CA1293202C - Fuse tube with reinforcing element - Google Patents

Fuse tube with reinforcing element

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Publication number
CA1293202C
CA1293202C CA000536592A CA536592A CA1293202C CA 1293202 C CA1293202 C CA 1293202C CA 000536592 A CA000536592 A CA 000536592A CA 536592 A CA536592 A CA 536592A CA 1293202 C CA1293202 C CA 1293202C
Authority
CA
Canada
Prior art keywords
tube
reinforcement yarn
yarn
reinforced tube
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000536592A
Other languages
French (fr)
Inventor
David R. Zoghby
Leon F. Hines
Thomas D. Sampson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Atlas Powder Co
Original Assignee
Atlas Powder Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Atlas Powder Co filed Critical Atlas Powder Co
Application granted granted Critical
Publication of CA1293202C publication Critical patent/CA1293202C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06CDETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
    • C06C5/00Fuses, e.g. fuse cords
    • C06C5/04Detonating fuses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/156Coating two or more articles simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • B29C48/34Cross-head annular extrusion nozzles, i.e. for simultaneously receiving moulding material and the preform to be coated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Oscillators With Electromechanical Resonators (AREA)
  • Amplifiers (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Fuses (AREA)

Abstract

FUSE TUBE WITH REINFORCING ELEMENT

ABSTRACT
The present invention relates to a reinforced tube suitable for use in the construction of an explosive signal transmission device. The tube is constructed from a low yield strength plastic material into which has been deposited one or more reinforcing yarns of a high tenacity and low elongation material in a position substantially parallel to the axis of the tube during the extrusion process.

Description

B- 2 2 5 .3 .~ ~293202 `~

FUSE TUBE WITH REINFORCING ELEMENT

TECHNICAL FI~3LD
The present invention relates to an explosive signal fuse tube containing a reinforcing yarn and in particular a tube made from a low yield strength plastic containing one or more reinforcing yarns of a high tenacity and low elon~ation material to prevent longitudinal deformation of the tube, said yarns being extruded within the wall of the tube simultaneously with the extrusion of the wall.

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BAC~{GROUND ART
In the field of explosives, high strength detonating cord and low ~trength detonating cord are being rapidly replaced by energy transmission devices which have little or no brisance. These signal devices have the advantage of increased safety and lower noise levels making them particularly desirable ~ ~ for blasting operations close to populated areas.
`~ Such a ~ignal transmission tube is disclosed in U.S.
Patent 4,290,366. ~nother fuse device is disclosed in ~.S. Patent 3,590,739.
A disadvantage of the tube utilized in construction of the signal transmission device such as that shown in U.S. 4,290,366 i~ that the signal 1S tube which loosely contains the reactive element may be deformed longitudinally a substantial length. In ~` ~ contrastt the reactive element inside the fuse tube has little elasticity. As a result, in a borehole, and particularly a borehole filled with warm exposives, the tube may stretch a considerable lenqth; whereas, the reactive element contained in the use tube does not stretch much. As a result the blasting cap provided at the end of the tube may move away from the end of the reactive element contained within the tube. This can create a gap between the end of the reactive element and the receptacle end of the blasting cap. As a result of this separation the reliability of the fuse and cap assembly may decrease and it may fail to initiate the cap. Any reduction in reliability of the assembly is undesired.
U.S. Patent 4,493,261 addresses the problem of ~ the stretching and breaking of fuse tubes such as ; used in a construction of a device disclosed in U.S.

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Patent 3,590,739 by the incorporation therein of a plurality of textile filaments positioned between an inner tube over which is laid the textile filaments followed by the extrusion of a second outside tube over the inside tube and filaments. This construction has the disadvantage of being complex to form by requiring several extrusion steps and also having difficulties in achieving good quality bonds between the inner tube, the outer tube, and the filaments bonded therebetween. Further such a process usually has slow rates of productions because two or more extrusion s~eps are needed.
In contrast, the present invention provides an apparatus and method for the selective placement of one or more reinforcing yarns in an extruded signal tube in one step. This is advantageous in terms of ~oth economics and also in achieving a good bond between the reinforcing yarn(s) and the tube wall.
Also, it is advantageous because it allows a minimal 2~ wall thickness to be used while preventing blow outs of the tube wall from the reaction of the reactive filament by the selective placement of the yarns in the tube wall. The single step process of the invention can be performed while maintaining high production rates.

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: SUMMARY OF THE INVENTION
The present invention provides for a signal tube constructed of a wall made of plastic material of low yield strength and containing therein one or more low S elongation, high tenacity reinforcement yarns which resist longitudinal deformation of the resul~ing ~; signal tube. The reinforcing element or elements are placed in the tube in a single extrusion step. In ; the preferred embodiment, the reinforcing elements - are located in a position subs~antially parallel to the axis of the tube. Preferably, the element or elements are placed at a location from the inside wall of the tube which is 0.2 or less of the wall thickness.
In another aspect, the present invention provides for an extrusion tip suitable for placing the reinforcement yarn or yarns within the tube wall as it is extruded. The tip comprises a wall defining a general cylindrical shape with a first end which converges to the axis of the tip. The first end of the tip forms one wall of a passageway for the passage of extrudate when the tip is placed in a frame adjacent to a die. A passageway i5 provided at the center of the first end of the tip for the passage of the reactive element to be placed in the tube. The converging walls of the first end form one side of a passageway through which extrudate passes and contains one or more yarn placement passageways which provide a means for the placement of the reinforcement yarn or yarns at preselected positions within the wall o the fuse tube~ In the preferred embodiment, the yarn passaqeway(s) are comprised of members having channels therethrough which can be 32~;2 ' 5 : ,.
selectively positioned and an adjustment means is provided for the adjustment and locking in place of ; the yarn placement member~. This permits variation of the position of the reinforcing yarn in ~he extruded tube wall.
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! 6 BRIEF DESCRIPTION OF T~E DRAWINGS
A more complete understanding of the invention ~; may be had by reference to the following detailed description when taken in conjunction with the ~ 5 accompanying drawLngs, wherein: .
.~ FIGURE 1 illustrates a cross-sectional isometric view of a reinforced fuse tube.
FIGURE 2 illustrates a cross-sectional view of the extrusion tip of the present invention mounted on :~ 10 ~ frame with the die.
FIGURE 3 illustrates a cross-sectional area of one embodiment of the present invention where the reinforcing yarns are positioned close t~ the outer wall of the tube.
: . 15 FIGURE 4 illustrates a cross-sec~ional area of one embodiment of the present invention where the reinforcing yarn is positioned close to the inner wall surface oE the tube.

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DETAILED DESCRIPTION
The fuse tube oE the present invention can be of any desired shape. However, a generally circular cross section is preferred. The reactive element of the fuse may be of any reactive material known in the art~ such as described in U.S. Patent No. 4,290,356. FIGURE 1 shows the cross section and isometric view of the fuse tube. The trans-mission tube 10 contains a reactive element 14. As described above, the reactive element may be any of those known in the art. The wall 12 of elongated tube 10 is also preferably formed of a relatively flexible polymeric material. As used herein, the term "flexible" refers to the ability of elongated tube 10 to bend lonyitudinally.
Examples of acceptable materials include polyethylene, polypropylene, polypropylene copolymer polyvinylchloride, polybutylene, ionomers, nylons, Surlyn (a trademark of DuPont Eor its ionomer) and mixtures of these. Preferably ; the plastic is one which will remain flexible over the normal use temperatures encountered by the fuse which are normally from about -40F to about 150F. Further, the plastic preferably is one which flows and may be extruded at less than the temperature at which the reactive element 1~ decomposes or reacts.
The outer diameter of elongatecl tube 10 is preferably about 0.12 inch to 0.15 inch and the internal diameter is preferably about 0.05 inch. The practical range of the outer diameter is from about 0.06 inch to about ~3Q inch and the practical range of the internal diameter is from about 0.02 inch to about 0.1~ inch. The tube may be of 3Q lar~er dimensions if desired.

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In selecting an outer diameter, internal diameter and material of construction for elongated tube 10, it is desirable to consider the energy that the reactive element 14 will release during reaction so that elongated tube 10 has walls of sufficient ```~ strength to avoid rupturing. In this manner, accidental initiation of other explosive devices located proximately to the energy transmission device can be substantially eliminated. Also, destruction or injury to the surroundings will also be similarly ` eliminated.
Contained within the tube wall 12 are rein~orcement yarns 16. tOne of the reinforcing yarns is shown in phantom). Two reinforcement yarns 16 are shown in FIGURE 1; however, one yarn may be ; used or more than two yarns m~y be utilized. Two yarns are preferred. When more than one yarn is used it is preferred they are spaced equidistant around the tube. The yarn(s) are deposited in the tube wall ; 20 during the extrusion of the tube wall in a single step.
The reinEorcement yarns 16 are made from any yarn material of high tenacity with low elongation properties. Preferably a nonconductive material is used. Most preferred are yarns made from textile fibers having tensile strengths in the range of 20Q,000 to about 750,000 p.s.i~ and elongations at ; failure (where the yarn breaks) of 1.S~4%. Examples o such preferred materials would be yarns of fiberglass, aramids ~sold by DuPont under the trademark Kevlar) and carbon. A yarn made from these preferred materials and used as a reinforcement yarn 16 would have a diameter of 0.008 ~o 0.030 inches, a .

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breaking strength under a load of 10 pounds to 75 pounds, and elongation at failure of 2-S~. Less preferred, but useful in come cases, are yarns made from textile fibers having tensile strengths in the range of gO,000 to less than about 200,000 psi and elongations at failure of about 5-15%. ~xamples of these materials would include polyesters, nylons, and rayons. The reinforcement yarns may be of the : monofilamen~, multifilament, or spun type. Th~
reinforcing yarn can be made from a combination of suitable materialsO The yarn material must also not degrade at the ~emperatures used for extrusion of the tube wall 12, which are generally from about 350-F to 450F. The reactive elements 14 used in the art usually decompose or react at about 600-F.
Therefore, the above range for extrusion provides a safety margin for the extrusion of the tube wall~
The reinforcing yarns maintain their useful tensile properties over the intended use temperature range of -40F to 150F. The reinforcing yarns preferably remain flexible over the intended use temperature range of ~40a F to 150 F.
An elongated plastic tube 3uch as tube 10 but without the reinforcing yarns having an outside diameter of 0.150 inch and an internal diameter of 0.050 inch and made of LLDPE (linear low density polyethylene) generally has a yield point of about 20~ elongation under a force of about 10 pounds and typically fails at elongation of several hundred percent. The yield point is the lowest stress at ~: which a ma~erial undergoes plastic deformation, below this stress the mater.ial is elastic, and above it îs plastic. In comparison an elongated tube 10 of the , ~29~

same material and dimensions in combination with reinfor~ing yarns 16 would typically fail at an ~ elongation of 2-3~ at a ten~ile force of 30 lbs. or `~ greater depending on the number, size, and type of reinforcing yarns 16. Advantageously, the reinforcing yarns, when overstressed, will break and ; the sudden force imparted on ~he ~ube wall in the area of the broken yarn(s) will rapidly neck and make it obvious to the user that the signal tube should no ;~ 10 longer be used. The user may then simply cut out the da~aged portion of the tube and utilize the remaining portions, or take other appropriate action.
The reinforcing element(s) can be made from any flexible, high tenacity, low elongation materialO
Preferably a nonconductive material is used.
Suitable materials include fiberglass and rayon.
J The fuse tube is manufactured by known extrusion techniques together with the implementation of the extrusion tip provided by the present invention.
Plastic material to form the tube wall is heated to the desired temperature so that it will flow and be extrudable. From the melt chamber the plastic is forced into an extrusion device. Suitable devices are known in the art and ~enerally constitute a frame which holds the tip and a die. The frame, extrusion tip and die are positioned to form a passageway through which the extrudate is forced between the tip and the die to form the desired shape of the tube.
The formed tube exits from the die and then is subsequently quenched with water to assure the extrudate has setO
The present invention is highly desirable in that the reinforcement yarn can be placed within the ~2~3~0~

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tube in a single extrusion step. This is accomplished by providing member(s) that form yarn passageways through the extrusion tip.
FI~URE 2 shows a cross-sectional view of the extrusion tip 20 of the present invention mounted on a frame 22 in conjunction with a die 24 to form a passageway 26 for the passage of extrudate.
Extrudate enters the passageway 26 from the melting means through opening~ 27 as shown by the arrows.
The tip 20 has a generally cylindrical wall 28, which at the first end 30 tapers to a point coincident with `~ the axis 32 of the tip 20 where a reactive element passageway 34 is provided through which the reactive element of the fuse is fed into the formed tube (tube 36 shown in phantom, reactive element and reinforcing yarns not shown). The tip 20 as shown also has two , reinforcement yarn channels 38 formed by members 40 inserted into holes in the tip 20. Member 40 forms a channel or passageway from the inside of the tip 20 through the tip wall 28 and exits the tip on surface 42 which forms one side of extrudate passageway 26.
The members 40 are held in place by any suitable ;; means such as set screws 44~ The channel members 40 pass through the wall of the tip to connect the inside of the tip 47 with or beyond the surface 42 of the tip which forms one side of the extrudate passageway 26. The yarn passageways or channels may ~;; be formed merely by drilling holes in the tip 20.
The size of the channel 38 in member 40 is of sufficient diameter to allow passage of the yarn diameter selected while small enough to prevent bac~
flow of extrudate into the inside of the ~ip 47. The tip may be constructed of any conventional material such as steel or stainless steel.
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, --The yarr, channels 38 shown in FIGURE 2 are illustrated as being provided by hollow tubes that can be positioned adjustablyO When the set ~crew 44 is loosened, the position of member 40 can be adjusted. This allows ~he position of ~he yarns to be varied within the wall of ~he signal tube. By extending the end of member 40 within passageway 26 further away from surface 42 of the tip, the reinforcing yarn is positioned closer to the outer surface of the formed tube. By moving this end of member 40 closer to surface 42, the yarns are positioned closer to the interior surface of the tube wall. Other means for the adjustment of member 40 may he provided. The tip of the present invention may be utilized to place the reinforcing yarn or yarns at any preselected position in the tube wall.
The advantages to an adjustable reinforcement yarn channel provided by member 40 is that it permits easy variation in the po~itioning of the reinforcement yarn. The members 40 may be varied independently of each other.
Referring to FIGURE 1, which shows a cross-sectional area of the tube 10, the nominal wall thickness of the tube is repre~ented by a small t~
The di~tance from the interior wall 60 of the tube 10 radially outward to the midpoint 62 of the yarn 16 is identified as x. The distance from the midpoint 62 of reinforcement yarn 16 to the outer edge 64 of the wall 12 i5 identified as y.
3~ In a preferred embodiment, x is 20~ or less of t, the tube wall thickness. m is has two advantages. First, it places the reinforcement yarn close to the interior passageway of the tube ~Z93;~0Z
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minimizing deformation of the outside tube wall and maintaining it relatively circular. ~aintaining a generally circular outside cross 6ection allows or enhanced ability to form a watertight seal when a blasting cap is attached to one end of the tube. A
~; second advantage is that this allows maintenance of a relatively thick segment of wall represented by y which is coherent. Th s is important to prevent the tube wall 12 from rupturing during reaction of the reactive element 14, while maintaining a minimal thickness of the tube wall 12.
Rupturing of the tube can also be reduced by placing the reinforcement yarns near the outer surface of the tube such that y is 20% or less of t, the wall thickness~ However, this is not preferred as it tends to distort the circular cross section of the outer surface 64 of the tube into an elliptical shape of the outside of the tube such as shown in ; Figure 3. Such an elliptical shape is les~ desired ~0 because it is more difficult to achieve a reliable waterproof seal when a blasting cap is attached to the end of the tube.
The placement of the yarns 16 closer to interior surface wall 60 of the tube can deform the circular cross section of the interior as shown in Figure 4 without detrimental effects on the functioning of the fuse, while maintaining the circular cross section of the outer surface 64 of the tube to achieve a good seal with a blasting cap. For example, the nominal outside diameter of fuse with the reinforcing yarns close to the outer surface may be 0u150 inch with variations in diameter from 0.140 to 0.160 inch;
whereas, a ~ube with the reinforcing yarns close to ~ ' :

~93;~2 the interior wall can have a nominal O.D. of 0.150 inch with variations from 0.148 to 0.152 inch.
Generally, the reinforcing yarn diameter can be between .008 inch and 0.30 inch for tubes with wall thickness. The size of the reinforcing yarn can be varied depending upon the wall thic~ness of the tube, the positioning of the yarn, and the amount of variation in the outer tube diame~er that can be tolerated. For good bonding between the plastic of ;~ 10 the wall and the reinforcing yarn, the wall thickness should be .01 inch greater than the diameter of the reinforcng yarn. For rupture resistance, the wall thickness should be two to three times the ` reinforcing yarn diameter. For a very thick wall the placernent of the reinforcing yarn is less critical.
As the tube wall thickness increases for the same strength of reactive element 14 the placement of the reinforcement yarn be varied more widely and still maintain tube integrity. For example, a tube wall with a thickness of .15 inch in many instances ruptured upon initiation of the reactive element 14 when the reinforcement yarn was placed midway in the wall thickness. In contrast, when the reinforcement yarn was positioned close to the inner wall where x was .2 t or less the tube did not rupture, when the same strength reactive element was used.
The reinforcement yarn is preferably placed substantially parallel to the longitudinal axis of the tube. Although a slight helical pattern is possîble it is less desired because it would permit further elongation of the tube prior to failure of reinforcing yarn than when the element is placed substantially parallel to the axis of the tube.

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It is important to achieve a good bond between the reinforcement yarn and the tube wall~ This prevents the tube wall from sliding over the reinforcement yarn(s) and thus elongating an undesirable distance. A good bond is generally assured by using a coupling agent. The coupling agent is any of those suitable and known in the art for achieving a good bond between the tube material and the material from whîch the reinforcing yarn is made.
The coupling agent may be applied in two manners. One manner is to coat the reinforcing yarn with the coupling agent prior to its extrusion within the material making the tube wall. For example, when the tube wall is constructed from polyethyler,e (LLDPE
for example) and the reinforcing yarn is fiberglass, the coupling agent is a Polyester Resin Compatible Finish applied, by Owens Corning Fiberglass, to the fiberglass yarn which is then extruded within the tube wall. Another method is to admix the coupling agent with the plastic utilized to make the tube wall and then extrude the mixture to form the tube wall.
For example, when the tube wall is constructed from polyethylene and the reinforcing yarn is fiberglass, the coupling agent~ titante sold under the trade name CAPS L44/E by K~NRICH Petrochemicals, Inc., is added to the polyethylene when i~ is melted and then the tube is extruded with the fiberglass within the wall.
The reinforcing yarn may be a single strand of material, s~ch as a monofilament, oe it may be made from a group of twisted filaments which forms a multifilament or spun yarn. ~arns made from twisted strands provide a rougher surface which can improve 3;~0;i:

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the coupling of the yarn to the tube wall m~terial by the greater surface area. The following examples ~emonstrate the prese~t in~ention.

;~ 5 EXAMPLE 1 A tube wall was made by heating polyethylene to a temperature of about 360~F and extruding it without any reinforcement yarn to form a tube with a nominal outside diame~er of 0.150 inch and a nominal interior diameter of 0.050 inch qiving a nominal wall thickness of 0.05 inch. This tube was then subjected to a longitudinal stress of 20 pounds. The tube demonstrated a yield point at about 15% elongation under this stress and failed at greater than 600%
elongation.

A tube was constructed in accordance with the present invention by extruding the same material utilized in Example 1 but by incorporating two reinforcing yarns in the tube wall where t, the wall thickness, was 0.50 inch and x was = to 0.01 inch.
; This tube showed 1~ elongation under the 20 pounds stress. The tube failed at a stress of 38 pounds and an elongation of 4%.

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( 17 To demonstrate the significance of the placement of the fiber in the tube wall, tube walls were constructed of nominal thickness of 0.43 inch. Tubes were then constructed wherein the reinforcement yarn was at a position where x equaled 0.01, 0.0~ and 0.03 inches. The tubes contained the same strength reactive element of the type identified in U.S.
Patent 4,290,366. The reactive element was ., nitrocellulose yarn and polyester yarn twisted to form a continous reactive element about 0.01 inch in diameter. On initiation of the reactive elemen~, the ` ~ tubes where x was 0.01 inch did not blow out; and the :
;~ tube where x was 0.03 inch exhibited infrequent blowouts whereas, tubes constructed where x = 0.0~
inch frequently exhibited one or more blaw outs every r several feet. These blow outs were in the form of slits.
The above description is intended to describe the preferred embodiment and obvious variations would be apparent to those skilled in the art.

Claims (27)

1. A reinforced tube which resists longitudinal deformation comprising:
(a) a wall comprised of a low yield strength plastic defining a tube with a passageway therethrough; and (b) one or more reinforcement yarns of a high tenacity and low elongation material which has been deposited within said wall, said filaments being positioned substantially parallel to the longitudinal axis of the tube.
2. The reinforced tube of Claim 1 wherein said low yield strength plastic is selected from the group comprising polyethylene polyvinylchloride, ionomers polybutene, nylons, polypropylene, polypropylene copolymers and mixtures thereof.
3. The reinforced tube of Claim 1 wherein said reinforcement yarn has a tensile strength in the range of 90,000 to about 750,000 pounds per square inch and exhibits failure at less than 15%
elongation.
4. The reinforced tube of Claim 1 wherein said reinforcement yarn has a tensile strength in the range of about 200,000 to about 750,000 pounds per square inch and exhibits failure at less than 4%
elongation.
5. The reinforced tube of Claim 1 wherein said reinforcement yarn of high tenacity and low elongation material is selected from the group comprising fiberglass, aramids, carbon and combinations thereof.
6. The reinforced tube of Claim 3 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, polyester, rayon, nylon, and combinations thereof.
7. The reinforced tube of Claim 4 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, and combinations thereof.
8. The reinforced tube of Claim 2 wherein said reinforcement yarn has a tensile strength in the range of 90,000 to about 750,000 pounds per square inch and exhibits failure at less than 15%
elongation.
9. The reinforced tube of Claim 2 wherein said reinforcement yarn has a tensile strength in the range of about 200,000 to about 750,000 pounds per square inch and exhibits failure at less than 4%
elongation.
10. The reinforced tube of Claim 8 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, polyester, rayon, nylon, and combinations thereof.
11. The reinforced tube of Claim 9 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, and combinations thereof.
12. A reinforced energy transmission tube which resists longitudinal deformation comprising:
(a) a wall made of a low yield strength plastic material defining a tube with a passageway therethrough;
(b) a reactive filament of a self-oxidizing material loosely contained within the passageway of said tube; and (c) one or more reinforcement yarns of high tenacity and low elongation materials the yarns having tensile strength in the range from about 90,000 to about 750,000 pounds per square inch and exhibiting failure at an elongation at less than 15%
elongation and which have been deposited within said wall of said tube in a position substantially parallel to the axis of the tube.
13. The reinforced tube of Claim 12 wherein said low yield strength plastic is selected from the group comprising polyethylene polyvinylchloride, ionomers polybutene, nylons, polypropylene, polypropylene copolymers and mixtures thereof.
14. The reinforced tube of Claim 12 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, polyester, rayon, nylon, and combinations thereof.
15. The reinforced tube of Claim 13 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, polyester, rayon, nylon, and combinations thereof.
16. The reinforced tube of Claim 12 wherein said reinforcement yarn has a tensile strength in the range of about 200,000 to-about 750,000 pounds per square inch and exhibits failure at less than 4 elongation.
17. The reinforced tube of Claim 16 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, and combinations thereof.
18. The reinforced tube of Claim 14 wherein said reinforcement yarn has a tensile strength in the range of about 200,000 to about 750,000 pounds per square inch and exhibits failure at less than 4%
elongation.
19. The reinforced tube of Claim 18 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, and combinations thereof.
20. The tube of Claim 12 wherein the distance from the interior surface of said wall to the axis of the reinforcement yarn is .20 or less than the nominal thickness of the tube wall.
21. The reinforced tube of Claim 20 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, polyester, rayon, nylon, and combinations thereof.
22. The reinforced tube of Claim 20 wherein said reinforcement yarn has a tensile strength in the range of about 200,000 to about 750,000 pounds per square inch and exhibits failure at less than 4 elongation.
23. The reinforced tube of Claim 22 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, and combinations thereof.
24. The reinforced tube of Claim 20 wherein said reinforcement yarn is selected from the group comprising fiberglass, aramids, carbon, and combinations thereof.
25. An extrusion tip to be used in combination with a die for the extruding of a tube comprising a tip, the exterior surface of said tip defining a portion of the wall of a passageway for movement of extrudate through the mold formed by the tip and die, a member defining a channel in said tip, said member passing through the exterior surface of the tip which forms a portion of the extrudate passage-way, the channel opening into the passageway through which extrudate moves to permit passage of reinforcing yarn therethrough and into the extrudate
26. The tip of Claim 25 wherein said member is movable within said tip.
27. The tip of Claim 26 further comprising means for holding said movable member in place.
CA000536592A 1986-05-08 1987-05-07 Fuse tube with reinforcing element Expired - Fee Related CA1293202C (en)

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US86105786A 1986-05-08 1986-05-08
US861,057 1986-05-08

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JP (1) JPS6334500A (en)
KR (1) KR870011064A (en)
AT (1) AT394551B (en)
AU (1) AU594459B2 (en)
BR (1) BR8702359A (en)
CA (1) CA1293202C (en)
DE (1) DE3714161A1 (en)
GB (1) GB2190458B (en)
IN (1) IN168030B (en)
MX (1) MX165082B (en)
NO (1) NO167651C (en)
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ZA (1) ZA872767B (en)

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JPH0541865Y2 (en) * 1986-06-30 1993-10-22
BE1008956A3 (en) * 1994-11-17 1996-10-01 Solvay Method of manufacturing a pipe based plastic industry and pipe extrusion.
DE19546823C2 (en) * 1995-12-15 2001-08-30 Oeps Gmbh Method and device for producing ignition hoses
DE102006007482B4 (en) 2006-02-17 2014-06-18 Leadx Ag Apparatus and method for producing a tubular enclosure
DE102006007483B4 (en) * 2006-02-17 2010-02-11 Atc Establishment shock tube
US7950420B2 (en) * 2008-06-27 2011-05-31 E. I. Du Pont De Nemours And Company Flexible hose for conveying fluids or gases
DE102011118719A1 (en) * 2011-11-16 2013-05-16 Brabender Gmbh & Co.Kg Apparatus for extruding a medical instrument insertable into a human or animal body
KR101491028B1 (en) * 2013-08-30 2015-02-11 주식회사 일렘테크놀러지 Method for evaluating the yield strength of polybutene-1 product

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GB639538A (en) * 1943-12-09 1950-06-28 Lavorazione Mat Plast An apparatus for manufacturing reinforced tubes from thermoplastic materials by extrusion
GB625672A (en) * 1944-10-04 1949-07-01 Lavorazione Mat Plast A match or fuze for firing guns and an apparatus for the manufacture thereof
AT285153B (en) * 1964-02-11 1970-10-12 Josef Bichl Process and extrusion press for the production of hollow profiles from plastics
GB1083515A (en) * 1966-02-25 1967-09-13 Mansfeld Kombinat W Pieck Veb Impregnating hose for the forced impregnation of minerals and coal
ES375737A1 (en) * 1969-01-04 1972-07-01 Pirelli Extrusion head for producing a resistant element of a conveyor belt, driving belt and the like
US4493261A (en) * 1983-11-02 1985-01-15 Cxa Ltd./Cxa Ltee Reinforced explosive shock tube

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GB8710436D0 (en) 1987-06-03
DE3714161A1 (en) 1987-11-12
ZA872767B (en) 1987-11-25
BR8702359A (en) 1988-02-17
SE8701858L (en) 1987-11-09
IN168030B (en) 1991-01-26
NO167651B (en) 1991-08-19
GB2190458B (en) 1990-07-04
AU594459B2 (en) 1990-03-08
JPS6334500A (en) 1988-02-15
AU7263087A (en) 1987-11-12
NO871906D0 (en) 1987-05-07
AT394551B (en) 1992-05-11
NO167651C (en) 1991-11-27
GB2190458A (en) 1987-11-18
MX165082B (en) 1992-10-21
NO871906L (en) 1987-11-09
KR870011064A (en) 1987-12-19
SE8701858D0 (en) 1987-05-06
SE465922B (en) 1991-11-18
ATA117187A (en) 1991-10-15

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