CA1286533C - Cold water swelling starch composition - Google Patents

Cold water swelling starch composition

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Publication number
CA1286533C
CA1286533C CA000513718A CA513718A CA1286533C CA 1286533 C CA1286533 C CA 1286533C CA 000513718 A CA000513718 A CA 000513718A CA 513718 A CA513718 A CA 513718A CA 1286533 C CA1286533 C CA 1286533C
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CA
Canada
Prior art keywords
starch
cold water
composition
percent
water swelling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000513718A
Other languages
French (fr)
Inventor
James E. Eastman
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Primary Products Ingredients Americas LLC
Original Assignee
Tate and Lyle Ingredients Americas LLC
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Filing date
Publication date
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Application granted granted Critical
Publication of CA1286533C publication Critical patent/CA1286533C/en
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/212Starch; Modified starch; Starch derivatives, e.g. esters or ethers

Abstract

ABSTRACT OF THE DISCLOSURE
The subject invention relates to a cold water swelling starch composition which is comprised of a blend of at least two distinct starch components. One starch component is an essentially amylose free starch, while the other is a starch containing at least 20 percent amylose. The starch components are heat processed together under conditions that impart cold water swelling characteristics. The starch composition is useful in instant and convenience food formulations.

Description

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FIELD OF T~IE INVENTION
The present invention relates to a cold water swelling starch composition which is comprised of at least two starches, one of which is essentially amylose free, 5 which have been heat processed toyether. The invention also relates to processes for preparation of the cold water swelling starch and to the use of the resulting starch product in food systems, particularly instant foods which are prepared by the acldition of hot liquids.
-B~CKGROUND OF T~IE INVENTIC~N
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It is well known that starches can be pregelled or precooked, dried and used in the preparation of instant food products. Traditional methods of preparing 15 pregelatinized starches include drum drying, extrusion, and cooking followed by spray drying.
Other processes for production of instant -starches include those described in:
Germino, U.S. Pat. No. 3,583,874 which 20 discloses a starch composition suitable as a gelling agent in instant puddings which comprises a blend of pregelatinized, defatted starch and a granular preswollen starch having a water fluidity in a certain range.
Kuchinke, U. S. Pat. No. 3,332,785 which 25 describes a cold setting pregelatinized starch material which is prepared by heating starch in an aqueous slurry with an organic carboxylic acid to 90 to 9SC
until the starch is completely gelatinlzed and thereafter spray drying the mixture.
Chiu, U . S . Pat. No. ", 228 ,199 which describes a chemically modified, pregelatinized, cold water dispersible gelling potato starch which is useful in preparing instant gelling food compositions. In the Chiu ', ' , ~ ' ., : :. .
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'199 patent, the modified potato starch is prepared by reacting a potato starch with a cross-linking agent to within defined Brai~ender Viscosity limits sufficient to provide the modified starch with gelling properties and thereafter drum drying the cross-linked starch to obtain the modified gelling potato s-tarch product.
Chiu, U.S. Pat. Nos. L~,229,489 and 4,207,355 each describe cold water dispersible, gelling, chemically modified tapioca starch. The preparation of each of the disclosed gelling tapioca starches involves converting a tapioca starch to a specified water fluidity and reactir1g the starch with a cross-linkiny agent to within defined Brabender Viscosity limits. The modified tapioca starch described in the '489 patent is prepared by first reacting tapioca starch with cross-linking agent, acid converting the cross-linked starch and then drum drying the cross-linked and converted starch to provide a chemically modified, pregelatinized starch material with gelling properties.
In addition to the chemically modified, pregelatinized starches which have been developed for instant food systems, there is also disclosed in Mitchell, U.S. Pat. No. 4,260,6L12 the preparation of instant pudding starches through modification of a starch by forming an aqueous slurry containing an ungelatinized starch and an effective amount of sodium or calcium stearoyl-2-lactylate and heating the slurry to a tempera-ture and for a periocl of time sufficlent to yelatinize the starch. That patent discloses that the resultant modified starch possesses a smoother, creamier mouth-feel and higher sheen than does a starch pregelatinized without sodium or calcium stearoyl-2-lactylate. In one preferred embodiment of that invention, an aqueous slurry of ~LZ~36533 "
ungelatini~ed starch is heated in the presence of calcium or sodium stearoyl-2-lactylate for a period of time sufficient to gelatinize the starch and to obtain whole granules uniformly swelled while minimizing bursting and undercooking of the starch granules and drying the slurry .
In view of recent trends and preference for the use of "natural" (not chemicaily modified) ingredients in food preparations, a starch cornposition which Is unmodified by reaction with chemical modifiers or one which has been subjected to only a minimal amount o-f chernical modification or derivatization would offer several advantages for use in instant food systems. Not only would the cost of chemical modifying agents be eliminated or minimized but also there would be the inherent advantage perceived by the consumer of minimizing or eliminating the chemically modified starch ingredients in the many starch thickened food compositions which are included in the average consumer's diet.
With many instant food products, it is important to have rapid hydration or swelling of the starch granules.
Many pregelled or instant starches hydrate rapidly and acceptably in cold or cool water uses;
however, when these starches are used with hot water or other hot liquids they tend to exhibit lurnping of the starch and other ingredients. It is possible to reduce lumping of instant starch containing foods by screening the drurn dried starches to obtain coarse particles.
However, these products tend to be slow in hydrating and oftentimes fail to provide the desired effect, such as viscosity enhancement, for an instant food.

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65~3 Accordinyly, it is an object of the present invention to provide a cold water swelling starch composition which is useful as a thickening agent for instant food formulations.
It is a further object of the invention to provide a cold water swelling starch composition which is readily dispersible in hot liquids.
Another object is to provide a cold water swelling starch composition having little or no chemical substitution or moclification which is readily dispersible in hot liquids.
Other objects and advantages of the invention will become apparent by reference to the following description.
Throughout the specification and claims all ratios and percentages are stated on a weight basis, temperatures are in degrees celsius and pressures are in KPascals over ambient unless otherwise indicated.

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SIJMMARY OF THE INVENTION
In one aspect the present invention is a cold water swelling starch composition comprised of a blend of at least two distinct starch components, wherein at least one starch component is essentially amylose free, the second starch component contains at least 20% amylose and wherein said starch components have been heat processed together under conditions which impart cold water swelling characteristics to said starch composition.
In another aspect, the present invention is embodied in an improved instant food composition in which the above-described starch composition is employed as a thickening agent.

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12~6533 DET~ILED DESCRIPTION ~F T~-IE INVENTION
The cold water swelling starch composition of the present invention is derived from at least two sources of starch. The starch components are further characterized in that at least one component must be essentially amylose free, i.e., a waxy starch. The waxy component is a starch that consists essentially of amylopectin. The second starch component may be any starch that cor1tains a significant amount of amylose, e.g., more than about 20 percent.
The First starch component that is primarily amylopectin is obtained from various "waxy" starch sources. Waxy starches include waxy maize, waxy soryhum (also known as waxy milo), waxy rice, etc.
These starches are essentially amylose free in that they contain low leveis of amyloser e.g., up to about 8%.
This component may also include waxy starches which have been crosslinked or derivatized by chemicai reactions used in the industry. A preferred waxy component is waxy maize starch.
The second starch component, or amylose containing component, designated as common starch, may be obtained from any starch source such as corn, wheat, arrowroot, potato, etc. These sources will typically contain 20 to 28 percent amylose and 72 to 80%
amylopectin. Special mutant varieties of corn that contain higher levels of amylose are also useful in this invention. A preferred common starch component is corn starch .
The starting starch components are ungelatinized starches that are mixed together before being heat processed to impart cold water swelling characteristics. The waxy cornponent comprises from ,, , , .................................... ' ' ~ ' :: ' ' , , : , ' ~ '. ' :. .

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about 15 percent to about 85 percent of the combined starch weight, while the common starch component comprises from about 15 percent to about 85 percent.
Cold water sweliing starches are defined as S starches which, when added to coid water, will rapidly disperse into water and swell to form a viscous paste.
The cold water swelling characteristics of the starch may be developed by treating the starch with any of the processes normally used to pregelatinize or impart 10 cold water swelling properties. The starch material &an be pregelatinized by drum drying, by cooking and spray drying or by extruding an aqueous slurry containing the blend of waxy and common starch components. These processes are defined as the aqueous process which 15 impart cold water swalling characteristics to starch. In orcder to optimize the thiskening characteristics of the starch composition processed by these processes, it is preferred that the waxy component cornprise at least about 40 percent to about 85 percent, and most 20 preferably 50 percent to about 80 percent of the starch blend. In extrusion or drum drying processes, the starch is slurried in water at a starch solids level of from about 30 percent to about 50 percent. The slurry is then heated at a temperature above the gelatinization 25 temperature of the starch material. The temperature employed for cooking the starch slurry is generally above about 90C. The starch rnay be cool<ed under pressure to gelatinize the starch. When the cooking ancl spray drying process is used to impart the cold water 30 swelling properties to the starch, the starch blend is slurried in water at a solids level of from about 5 percent to about 20 percent starch. The slurry is then cooked at above 90C and spray dried.

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12~3~533 A preferred process for imparting cold water solubility to the starch material hereof is the aqueous alcohol process described in U.S. Patent 4,465,702. The cold water swellir-g starch material of the present s invention is prepared by forrning a slurry of a blend of the ungelatinized starches in an aqueous C1-C3 alkanol and heating that slurry in a confined zone to a tempera-ture of about 148 to 1 82C for about 1 to 30 minutes and thereafter recovering the resulting cold water 10 swelling starch product from the slurry. In order to optimize the dispersion and viscosity characteristics of the starch blend processed by the aqueous alcohol process, it is preferred that the waxy component comprises from about 20 percent to about 70 percent and 15 most preferably from about 20 percent to about 40 percent of the starch material.
When subjected to the conditions of the fore-going processes ungelatinized starch materials which are normally characterized by little or no cold water 20 swellability can be converted to a cold water swelling starch material. The ungelatinized starch starting material for the present process can be either chemically unmodified, i.e. not reacted with chemical modifiers, or mociified chemically by reaction with various amounts of 25 starch reactive chemical reagents such as oxidants, acids, etherifying and esterifying agents including crosslinking and substitution agents. As in the case of cook-up type starch materials, the functional properties of the present starch material varies with the nature and 30 degree of chemical modification of the ungelatinized starch from which the starch material is prepared.
In a particularly preferred embocliment, the starch components employed herein as starting materials .

~L2~6S33 --1 o--are not chemically modified and thereby yield a "naturall' ingredient for use in instant food products.
The preparation of the present cold water swelling starch material by the aqueous alcohol process S can be carried out as a batch-type process or as a continuous process. In either instance, the first step in carrying out the process is the preparation of a slurry comprised of about 10 to about 25 parts by weight dry substance basis (dsb) of an ungelatinized corn starch i O material in a liquid mec~ium comprised of about 50 to about 75 parts by weight of an alcohol selected from methanol, ethanol, denatured ethanot, propanol and isopropanol and about 13 to about 30 parts by weight of water, provided that the liquid medium for the slurry 15 contains about 15 to about 35% by weight of water inclusive of the water in the starch ~i.e., the weight ratio of alcohol to water is about 5 . 7 :1 to 1 . 9 :1 .
Preferably the slurry is comprised of about 12 to about 20% by weight of starch (dsb) and about 17 to about 30%
20 water.
In a preferred embodiment, ethanol or denatured ethanol is the preferred alcohol in the aqueous alcohol process.
The aforedescribed slurry of an ungelatinized 25 starch material in an aqueous alcohol medium is heated to a temperature of about 148 to about 182C under autogenous pressure for about 30 seconds to about 30 minutes. The heatlng process can be conducted as a batch process in a sealed vessel or as a continuous or 30 semi-continuous process by passin0 the slurry through a heated confined zone at a rate calculated to give a residence time for the slurry in the heated zone of about 30 seconds to about 30 minutes. Preferably the starch : ' ,,, ~ . . . :. . . .: ., :. . .. .

~L2~533 slurry is heated to a temperature of about 155 to 178C
for a period of about 1 to about 10 minutes to convert the ungelatinized starch blend to the present cold water swelling starch. In a most preferred embodiment of the 5 present process, the ungelatinized starch slurry contains about 12 to about 20% by weight of starch (dsb) and the liquid medium for the slurry contains abowt 18 to about 26% by weight of water (i.e., the weight ratio of alcohol to water is about l~.6:1 to 2.8:1); conversion of the 10 ungelatini~ed starch to the present cold water swelling/soluble starch is accomplished by heating the slurry to a temperature of about 162 to about 172C for a period of about 2 to about 5 minutes.
After the heating step, the slurry is pref-15 erably cooled to below about 50C and the product coldwater swelling starch is separated from the liq~Jid medium component of the slurry by filtration or centrifugation.
Follov~/ing the recovery of the starch product from the reaction slurry, the starch is typically washed with 1 or 20 more volumes of the alcohol used in the process, and dried and/or desolventized by conventional methods.
For example, the starch can be dried in an oven to a certain volatiles level and then contacted with a hot humid gas, preferably moist air or steam, while the 25 starch is maintained at a temperature from about 6Q to about 1 20C for a time sufficient to reduce the alcohol content of the starch to a food acceptable level.
The cold water swelling starch composition of the present invention has application, either alone or in 30 combination with other starch materials, as a thiclcening agent in both cooked and instant or convenience food formulations wherein a starch material is commonly used as the thickening agent (e.g., gravies, soups, sauces, :

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' . . .' .' ' :, 65~33 dressings, hot beverage mixes and puddings). In one instance, for convenience food formulations utilizing the starch of the present invention, a mix is prepared containing starch, other nutritive ingredients, flavors, 5 seasonings, etc. The mix is prepared as a dry or essentially dry food composition. The consumer prepares the convenience food for serving by admixing the starch containing dry food composition into water and heating or, in an especially preferred use of this invention, 10 admixes the starch containing food composition with a preheated liquid such as water or milk, with stirring to disperse the dry food composition for serving.
It is preferred that the starch composition us~d as a thickening agent in instant food compositions 15 be heat processed by using the aforedescribed aqueous alkanol process and be comprised of unmodified starch components. One convenient measure of the potential performance of starch composit;ons in which the aqueous alcohol process is used to impart cold water swelling 20 characteristics is a cold water solubility test. When the starch composition is used in instant food compositions, it is preferred that the starch cornpositioh have a cold water solubility of at least about 40 percent, preferably at least about 50 percent and most preferably at least 25 about 60 percent. The cold water solubility of the starch composition can be affected by various processing condTtions including percentages of alcohol, the specific alcohol used, and water in the slurry composition and the reaction temperature. When the starch composition 30 of the preferred embodiment is used as a thickening agent in instant food compositions which are prepared for consumption by adding hot liquids to the food composition, few, if any, visually noticeable lumps are : ' ' : ' ' ~ ': ' . ' '. ' ' ,:, : ~'' . :
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~2~6533 formed. Rapid viscosity development is provided as the starch completely and quickly disperses in the liquid medium. Poor dispersing starches tend to quickly lump and, as a result, do not provide the needed viscosity.
Cold water solubility as used in characterizing the present cold water swelling starch material was carried out by specific procedure involving mixing a starch samples with water in a Waring blender;
centrifuging the mixture, evaporating an ali~uot of the supernatant liquid and weighing the residue as soiubles.
The equipment utilized in measuring cold-water solubility is as follows:
(1) Waring blender (Model PBS) equipped with semi-micro monel metal cup ~Fisher Scientific Catalog No. 14-509-17);
(2) International Centrifuge Model K or simiiar;
(3) Centrifuge tubes, 100-ml, and evaporating dish; and (4) Balance The cold water solubility measurement is carried out according to the following procedure:
1. Measure exactly 100-ml of distilled water at ambient ternperature into the Waring blender cup.
2. Turn the blender on slow speed (about 6100 rprn) and add 1 . 000 gram of starch sample over less than a 15 second period, then stir for 2 minutes on high speed (about 13,500 rpm).
3. Fill a 1 00-ml centrifuye tube with the starch solution/suspension and centrifuge :

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6~i33 at maximum speed ~3100 rpm is satisfactory) for 15 minutes.
4. Transfer a 25-ml aliquot of the supernatant to a tared e~aporating dish and evaporate on a steam bath to apparent dryness.
5 . Dry in an oven at 1 00C for at least hour (overnight is satisfactory) and weigh .
Cold water solubility, expressed as percent water solubles ~dsb), is then calculated according to the following formula: - --% I,~ater solubles ~dsb,l =
(wt. of solids in 25 ml) x 4 100 (wt. of sample) x (100% ~loisture) x A Brookfield viscosity test is used to deter-mine the viscosity of the starch material. Viscosity is determined by heating 480 + 0. 5 g . water to 85C in a 6-inch Sunbeam Mixmaster mixer bowl in a microwave oven. Immediately after heating this water, a starch/sugar blend is added to the water. The starch/sugar blend is made up of 25 g. dry solids (ds) starch and 50 g. of granulated sugar. The starch/sugar blend in water is mixed with a Sunbeam mixer at the Number 1 setting for 15 seconds; the sides of the bowl are scraped and the mixing continued at the Nurnber 6 setting for 45 seconds. This mixture is poureci into a 600 ml beaker and the viscosity is determined by measurement with a Brookfield viscometer.

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6~; 33 The tendency of the starch to for~n lumps is :
evaluated by visually evaluating the number of lumps in the starch/sugar/water blend prepared in the Brookfield viscosity test.
Having thus described the various embodiments of the present invention, the following examples are provided to more fully illustrate those embodiments, however, without limiting the invention to specific details of the examples.

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~Z86533 EXAMPLE I
A slurry comprising approximately 19. 3 percent dry solids (d.s. ) of starch material was prepared. The starch material was composed of 20 percent ~d . s . b . ) 5 waxy maize starch and 80 ~d.s.b.) perc~nt common corn starch. The remainder of the slurry was composed of 60. 9 percent anhydrous 3A ethanol ancl 19 . 8 percent water. The slurry was pumped through a tubular jacl<eted reactor under pressure at a temperature of 10 1 72C. The residence time of the slurry in the reactor was about 2 minutes. The slurry was then cooled below 35C before venting to the atmosphere. The starch was centrifuged, dried and desolventized. The starch product had a cold water solubility of 67.7~6 and a Brookfield viscosity of 2065 cps. The starch did not Iump when a sugar starch blend was dispersed into hot water.

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., . ,. '.. ,. ' '. ' ' . ', 53~3 EXAMPLE ~ -A number of experiments were run to evaluate the effect of various ratios of waxy starch to common starch on the properties of the starch material as used s in hot liquid. Various ratios of waxy and common starches were processed as in Example 1. Starch ratios, slurry composition and reaction temperatures and resulting cold-water solubilities and Brool<field viscosity values are shown in Table 1. ~:
In this example, starch blends containing greater than 15% waxy component provided cold water swelling starch materials that readily dispersed in a hot liquid, provided the desired viscosity and had essentially no lump formation.

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_1 9--~XAMPLE 3 Various starch slurries containing different combinations of waxy rnaize and common corn starches were prepare~ at 30 to 35 percent dry solids (d.s. ).
5 The slurries were then drum dried on a laboratory scale Gouda drum dryer operated at 6 rpm and heated with saturated steam maintained at 170C ~ 5"C. The dried starch was yround and screened so that all particles passed through a 20 mesh screen. The various drum 10 dried starch compositions had properties as described in Table 2.
While the 100 percent waxy maize material had apparent acceptable viscosity formation and lack of lump formation, one skilled in the art would recognize that the 15 use of the 100 percent waxy maize starch would impart an undesirable stringy texture to the food composition.
On the other hand, the 100 percent common corn starch woutd not provide the desired viscosity to the food composition.

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121~i533 The foregoing description and examples illus-trate selected embodiments of the present invention and in light thereof, variations and modifications will be apparent to one skilled in the art all of which are within 5 the spirit and purview of this invention.

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Claims (8)

  1. The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
    l. A cold water swelling starch composition comprised of a blend of at least two distinct starch components, wherein one starch component is essentially amylose free, the second starch component containing at least 20 percent amylose, wherein said essentially amylose free starch component comprises from about 15 to about 85 percent of said starch composition and wherein said starch components have been heat processed together in an aqueous C1 - C3 alkanol medium at a temperature of about 148 to 182°C under autogenous pressure for about 30 seconds to about 30 minutes to impart cold water swelling characteristics.
  2. 2. A composition according to Claim 1 wherein said essentially amylose free starch component is selected from the group comprising waxy maize starch, waxy sorghum starch and waxy rice starch.
  3. 3. A composition according to Claim 2 wherein said essentially amylose free starch component is waxy maize starch.
  4. 4. A composition according to Claim t wherein the second starch component is selected from the group consisting of corn starch, potato starch, tapioca starch, wheat starch and arrowroot starch.
  5. 5. A composition according to Claim 1 wherein said starch blend is comprised of from about 20 to 70 percent amylose free starch.
  6. 6. A composition according to Claim 1 wherein said starch components have not been chemically modified.
  7. 7. In an instant food composition wherein a starch material is used as a thickening agent, the improvement comprising the cold water swelling starch composition of Claim 1.
  8. 8. The improved instant food composition of Claim 7 wherein the starch thickening agent is a cold water swelling starch composition derived from starch components which have not been chemically modified.
CA000513718A 1985-09-25 1986-07-14 Cold water swelling starch composition Expired - Lifetime CA1286533C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US780,047 1985-09-25
US06/780,047 US4634596A (en) 1985-09-25 1985-09-25 Cold water swelling starch composition

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Publication Number Publication Date
CA1286533C true CA1286533C (en) 1991-07-23

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US (1) US4634596A (en)
EP (1) EP0216503B1 (en)
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CA (1) CA1286533C (en)
DE (1) DE3650122T2 (en)

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US7595015B1 (en) 2000-05-25 2009-09-29 Grain Processing Corporation Cold-water soluble extruded starch product

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US4689239A (en) * 1986-08-22 1987-08-25 General Foods Corporation Aseptically processed, natural, dairy-based sauces
US4992539A (en) * 1988-03-24 1991-02-12 A. E. Staley Manufacturing Company High-viscosity cold-water-swellable granular starch
AU624230B2 (en) * 1989-04-05 1992-06-04 Byron Food Science Pty Limited Low amylose food product
DE4009733C2 (en) * 1990-03-27 2001-07-26 Bosch Gmbh Robert Process for the production of starchy sugar masses
US5037929A (en) * 1990-08-22 1991-08-06 Kansas State University Research Found. Process for the preparation of granular cold water-soluble starch
DE4117327C2 (en) * 1991-05-27 1997-11-20 Cpc Maizena Gmbh Use of starch as a fat and oil substitute in food
JP2989039B2 (en) * 1991-07-03 1999-12-13 松谷化学工業株式会社 Processed starch and bakery food using the same
US5538751A (en) * 1992-05-08 1996-07-23 Unilever Patent Holdings B.V. Thickened foodstuff having improved storage stability and process of making
GB9209997D0 (en) * 1992-05-08 1992-06-24 Unilever Plc Food process
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US4634596A (en) 1987-01-06
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EP0216503B1 (en) 1994-11-02
DE3650122T2 (en) 1995-06-14
JPH0574328B2 (en) 1993-10-18
EP0216503A2 (en) 1987-04-01
JPS6296050A (en) 1987-05-02

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