 and 103, the plated steel strip was 0 f~rther plated with an additional ~s~rface) plating layer having the composition and the amount as shown in Table 9.
The res~ltant plated steel strips were s~bjected to the following tests.
a) Salt spray test This test was carried o~t in accordance with JIS Z 2371 for 720 ho~rs. A ratio (%) of the r~sted area to the entire area of the specimen was determined.
b) Phosphate chemical conversion treatment After an ordinary phosphate chemical conver-sion treatment was applied to a specimen, the density of the res~ltant phosphate crystals was observed.
c) Water-proof, paint adhesion test A specimen was s~bjected to an immersion type phosphate chemical convertion treatment in a ~s~al manner, and then to a cathodic electrodeposition paint-coating treatment to form a paint-coating layer having a ~ 58 _ 1 3 3 6 6 9 ~

thickness of 20 ~m. The paint coated specimen was intermediate coated, water-polished, and ~pper coated to provide a final coat having a total thickness of 80 ~m.
The specimen was immersed in water at a temperature of 40C for 10 days, and thereafter, was cross-c~t to form 100 squares (2 mm x 2 mm). An adhesive tape was adhered to the cross-c~t s~rface of the specimen and was peeled from the surface. The n~mber of peeled squares of the coating was co~nted.
1- d) Corrosion test or paint-coated specimen The phosphate chemical conversion-treated and paint-coated specimen having a thickness of paint-coating layer of 22 ~m was cross-c~t in the same manner as mentioned above, and was subjected to the salt spray test for 840 hours. The maxim~m width of blisters formed in the specimen was measured.
e) Appearance of paint coated specimen A specimen was subjected to an ordinary phosphate chemical conversion treatment and then to a cathodic electrodeposition paint coating proced~re ~nder a voltage of 300 V. The appearance of the resultant paint-coated specimen was observed, and the number of craters formed on the specimen s~rface was measured.
f) Powdering property test This test was carried o~t in s~ch a manner that an adhesive tape was adhered on a surface of a specimen, and the specimen was folded so that the adhesive tape was on the inside of the folded specimen.
Then the specimen was opened and the adhesive tape was 3~ peeled from the specimen. The maxim~m width of a portion of the specimen on which powder of the plating layer was adhered was measured.
The res~lts are shown in Table 9.

59 1 336~
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- 60 _ 1 3 3 6 6 9 ~

Examples 104 to 112 and Comparative Examples 29 and 30 In Example 111, a cold rolled steel strip having a thickness of 0.7 mm was electroplated in a s~lfate type S plating liq~id containing 56 gtl of zinc ions, 44 g/l of trivalent chromi~m ions, 15 g/l of sodi~m ions, and 1 g/l of a polyethylene glycol having a molecular weight of 1500 at a pH of 2.0, a temperat~re of 50C, a flow speed of the plating liq~id of 60 m/min, and a c~rrent density of 100 A/dm . The resultant base plating layer was plated with a s~rface plating layer having the composition as indicated in Table 10.
In each of Examples 104 to 110 and 112 and Compara-tive Examples 29 and 30, the same plating proced~res as those described above were carried o~t except the base plating layer-forming proced~res and the s~rface plating layer-forming proced~res were modified so that the res~ltant base plating layer and the s~rface plating layer had the compositions indicated in Table 10, - respectively.
The plated steel strips were s~bjected to the same salt spray test, phosphate chemical conversion treat-ment, and corrosion test for the paint-coated steel strip as described in Example 93, with the following exception.
In the corrosion test for the paint-coated speci-men, the cross-c~t specimen was exposed to the o~tside atmosphere. D~ring the expos~re, a 5% saline sol~tion was sprayed on the specimen once a week. The expos~re was contin~ed for 10 weeks. Thereafter, a maxim~m width of blisters formed in the specimen was meas~red.
The res~lts are shown in Table 10.

61 ~ 3366q~

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- 62 - 1 336 6~

Examples 113 to 119 and Comparative Examples 31 to 35 In Example 113, the same cold rolled steel strip as ` that mentioned in Example 111 was plated in a s~lfate type plating liq~id containing 56 g/l of zinc ions, 44 g/l of trivalent chromium ions, 15 g/l of sodi~m ions, and 1 g/l of polyethyleneglycol having a molecular weight of 1500, at a pH of 2.0, a temperat~re of 50C, a flow speed of the plating liq~id of 60 m/min, and a 0 current density of 100 A/dm .
The plated steel strip was s~bjected to a reaction type chromate treatment to form a chromate layer in an amount of 50 mg/m2.
In each of Examples 114 to 119 and Comparative Examples 31 to 35, the same procedures as those men-tioned above were carried o~t except that the composi-tion of the plating liquid and the plating conditions were modified so that the resultant plating layer had the composition as indicated in Table 11, and the chromate treatment was carried out as shown in Table 11.
a) Coating type chromate treatment Same as that described in Examples 86 to 92.
b) Reaction type chromate treatment Same as that described in Examples 86 to 92.
c) Electrolysis type chromate treatment Same as that described in Examples 86 to 92, except that the treating liq~id contained 50 g/l of chromic acid, 0.4 g/l of sulfuric acid, 20 g/l of phosphoric acid, and 11 g/l of zinc carbonate.
The resultant chromate-coated steel strips were s~bjected to the following corrosion tests.
a) Salt spray test for chromate-coated specimen The corrosion resistance was represented by a time in which 2% of the s~rface area of the specimen was 5 covered with red r~st.
b) Salt spray test for stretched specimen The same test as mentioned above was applied - 63 _ 1 33 6 ~ 9 ~

to a chromate-coated specimen, which was stretched at a 10% strain.
The res~lts are shown in Table 11.

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- 65 _ 1 33 6 699 Examples 120 to 128 and Comparative Examples 36 and 37 In each of Examples 120 to 128 and Comparative Examples 36 and 37, the same cold rolled steel strip as that described in Example 111 was plated in a s~lfate tape plating liq~id having the composition, and ~nder the conditions, indicated in Table 12. In Comparative Example 27, a ~s~al zinc plating layer was formed on the steel strip.
The res~ltant principal plating layers exhibited the X-ray diffraction patterns shown in Figs. 1 to 5.
The X-ray diffraction patterns were determined by a specimen-rotating method using a C~ target ~nder 45 kV
at 150 mA, and at scanning speed of 2 deg./min.
Also, the res~ltant principal plating layers had the composition and the amo~nt shown in Table 13 and the X-ray diffraction patterns had peaks at the locations as indicated in Table 13.
In Examples 125 to 127, the principal plating 2n layers were coated with additional (s~rface) plating layers having the compositions shown in Table 13.
The plated steel strip was s~bjected to the corro-sion tests.
Referring to Table 13, the salt spray test was carried o~t in accordance with JIS Z 2371 for 720 ho~rs, and the res~lt is represented by a ratio ~%) of red r~sted area to the entire area of the specimen s~rface.
The cyclic corrosion test was carried o~t by wetting a specimen at a temperat~re of 50C and a relative h~midi-ty of 85% for 16 ho~rs, by drying the specimen at 70C
for 3 ho~rs, by immersing the specimen in a 5% salt sol~tion of 50C for 2 ho~rs, by leaving the specimen at room temperat~re in the ambient atmosphere, and by salt spraying at 50C in accordance JIS Z 2371 for one ho~r.
The above-mentioned operations more repeated for 672 ho~rs. The res~lt was represented by a maxim~m depth of pits formed in the specimen.

1 33669q The corrosion test for paint-coated specimen was carried o~t in the following manner. A specimen was s~bjected to an immersion type phosphate chemical conversion treatment and then to a cathodic electro-deposition paint coating to form a paint coating layerhaving a thickness of 20 ~m. The coated specimen was cross-c~t and the s~bjected to the same salt spray test as mentioned above, and to a cyclic corrosion test in which a cyclic treatment comprising salt spraying at 50C for 17 ho~rs in accordance with JIS 2371, drying at 70C for 3 ho~rs, salt spraying a 5% NaCl sol~tion at 50C for 2 ho~rs, and leaving in ambient atmosphere for 2 ho~rs, was repeated for 2016 ho~rs, and the res~lt is represented by a maxim~m depth of pits formed in the specimen.
The plated steel strips and the paint-coated steel strip of Examples 120 to 127 in which the res~ltant zinc-chromium alloy plating layers did not have the n-phase exhibited a higher corrosion resistance than that of Example 128 in which the res~ltant zinc-chromi~m alloy plating layer had the n-phase.

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The resultant plating layers of Examples 129 to 133 did not have the n phase, but the resultant plating layers of Example 134 and Comparative Example 38 did have the n phase.
The plated steel strips were subjected to the same cyclic corrosion test described in Examples 120 to 129.
The results are shown in Table 14.

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Example 135 The same cold rolled steel strip as that described in Example 111 was contin~o~sly plated in a s~lfate type plating liq~id comprising 107 g/l of zinc ions, 40 g/l of trivalent chromi~m ions, 14 g/l of sodi~m ions, anions consisting of s~lfate ions, and 2 g/l of poly-ethylene glycol having a molec~lar weight of 1500 at a pH of 1.3, a c~rrent density of 150 A/dm2, a flow rate of the plating liquid of 60 m/min, and a temperat~re of 1~ 50C by ~sing an anode consisting of an insol~ble Pb-4%Sn electrode, ~ntil the total q~antity of electric-ity applied to the plating proced~re reached 10,000 Co~lomb/l. The res~ltant plating layer comprised 15% by weight of chromi~m and 85% by weight of zinc.
After the 10,000 Co~lomb/l loading, it was fo~nd that the concentration of hexavalent chromi~m ions (Cr6+) was increased to 0.57 g/l.
The plating liq~id was mixed with 1.8 g of metallic zinc powder per liter of the plating liq~id and with an aq~eo~s CrO3 sol~tion corresponding to 0.3 g/l of Cr per liter of the plating liq~id, and the mixt~re was stirred at a temperat~re of 50C ~ntil a ~niform plating liq~id was obtained. The res~ltant refreshed plating liq~id contained zinc ions and trivalent chromi~m ions at a similar content to that in the original plating liq~id.
The content of Cr6 in the refreshed plating liq~id was 0.1 g/l or less.
The refreshed plating liquid was ~sed for the same contin~o~s plating proced~re as that mentioned above at 10, 000 Co~llomb/l.
The above-mentioned cyclic process consisting of the contin~o~s plating proced~re and the refreshing proced~res for the ~sed plating liq~id was repeated 6 times, until the load applied to the plating liq~id reached 60,000 Co~lombs/1.
After the above-mentioned contin~o~s plating proced~res were completed, all the res~ltant plating - 72 - 1 33 6 6q9 layers were composed of about 15% by weight of chromium and abo~t 85% by weight of zinc, and had a good appear-ance.
` After each refreshing proced~re, the contents of zn2+ and Cr3 in the refreshed plating liquid were substantially the same as those of the original plating liquid and the content of Cr6 was 0.1 g/l or less.
Example 136 The same plating and refreshing procedures as those described in Example 135 were carried o~t, with the following exception.
The original sulfate type plating liquid comprised 84 g/l of zinc ions, 49 g/l of trivalent chromium ions, 14 g/l of sodium ions, 2 g/l of a polyethylene glycol having a molecular weight of 1500 and anions consisting of sulfate ions, and had a pH of 1.2. The current density was 100 A/dm . A Pt anode was ~sed.
After the 10,000 Coulomb/l load plating proced~re, the resultant plating layer was composed of 15% by weight of chromium and 85% by weight of zinc, and the ~sed plating liq~id contained 0.1 g/l or less of Cr6 .
In the refreshing proced~re, an aqueous chromium chromate solution in an amount corresponding to 0.3 g/l of Cr was used in place of CrO3. The aqueous chromium chromate solution was prepared by adding starch to an aqueous anhydro~s chromic acid solution to reduce a portion of the anhydrous chromic acid and contained 30%
of Cr3 and 70% of Cr6 based on the total amount of chromium.
Each of the res~ltant refreshed plating liq~ids contained zinc ions and trivalent chromium ions in the same contents as those of original plating liquid and O.l g/l or less of Cr6+ ions.
Example 137 The same plating and refreshing proced~res as those described in Example 135 were carried out with the following exception.

The original plating liquid comprised 84 g/l of zinc ions, 49 g/l of trivalent chromillm ions, 14 g/l of sodi~lm ions, anions consisting of s~llfate ions, 2 g/l of a polyethyleneglycol having a moleclllar weight of 1500 5 and had a pH of 1.2. The anode consisted of a Pb-1%Ag electrode.
After 10,000 Co~llomb/l load plating proced~lre, the sed plating liq-lid contained 0.76 g/l of Cr6 and 14 ppm of pb, and the res~lltant plating layer was 10 composed of 15% by weight of chromi~lm and 85% by weight of z1nc.
The CrO3 sol~tion was replaced by an aq~leous chromi~m s~llfate sol~ltion in an amo~lnt corresponding to 0.3 g/l of chromillm. In the refreshing proced~lres, 15 1.6 g of SrCO3 per ~ of the plating liqllid were f~lrther added to and dissolved in the plating liq~lid.
Each refreshed plating liq~lid contained zinc and trivalent chromi-lm ions in the same contents as those in the original plating liq~lid and 0.1 g/l or less of C6+
20 ions and 1 ppm or less of Pb.
Example 138 Referring to Fig. 7, the dissolving vessel 7 having a diameter of 500 mm was charged with 330 kg of metallic zinc grains having a size of 2 mm to form a metallic 25 zinc grain layer having a height of abo~lt 300 mm. The metallic zinc grain layer was pressed between the bottom and ~lpper perforated plates 14 and 15.
A feed sol~tion comprising 80 g/l of zinc ions, 40 g/l of trivalent chromillm ions, 14 g/l of sodillm 30 ions, 0.2 g/l, in terms of Cr6+, of chromic acid, 1.5 g/l of a polyethylene glycol having a molecl~lar weight of 1500 and anions consisting of s~llfate ions and having a pH of 1.0, was fed from a plating vessel (not shown in Fig. 7) to the dissolving vessel 7 throllgh the 35 cond~lit 16 and passed thro~lgh the metallic zinc grain layer. The resllltant refreshed plating liq~lid was ret~lrned to the plating vessel.

1 3366q9 The above-mentioned proced~res were continued for one ho~r. It was fo~nd that 36 kg of metallic zinc were dissolved in the plating liq~id to red~ce Cr6 ions into Cr3 ions. The content of Cr6 in the plating liq~id at the outlet 17 was 0.1 g/l or less. That is, abo~t 90 of the dissolved metallic zinc contributed to the reduction of the Cr6 ions.
Examples 139 to 142 and Comparative Example 39 In each of Examples 139 to 142 and Comparative Example 39, a cold rolled steel strip was contin~o~sly plated in a plating liquid having the composition, and ~nder the plating condition, as indicated in Table 15, until the total load reached 10,000 Co~lomb/l. After completion of the contin~ous plating proced~re, it was found the ~sed plating liquid in Examples 139 to 142 contained a small amo~nt of hexavalent chromi~m ions as shown in Table 15, whereas the ~sed plating liq~id in Comparative Example 19 contained a relatively large amount (0.55 g/l) of hexavalent chromi~m ions.
2Q That is, the organic red~cing agent and bromine ions contained in the plating liquid were effective for restricting the generation of the hexavalent chromium ions.

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Example 143 The used plating liq~id in Example 140 was mixed with a chromic acid aq~eo~s sol~tion in an amo~nt ` corresponding to 0.3 g/l of chromium and 0.9 g/l of formic acid and the mixture was heated at a temperat~re of 70C to reduce the hexavalent chromium. The resul-tant plating sol~tion contained 0.1 g/l or less of hexavalent chromium.
The plating sol~tion was further mixed with zinc carbonate (ZnCO3) in an amo~nt corresponding to 1.8 g/l of zinc and the amount of the plating solution was controlled so that the res~ltant refreshed plating liq~id contained zinc ions and trivalent chromi~m ions in the same contents as those in the original plating liq~id.
The above-mentioned plating and refreshing proce-d~res were repeated 6 times until the total load applied to the plating liq~id reached 60,000 Co~lomb/l.
All of the plated steel strip had a zinc-chromi~m alloy plating layer composed of 15% by weight of chromi~m and 85% by weight of zinc. Also, all of the refreshing plating liq~id contained zinc ions and trivalent chromi~m ions in the same contents as those in the original plating liq~id and 0.1 g/l or less of hexavalent chromium.

Claims (15)

1. A corrosion resistant plated steel strip comprising a substrate consisting of a steel strip; and a principal plating layer formed on one surface side or each of two surfaces of the steel strip substrate and comprising a co-deposited zinc-chromium based alloy comprising chromium in an amount of more than 5% by weight, 5% by weight or more of at least one iron family metal selected from iron, nickel and cobalt, the total amount of the chromium and iron family metal being 40% by weight or less, and the balance consisting of zinc, and an additional plating layer formed on the principal plating layer and comprising at least one member selected from the group consisting of iron and iron-based alloys.

2. The plated steel strip as claimed in Claim 1, wherein the principal plating layer further comprises 0.2% to 20% by weight of fine particles of at least one metal oxide dispersed in the co-deposited zinc-chromium-based alloy.

3. The plated steel strip as claimed in Claim 1, wherein the additional plating layer formed on the principal co-deposited zinc-chromium alloy plating layer comprises a member selected from the group consisting of alloys of 60% or more of iron with the balance being zinc.

4. The plated steel strip as claimed in Claim 1, wherein the additional plating layer formed on the principal co-deposited zinc-chromium alloy plating layer comprises an iron-based alloy comprising iron, zinc and at least one member selected from the group consisting of Ni, Co, Mn, Sn and P.

5. A method for producing a corrosion re-sistant plated steel strip, comprising forming a principal plating layer on one surface side or each of two surface sides of a sub-strate consisting of a steel strip by a co-deposition electro-plating procedure using an acid plating liquid containing zinc ions and trivalent chromium ions in amounts adequate to ensure that the principal plating layer comprises a zinc-chromium-based alloy comprising more than 5% by weight of chromium, ions of at least one iron family metal selected from iron, nickel, and cobalt in an amount adequate to ensure that the re-sultant principal plating layer comprises a zinc-chromium-iron family metal alloy comprising more than 5% by weight of chromium, 5% by weight or more of at least one iron family metal, the total amount of the chromium and iron family metal being 40% by weight or less, and the balance consisting of zinc; and forming, on the principal plating layer, an additional plating layer comprising at least one member selected from the group consisting of iron and iron-based alloy.

6. The method as claimed in Claim 5, wherein the zinc ions in the acid plating liquid are in an amount of 10 to 150 g/l.

7. The method as claimed in Claim 5, wherein the trivalent chromium ions in the acid plating liquid are in an amount of 10 to 100 g/l.

8. The method as claimed in Claim 5, wherein the iron family metal ions in the acid plating liquid are in an amount of 100 g/l or less.

9. The method as claimed in Claim 5, wherein the zinc ions and the chromium ions in the acid plating liquid are in a total amount of 0.2 to 3.0 mole/l.

10. The method as claimed in Claim 5, wherein the acid plating liquid further comprises metal oxide colloid particles in an amount of 2 to 200 g/l to cause the resultant base plating layer to contain fine metal oxide particles dispersed therein.

11. The method as claimed in Claim 5, wherein the acid plating liquid further contains 0.1 to 20 g/l of a polyoxyalkylene compound.

12. The method as claimed in Claim 5, wherein the co-deposition plating procedure is carried out at a current density of 50 to 250 A/dm2.

13. The method as claimed in Claim 5, wherein the zinc ions (Zn2+) and the trivalent chromium ions (Cr3+) are fed into the acid plating liquid by bringing a metallic zinc and an aqueous solution of hexavalent chromium ions (Cr6+) into contact with the acid plating liquid containing zinc ions and trivalent chromium ions.

14. The method as claimed in Claim 5, wherein the co-deposition plating procedure is carried out by using an insoluble anode in an acid plating liquid containing 10 to 150 g/l of zinc ions, 10 to 150 g/l of trivalent chromium ions and 50 g/l or less of an organic reducing agent.

15. The method as claimed in Claim 5, wherein the co-deposition plating procedure is carried out by using an insoluble anode in an acid plating liquid containing 10 to 150 g/l of zinc ions, 10 to 150 g/l of trivalent chromium ions, 50 g/l or less of an organic reducing agent and 40 g/l or less of bromine ions.