CA1244387A - Method and apparatus for producing deckled edge paper - Google Patents
Method and apparatus for producing deckled edge paperInfo
- Publication number
- CA1244387A CA1244387A CA000521465A CA521465A CA1244387A CA 1244387 A CA1244387 A CA 1244387A CA 000521465 A CA000521465 A CA 000521465A CA 521465 A CA521465 A CA 521465A CA 1244387 A CA1244387 A CA 1244387A
- Authority
- CA
- Canada
- Prior art keywords
- paper
- wetted
- paper stock
- stock
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Abstract
METHOD AND APPARATUS FOR PRODUCING
DECKLED EDGE PAPER
Abstract Of The Disclosure Process and apparatus for producing a deckle edge on paper which involves applying a stream of liquid to a paper to form a wetted line thereon and applying a shearing force sufficient to cause the paper to separate into two parts along the wetted line thereby producing a deckle edge on the paper.
DECKLED EDGE PAPER
Abstract Of The Disclosure Process and apparatus for producing a deckle edge on paper which involves applying a stream of liquid to a paper to form a wetted line thereon and applying a shearing force sufficient to cause the paper to separate into two parts along the wetted line thereby producing a deckle edge on the paper.
Description
3~
METHOD AND APPARATUS FOR PRODUCING
DECKLED EDGE PAPER
Background Of The Inventio_ This invention relates to producing a deckle edge on paper. Paper having an irregular edge, i._., a deckle edge is used extensively for stationery and greeting cards, which products are generally perceived as being more elegant and more costly than similar stationery or greeting cards having straight edges. Special efforts must be taken to produce a deckle edge on normal paper stock. For example, United States patent No.
4,430,549 relates to producing deckle edge paper using laser technology~ Laser beam apparatus is quite sophisticated and expensive and laser beam technology requires considerable knowledge and skill in its application.
Other methods for producing deckle edge paper include grinding and sanding techniques. These methods result in the removal and loss of paper stock and create dust and safety problems.
Objects Of The Invention Accordingly, it is an object of this invention to provide improved processes and apparatus for producing a deckle edge on paper.
Another object of the invention is to provide simpli-fied processes for producing deckle-edged paper which do not involve use of expensive and highly sophisticated apparatus.
~2~3~
A still further object of the invention is to provide economical processes for producing deckle-edged paper which do not involve significant loss of paper stock and which do not pose serious dust and safety problems at the production site.
Summary Of The Invention The invention involves a novel process for producing a deckle edge on paper which comprises applying a stream of liquid to a stock of paper to form a wetted line on said paper stock pattern along a predetermined path. Then a shearlng force is exerted on the wetted paper sufficient to cause the paper stock to separate into two parts along the wetted line thereby producing a deckle edge on said paper.
Apparatus for use in accordance with the lnvention comprises means such as a conveyor for moving a stock of paper through a deckle edge production line. Hold down means are provided to firmly hold the paper stock on the conveyor in proper alignment and in substantially flat condition. Liquid supply means, including a liquid discharge outlet, provide for application of a stream of liquid to the paper stock as it is moved through the production line to form a wetted line therein in a predetermined path. Subsequent to the application of the liquid, the wetted paper is subjected to a shearing force perpendicular to the wetted line so as to split or tear the paper substantially therealong. The means for applying the shearing force in one embodiment comprises one or more splitter bars, the top surface of which is raised above the plane of the conveyor so as to exert a pulling apart action on the paper. ~ptionally, the apparatus includes edge finishing means which can take the form of a rigid bar under which the deckle edge passes whereby moisture is squeezed therefrom and the paper fibers pressed and set in flat condition. The finishing means can also take the form of a pair of cooperating rotating brushes with the deckle edge of the paper being passed into -the nip thereof and subjected to a brushing action to remove moisture and set the paper fibers.
Description of Preferred Embodiments The following description of preferred embodiments of the present invention taken in conjunction with the drawings will further evidence the advantages of the invention.
In the drawings:
Figure 1 is a schematic view of apparatus for producing a deckle edge on paper in accordance with the invention.
Figure 2 is a schematic side view illustrating one form of means for applying a shearing force to the paper stock for producing a deckle edge in accordance with the invention.
Figure 3 is a view similar to Figure 1 in part showing the arrangement of one form of finishing means in accordance with -the invention.
Referring to Figure 1, a sheet of paper 10 is conveyed along a deckle edge production line by roller con-veyor belt 12. Two longitudinally extending hold down roller belts 14 and 16 are positioned above and along the side edges of the roller conveyor belt 12. These belts 14 and 16 are spaced from the conveyor belt 12 an appropriate distance to exert a nipping or clamping pressure on the edges of the paper stock to hold the paper in proper alignment and in a substantially flat and relatively taut condition. As the paper stock moves forwardly in register on the conveyor belt 12, a stream 20 of liquid is directed onto the paper along a predetermined path. The liquid stream is delivered from supply container 22 through delivery line 24 and nozzle or needle 26, which is sized to deliver a relatively fine stream of liquid onto the paper to create a wetted line 30 thereon.
The width of the wetted line 30 can be varied by regulating the size of nozzle 26 or by regulating the pressure of the liquid stream. Generally speaking, the wetted line 30 will range from about 1/16 to 3/8 inch in width. Also, the degree of penetration of the liquid into the paper stock can be controlled to large extent by controlling the amount of liquid applied and the time interval before shearing the paper. With a grea-ter degree of penetration of the liquid into the paper stock, the deckle edge is more jagged and coarse. Accordingly, the production line speed is regulated so as to achieve a desired degree of liquid penetration into the paper. If necessary or desired, a stream of liquid can also be applied from beneath the paper stock to insure that the wetted line 30 sufficiently penetrates the paper stock to render it suscep-tible to shearing. Water is a very suitable liquid for applying to the paper stock, although other liquids can be used, such as, for example, alcohols and the like. Moreover, additives such as Photoflow from Kodak Chemical Company, which enhance penetration of the liquid into the paper stock, can be incorporated into the liquid as well as dyes, mold resistant additives, etc.
After application of the liquid to form the wetted line 30, the paper is then subjected to a splitting operation at 34. The splitting operation at 34 involves exerting a shearing force on the paper generally perpendicular to the wetted line 30 so as to cause the paper to split into -two parts in a direction generally parallel and along the we-tted line. As illustrated in Figure 1, the splitting operation can be conveniently accomplished by causing the wetted paper stock to pass over a pair of spaced splitter bars designated generally by the numeral 38 positioned on both sides of the wetted line 30. A single splitter bar positioned off-center of the wetted line 30, that is, positioned to either side of the mid-point of the wetted line 30 can also be employed.
Generally, the splitter bar or splitter bars are positioned 30 3/8 to 2 inches away from the mid-point of the wetted line 30.
One suitable form of splitter bar 38 is shown in Figure 2 and comprises a relatively narrow bar having an inclined upper surface 39 which projects upwardly above the normal plane in which the wetted paper is travelling on the conveyor. As the paper passes over the upwardly projecting top surface 39 ~ f, (Fig. 2) of the splitter bar, a shearing force or tearing apart action is exerted thereon along the wetted line. The shearing force is a result of the paper being stretched in transverse direction as it passes over the raised splitter bar while the sides of the paper are retained and held against the conveyor belt 12 by the hold down belts 14 and 16. The top surface 39 of the splitter bar projects a sufficient distance above the normal plane in which the paper is travelling as to exert transverse shearing force on the paper causing it to split or tear apart along the wetted line. Shearing or teariny apart of the paper stock along the wetted line produces two separate paper strips 42 and 44, both of which have a deckle edge 41 thereon. The splitting at 34 can also be accomplished by providing a pair of oppositely disposed gripping elements which grip the sides of the wetted paper sheet and mechanically pull apart the wetted paper. Similarly, the conveyor 12 and the hold down conveyor belts 14 and 16 can be arranged so as to flare outwardly in transverse direction downstream of the point of application of the liquid.
After the splitting operation at 34, it is usually preferable, but not necessary, that the two deckle edged paper strips 42 and 44 be subjected to a finishing operation. The finishing operation can be accomplished by passing the deckle edged papers underneath a wiping pad 50 which serves to force moisture from the paper and to press and set the paper fibers in a deckle pattern. The wiping pad can take the form of a rigid bar, preferably having a layer of a soft material such as moleskin or lambs wool on its bottom surface, which exerts a squeezing action on the deckle edged papers. The finishing operation can be accomplished also, if desired, by passing the deckle edged papers 42 and 44 through the nip of two vertically spaced rotating brushes 47 and 48 (Fig. 3) to align and set the paper fibers forming the deckle edge. The deckle edged paper strips 42 and 44 can then be stored in sheet form or roll form or can be cut to produce deckle edge papers of desired size.
According to the foregoing preferred embodiment of the invention, a deckle edge is formed on two pieces or strips of paper stock simultaneously. This is accomplished by forming the wetted line along which the shearing force is exerted in substantially the center of the paper stock to ~orm the two deckle edge paper strips 42 and 44 of substantially equal width.
The width of the deckle edged paper can be varied by proper positioning of the wetted line and splitter bar. Thus, the wetted line 30 can be formed near a side edge of the paper stock and the splitter bar positioned accordingly to form two strips of deckle edged paper of unequal width on a small scrap strip.
In a typical operation, 65 pound Strathmore paper sheets approximately 8-1/2 inches in length are processed on a deckle edge production line as illustrated in the drawings.
The sheets of paper are processed at a rate of 6500 sheets per hour with a space of approximately l/2 inch between each sheet. Water is applied to the paper sheets through a l/16 ID nozzle under a pressure of 2-5 psi to form a wetted line.
Shearing force is appLied by passing the wetted paper sheets over two splitter bars positioned approximately l inch on both sides of the wetted line on the paper. The paper sheets resulting from the processing have a deckle edge thereon.
Those modifications and equivalents which fall within the spirit of the invention are to be considered a part thereof.
METHOD AND APPARATUS FOR PRODUCING
DECKLED EDGE PAPER
Background Of The Inventio_ This invention relates to producing a deckle edge on paper. Paper having an irregular edge, i._., a deckle edge is used extensively for stationery and greeting cards, which products are generally perceived as being more elegant and more costly than similar stationery or greeting cards having straight edges. Special efforts must be taken to produce a deckle edge on normal paper stock. For example, United States patent No.
4,430,549 relates to producing deckle edge paper using laser technology~ Laser beam apparatus is quite sophisticated and expensive and laser beam technology requires considerable knowledge and skill in its application.
Other methods for producing deckle edge paper include grinding and sanding techniques. These methods result in the removal and loss of paper stock and create dust and safety problems.
Objects Of The Invention Accordingly, it is an object of this invention to provide improved processes and apparatus for producing a deckle edge on paper.
Another object of the invention is to provide simpli-fied processes for producing deckle-edged paper which do not involve use of expensive and highly sophisticated apparatus.
~2~3~
A still further object of the invention is to provide economical processes for producing deckle-edged paper which do not involve significant loss of paper stock and which do not pose serious dust and safety problems at the production site.
Summary Of The Invention The invention involves a novel process for producing a deckle edge on paper which comprises applying a stream of liquid to a stock of paper to form a wetted line on said paper stock pattern along a predetermined path. Then a shearlng force is exerted on the wetted paper sufficient to cause the paper stock to separate into two parts along the wetted line thereby producing a deckle edge on said paper.
Apparatus for use in accordance with the lnvention comprises means such as a conveyor for moving a stock of paper through a deckle edge production line. Hold down means are provided to firmly hold the paper stock on the conveyor in proper alignment and in substantially flat condition. Liquid supply means, including a liquid discharge outlet, provide for application of a stream of liquid to the paper stock as it is moved through the production line to form a wetted line therein in a predetermined path. Subsequent to the application of the liquid, the wetted paper is subjected to a shearing force perpendicular to the wetted line so as to split or tear the paper substantially therealong. The means for applying the shearing force in one embodiment comprises one or more splitter bars, the top surface of which is raised above the plane of the conveyor so as to exert a pulling apart action on the paper. ~ptionally, the apparatus includes edge finishing means which can take the form of a rigid bar under which the deckle edge passes whereby moisture is squeezed therefrom and the paper fibers pressed and set in flat condition. The finishing means can also take the form of a pair of cooperating rotating brushes with the deckle edge of the paper being passed into -the nip thereof and subjected to a brushing action to remove moisture and set the paper fibers.
Description of Preferred Embodiments The following description of preferred embodiments of the present invention taken in conjunction with the drawings will further evidence the advantages of the invention.
In the drawings:
Figure 1 is a schematic view of apparatus for producing a deckle edge on paper in accordance with the invention.
Figure 2 is a schematic side view illustrating one form of means for applying a shearing force to the paper stock for producing a deckle edge in accordance with the invention.
Figure 3 is a view similar to Figure 1 in part showing the arrangement of one form of finishing means in accordance with -the invention.
Referring to Figure 1, a sheet of paper 10 is conveyed along a deckle edge production line by roller con-veyor belt 12. Two longitudinally extending hold down roller belts 14 and 16 are positioned above and along the side edges of the roller conveyor belt 12. These belts 14 and 16 are spaced from the conveyor belt 12 an appropriate distance to exert a nipping or clamping pressure on the edges of the paper stock to hold the paper in proper alignment and in a substantially flat and relatively taut condition. As the paper stock moves forwardly in register on the conveyor belt 12, a stream 20 of liquid is directed onto the paper along a predetermined path. The liquid stream is delivered from supply container 22 through delivery line 24 and nozzle or needle 26, which is sized to deliver a relatively fine stream of liquid onto the paper to create a wetted line 30 thereon.
The width of the wetted line 30 can be varied by regulating the size of nozzle 26 or by regulating the pressure of the liquid stream. Generally speaking, the wetted line 30 will range from about 1/16 to 3/8 inch in width. Also, the degree of penetration of the liquid into the paper stock can be controlled to large extent by controlling the amount of liquid applied and the time interval before shearing the paper. With a grea-ter degree of penetration of the liquid into the paper stock, the deckle edge is more jagged and coarse. Accordingly, the production line speed is regulated so as to achieve a desired degree of liquid penetration into the paper. If necessary or desired, a stream of liquid can also be applied from beneath the paper stock to insure that the wetted line 30 sufficiently penetrates the paper stock to render it suscep-tible to shearing. Water is a very suitable liquid for applying to the paper stock, although other liquids can be used, such as, for example, alcohols and the like. Moreover, additives such as Photoflow from Kodak Chemical Company, which enhance penetration of the liquid into the paper stock, can be incorporated into the liquid as well as dyes, mold resistant additives, etc.
After application of the liquid to form the wetted line 30, the paper is then subjected to a splitting operation at 34. The splitting operation at 34 involves exerting a shearing force on the paper generally perpendicular to the wetted line 30 so as to cause the paper to split into -two parts in a direction generally parallel and along the we-tted line. As illustrated in Figure 1, the splitting operation can be conveniently accomplished by causing the wetted paper stock to pass over a pair of spaced splitter bars designated generally by the numeral 38 positioned on both sides of the wetted line 30. A single splitter bar positioned off-center of the wetted line 30, that is, positioned to either side of the mid-point of the wetted line 30 can also be employed.
Generally, the splitter bar or splitter bars are positioned 30 3/8 to 2 inches away from the mid-point of the wetted line 30.
One suitable form of splitter bar 38 is shown in Figure 2 and comprises a relatively narrow bar having an inclined upper surface 39 which projects upwardly above the normal plane in which the wetted paper is travelling on the conveyor. As the paper passes over the upwardly projecting top surface 39 ~ f, (Fig. 2) of the splitter bar, a shearing force or tearing apart action is exerted thereon along the wetted line. The shearing force is a result of the paper being stretched in transverse direction as it passes over the raised splitter bar while the sides of the paper are retained and held against the conveyor belt 12 by the hold down belts 14 and 16. The top surface 39 of the splitter bar projects a sufficient distance above the normal plane in which the paper is travelling as to exert transverse shearing force on the paper causing it to split or tear apart along the wetted line. Shearing or teariny apart of the paper stock along the wetted line produces two separate paper strips 42 and 44, both of which have a deckle edge 41 thereon. The splitting at 34 can also be accomplished by providing a pair of oppositely disposed gripping elements which grip the sides of the wetted paper sheet and mechanically pull apart the wetted paper. Similarly, the conveyor 12 and the hold down conveyor belts 14 and 16 can be arranged so as to flare outwardly in transverse direction downstream of the point of application of the liquid.
After the splitting operation at 34, it is usually preferable, but not necessary, that the two deckle edged paper strips 42 and 44 be subjected to a finishing operation. The finishing operation can be accomplished by passing the deckle edged papers underneath a wiping pad 50 which serves to force moisture from the paper and to press and set the paper fibers in a deckle pattern. The wiping pad can take the form of a rigid bar, preferably having a layer of a soft material such as moleskin or lambs wool on its bottom surface, which exerts a squeezing action on the deckle edged papers. The finishing operation can be accomplished also, if desired, by passing the deckle edged papers 42 and 44 through the nip of two vertically spaced rotating brushes 47 and 48 (Fig. 3) to align and set the paper fibers forming the deckle edge. The deckle edged paper strips 42 and 44 can then be stored in sheet form or roll form or can be cut to produce deckle edge papers of desired size.
According to the foregoing preferred embodiment of the invention, a deckle edge is formed on two pieces or strips of paper stock simultaneously. This is accomplished by forming the wetted line along which the shearing force is exerted in substantially the center of the paper stock to ~orm the two deckle edge paper strips 42 and 44 of substantially equal width.
The width of the deckle edged paper can be varied by proper positioning of the wetted line and splitter bar. Thus, the wetted line 30 can be formed near a side edge of the paper stock and the splitter bar positioned accordingly to form two strips of deckle edged paper of unequal width on a small scrap strip.
In a typical operation, 65 pound Strathmore paper sheets approximately 8-1/2 inches in length are processed on a deckle edge production line as illustrated in the drawings.
The sheets of paper are processed at a rate of 6500 sheets per hour with a space of approximately l/2 inch between each sheet. Water is applied to the paper sheets through a l/16 ID nozzle under a pressure of 2-5 psi to form a wetted line.
Shearing force is appLied by passing the wetted paper sheets over two splitter bars positioned approximately l inch on both sides of the wetted line on the paper. The paper sheets resulting from the processing have a deckle edge thereon.
Those modifications and equivalents which fall within the spirit of the invention are to be considered a part thereof.
Claims (6)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A process for producing a deckle edge on paper which comprises:
(a) applying a stream of liquid to a stock of paper to form a wetted line on said paper stock along a predetermined path, (b) then exerting a shearing force perpendicular to the wetted line on the wetted paper stock sufficient to cause the paper stock to split into two parts in a direction along the wetted line thereby producing a deckle edge on said paper.
(a) applying a stream of liquid to a stock of paper to form a wetted line on said paper stock along a predetermined path, (b) then exerting a shearing force perpendicular to the wetted line on the wetted paper stock sufficient to cause the paper stock to split into two parts in a direction along the wetted line thereby producing a deckle edge on said paper.
2. A process according to claim 1 wherein water is the liquid applied to the paper stock.
3. A process according to claim 1 wherein water containing a penetration-improving additive is the liquid applied to the paper stock.
4. A process according to claim 1 wherein a stream of liquid is applied to the top and bottom of said paper stock to form said wetted line.
5. Apparatus for forming a deckle edge on paper comprising:
means for conveying paper stock on which a deckle edge is to be produced, means for retaining said paper stock on said conveying means in substantially flat condition, means for delivering a liquid onto said paper stock to form a wetted line along a predetermined path, and means for applying a shearing force to said paper along and substantially parallel to said wetted line sufficient to cause said paper stock to split into two parts.
means for conveying paper stock on which a deckle edge is to be produced, means for retaining said paper stock on said conveying means in substantially flat condition, means for delivering a liquid onto said paper stock to form a wetted line along a predetermined path, and means for applying a shearing force to said paper along and substantially parallel to said wetted line sufficient to cause said paper stock to split into two parts.
6. Apparatus in accordance with claim 5 which also includes means for pressing and setting the paper fibers forming the deckle edge.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US83253086A | 1986-02-24 | 1986-02-24 | |
| US832,530 | 1986-02-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1244387A true CA1244387A (en) | 1988-11-08 |
Family
ID=25261912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000521465A Expired CA1244387A (en) | 1986-02-24 | 1986-10-27 | Method and apparatus for producing deckled edge paper |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1244387A (en) |
-
1986
- 1986-10-27 CA CA000521465A patent/CA1244387A/en not_active Expired
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |