CA1274441A - Hydrated calcium hypochlorite tablets containing lime compounds as lubricants and solubility retardants - Google Patents

Hydrated calcium hypochlorite tablets containing lime compounds as lubricants and solubility retardants

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Publication number
CA1274441A
CA1274441A CA000515892A CA515892A CA1274441A CA 1274441 A CA1274441 A CA 1274441A CA 000515892 A CA000515892 A CA 000515892A CA 515892 A CA515892 A CA 515892A CA 1274441 A CA1274441 A CA 1274441A
Authority
CA
Canada
Prior art keywords
tablets
calcium hypochlorite
percent
hydrated calcium
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000515892A
Other languages
French (fr)
Other versions
CA1274441C (en
Inventor
Frank Salvatore Natoli
John Alfred Wojtowicz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Olin Corp
Original Assignee
Olin Corp
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Filing date
Publication date
Application filed by Olin Corp filed Critical Olin Corp
Priority to CA000515892A priority Critical patent/CA1274441A/en
Application granted granted Critical
Publication of CA1274441C publication Critical patent/CA1274441C/en
Publication of CA1274441A publication Critical patent/CA1274441A/en
Expired legal-status Critical Current

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  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)
  • Detergent Compositions (AREA)

Abstract

HYDRATED CALCIUM HYPOCHLORITE TABLETS CONTAINING
LIME COMPOUNDS AS LUBRICANTS
AND SOLUBILITY RETARDANTS

Abstract of the Disclosure Tablets for sanitizing water bodies consist essentially of hydrated calcium hypochlorite admixed with a lime compound in amounts of from about 0.1 to about 3 percent by weight of calcium hypochlorite. It has been found that the small amounts of a lime compound provide excellent lubricating properties in producing the tablets as well as significant reductions in their dissolution rate.

Description

~74~41 HYDRATED CALCIUM HYPOCHLORITE TABLETS CONTAINING
LIME COMPOUNDS AS LUBRICANTS
AND SOLUBILITY RETARDANTS

This invention relates to chlorine-containing products for the sanitation of water bodies. More particularly the invention relates to tablets of hydrated calcium hypochlorite and the preparation thereof.
Calcium hypochlorite is a well known source of "available chlorine" for sanitation purposes, for example, in disinfecting water bodies such as swimming pools or waste streams. Calcium hypochlorite is added to the water to maintain a small residual of "available chlorine~, which is generally sufficient to insure prompt destruction of bacterial contamination, so that the water is safe for swimming, bathing or disposal from sanitation treatment facilities.
Anhydrous calcium hypochlorite compositions having Ca(OCl)2 concentrations of about 70 percent by weight have been commercially available in granular or ta~let form to be added to the water body to provide the desired levels of available chlorine.

~, -" v ~4~41
-2-U.S. Patent 4,192,763 issued March 11, 1980 to P. W. W. Buchan describes a method of forming tablets by mixing calcium hypochlorite with chloride of lime and zinc stearate as a tabletting lubricant and pressing the mixture into a tablet. The tablets, containing from 5 to 15 percent chloride of lime and a minor amount of zinc stearate as a lubricating agent, have a decreased rate of dissolution in water.
Anhydrous calcium hypochlorite is used as water or moisture results in an accelerated decomposition rate for mixtures containing the hygroscopic chloride of lime.
A similar method of decreasing the solubility of calcium hypochlorite is described in Japanese Patent Publication No. 90404-1980 published on July 9, 1980.
Mixtures of calcium chloride and calcium hydroxide and anhydrous calcium hypochlorite are formed into tablets in which CaC12 is present at 3-4 percent by weight and the calcium hydroxide/calcium chloride weight ratio is 0.5 to 3Ø These amounts of CaC12 ~ Ca(OH)2 are required to provide reduced solubility for the tablets. The presence of water or moisture, however, would seriously effect the stability of these tablets.
Hydrated calcium hypochlorite compositions have been developed having a water content of-4 percent by weight or greater which are more resistant to ignition and exothermic decomposition than the anhydrous product. Tabletting of calcium hypochlorite having a water content of above 3 percent by weight cannot be accomplished efficiently in commercial tabletting apparatus as caking of the punches results in excessive wear of the equipment. Frequent shutdowns for maintenance of the equipment are required and product control with respect to both the uniformity and the appearance of the tablets is difficult to maintain.

~L~7~

One object of the present invention is to provide tablets of hydrated calcium hypochlorite compositions which can be produced commercially while minimizing costs and equipment wear.
Another object of the present invention is to provide a process for producing hydrated calcium hypochlorite ta~lets which are stable and have extended shelf life.
An additional object of the present invention is to provide a tablet of hydrated calcium hypochlorite composition having controlled active chlorine release properties for santizing water supplies.
These and other objects of the present invention are accomplished in tablets for sanitizing water bodies consisting essentially of hydrated calcium hypochlorite admixed with a lime compound in amounts of from about 0.1 to about 3 percent by weight of the hydrated calcium hypochlorite.
The FIGURE is a graph illustrating the effect of calcium hyclroxide on the solubility of hydrated calcium hypochlorite tablets in water.
Granules of solid, hydrated calcium hypochlorite contain from about 55 to about 75 percent and preferably from about 65 to about 72 percent by weight of calcium hypochlorite, Ca(OCl)2; from about 4 to about 10 percent, and preferably from about 5.5 to about 8.5 percent by weight of water; and from about 1 to about 3 percent by weight of calcium hydroxide, the balance being inert material usually resulting from the process of manufacture, e.g. sodium chloride, calcium chloride, and calcium carbonate. The hydrated calcium hypochlorite has a specific gravity of about 2.1 to about 2.2. Hydrated calcium hypochlorite particles of the type used in the present invention may be produced by known processes sùch as those described in U.S.
Patent No. 3,544,267, issued on December 1, 1970 to G.
R. Dychdala or U.S. Patent No. 3,669,894, issued on June 13, 1972 to J. P. Faust~

4~4~

Granules of hydrated calcium hypochlorite used in the tablets of the present invention are those which are normally produced commercially and have a particle size in the range of from about 150 to about 2,000 microns.
~he lime compound employed is calcium oxide, commercially available as quick lime; calcium hydroxide, commercially available as hydrated lime; and mixtures thereof.
The hydrated calcium hypochlorite particles are admixed with particles of a lime compound to produce mixtures containing amounts of the lime compound in the range of from about 0.1 to about 3 percent, and preferably from about 0.5 to about 2 percent by weight of the hydrated calcium hypochlorite. Larqer amounts may be used if desired, however, they do not provide substantial increases in benefits with respect to cost.
As stated above, calcium hypochlorite may contain process calcium hydroxide as an integral part of the composition as calcium hydroxide is one of the raw materials commonly used in producing calcium hypochlorite. The presence, however, of process calcium hydroxide or lime in the calcium hypochloritè
suprisingly does not provide the beneficial results which are accomplished when calcium oxide or calcium hydroxide are admixed with the hydrated calcium hypochlorite granules in the amount disclosed above.
The hydrated hypochlorite granules are admixed with commercially available quick lime or hydrated lime to form a substantially homogeneous mixture. Any suitable means of admixing or blendinq the two components may be employed.
The mixture is then tabletted using commercially available tabletting machines. In producing tablets, it has unexpectedly been found that a lubricating agent is not required as the lime compound provides excellent lubricating properties in the amounts used in the mixtures. Tablets produced from the mixtures of the present invention are readily released from the tabletting die. The novel tablets of the present invention, having an available chlorine content of from about 65 to about 70 percent, provide a controlled rate of dissolution in water which is substantially reduced over the rate of dissolution of hydrated calcium hypochlorite.
Further illustrations are provided by the following examples with no intention of being limited thereby. All percentages and parts are by weight unless otherwise indicated.

Anhydrous calcium oxide was added to hydrated calcium hypochlorite granules in an amount of 1.5 percent by weight of the hydrated calcium hypochlorite. The compounds were blended in a V-blender to provide a homogeneous mixture.
A stainless steel die [7.6 centimeters (3 inches) in diameter, No. 420C3 and a punch were placed in a Wabash press and a sufficient amount of the hydrated calcium hypochlorite-calcium oxide mixture was added to produce six tablets at a tabletting pressure of 20 tons~ The tablets (200 grams each) were released from the tabletting press without sticking to the die and the appearance of the tablets was excellent. No cleaning of the die was required during the tabletting operation.
Three of the tablets were placed in an errosion type dissolver where the water flow rate was 7.5 gallons per minute and the temperature about 26.7C (800F). The tablets were allowed to dissolve for 3.0 hours after which time the remainder of the tablets was removed, dried for 4.0 hours and weighed. The amount of dissolved Ca(OCl)2 was calculated by subtracting the quantity of Ca(OCl)2 remaining after the test from the initial weight. The tablets prepared with calcium oxide retained 68 percent of their original weight.

Comparative Example A

The procedure of EXAMPLE 1 was repeated with the exceptions that hydrated calcium hypochlorite was tabletted in place of the mixture of hydrated calcium hypochlorite and calcium oxide, and the stainless steel die was coated with a sodium stearate solution as a ~4`~

lubricatiny agent. During the tabletting operation a significant quantity of hydrated calcium hypochlorite stuck to the die. The die had to be cleaned and coated with sodium stearate solution after each tablet was made otherwise the punch could not be removed.
The dissolving rate determination was repeated with three of the tablets containing only hydrated calcium hypochlorite. The tablets retained 42 percent of their original weight.
Using the novel tabletting composition of the present invention, the tablets dissolved at a reduced rate which was 38 percent slower than the hydrated calcium hypochlorite tablets of Comparative Example A.

Four homogeneous mixtures were made containing granular hydrated calcium hypochlorite and calcium hydroxide (reagent grade) where the calcium hydroxide was added in amounts of 0, 0.75, 1.5, and 3.0 weight percent~ The hydrated calcium hypochlorite had the following analysis~
COMPONENT % BY WEIGHT
Ca(OCl)2 66.5-66.6 ca(C103)2 1.7-1.8 Ca(OH)2 1.8-2.0 CaC12 4.5-5.2 CaC03 1.37 NaCl 16.2-18.2 ~2 6.8 Each mixture was tabletted at pressures of 17,000 pounds to produce tablets weighing 25.3 grams and having a diameter of about 2.54 centimeters (1.00 inch), a height of about 2.37 centimeters (0.93 inch), and a surface area of 29.05 square centimeters.

74~41 Tablets of each mixture were placed in an open mesh basket and immersed in a tank of water ha~ing a temperature of 32C where the water was slowly agitated. During the initial dissolution period of about three hours, the tablets were removed at time intervals of 0.5 to 1.0 hour, dried and weighed.
Tablets having 0 content of lime admixed dissolved at a rate of 0.53 grams per square centimeter of surface area per hour. Tablets having a Ca(OH)2 content of 0.75 percent by weight dissolved at a rate of 0.40 grams per square centimeters per hour. Tablets having Ca(OH)2 contents of 1.5 and 3.0 percent by weight had a dissolving rate of 0.32 and 0.243 grams per square centimeters per hour, respectively. The results are illustrated on the FIGURE.

Tablets weighing 275 grams and having a diameter of about 7.6 centimeters (3 inches) were produced from homogeneous mixtures of compacted granular calcium hypochlorite and lime where the lime was present in amounts of 0.5, 1.5 and 2.5 percent by weight. the calcim hypochlorite granules had the following analysis:

COMPONENT % BY W~IGHT
_ ca(OCl)2 69.5 Ca(OH)2 1.5 CaCO3 2.0 CaC12 ca 1.0 ca(ClO3)2 ca 1.0 NaCl ca 18.0 H2O 7.0 ~.~7444~

The tablets were placed in a basket and submerged in a swimming pool skimmer having a water flow rate of 35 gallons per minute. The total time to dissolve the tablets was measured and found to be:

% OF LIME DISSOLVING TIME (HRS.) 0.5 7~5 1.5 11.5 2.5 15.0 Comparative Example B

The procedure of EXAMPLES 5-7 was repeated using tablets of hydrated calcium hypochlorite which were identical to those used in EXAMPLES 5-7 except for the omission of lime. These tablets had a dissolving time of 6.0 hours.

Claims (8)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. Tablets for sanitizing water bodies consisting essentially of hydrated calcium hypochlorite admixed with a lime compound in amounts of from about 0.1 to about 3 percent by weight of said hydrated calcium hypochlorite.
2. The tablets of claim 1 in which said lime compound is selected from the group consisting of calcium oxide, calcium hydroxide, and mixtures thereof.
3. The tablets of claim 2 in which said hydrated calcium hypochlorite has a water content in the range of from about 4 to about 10 percent by weight.
4. The tablets of claim 3 in which said lime compound is calcium oxide.
5. The tablets of claim 3 in which said available chlorine content is from about 55 to about 75 percent.
6. The tablets of claim 5 in which said lime compound is calcium hydroxide.
7. The tablets of claim 3 in which said lime compound is present in amounts of from about 0.5 to about 2.0 percent by weight
8. A process for producing the tablets of claim 1 which comprises admixing particles of hydrated calcium hypochlorite with particles of a lime compound to form a homogeneous mixture containing from about 0.1 to about 3 percent by weight of said brine compound, and compressing said homogeneous mixture to form tablets.
CA000515892A 1985-09-09 1986-08-13 Hydrated calcium hypochlorite tablets containing lime compounds as lubricants and solubility retardants Expired CA1274441A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000515892A CA1274441A (en) 1985-09-09 1986-08-13 Hydrated calcium hypochlorite tablets containing lime compounds as lubricants and solubility retardants

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US77373385A 1985-09-09 1985-09-09
US773,733 1985-09-09
CA000515892A CA1274441A (en) 1985-09-09 1986-08-13 Hydrated calcium hypochlorite tablets containing lime compounds as lubricants and solubility retardants

Publications (2)

Publication Number Publication Date
CA1274441C CA1274441C (en) 1990-09-25
CA1274441A true CA1274441A (en) 1990-09-25

Family

ID=25099150

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000515892A Expired CA1274441A (en) 1985-09-09 1986-08-13 Hydrated calcium hypochlorite tablets containing lime compounds as lubricants and solubility retardants

Country Status (5)

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JP (1) JPS62123103A (en)
AU (1) AU601373B2 (en)
BR (1) BR8604277A (en)
CA (1) CA1274441A (en)
ZA (1) ZA866796B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU654091B2 (en) * 1990-07-06 1994-10-20 Lettela Proprietary Limited Screen panel fixing system

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5241283B2 (en) * 1973-06-30 1977-10-18
ZA77938B (en) * 1977-02-16 1978-08-30 P Buchan Chlorine tablet and the preparation thereof
EP0005286A1 (en) * 1978-04-18 1979-11-14 THE PROCTER & GAMBLE COMPANY Compact solid disinfecting composition containing a mixture of lithium hypochlorite and calcium hypochlorite

Also Published As

Publication number Publication date
ZA866796B (en) 1987-05-27
CA1274441C (en) 1990-09-25
JPS62123103A (en) 1987-06-04
AU6237586A (en) 1987-03-12
AU601373B2 (en) 1990-09-13
BR8604277A (en) 1987-05-05

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Effective date: 20000925