CA1333006C - Shut-down process for a fischer-tropsch reactor, and said reactor - Google Patents

Shut-down process for a fischer-tropsch reactor, and said reactor

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Publication number
CA1333006C
CA1333006C CA000605253A CA605253A CA1333006C CA 1333006 C CA1333006 C CA 1333006C CA 000605253 A CA000605253 A CA 000605253A CA 605253 A CA605253 A CA 605253A CA 1333006 C CA1333006 C CA 1333006C
Authority
CA
Canada
Prior art keywords
reactor
catalyst
inert
hydrogen
bodies
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000605253A
Other languages
French (fr)
Inventor
Joachim Ansorge
Sytze Abel Posthuma
Maarten Johannes Van Der Burgt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shell Canada Ltd
Original Assignee
Shell Canada Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shell Canada Ltd filed Critical Shell Canada Ltd
Application granted granted Critical
Publication of CA1333006C publication Critical patent/CA1333006C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/34Apparatus, reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/04Feed or outlet devices; Feed or outlet control devices using osmotic pressure using membranes, porous plates
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0405Apparatus
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0455Reaction conditions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

Abstract

The invention relates to a process for the shut-down of a reactor which is used for the preparation of an at least partly liquid hydrocarbonaceous product by reaction of carbon monoxide with hydrogen at elevated temperature and pressure and using a catalyst, which reactor is provided with cooling means and with means to recycle gas through the catalyst for temperature equalizing of the catalyst, comprising the steps of:
(i) interrupting the feed of synthesis gas;
(ii) depressurizing the reactor downstream of the catalyst, and providing the reactor upstream of the catalyst with inert gas; and (iii) cooling the catalyst to ambient conditions.
The invention relates further to a reactor suitable for carrying out the shut-down process.

Description

13330~

SHUT-DOWN PROCESS FOR A FISCHER-TROPSCH
REACTOR, AND SAID REACTOR

The invention relates to a shut-down process for a reactor which is used for the preparation of an at least partly liquid hydrocarbonaceous product by reaction of carbon monoxide and hydrogen at elevated temperature and pressure using a Fischer-Tropsch catalyst, and to a reactor specifically designed for carrying out this shut-down process.
Processes for the preparation of an at least partly liquid hydrocarbonaceous product by catalytic 1~ reaction of carbon monoxide with hydrogen (synthesis gas) are well known. This reaction is highly exothermic and cooling means are used in the reactor for the removal of heat from the reaction zone. Additionally such a reactor is usually provided with means to recycle gas through the catalyst for equalizing the temperature in the catalyst bed. Preferably such a reactor is also provided with means to recycle liquid hydrocarbonaceous product through the catalyst for equalizing the temperature of the catalyst bed, and further to avoid the formation of hydrocarbonaceous deposits on the catalyst.
When such a reactor is to be shut-down the supply of carbon monoxide and hydrogen is interrupted. In the dome-like reactor space above the catalyst bed a large amount of reactant gas mixture is present, which will pass through the catalyst bed at a relatively low velocity. The reaction heat is insufficiently removed and hot spots are formed in the catalyst bed. These hot spots result in a deterioration of the performance of the catalyst.

13~300~

The invention has for its object to provide a shut-down process which does not result in a deterioration of the performance of the catalyst and includes a passivation thereof.
The invention relates to a process for the shut-down of a reactor which is used for the preparation of an at least partly liquid hydrocarbonaceous product by reaction of carbon monoxide and hydrogen at elevated temperature and pressure and using a catalyst, which reactor is provided with cooling means and with means to recycle gas through the catalyst for temperature equalizing of the catalyst, comprising the steps of:
(i) interrupting the feed of synthesis gas;
15 (ii) depressurizing the reactor downstream of the catalyst, and providing the reactor upstream of the catalyst with inert gas; and (iii) cooling the catalyst to ambient conditions.
Accordingly after the interruption of the supply of carbon monoxide and hydrogen (primary synthesis gas as well as recycled synthesis gas), a gas stream through the catalyst bed is maintained at a sufficient velocity to prevent the formation of hot spots, which gas stream becomes more and more inert by the increasing proportion of inert gas. The supply of inert gas is maintained until the catalyst is cooled down to ambient conditions. Then the catalyst can be unloaded.
When the reactor is provided with means to recycle liquid product through the catalyst, the process comprises further between step (ii) and step (iii) the step (iia) of cooling the catalyst to a temperature slightly above the solidification temperature of the liquid product; and (iib) of interrupting the recycling of the liquid product, so that initially the liquid product recycling is used for the cooling and temperature levelling and deposits of solidified hydrocarbons are avoided.
Since hydrogen is available in large amounts in the plant in which the reactor is used, hydrogen is preferably used as inert gas.
In order to reduce the amount of the reactant gas mixture in the dome-like space above the catalyst bed, it is advantageous to arrange inert packing bodies, for example spherical bodies, in the reactor space above the catalyst.
When the inert bodies contain hydrogen releasable therefrom when the pressure in the reactor falls below the working pressure, hydrogen is automatically released in the reactor space above the catalyst when during the shut-down operation the supply of carbon monoxide and hydrogen is interrupted.
Hydrogen for use during the shut-down process is accumulated in or on the inert bodies during the normal operation of the reactor, when according to a first embodiment the inert bodies comprise an interfacial membrane permeable to hydrogen and impermeable to carbon monoxide, or according to a second embodiment the inert bodies comprise material which absorbs hydrogen under reaction conditions and desorbs hydrogen under shut-down conditions.
The invention relates further to a reactor suitable for carrying out the shut-down process, comprising a reactor housing provided with at least one catalyst section containing catalyst, which section is in communication with inlet means for synthesis gas, with product outlet means, with means for recycling gas, with means for depressurizing the catalyst section, arranged downstream of the catalyst section and with means for supplying inert gas to the catalyst section, arranged upstream from the catalyst section.

13~3~ ~3 Finally the invention relates to a reactor for the preparation of at least partly liquid hydrocarbonaceous product in a conversion reactor, by catalytic reaction of carbon monoxide with hydrogen at elevated temperature and pressure, which reactor is provided with inlet means for synthesis gas, and product outlet means, wherein inert bodies are arranged in the reactor space above the catalyst.
The shut-down process according to the invention is particularly suitable for a reactor in which synthesis gas is converted into hydrocarbons, preferably having at least 10 carbon atoms per molecule; more preferably paraffinic hydrocarbons having at least 20 carbon atoms per molecule.
Normally synthesis gas is used as the gas feed for the reactor. Synthesis gas contains as major compounds hydrogen and carbon monoxide; in addition it may contain small amounts of carbon dioxide, water, nitrogen, argon and minor amounts of compounds having 1-4 carbon atoms per molecule, such as methane, methanol and ethene.
The synthesis gas is prepared in any manner known in the art, for instance by means of steam/oxygen gasification of hydrocarbonaceous material such as brown coal, anthracite, coke, crude mineral oil and fractions thereof, and oil recovered from tar sand and bituminous shale. Alternatively, steam methane reforming and/or catalytic partial oxidation of a hydrocarbonaceous material with an oxygen-containing gas may be used to produce synthesis gas.
The process conditions in the reactor for the preparation of the at least partly liquid hydrocarbonaceous product are: a temperature from 100-500 C, a total pressure from 1-200 bar abs. and a space velocity from 200-20,000 m3 (S.T.P.) gaseous 133~

feed/m3 reaction zone/hour. Preferred process conditions include a temperature from 150-300 C, a pressure from 5-100 bar abs. and a space velocity from 500-5000 m3 (S.T.P.) gaseous feed/m3 reaction zone~hour. The expression "S.T.P." as referred to hereinbefore means Standard Temperature (0 C) and Pressure (1 bar abs.). The molar ratio of hydrogen to carbon monoxide is normally 0.4-4 and preferably from 1.8-2.5.
Suitable catalysts for the preparation of (paraffinic) hydrocarbons from the synthesis gas contain at least a metal (compound) from Group VIII of the Periodic Table of Elements, preferably a non-noble metal, in particular cobalt, optionally in combination with a noble metal for instance ruthenium, on a refractory oxide carrier such a silica, alumina or silica-alumina, preferably silica. Furthermore these catalysts preferably contain at least one other metal (compound) from Group IVb and/or VIb of the Periodic Table of Elements. This metal or compound is preferably chosen from the group consisting of zirconium, titanium and chromium. The catalysts contain preferably from 3-60 parts by weight cobalt, optionally 0.05-0.5 parts by weight of ruthenium, and from 0.1-100 parts by weight of other metal(s), especially zirconium, per 100 parts by weight of carrier.
The inert bodies present in the dome-like reactor space above the catalyst bed may consist of a spherical ceramic scale filled with pressurized gas, which scale collapses when the pressure in the reactor drops below the operation pressure.
If hydrogen is used as inert gas, a supply of hydrogen may be automatically formed during the normal operation of the reactor. According to a first embodiment a supply of hydrogen is formed by diffusion 13330~

of hydrogen into an inert body through a semi-permeable membrane which is permeable to hydrogen and impermeable to other components of the synthesis gas. According to another embodiment of such a supply for hydrogen the inert bodies consist at least partly of a material on which hydrogen is absorbed with preference over other components of the synthesis gas mixture. A nickel-samarium alloy may be used as an absorbent metal material.
If the reactor is provided with a liquid product recycling circuit, it is preferred that the inert bodies are supported on a netting separating the dome-like reactor space from the catalyst bed.

Claims (23)

1. Process for the shut-down of a reactor which is used for the preparation of an at least partly liquid hydrocarbonaceous product by reaction of carbon monoxide and hydrogen at elevated temperature and pressure and using a catalyst, which reactor is provided with cooling means and with means to recycle gas through the catalyst for equalizing the temperature of the catalyst, comprising the steps of:
(i) interrupting the feed of synthesis gas;
(ii) depressurizing the reactor downstream of the catalyst, and providing the reactor upstream of the catalyst with inert gas; and (iii) cooling the catalyst to ambient conditions.
2. Process as claimed in claim 1, wherein the reactor is provided with means to recycle liquid product through the catalyst, comprising between step (ii) and step (iii):
(iia) cooling the catalyst to a temperature slightly above the solidification temperature of the liquid product; and (iib) interrupting the recycling of the liquid product.
3. Process as claimed in claim 2, wherein in step (iia) the catalyst is cooled to about 160-200°C.
4. Process as claimed in claim 1, 2 or 3, wherein in step (ii) nitrogen gas is used as inert gas.
5. Process as claimed in claim 1, 2 or 3, wherein in step (ii) hydrogen is used as inert gas.
6. Process as claimed in claim 1, 2 or 3, wherein inert bodies are arranged in the reactor space above the catalyst.
7. Process as claimed in claim 6, wherein the inert bodies contain hydrogen releasable therefrom when the pressure in the reactor falls below the working pressure.
8. Process as claimed in claim 7, wherein the inert bodies comprise an interfacial membrane permeable to hydrogen and impermeable to carbon monoxide.
9. Process as claimed in claim 7, wherein the inert bodies comprise material which absorbs hydrogen under reaction conditions and desorbs it under shut-down conditions.
10. Process as claimed in claim 1, 2, 3, 7, 8 or 9, wherein inert bodies are arranged in the reactor space under the catalyst.
11. Reactor suitable for carrying out the shut-down process according to claim 1, 2, 3, 7, 8 or 9, comprising a reactor housing provided with at least one catalyst section containing catalyst, which section is in communication with inlet means for synthesis gas, with product outlet means, with means for recycling gas, with means for depressurizing the catalyst section, arranged downstream of the catalyst section and with means for supplying inert gas to the catalyst section, arranged upstream from the catalyst section.
12. Reactor as claimed in claim 11, wherein inert bodies are arranged in the reactor space above the catalyst.
13. Reactor as claimed in claim 12, wherein the inert bodies contain hydrogen releasable therefrom when the pressure in the reactor falls below the working pressure.
14. Reactor as claimed in claim 13, wherein the inert bodies comprise an interfacial membrane permeable to hydrogen and impermeable to carbon monoxide.
15. Reactor as claimed in claim 11, wherein the inert bodies comprise material which absorbs hydrogen under reaction conditions and desorbs it under shut-down conditions.
16. Reactor as claimed in claim 11, wherein inert bodies are arranged in the reactor space under the catalyst.
17. Reactor for the preparation of at least partly liquid hydrocarbonaceous product in a conversion reactor, by catalytic reaction of carbon monoxide with hydrogen at elevated temperature and pressure, which reactor is provided with inlet means for synthesis gas, and product outlet means, wherein inert bodies are arranged in the reactor space above the catalyst.
18. Reactor as claimed in claim 17, wherein the inert bodies contain hydrogen releasable therefrom when the pressure in the reactor falls below the working pressure.
19. Reactor as claimed in claim 18, wherein the inert bodies comprise an interfacial membrane permeable to hydrogen and impermeable to carbon monoxide.
20. Reactor as claimed in claim 17, 18 or 19, wherein the inert bodies comprise material which absorbs hydrogen under reaction conditions and desorbs from under shut-down conditions.
21. Reactor as claimed in claim 17, 18 or 19, wherein inert, bodies are arranged in the reactor space under the catalyst.
22. Process as claimed in claim 6, wherein the inert bodies are spherical bodies.
23. Reactor as claimed in claim 12, wherein the inert bodies are spherical bodies.
CA000605253A 1988-07-21 1989-07-10 Shut-down process for a fischer-tropsch reactor, and said reactor Expired - Fee Related CA1333006C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8817407A GB2223237B (en) 1988-07-21 1988-07-21 Shut-down process for a fischer-tropsch reactor, and said reactor
GB8817407 1988-07-21

Publications (1)

Publication Number Publication Date
CA1333006C true CA1333006C (en) 1994-11-15

Family

ID=10640883

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000605253A Expired - Fee Related CA1333006C (en) 1988-07-21 1989-07-10 Shut-down process for a fischer-tropsch reactor, and said reactor

Country Status (7)

Country Link
AU (1) AU616777B2 (en)
CA (1) CA1333006C (en)
GB (1) GB2223237B (en)
MY (1) MY105129A (en)
NO (1) NO892957L (en)
NZ (1) NZ229992A (en)
ZA (1) ZA895495B (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9014417D0 (en) * 1990-06-28 1990-08-22 Shell Int Research A process for the preparation of hydrocarbons,a process for the shutdown of a reactor for carrying out said process and a reactor to be used therefor
US5286455A (en) * 1990-06-18 1994-02-15 Shell Oil Company Process for the preparation of hydrocarbons
GB2246576A (en) * 1990-06-28 1992-02-05 Shell Int Research A process for the preparation of hydrocarbons, a process for the shutdown of a reactor for carrying out said process and a reactor to be used therefor
ITMI20031777A1 (en) * 2003-09-18 2005-03-19 Enitecnologie Spa PROCEDURE FOR THE MANAGEMENT OF A REACTOR SUITABLE FOR HETEROGENEOUS REACTIONS IN COMBINATIONS WITH REACTIONS WHICH ARE CARRIED OUT IN THREE-PHASE SYSTEMS
US20050175519A1 (en) * 2004-02-06 2005-08-11 Rogers William A.Jr. Microchannel compression reactor
FR2878845B1 (en) * 2004-12-03 2007-01-12 Inst Francais Du Petrole PROCESS FOR PROVISIONALLY INTERRUPTING A FISCHER-TROPSCH TYPE REACTION IN A THREE-PHASE BED REACTOR
DE102005050526A1 (en) * 2005-10-21 2007-04-26 Choren Industries Gmbh Method for holding a Fischer-Tropsch synthesis
GB0725140D0 (en) * 2007-12-24 2008-01-30 Compactgtl Plc Catalytic Reactor
WO2010063850A1 (en) * 2008-12-16 2010-06-10 Shell Internationale Research Maatschappij B.V. High-speed stop in a fischer-tropsch process
WO2010069925A1 (en) * 2008-12-16 2010-06-24 Shell Internationale Research Maatschappij B.V. High-speed stop in fischer-tropsch process
JP5615838B2 (en) * 2008-12-16 2014-10-29 シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー Fast stop in the Fischer-Tropsch process
EP3009186A1 (en) 2014-10-15 2016-04-20 Haldor Topsøe A/S A reactor system with means for catalyst protection during trips or shut-down
CN107551961B (en) * 2017-11-03 2022-10-25 河北科技大学 High-temperature high-pressure slurry bed reaction device
GB202019079D0 (en) 2020-12-03 2021-01-20 Johnson Matthey Davy Technologies Ltd Method for shutting down a fischer-tropsch reactor
GB2622936A (en) 2022-09-09 2024-04-03 Johnson Matthey Davy Technologies Ltd Method for controlling a process comprising a steam system coupled to a reactor system
GB202306773D0 (en) 2023-05-09 2023-06-21 Johnson Matthey Davy Technologies Ltd Method for controlling a process comprising a steam system coupled to a fischer-tropsch reactor system

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4544781A (en) * 1985-01-09 1985-10-01 Mobil Oil Corporation Control of temperature exotherms in the conversion of methanol to gasoline hydrocarbons

Also Published As

Publication number Publication date
NO892957L (en) 1990-01-22
MY105129A (en) 1994-08-30
ZA895495B (en) 1990-04-25
NZ229992A (en) 1990-08-28
GB2223237A (en) 1990-04-04
AU3825489A (en) 1990-01-25
AU616777B2 (en) 1991-11-07
GB2223237B (en) 1992-09-16
GB8817407D0 (en) 1988-08-24
NO892957D0 (en) 1989-07-19

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