CA1289815C - Apparatus for attaching a printing blanket to a printing cylinder - Google Patents
Apparatus for attaching a printing blanket to a printing cylinderInfo
- Publication number
- CA1289815C CA1289815C CA000526692A CA526692A CA1289815C CA 1289815 C CA1289815 C CA 1289815C CA 000526692 A CA000526692 A CA 000526692A CA 526692 A CA526692 A CA 526692A CA 1289815 C CA1289815 C CA 1289815C
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- Canada
- Prior art keywords
- blanket
- reel
- cylinder
- groove
- gap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
ABSTRACT
A lock-up mechanism for holding printing blankets to printing cylinders in rotary presses, which eliminates the problem of blanket pullout. The lock-up mechanism includes a substantially planar surface on a reel rod, running from the inner edge of the axial groove to a point on the reel rod circumference on the opposite side of the reel rod center. The substantially planar surface forms an angle with the inner edge of the reel rod groove and the surface of from about 85° to about 97°, preferably about 90°. The configuration eliminates blanket pullout by redirecting the forces applied to the blanket to a direction where the forces do not tend to pull the blanket out of the groove. The lock-up mechanism can be used in any printing cylinder, but most preferrably in narrow gap type cylinders.
A lock-up mechanism for holding printing blankets to printing cylinders in rotary presses, which eliminates the problem of blanket pullout. The lock-up mechanism includes a substantially planar surface on a reel rod, running from the inner edge of the axial groove to a point on the reel rod circumference on the opposite side of the reel rod center. The substantially planar surface forms an angle with the inner edge of the reel rod groove and the surface of from about 85° to about 97°, preferably about 90°. The configuration eliminates blanket pullout by redirecting the forces applied to the blanket to a direction where the forces do not tend to pull the blanket out of the groove. The lock-up mechanism can be used in any printing cylinder, but most preferrably in narrow gap type cylinders.
Description
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This invention relates to a lock-up mechanism for mounting a printing blanket onto a surface of a printing cylin-der of rotary type printing presses.
BACKGROUND OF THE INVENTION
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Various means have been used by the printing industry to secure printing blankets to the outer surfaces of printing cylinders. A typical means is that in which the cylinder has a gap formed in its outer surface which extends inwardly to form a pocket or recess in which one or more reel rods are rotatably mounted. These reel rods generally have an axial groove in their surfaces for receiving the ends of the printing blanket.
The blanket ends are reinforced with a strip of metal known as blanket bars, which ~tiffen the blanket end, making it easier to insert into the reel rod grooves. After insertion of the ends into the grooves of the reel rods, the reel rods are rota-ted in a direction away from the gap so as to pull the blanket into the pocket and tighten it over the surface of the printing cylinder. See for example, U.S. 4,~26,931 showing a dual reel rod system and U.S. 4,510,868 showing a single reel rod system.
These lock-up means work adequately, however, they do suffer several drawbacks, one of which is termed "blanket pull-out". Blanket pullout refers to the tendency of the blanket ends to pull out of the groove of the reel rods, causing the blanket to separate from the printing cylinder. The result of blanket pullout is a damaged blanket which often must be replaced; substantial down time of the press while the blanket is inspected and reattached or replaced; and the loss of the printed material affected by the loose blanket.
This phenomenon has become even more problematical in the "narrow gap" technology which is now being developed.
Narrow gap refers to the concept of reducing the size of the gap in the cylinder. Narrow gap cylinders generally have a gap ~2898~5 width of less than .210 inches and ideally, a width of approxi-mately .180 inches. Gap width on a conventional cylinder is generally about .250 inches. Narrowing the gap reduces the incidence of "bounce" during printing. Bounce is a vibration caused by the impact of the edges of the gap against the ad-joining printing roll. Bounce affects printing quality, caus-ing streaks and runs, and machine life, causing an increase in the rate of wear on the blankets and cylinders. Using a narrow gap also increases the number of available print lines for a given cylinder size. Because of these benefits, narrow gap technology has become increasingly more popular~
As the gaps have narrowed, the thickness of the printing bars have correspondingly decreased. These thinner bars are more difficult to hold in the reel rods and exhibit a significantly greater occurance of blanket pullout than blan-kets with conventional bars. Various devices have been design- -ed or suggested to cure the problem of blanket pullout in narrow gap cylinders.
One such suggestion has been to reduce the width of the groove in the reel rod to Eorm a tighter hold on the blan-ket end. This suggestion has not yet been proven or accepted in practice and would require replacement of the entire reel rod and would make insertion of the blanket end into groove more difficult.
Another attempt is that shown in U.S. 4,261,262 where one or more support rods are placed between the two reel rods to lock the blanket ends in the grooves of the reel rods and . , .
` prevent their pulling out. This requires a redesigning or new ; purchase of the press cylinder to accommodate the additional support rods. Further, the support rods interfere with the easy insertion and removal of the blankets from the reel rods.
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The presen~ inven~ion overcomes these difficultiés and provides an easyr effective and inexpensive means for preventing blanket pullout, especially in narrow gap cylinders.
OB~ECT~ T~E INVENTION
The invention provides a process for securing a blanket to a blanket cylinder on a rotary printing device comprising the steps of wrapping the blanket around an exterior cylindrical surface of the blanket cylinder, placing respective ends of the blanket in a gap formed in the outer surface of the cylinder and into an axial groove in one or more reel rods located in the gap, the axial groove having an inner edge and an outer ed~e, the inne~ and outer edges extend parallel to each other and to a same diameter o~ the reel rods, the inner edge being located closer to the diameter than the outer edge, the outer edge being located closer to the center of the cylinder, the reel rods having a substantially planar surface from the inner edge of the ax.tal groove to a further edge of the reel rod beyond the diameter and closest to the yap, . rotating the one or more reel rods so as to draw the respective ends of the blanket further into the gap and to tighten the blanket to the cylinder, causing the blanket to conform to the . substantially planar surface which forms an angle with the inner edge of the groove and holds the respective blanket ends . in the groove to prevent their release.
The invention also provides an arrangement for clamping a blanket on a blanket cylinder o~ a rotary printing machlne comprising a printing cylinder having an outer cylindri~al surface formed with a gap extending parallel to an axis of the cylinder, the gap having a radially inward area, one or more reel rods being rotatably mounted within the radially inward area, an axial groove in the one or more reel B
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rods, the groove being located o~ center of ~ diameter of one or more reel rods, a substantially planar surface on the one or more reel rods from an inner edge of the axial groove closest to the diameter of the one or more reel rods to an edge of the one or more reel rods beyond the diameter of the one or more reel rods.
The invention further provides a printing cylinder having an improved lock-up mechanism comprising a narrow gap in a surface of the printing cylinder, the gap extending inwardly of the cylinder surface to form a recess, one or more reel rods rotatably mounted in the recess, the one or more reel rods having an axial groove in a surface of the reel rod, the groove being offset and parallel to a diameter of the reel rod, the groove having an inner edge and an outer edge, the inner edge being located closer to the diameter of the reel rod than the outer edge and the outer edge being located closer to the center of the cylinder then the inner edge, the one or more , reel rods being located in the recess so that the groove when rotated toward the gap is in alignment with the gap to receive a printing blanket end, the surface of the reel rod contalning the groove being substantially flattened from the inner edge to a surface beyond the diameter of the reel rod so as to form a planar surface between the groove and the gap over which the blanket extends when the reel rod is adjusted to its locking position.
The disclosed device for securing a blanket to a printing cylinder of a rotary printing machine is easy and inexpensive to manufacture and use and affords uniform or even and reliable securing of the blanket to the cylinder and which prevents blanket pullout. It is easily interchanged with preexisting reel rods and provides easy and reliable securing B
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1~89~5 of a blanket while preventing blanket pullout.
The substantially planar surface on the reel rod adjacent the axial groove preferably forms an angle from about 85 to about 97 with ~he edge of the groove.
The printing cylinder lock-up mechanism ensures the blanket will not pullout by eliminating all components of blanket force which tend to pull the blanket out.
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A further object is to provide a simple means by which existing reel rods may be modified to prevent blanket pullout.
Another object is to provide a substantially planar surface on a reel rod adjacent its axial groove so that when the reel rod containing a blanket end is in its locked posi-tion, the blanket portion adjacent the substantially planar surface has intimate contact with and conforms to that surface.
A further object of the present invention is to pro-vide a lock-up means which prevents blanket pullout and allows the use of thin, flexible blanket bars instead of thick and rigid bars.
An object of the present invention is to provide a lock-up means for securely fastening sheet materials having a rotating spindle means with an axial groove for holding the ends of the sheet and a substantially planar means forming an angle with the axial groove so as to hold the sheet in place.
IN THE DRAWINGS
Figure 1 shows a cross-sectional view of a printing cylinder lock-up mechanism used in the printing industry today.
Figure 2 shows cross-sectional view of a preferred embodiment of the present invention.
Figure 3 shows a cross-section of a conventional reel rod in the lock-up position with the various forces acting upon it and the blanket.
Figure 4 shows a cross-section of a preferred embodi-ment of the present invention in the lock-up position with the various forces acting upon it and the blanket.
Figure 5 shows another preferred embodiment of the present invention in cross-section.
12898~L5 DETAILED DESCRIPTION AND PREFERRED EM~ODI~ENTS
Figure 1 shows a conventional printing cylinder 1 having a printing blanket 2 extending around its outer cylin-drical surface. The gap 3 which may be either of a convention-al or narrow type extends radially inward from the surface of the cylinder to form a recess 4. In the recess are two reel rods 5a, 5b. The reel rods are rotakably mounted in the recess 4 in a manner well known in the art and not shown, as not being a necessary part of the present invention.
Each reel rod, 5a and b, has an axial groove 7 which is spaced off center of the reel rod, but in alignment with the gap 3. The groove 7 extends along the entire length of the reel rod and therefore across the width of the cylinderO
In Figure 1, an end 6 of the printing blanket is shown as it is being inserted through the gap into the longitu-- dinal groove 7 of the reel rod 5a. The blanket bar is a rein-forcement used to stiffen the blanket end. The bar makes the insertion of the blanket end into the reel rod groove easier and it also tends t:o help keep the end in the groove.
Reel rod 5b of Figure 1 is shown in the locked or engaged position. The reel rod is shown as having been rotated in a counter-clockwise direction so that the blanket 2 has been tightened to the cylinder 1. The blanket end 6 with its bar 8 is shown as being braced against the side of the axial groove of the reel rod. The blanket also is shown as extending out of the groove and across the circumferential surface 9 of the reel rod. The blanket portion in the area of the curved surface 9 forms an obtuse angle with the inner edge of the groove 10.
The angle can vary depending upon the location of the groove to the center line of the reel rod. As the groove is located :~289~3~ S
further away from the cen-ter of the reel rod, the angle becomes greater. Generally, the grooves of the reel rods are located as far away from the center of the reel rod as practicable to maximize its alignment with the cylinder gap. In the prior art presses discussed herein, the angle is generally greater than 112.
In practice, the blanke-t ends are inserted into the reel rods which are then rotated to a position similar to that shown by reel rod 5b. This draws the blanket 2 tight against the cylinder 1 which is now ready for use.
A preferred embodiment of the present invention is shown in Figure 2.
The printing cylinder 11, blanket 12, cylinder gap 13 and recess 14 are all similar to that described in Figure 1.
The surface 19 of the reel rods 15a, 15b, nearest the inner edge of the axial groove 17 is substantially flattened when compared to the edge 9 of Figure 1.
This substantially planar surface 19 insures that the blanket end 16 with its bar 18 i5 kept in the axial groove when the reel rod is rotated to its l.ocked or engaged position, as shown by reel rod 15b.
The operation of the present invention is similar to that described for the conventional system of Figure 1. The reel rods 15a and b are turned to align their longitudinal grooves 17 with gap 13, the blanket ends 16, each having a blanket bar 18, are inserted through the gap 13 and into the reel rod grooves 17. The reel rods are then rotated in a direction which draws the blanket 12 into the cylinder recess 14 and tightens the blanket to the outer surface of the cylin-der 11. As the reel rods 15a and b are rotated, the blanket ' ~
P~ 8~L5 meets and conforms to the substantialLy planar surface 19,which directs the forces perpendicular to the groove edge 20 to prevent the blanket bar from pulling out when in the engaged position.
The angle between the substantially planar surface 19 and the inner edge 20 of the reel rod groove 17 can be from about 85 to about 97, while the preferred angle is about 90.
An angle greater than about 97 suffers from blanket pullout as frequently as a conventional reel rod with an angle of at least 112. An acute angle of less than about 85 is not desirable, as it introduces an added stress concentration factor in the blanket which decreases the breaking strength of the blanket to an extent where the blanket breaks upon locking.
An angle of 90 is therefore preferred as it optimi-zes the prevention of blanket pullout while minimizing the reduction in blanket strength.
It is believed that blanket pullout is caused by the larger angle (greater than 112) imposed upon the blanket end by the curvature of the ree] rod surface adjacent the inner edge of the axial groove as shown in a conventional printing cylinder of Figure 1. Applicant believes that the use of a substantially planar surface (19) adjacent to the inner edge (20) of the groove (17) eliminates blanket pullout by redirect-ing the forces in the blanket end in a direction which inhibits pullout. Figures 3 and 4 and the following discussion on those ; Figures are submitted as a non-binding illustration of the cause of blanket pullout and Applicant's cure for that problem.
Figure 3 shows a conventional reel rod of Figure 1 with the various forces and variables acting upon it and the blanket during lock~up. It can be seen that the blanket force ~2898~S
F is tangent to the circumference of the reel rod and perpendi-cular to the radius, R. Since the inner edge 10 of the groove is not along the radius but is offset by a distance, ~, the blanket force F departs the surface 10 at an angle, O, which is at least 112. This force F acts upon the blanket end in groove 7 and during normal printing operations tends to pull the blanket end out of the groove. It can also be clearly seen that the further the reel rod is rotated away from the gap, the greater the blanket force beco~es, and the greater the tendency for blanket pullout becomes.
In Figure 4 is an isolated reel rod, a preferred embodiment of the present invention having the same parameters as in Figure 3. The preferred embodiment of Figure 4 shows the angle of 90 between the substantially planar surface 19 and the inner edge 20 of the groove. It can be seen that the blan-ket force F' is parallel to the substantially planar surface 19 of the reel rod, and perpendicular to the inner edge of the groove 20. The blanket force F', being perpendicular, does not tend to pull the blanket end out of the groove.
When the angle is less than about 97 the blanket force F' will not pull the blanket end out of the groove.
Further, when the angle is less than 90, the blanket force F' actually forces the blanket end into the groove rather than just maintaining the blanket end in place as occurs from 90 to about 97.
While Applicant believes the above explanation fully ~- discloses the cause of and cure for blanket pullout, Applicant does not intend to be bound by the illustration presented above. It is possible that other explanations could be found to show why blanket pullout occurs and why Applicant's inven-tion eliminates the problem.
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Another embodiment of the present invention is shown in Figure 5, in which a single reel rod lock-up mechanism is used.
The cylinder 21 has a blanket 22 extending through the cylinder gap 23 and into the recess 24 where a single reel rod 25 is rotatably mounted offcenter of the gap so that its longitudinal groove 27 is aligned with the gap in its non-engaged or unlocked position. The single reel rod lock-up mechanism operates in the same way and achieves the same result as the two reel rod system of Figure 2 discussed previously.
The single reel rod system may be as shown or set up in mirror image on the other side of the gap or in any manner convention-al in the printing art so long as the substantially planar surface 29 forms an angle from about 85 to about 97 with the inner edge of the groove 30.
The present invention may be formed by milling or otherwise forming a substantially planar surface on each reel rod from the inner edge of the groove across to the outer cir-cumferential surface of the reel rod. The amount taken off of the reel rod should be sufficient to form a substantially planar surface over which the blanket may extend, while at the same time, it should not be so deep or extensive as to hinder retention or insertion of the blanket end in the groove. Pre-` ferably, the substantially planar surface should extend from the inner edge of the groove which is on the circumference of the reel rod to a point on the circumference on the other side of the center line of the reel rod that is parallel to the inner edge of the groove. An important factor in determining the location of the substantially planar surface is that the blanket should never be forced in a direction where the blanket ~8~38~5 force F or F' can cause blanket pullout. The actualconfiguration depends upon the angle chosen and the location and width of the groove desired in each application. The length of the substantially planar surface should be sufficiently long as to ensure that the proper angle between the inner groove and the surface is achieved and to allow the blanket which conforms to that surface to achieve a similar angle as it exits the reel rod groove. A non-limiting example consists of a reel rod having a diameter of 1.5 inches, and a substantially planar surface of approximately .6 inches in length. Existing reel rods may be modified to incorporate this invention or new reel rods having the substantially planar surface may be used.
Another advantage of the present invention is its ability to use thinner and more flexible blanket bars than the reel rods now in operation, especially in -the narrow gap technology.
In conventional printing blankets, the bars are typically quite tlick, rigid and strong. The bars serve two ~0 purposes; they allow for easy insertion into the lock-up mechanism by providing a straight, solid edge to be pushed down into the reel rod groove and they help, to some extent, in countering the blanket force, F, described in Figure 3. The bars by their rigidity and strength butt up against the outer edge of the reel rod grGOVe to counter blanket pullout, but they do not insure against blanket pullout completely.
With the advent of narrow cylinder gap technology, blanket bars have been made out of increasingly thinner materials so as to fit easily into the narrower cylinder gaps.
This has rendered the bars more susceptible to bending or kinking, making insertion and removal more difficult and reducing the bar's ability to counter the blanket force 12898~
which causes blanket pullout. Higher strength alloys and exo-tic materials have been used to remedy the problem. However, these materials are difficult to use, are very expensive and do not prevent blanket pullout, thereby limiting their use.
In the present invention, as the blanket force is substantially perpendicular the inner edge of the groove, there is essentially no tendency for the blanket to be pulled out the groove by the force. Therefore, conventional metals, such as steel or aluminum, may be used in thinner pieces and still achieve the desired effect. In addition, it has been found that in the present invention, the need for a bar that rein-forces the blanket end is almost eliminated. Strips of plas-tic, or thermoset or rigid thermoplastic adhesives built up on one or both sides of the blanket provide all of the necessary reinforcement needed for the blanket in the present invention.
This advantage eliminates the need for high strength, expensive alternatives and allows one to use any material of sufficient stiffness which is capable of being permanently attached to the blanket and is compatible with the blanket.
Table 1 shows the results of tests on reel rods hav-ing various angles between the inner edge of the groove and the adjacent surface o~ the reel rod and the effect upon blanket pullout.
The angles tested are from 112.6, that of a conven-tional reel rod, to 85.6, at succeeding increments of 2.3.
The width of the longitudinal groove is varied, using three widths .225, .175 and .125 to show the effect on blanket pullout.
12898~ 5 Likewise, the width of the blanket bar, (i.e. how far it extends up the blanket) is in two widths of .475 and .750 inches. The blanket bar is a 4 ply flexible graphite composite manufactured by A & M Engineering Composites Corp. of Marlboro, Massachusetts, having a thickness of .022 inches, which is ~ glued to one side of the blanket sample.
POLYWEB printing blankets, manufactured by W. R.
Grace & Co~, are used as the blanket samples in the tests.
The force, reflected in pounds, represents the amount of force required for a failure to occur. All samples are tested until such a failure happens. The failures are either caused by blanket pullout (represented by P in Table 1) or by blanket breakage, (represented by B in Table 1) wherein the blanket tensile strength is exceeded and the blanket rips rather than being pulled out of the axial groove.
12B~8i~5 Groove Bar Width WidthForce Failure ( B=Blanket B reakage ) (degrees)(inches) (inches) (pounds) (P=Pullout) 0.225 0.875 78 P
0.225 0.750 L10 P
112.6 0.175 0.875 75 P
0.175 0.750 70 P
0.125 0.875 125 P
0.125 0.750 115 P
0.225 0.875 120 P
0.225 0.750 60 P
110.3 0.175 0.875 120 P
0.175 0.750 175 P
0.125 0.875 135 P
0.125 0.750 140 P
0.225 0.875 155 P
0.225 0.750 75 P
107,9 0.175 0.875 255 B
0.175 0.750 117 p 0.125 0.875 222 P
0.125 0.750 140 p ~as~s TABLE 1 (Continued) Groove Bar Width Width Force Failure ( B=Blanket Breakage) (degrees) (inches) linches) (pounds) (P=Pullout) 0.225 0.875 307 p 0.225 0.750 183 P
105. ~ 0.175 0.875 200 P
0.175 0.750 155 P
0.125 0.875 250 P
0.125 0.750 205 B
0.225 0.875 280 P
0.225 0.750 235 P
103.3 0.175 0.875 140 P
0.175 0.750 270 B
0.125 0.875 205 P
0.125 0.750 220 P
0.225 0.875 265 B
0.225 0.750 175 P
101.1 0.175 0.875 135 P
0.175 0.750 185 p 0.125 0.875 245 B
0.125 0.750 250 B
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TABLE 1 (Continued) Groove Bar e Width Width Force Failure ( B=Blanket Breakage ) (degrees) (inches~ ~inches) (pounds) (P=Pullout) 0.225 0.875 270 P
0.225 0.750 170 P
98.8 0.175 0.875 247 P
0.175 0.750 157 P
0.125 0.875 250 B
0.125 0.750 245 P
0.225 0.875 265 B
0.225 0.750 250 B
96.6 0.175 0.875 230 B
0.175 0.750 240 B
0.125 0.875 260 B
0.125 0.750 255 B
'' 0.225 0.875 260 B
0.225 0.750 238 B
94.4 0.175 0.875 273 B
0.175 0.750 255 B
0.125 0.875 250 B
0.125 0. i50 260 B
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TABLE l (Continued) Groove Bar e Width Width Force Failure (B=Blanket Breakage) (degrees) (inches) (inches) (pounds) (P=Pullout) 0.225 0.875 233 B
0.225 0.750 247 B
92.2 0.175 0.875 253 B
0.175 0.750 255 B
0.125 0.875 245 B
0.125 0.750 255 B
0.225 0.875 255 B
0.225 0.750 268 90.0 0.175 0.875 247 B
0.175 0.750 257 B
0.125 0.875 248 B
0.125 0.750 252 B
0.225 0.875 270 B
0.225 0.750 249 B
87.8 0.175 0.875 258 B
0.175 0.750 274 B
0.125 0~ 875 250 B
0.125 0.750 269 B
TAB LE 1 ( Continued ) Groove Bar e Width Width Force Failure ( B=B lan ket B rea kage ) (degrees) (inches) (inches) (pounds) (P=Puilout) 0.225 0.875 290 B
0.225 0.750 260 B
85.6 0.175 0.875 271 B
0.175 n . 750 257 8 0.175 0.875 300 B
0,125 0.750 284 B
~ ~l39815 It is clear from Table 1 that variations in groove width and bar length have little or no effect upon blanket pullout. The results clearly demonstrate that the angle at which the blanket exits the groove of the reel rod and meets the adjacent surface, controls whether blanket pullout will occur. This is dramatically shown in that at all angles below about g7, the failures are all caused by blanket failure, not pullout.
Even more dramatic is the comparison between the conventional reel rod having an angle of greater than 112 and a preferred embodiment of the present invention having the angle at 90. In the conventional reel rod, all samples fail from blanket pull at very low applications of force, while in the preferred embodiment of 90, all of the samples fail from blanket breakage at levels of force three to six times greater than those imposed on the corresponding conventional reel rod.
The present invention represents a significant improvement in the printing industry, eliminating one of the problems which has prevented the large scale development and use of narrow gap type cylinders and bars.
Most of the discussion of the present invention has been directed to its use in the narrow gap printing area.
However, it is not the intention of the applicant to so limit its use. The present invention is useful on conventiGnal printing cylinders as well as narrow gap cylinders.
While this invention has been described with refer-ence to its preferred embodiment in the printing industry, other embodiments of the present invention can be used in other industries where the need for fast and secure retention of sheet material is desired. In particular, the present ~8g8~
invention is useful in any application which requires or desires the secure attachment of sheet materials to a cylinder.
While this invention has been described with refer-ence to its preferred embodiments, other embodiments can achieve the same result. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover in the appended claims all such modifications and equivalents as fall within the true spirit and scope of this invention.
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This invention relates to a lock-up mechanism for mounting a printing blanket onto a surface of a printing cylin-der of rotary type printing presses.
BACKGROUND OF THE INVENTION
.
Various means have been used by the printing industry to secure printing blankets to the outer surfaces of printing cylinders. A typical means is that in which the cylinder has a gap formed in its outer surface which extends inwardly to form a pocket or recess in which one or more reel rods are rotatably mounted. These reel rods generally have an axial groove in their surfaces for receiving the ends of the printing blanket.
The blanket ends are reinforced with a strip of metal known as blanket bars, which ~tiffen the blanket end, making it easier to insert into the reel rod grooves. After insertion of the ends into the grooves of the reel rods, the reel rods are rota-ted in a direction away from the gap so as to pull the blanket into the pocket and tighten it over the surface of the printing cylinder. See for example, U.S. 4,~26,931 showing a dual reel rod system and U.S. 4,510,868 showing a single reel rod system.
These lock-up means work adequately, however, they do suffer several drawbacks, one of which is termed "blanket pull-out". Blanket pullout refers to the tendency of the blanket ends to pull out of the groove of the reel rods, causing the blanket to separate from the printing cylinder. The result of blanket pullout is a damaged blanket which often must be replaced; substantial down time of the press while the blanket is inspected and reattached or replaced; and the loss of the printed material affected by the loose blanket.
This phenomenon has become even more problematical in the "narrow gap" technology which is now being developed.
Narrow gap refers to the concept of reducing the size of the gap in the cylinder. Narrow gap cylinders generally have a gap ~2898~5 width of less than .210 inches and ideally, a width of approxi-mately .180 inches. Gap width on a conventional cylinder is generally about .250 inches. Narrowing the gap reduces the incidence of "bounce" during printing. Bounce is a vibration caused by the impact of the edges of the gap against the ad-joining printing roll. Bounce affects printing quality, caus-ing streaks and runs, and machine life, causing an increase in the rate of wear on the blankets and cylinders. Using a narrow gap also increases the number of available print lines for a given cylinder size. Because of these benefits, narrow gap technology has become increasingly more popular~
As the gaps have narrowed, the thickness of the printing bars have correspondingly decreased. These thinner bars are more difficult to hold in the reel rods and exhibit a significantly greater occurance of blanket pullout than blan-kets with conventional bars. Various devices have been design- -ed or suggested to cure the problem of blanket pullout in narrow gap cylinders.
One such suggestion has been to reduce the width of the groove in the reel rod to Eorm a tighter hold on the blan-ket end. This suggestion has not yet been proven or accepted in practice and would require replacement of the entire reel rod and would make insertion of the blanket end into groove more difficult.
Another attempt is that shown in U.S. 4,261,262 where one or more support rods are placed between the two reel rods to lock the blanket ends in the grooves of the reel rods and . , .
` prevent their pulling out. This requires a redesigning or new ; purchase of the press cylinder to accommodate the additional support rods. Further, the support rods interfere with the easy insertion and removal of the blankets from the reel rods.
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The presen~ inven~ion overcomes these difficultiés and provides an easyr effective and inexpensive means for preventing blanket pullout, especially in narrow gap cylinders.
OB~ECT~ T~E INVENTION
The invention provides a process for securing a blanket to a blanket cylinder on a rotary printing device comprising the steps of wrapping the blanket around an exterior cylindrical surface of the blanket cylinder, placing respective ends of the blanket in a gap formed in the outer surface of the cylinder and into an axial groove in one or more reel rods located in the gap, the axial groove having an inner edge and an outer ed~e, the inne~ and outer edges extend parallel to each other and to a same diameter o~ the reel rods, the inner edge being located closer to the diameter than the outer edge, the outer edge being located closer to the center of the cylinder, the reel rods having a substantially planar surface from the inner edge of the ax.tal groove to a further edge of the reel rod beyond the diameter and closest to the yap, . rotating the one or more reel rods so as to draw the respective ends of the blanket further into the gap and to tighten the blanket to the cylinder, causing the blanket to conform to the . substantially planar surface which forms an angle with the inner edge of the groove and holds the respective blanket ends . in the groove to prevent their release.
The invention also provides an arrangement for clamping a blanket on a blanket cylinder o~ a rotary printing machlne comprising a printing cylinder having an outer cylindri~al surface formed with a gap extending parallel to an axis of the cylinder, the gap having a radially inward area, one or more reel rods being rotatably mounted within the radially inward area, an axial groove in the one or more reel B
39~
rods, the groove being located o~ center of ~ diameter of one or more reel rods, a substantially planar surface on the one or more reel rods from an inner edge of the axial groove closest to the diameter of the one or more reel rods to an edge of the one or more reel rods beyond the diameter of the one or more reel rods.
The invention further provides a printing cylinder having an improved lock-up mechanism comprising a narrow gap in a surface of the printing cylinder, the gap extending inwardly of the cylinder surface to form a recess, one or more reel rods rotatably mounted in the recess, the one or more reel rods having an axial groove in a surface of the reel rod, the groove being offset and parallel to a diameter of the reel rod, the groove having an inner edge and an outer edge, the inner edge being located closer to the diameter of the reel rod than the outer edge and the outer edge being located closer to the center of the cylinder then the inner edge, the one or more , reel rods being located in the recess so that the groove when rotated toward the gap is in alignment with the gap to receive a printing blanket end, the surface of the reel rod contalning the groove being substantially flattened from the inner edge to a surface beyond the diameter of the reel rod so as to form a planar surface between the groove and the gap over which the blanket extends when the reel rod is adjusted to its locking position.
The disclosed device for securing a blanket to a printing cylinder of a rotary printing machine is easy and inexpensive to manufacture and use and affords uniform or even and reliable securing of the blanket to the cylinder and which prevents blanket pullout. It is easily interchanged with preexisting reel rods and provides easy and reliable securing B
:. ~
.
1~89~5 of a blanket while preventing blanket pullout.
The substantially planar surface on the reel rod adjacent the axial groove preferably forms an angle from about 85 to about 97 with ~he edge of the groove.
The printing cylinder lock-up mechanism ensures the blanket will not pullout by eliminating all components of blanket force which tend to pull the blanket out.
4a B
: . ..
-~Z~39~
A further object is to provide a simple means by which existing reel rods may be modified to prevent blanket pullout.
Another object is to provide a substantially planar surface on a reel rod adjacent its axial groove so that when the reel rod containing a blanket end is in its locked posi-tion, the blanket portion adjacent the substantially planar surface has intimate contact with and conforms to that surface.
A further object of the present invention is to pro-vide a lock-up means which prevents blanket pullout and allows the use of thin, flexible blanket bars instead of thick and rigid bars.
An object of the present invention is to provide a lock-up means for securely fastening sheet materials having a rotating spindle means with an axial groove for holding the ends of the sheet and a substantially planar means forming an angle with the axial groove so as to hold the sheet in place.
IN THE DRAWINGS
Figure 1 shows a cross-sectional view of a printing cylinder lock-up mechanism used in the printing industry today.
Figure 2 shows cross-sectional view of a preferred embodiment of the present invention.
Figure 3 shows a cross-section of a conventional reel rod in the lock-up position with the various forces acting upon it and the blanket.
Figure 4 shows a cross-section of a preferred embodi-ment of the present invention in the lock-up position with the various forces acting upon it and the blanket.
Figure 5 shows another preferred embodiment of the present invention in cross-section.
12898~L5 DETAILED DESCRIPTION AND PREFERRED EM~ODI~ENTS
Figure 1 shows a conventional printing cylinder 1 having a printing blanket 2 extending around its outer cylin-drical surface. The gap 3 which may be either of a convention-al or narrow type extends radially inward from the surface of the cylinder to form a recess 4. In the recess are two reel rods 5a, 5b. The reel rods are rotakably mounted in the recess 4 in a manner well known in the art and not shown, as not being a necessary part of the present invention.
Each reel rod, 5a and b, has an axial groove 7 which is spaced off center of the reel rod, but in alignment with the gap 3. The groove 7 extends along the entire length of the reel rod and therefore across the width of the cylinderO
In Figure 1, an end 6 of the printing blanket is shown as it is being inserted through the gap into the longitu-- dinal groove 7 of the reel rod 5a. The blanket bar is a rein-forcement used to stiffen the blanket end. The bar makes the insertion of the blanket end into the reel rod groove easier and it also tends t:o help keep the end in the groove.
Reel rod 5b of Figure 1 is shown in the locked or engaged position. The reel rod is shown as having been rotated in a counter-clockwise direction so that the blanket 2 has been tightened to the cylinder 1. The blanket end 6 with its bar 8 is shown as being braced against the side of the axial groove of the reel rod. The blanket also is shown as extending out of the groove and across the circumferential surface 9 of the reel rod. The blanket portion in the area of the curved surface 9 forms an obtuse angle with the inner edge of the groove 10.
The angle can vary depending upon the location of the groove to the center line of the reel rod. As the groove is located :~289~3~ S
further away from the cen-ter of the reel rod, the angle becomes greater. Generally, the grooves of the reel rods are located as far away from the center of the reel rod as practicable to maximize its alignment with the cylinder gap. In the prior art presses discussed herein, the angle is generally greater than 112.
In practice, the blanke-t ends are inserted into the reel rods which are then rotated to a position similar to that shown by reel rod 5b. This draws the blanket 2 tight against the cylinder 1 which is now ready for use.
A preferred embodiment of the present invention is shown in Figure 2.
The printing cylinder 11, blanket 12, cylinder gap 13 and recess 14 are all similar to that described in Figure 1.
The surface 19 of the reel rods 15a, 15b, nearest the inner edge of the axial groove 17 is substantially flattened when compared to the edge 9 of Figure 1.
This substantially planar surface 19 insures that the blanket end 16 with its bar 18 i5 kept in the axial groove when the reel rod is rotated to its l.ocked or engaged position, as shown by reel rod 15b.
The operation of the present invention is similar to that described for the conventional system of Figure 1. The reel rods 15a and b are turned to align their longitudinal grooves 17 with gap 13, the blanket ends 16, each having a blanket bar 18, are inserted through the gap 13 and into the reel rod grooves 17. The reel rods are then rotated in a direction which draws the blanket 12 into the cylinder recess 14 and tightens the blanket to the outer surface of the cylin-der 11. As the reel rods 15a and b are rotated, the blanket ' ~
P~ 8~L5 meets and conforms to the substantialLy planar surface 19,which directs the forces perpendicular to the groove edge 20 to prevent the blanket bar from pulling out when in the engaged position.
The angle between the substantially planar surface 19 and the inner edge 20 of the reel rod groove 17 can be from about 85 to about 97, while the preferred angle is about 90.
An angle greater than about 97 suffers from blanket pullout as frequently as a conventional reel rod with an angle of at least 112. An acute angle of less than about 85 is not desirable, as it introduces an added stress concentration factor in the blanket which decreases the breaking strength of the blanket to an extent where the blanket breaks upon locking.
An angle of 90 is therefore preferred as it optimi-zes the prevention of blanket pullout while minimizing the reduction in blanket strength.
It is believed that blanket pullout is caused by the larger angle (greater than 112) imposed upon the blanket end by the curvature of the ree] rod surface adjacent the inner edge of the axial groove as shown in a conventional printing cylinder of Figure 1. Applicant believes that the use of a substantially planar surface (19) adjacent to the inner edge (20) of the groove (17) eliminates blanket pullout by redirect-ing the forces in the blanket end in a direction which inhibits pullout. Figures 3 and 4 and the following discussion on those ; Figures are submitted as a non-binding illustration of the cause of blanket pullout and Applicant's cure for that problem.
Figure 3 shows a conventional reel rod of Figure 1 with the various forces and variables acting upon it and the blanket during lock~up. It can be seen that the blanket force ~2898~S
F is tangent to the circumference of the reel rod and perpendi-cular to the radius, R. Since the inner edge 10 of the groove is not along the radius but is offset by a distance, ~, the blanket force F departs the surface 10 at an angle, O, which is at least 112. This force F acts upon the blanket end in groove 7 and during normal printing operations tends to pull the blanket end out of the groove. It can also be clearly seen that the further the reel rod is rotated away from the gap, the greater the blanket force beco~es, and the greater the tendency for blanket pullout becomes.
In Figure 4 is an isolated reel rod, a preferred embodiment of the present invention having the same parameters as in Figure 3. The preferred embodiment of Figure 4 shows the angle of 90 between the substantially planar surface 19 and the inner edge 20 of the groove. It can be seen that the blan-ket force F' is parallel to the substantially planar surface 19 of the reel rod, and perpendicular to the inner edge of the groove 20. The blanket force F', being perpendicular, does not tend to pull the blanket end out of the groove.
When the angle is less than about 97 the blanket force F' will not pull the blanket end out of the groove.
Further, when the angle is less than 90, the blanket force F' actually forces the blanket end into the groove rather than just maintaining the blanket end in place as occurs from 90 to about 97.
While Applicant believes the above explanation fully ~- discloses the cause of and cure for blanket pullout, Applicant does not intend to be bound by the illustration presented above. It is possible that other explanations could be found to show why blanket pullout occurs and why Applicant's inven-tion eliminates the problem.
12~
Another embodiment of the present invention is shown in Figure 5, in which a single reel rod lock-up mechanism is used.
The cylinder 21 has a blanket 22 extending through the cylinder gap 23 and into the recess 24 where a single reel rod 25 is rotatably mounted offcenter of the gap so that its longitudinal groove 27 is aligned with the gap in its non-engaged or unlocked position. The single reel rod lock-up mechanism operates in the same way and achieves the same result as the two reel rod system of Figure 2 discussed previously.
The single reel rod system may be as shown or set up in mirror image on the other side of the gap or in any manner convention-al in the printing art so long as the substantially planar surface 29 forms an angle from about 85 to about 97 with the inner edge of the groove 30.
The present invention may be formed by milling or otherwise forming a substantially planar surface on each reel rod from the inner edge of the groove across to the outer cir-cumferential surface of the reel rod. The amount taken off of the reel rod should be sufficient to form a substantially planar surface over which the blanket may extend, while at the same time, it should not be so deep or extensive as to hinder retention or insertion of the blanket end in the groove. Pre-` ferably, the substantially planar surface should extend from the inner edge of the groove which is on the circumference of the reel rod to a point on the circumference on the other side of the center line of the reel rod that is parallel to the inner edge of the groove. An important factor in determining the location of the substantially planar surface is that the blanket should never be forced in a direction where the blanket ~8~38~5 force F or F' can cause blanket pullout. The actualconfiguration depends upon the angle chosen and the location and width of the groove desired in each application. The length of the substantially planar surface should be sufficiently long as to ensure that the proper angle between the inner groove and the surface is achieved and to allow the blanket which conforms to that surface to achieve a similar angle as it exits the reel rod groove. A non-limiting example consists of a reel rod having a diameter of 1.5 inches, and a substantially planar surface of approximately .6 inches in length. Existing reel rods may be modified to incorporate this invention or new reel rods having the substantially planar surface may be used.
Another advantage of the present invention is its ability to use thinner and more flexible blanket bars than the reel rods now in operation, especially in -the narrow gap technology.
In conventional printing blankets, the bars are typically quite tlick, rigid and strong. The bars serve two ~0 purposes; they allow for easy insertion into the lock-up mechanism by providing a straight, solid edge to be pushed down into the reel rod groove and they help, to some extent, in countering the blanket force, F, described in Figure 3. The bars by their rigidity and strength butt up against the outer edge of the reel rod grGOVe to counter blanket pullout, but they do not insure against blanket pullout completely.
With the advent of narrow cylinder gap technology, blanket bars have been made out of increasingly thinner materials so as to fit easily into the narrower cylinder gaps.
This has rendered the bars more susceptible to bending or kinking, making insertion and removal more difficult and reducing the bar's ability to counter the blanket force 12898~
which causes blanket pullout. Higher strength alloys and exo-tic materials have been used to remedy the problem. However, these materials are difficult to use, are very expensive and do not prevent blanket pullout, thereby limiting their use.
In the present invention, as the blanket force is substantially perpendicular the inner edge of the groove, there is essentially no tendency for the blanket to be pulled out the groove by the force. Therefore, conventional metals, such as steel or aluminum, may be used in thinner pieces and still achieve the desired effect. In addition, it has been found that in the present invention, the need for a bar that rein-forces the blanket end is almost eliminated. Strips of plas-tic, or thermoset or rigid thermoplastic adhesives built up on one or both sides of the blanket provide all of the necessary reinforcement needed for the blanket in the present invention.
This advantage eliminates the need for high strength, expensive alternatives and allows one to use any material of sufficient stiffness which is capable of being permanently attached to the blanket and is compatible with the blanket.
Table 1 shows the results of tests on reel rods hav-ing various angles between the inner edge of the groove and the adjacent surface o~ the reel rod and the effect upon blanket pullout.
The angles tested are from 112.6, that of a conven-tional reel rod, to 85.6, at succeeding increments of 2.3.
The width of the longitudinal groove is varied, using three widths .225, .175 and .125 to show the effect on blanket pullout.
12898~ 5 Likewise, the width of the blanket bar, (i.e. how far it extends up the blanket) is in two widths of .475 and .750 inches. The blanket bar is a 4 ply flexible graphite composite manufactured by A & M Engineering Composites Corp. of Marlboro, Massachusetts, having a thickness of .022 inches, which is ~ glued to one side of the blanket sample.
POLYWEB printing blankets, manufactured by W. R.
Grace & Co~, are used as the blanket samples in the tests.
The force, reflected in pounds, represents the amount of force required for a failure to occur. All samples are tested until such a failure happens. The failures are either caused by blanket pullout (represented by P in Table 1) or by blanket breakage, (represented by B in Table 1) wherein the blanket tensile strength is exceeded and the blanket rips rather than being pulled out of the axial groove.
12B~8i~5 Groove Bar Width WidthForce Failure ( B=Blanket B reakage ) (degrees)(inches) (inches) (pounds) (P=Pullout) 0.225 0.875 78 P
0.225 0.750 L10 P
112.6 0.175 0.875 75 P
0.175 0.750 70 P
0.125 0.875 125 P
0.125 0.750 115 P
0.225 0.875 120 P
0.225 0.750 60 P
110.3 0.175 0.875 120 P
0.175 0.750 175 P
0.125 0.875 135 P
0.125 0.750 140 P
0.225 0.875 155 P
0.225 0.750 75 P
107,9 0.175 0.875 255 B
0.175 0.750 117 p 0.125 0.875 222 P
0.125 0.750 140 p ~as~s TABLE 1 (Continued) Groove Bar Width Width Force Failure ( B=Blanket Breakage) (degrees) (inches) linches) (pounds) (P=Pullout) 0.225 0.875 307 p 0.225 0.750 183 P
105. ~ 0.175 0.875 200 P
0.175 0.750 155 P
0.125 0.875 250 P
0.125 0.750 205 B
0.225 0.875 280 P
0.225 0.750 235 P
103.3 0.175 0.875 140 P
0.175 0.750 270 B
0.125 0.875 205 P
0.125 0.750 220 P
0.225 0.875 265 B
0.225 0.750 175 P
101.1 0.175 0.875 135 P
0.175 0.750 185 p 0.125 0.875 245 B
0.125 0.750 250 B
~LZ8~8~
TABLE 1 (Continued) Groove Bar e Width Width Force Failure ( B=Blanket Breakage ) (degrees) (inches~ ~inches) (pounds) (P=Pullout) 0.225 0.875 270 P
0.225 0.750 170 P
98.8 0.175 0.875 247 P
0.175 0.750 157 P
0.125 0.875 250 B
0.125 0.750 245 P
0.225 0.875 265 B
0.225 0.750 250 B
96.6 0.175 0.875 230 B
0.175 0.750 240 B
0.125 0.875 260 B
0.125 0.750 255 B
'' 0.225 0.875 260 B
0.225 0.750 238 B
94.4 0.175 0.875 273 B
0.175 0.750 255 B
0.125 0.875 250 B
0.125 0. i50 260 B
:' .
~:89~S
TABLE l (Continued) Groove Bar e Width Width Force Failure (B=Blanket Breakage) (degrees) (inches) (inches) (pounds) (P=Pullout) 0.225 0.875 233 B
0.225 0.750 247 B
92.2 0.175 0.875 253 B
0.175 0.750 255 B
0.125 0.875 245 B
0.125 0.750 255 B
0.225 0.875 255 B
0.225 0.750 268 90.0 0.175 0.875 247 B
0.175 0.750 257 B
0.125 0.875 248 B
0.125 0.750 252 B
0.225 0.875 270 B
0.225 0.750 249 B
87.8 0.175 0.875 258 B
0.175 0.750 274 B
0.125 0~ 875 250 B
0.125 0.750 269 B
TAB LE 1 ( Continued ) Groove Bar e Width Width Force Failure ( B=B lan ket B rea kage ) (degrees) (inches) (inches) (pounds) (P=Puilout) 0.225 0.875 290 B
0.225 0.750 260 B
85.6 0.175 0.875 271 B
0.175 n . 750 257 8 0.175 0.875 300 B
0,125 0.750 284 B
~ ~l39815 It is clear from Table 1 that variations in groove width and bar length have little or no effect upon blanket pullout. The results clearly demonstrate that the angle at which the blanket exits the groove of the reel rod and meets the adjacent surface, controls whether blanket pullout will occur. This is dramatically shown in that at all angles below about g7, the failures are all caused by blanket failure, not pullout.
Even more dramatic is the comparison between the conventional reel rod having an angle of greater than 112 and a preferred embodiment of the present invention having the angle at 90. In the conventional reel rod, all samples fail from blanket pull at very low applications of force, while in the preferred embodiment of 90, all of the samples fail from blanket breakage at levels of force three to six times greater than those imposed on the corresponding conventional reel rod.
The present invention represents a significant improvement in the printing industry, eliminating one of the problems which has prevented the large scale development and use of narrow gap type cylinders and bars.
Most of the discussion of the present invention has been directed to its use in the narrow gap printing area.
However, it is not the intention of the applicant to so limit its use. The present invention is useful on conventiGnal printing cylinders as well as narrow gap cylinders.
While this invention has been described with refer-ence to its preferred embodiment in the printing industry, other embodiments of the present invention can be used in other industries where the need for fast and secure retention of sheet material is desired. In particular, the present ~8g8~
invention is useful in any application which requires or desires the secure attachment of sheet materials to a cylinder.
While this invention has been described with refer-ence to its preferred embodiments, other embodiments can achieve the same result. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover in the appended claims all such modifications and equivalents as fall within the true spirit and scope of this invention.
.. -~ . . . .
' :
Claims (15)
1. A process for securing a blanket to a blanket cylinder on a rotary printing device comprising the steps of wrapping the blanket around an exterior cylindrical surface of the blanket cylinder, placing respective ends of the blanket in a gap formed in the outer surface of the cylinder and into an axial groove in one or more reel rods located in the gap, the axial groove having an inner edge and an outer edge, the inner and outer edges extend parallel to each other and to a same diameter of the reel rods, the inner edge being located closer to the diameter than the outer edge, the outer edge being located closer to the center of the cylinder, the reel rods having a substantially planar surface from the inner edge of the axial groove to a further edge of the reel rod beyond the diameter and closest to the gap, rotating the one or more reel rods so as to draw the respective ends of the blanket further into the gap and to tighten the blanket to the cylinder, causing the blanket to conform to the substantially planar surface which forms an angle with the inner edge of the groove and holds the respective blanket ends in the groove to prevent their release.
2. An arrangement for clamping a blanket to a blanket cylinder of a rotary printing device comprising a gap formed in an outer cylindrical surface of the cylinder and radially inwardly to form a recess, the recess containing one or more rotatable reel rods having an axial groove formed radially inwardly in the one or more reel rods for receiving respective ends of the blanket therein, the axial groove having an inner edge located adjacent the diameter of the reel rod and an outer edge located farther away from the diameter of the reel rod and closer to the center of the cylinder than the inner edge, the reel rods having a substantially planar surface extending from the inner edge of the axial groove to a surface beyond the diameter of the reel rod, the substantially planar surface forming an angle of from about 85° to 97° with an inner edge of the axial groove so that when the reel rods are rotated to a locking position, the substantially planar surface forms an angle with the end of the blanket and the groove to force the blanket end fully into the axial groove and prevent the blanket end from slipping out of the groove.
3. A printing cylinder having an improved lock-up mechanism comprising a narrow gap in a surface of the printing cylinder, the gap extending inwardly of the cylinder surface to form a recess, one or more reel rods rotatably mounted in the recess, the one or more reel rods having an axial groove in a surface of the reel rod, the groove being offset and parallel to a diameter of the reel rod, the groove having an inner edge and an outer edge, the inner edge being located closer to the diameter of the reel rod than the outer edge and the outer edge being located closer to the center of the cylinder then the inner edge, the one or more reel rods being located in the recess so that the groove when rotated toward the gap is in alignment with the gap to receive a printing blanket end, the surface of the reel rod containing the groove being substantially flattened from the inner edge to a surface beyond the diameter of the reel rod so as to form a planar surface between the groove and the gap over which the blanket extends when the reel rod is adjusted to its locking position.
4. In a printing cylinder having a lock-up mechanism consisting of a gap in the cylinder forming an inwardly widened opening within the cylinder and one or more rotatable reel rods having an axial groove, the axial groove having an inner edge closest to the diameter of the reel rod and an outer edge being located farther from the diameter of the reel rod than the inner edge and closer to the center of the cylinder than the inner edge, the reel rods being within the inwardly widened opening of the cylinder, the improvement comprising a substantially flattened surface on a surface of the reel rod containing the axial groove, the substantially flattened surface extending from the inner edge of the axial groove to a further edge of the reel rod on an opposite side of the diameter of the reel rod so as to form a planar surface between the groove and the gap over which the blanket extends when the reel rod is adjusted to its locked position.
5. The improvement of claim 4 wherein the substantially flattened surface forms an angle of about 85° to about 97° with the axial groove.
6. The improvement of claim 4 wherein the substantially flattened surface forms a 90° angle to the axial groove.
7. An arrangement for clamping a blanket on a blanket cylinder of a rotary printing machine comprising a printing cylinder having an outer cylindrical surface formed with a gap extending parallel to an axis of the cylinder, the gap having a radially inward area, one or more reel rods being rotatably mounted within the radially inward area, an axial groove in the one or more reel rods, the groove being located off center of a diameter of one or more reel rods, a substantially planar surface on the one or more reel rods from an inner edge of the axial groove closest to the diameter of the one or more reel rods to an edge of the one or more reel rods beyond the diameter of the one or more reel rods.
8. An arrangement for clamping a blanket on a blanket cylinder of claim 7 wherein the substantially planar surface is substantially perpendicular to the axial groove.
9. An arrangement for clamping a blanket on a blanket cylinder of claim 7 wherein the substantially planar surface and the axial groove form an angle of from about 85° to 97°.
10. An arrangement for clamping a blanket on a blanket cylinder of claim 9 wherein the angle is about 90°.
11. A device for securing a sheet material to a cylinder comprising a gap extending across an outer surface of the cylinder and radially inward toward the center of the cylinder to form a void within the cylinder, one or more reel rods rotatably mounted within the void, the one or more reel rods being off center from a radius drawn from the center of the cylinder to a center of the gap, an axial groove in the one or more reel rods, the axial groove being formed off center of and parallel to a diameter of the one or more reel rods, the axial groove having an inner edge and outer edge, the inner edge being located closer to the diameter of the one or more reel rods than the outer edge, the outer edge being located closer to the center of the cylinder than the inner edge, and a substantially planar surface formed in the one or more reel rods from the inner edge of the axial groove to a further edge on the outer surface of the one or more reel rods located on an opposite side of the diameter of the one or more reel rods.
12. A device for securing a sheet material to a cylinder of claim 11 wherein the inner edge of the axial groove and the substantially planar surface form an angle over which the sheet material extends toward the gap.
13. A device for securing a sheet material to a cylinder of claim 12 wherein the angle is from about 85° to 97°.
14. A device of claim 12 wherein the angle is about 90°.
15. A lock-up mechanism for holding a printing blanket on a printing cylinder of a rotary print machine comprising a gap in an outer cylindrical surface of the cylinder, the gap extending axially across the cylindrical surface and radially inward towards a center of the cylinder, a reel rod rotatably mounted in the gap and off center from a radius drawn from the center of the cylinder to a center of the gap, an axial groove in the reel rod located off center of the reel rod so as to be in alignment with the radius of the cylinder center to the gap, a substantially planar surface on the reel rod from an edge of the groove closest to the center line of the reel to a further edge of the reel rod wherein the edge of the groove and the substantially planar surface form an angle which when the reel is rotated into its locked position, forces an end of the blanket inserted into the groove fully into the groove and prevents its pullout.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US81795986A | 1986-01-13 | 1986-01-13 | |
| US817,959 | 1986-01-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1289815C true CA1289815C (en) | 1991-10-01 |
Family
ID=25224297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000526692A Expired - Lifetime CA1289815C (en) | 1986-01-13 | 1987-01-05 | Apparatus for attaching a printing blanket to a printing cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1289815C (en) |
-
1987
- 1987-01-05 CA CA000526692A patent/CA1289815C/en not_active Expired - Lifetime
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