CA1186603A - Production of aluminium alloy strip - Google Patents

Production of aluminium alloy strip

Info

Publication number
CA1186603A
CA1186603A CA000407728A CA407728A CA1186603A CA 1186603 A CA1186603 A CA 1186603A CA 000407728 A CA000407728 A CA 000407728A CA 407728 A CA407728 A CA 407728A CA 1186603 A CA1186603 A CA 1186603A
Authority
CA
Canada
Prior art keywords
strip
width
heating
heat treatment
conductance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000407728A
Other languages
French (fr)
Inventor
David J. Walker
Kenneth Amor
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Electricity Council
Original Assignee
Electricity Council
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Electricity Council filed Critical Electricity Council
Priority to CA000407728A priority Critical patent/CA1186603A/en
Application granted granted Critical
Publication of CA1186603A publication Critical patent/CA1186603A/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y15/00Nanotechnology for interacting, sensing or actuating, e.g. quantum dots as markers in protein assays or molecular motors

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Nanotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Induction Heating (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE

In the heat treatment of aluminium alloy strip, in which hardening of the material is effected by heat treatment to dissolve pre-existing precipitates in the metal matrix followed by quenching and ageing, the electrical conductance of the strip after quenching is measured using a conductivity probe scanned across the width of the strip, the heating being controlled in accordance with the measured conductance so as to obtain uniform electrical conductance across the width of the strip. This measured electrical conductance has a close correlation with the required mechanical properties. A transmitter producing an electromagnetic field is moved across the strip and a receiver, picking up signals due to the eddy currents in the strip, provides an output automatically controlling the movement of flux modifiers of a transverse flux induction heater to control the strip heating.

Description

"PRODUCTION I ~LIJMINIUM ALLOY STRIP"
___ ___.

This invention relates -to the production of aluminum alloy in strip form.
In a continuous process line for producing an aluminum Allah in strip form, cold rolling is often used to obtain a s-trip with accurate dimensions and a good surface. Cold rolling leaves the material in a work-hardened state in which it tends to be strong but not very ductile. To restore the ductility, the strip is annealed by maintaining it for a suitable time at a temperature in the range of 200-450C. Another method of obtaining high strengths in aluminum alloy strip is precipitation hardening. This lo precipitation hardening treatment hardens the strip by causing an extremely fine precipitate dispersion to form in the matrix . The heat treatment required to produce this dispersion consists of solution treatment in which any preexisting precipitates are dissolved to give a uniform solid solution, -the heat I

~re~it1nent Boone fulled 'my Roy uncanny of the material to room t~mperatl1re so as two retain the solid Solon. 'eye (1u~t1c11ing is followed my alga, which can lake plucks Al room te~)er,lture odor temperatures yin Tao range of lo -to 200C during Lucia the solid solution breaks down to ylve -the fine precipitate dispersion.
On a continuous heat treatment line, err is a possibility of -temperature variations across the width lo of the strip. In some aluminum alloys where the solution treatment is a sensitive function of the solution treatment time and temperature, such teJnperature variations across the width of -the strip can lead to differential solution treatment across the strip width.
I-t is crown to measure the thermal profile across the width of the strip by a scanning system sensitive to the radiation from -the strip.
However radiation sensitive scanning systems have been found to be very sensitive Jo the emissivity of the surface being scanned. With some alloys which usually are the same alloys as are very sensitive to the solution treatment conditions, the emissivit~ changes at high temperatures. This change in emissivi-ty masks the true thermal profile of the strip as detected ho radiation sensitive scanning systems.

- so We have found -what thy electrical conductance of tile strip, as ~llencheclr has a close correlation with the final Masonic]. properties which it: is required to achieve.
According to one aspect owe the present invention, in the method of producing alumini.urn alloy strip in which hardening of the material is effected by heat treatment to dissolve preexisting precipitates in the metal matrix so as to jive a uniform solid solution followed by quenching in a quenching path and subsequent aging, the electrical conductance of the strip after quenching is measured using a conductivity probe scanned across the width of -the strip or an array of probes across the width of the strip and the degree of heating across the width of the strip is controlled in accordance with the measured conductance so as to tend to obtain uniform electrical conductance across the width of the strip. Preferably -the heat treatment is effected using a transverse flux induction heater having adjustable means for con-trolling the degree of heating across the width of -the strip.
The electrical conductance may be measured by means of a non-contacting conductance probe which is repetitively scanned across the s-trip or an array of probes may be used to determine -the conductance profile Pi Jo across the width of the strip. The conductance profile is determined after quenchincl and preferably automatic control. means are provided for controlling the Herr to give the required heatincJ power distribution across S the Whitehall of the strip A transverse flu induction heater for the above-3escril>ed process may comprise a playwright of windings no cores distributed across the width and along -the length of the strip. Control of the heating power distortion may be effected by altering the power to individual windings, e.g. by adjusting the air gap, through which the strip passes, or by moving portions of the magnetic cores relative to -the windings.
According to another aspect of -the invention, heat treatment means for use in a strip mill for producing aluminum alloy strip comprise heating means for heating the strip to a temperature to effect solution treatment in which preexisting precipitates are dissolved in the metal matrix to give a uniform solid solution, means for quenching the strip after heating so as to retain the solid solution, electrical conductance measuring means arranged to measure the electrical conductance of the strip after quenching either by scanning across the width of the strip or by Utah lousing an array of proves to determine corl(luctarlce profile and means for differentially ad~llsting the heating effect across -the width of the strip in accorciance with the measured corlductance profile so as to tend Jo maintain a uniform conductance across the width of the strip The heating means are conveniently transverse flux induction heating means comprising a plurality of windings and cores. ' The means for differentially lo adjusting the heating effect conveniently comprises means for altering the air gaps through which the strip passes, between cores on opposite sides of the strip thereby differentially to change the flux distribution across the width of the strip arising from current through windings on the cores.
Alternatively the electrical power supplied to said coils may be differentially adjusted to effect the required heating distribution.
The invention furthermore includes within its scope a strip mill incorporating heat treatment means as described above.
The following is a description of one embodiment of the invention, reference being made to the accompanying drawings in which.

Figure 1 is a diagrammatic side elevation of part of an apparatus for processing aluminum alloy Slop;
figure 2 is a diagr.lmrna~ic transverse section through the strip an induction Herr for explairllnc3 the form old he~atillg coy of employed in the apparcltlls of FlcJure l;
Figure 3 is a diagram :i:llustratLny a conductivity sensing assembly used in the apparatus of Figure it and Figure 4 shows diagrammatically the apparatus process in the output of the conductivity sensor of Figure 3.
Referring to Faker 1 an aluminum alloy strip 10, which is to be heat treated in a continuous process plant, passes over a roller 11 and thence vertically downwards thrill a transverse flux Induction heater 12 to a quenching bath 13 in which It passes around a roller 14 to leave the bath upwardly at 16. Lowry the electrical conductance of -the strip is measured by a scanning probe 17. The strip then passes over a roller 18 and is fed out at 1') for aging at room temperature, inspection and windincJ in-to a roll for subsequent transport and use.
The present invention is concerned more particularly with the control of the heating my -the transverse flux induction heater 12. In a continuous heat treatment line using a transverse flux inductor, unless the heating is controlled, there is a possibility of temperature variations across the width of the strip. In some a]uminiurrl alloys, where the degree of solution treatment is sensitive to the solution treatment time and temporary, such temperature variations across -the width can lead to differential solution treatmerlt across the width.

In the apparatus of the present invention, Tao electrical conductance of the strip is measured across the width or toe strip Atari the (uncannily operation by a scanning probe -Lo. This is a non contacting electrical conductivity measuring device which is mechanically repetitively scanned across the width of the strip by scanning means TV to provide output information to a data processor storage device 21 which stores information representative of the conductance or conductance variations across the width of the strip. The conductivity measurement will be described later in further detail with reference to Figures 3 and 4.
The data processor 21 provides output control signals for actuator means 22 which adjusts the heating across the width of the strip by the transverse flux induction heater 12. As shown diagrammatically in Figure 2, the control. means 22 may comprise a plurality of actuators 23 which act respectively on individual core and coil units 24 of the -transverse induction heater 1.2. This induction heater comprises core and coil assemblies PA adjacent one face of the strip and co-operating cores 25 on the opposite face. By moving the assemblies 24 towards and away from their respective co-operating cores 25, the air gap between the cores in each pair may be altered differentially and hence the heating effect may be adjusted differentially across the width of the strip lo 'rho actuators 23 are controlled by the data processor 21 in such a manner as to tend to mainline a url:iform conductance across the width of to strip.
inures 3 anal 4 illustrate further duets of the conductivity measuring apparatus. In Figure 3, where is shown a roller 30 over which -the strip 31 passes, together with a conductivity measurement: device 32 situated close Jo -the roller. This device comprises lo a transmitter 33 with a -transmitting head 34 producing an electromagnetic field at a frequency of about 5 oh the head being mounted on a C-shaped frame 35 so as to be about 25 mm above the upper surface of the-strip 31.
Typically the transmitter has a ferrite core driven from a medium power square wave oscillator running at the required frequency, e.g. 5 kHz. The transmitter has a high Q tuned circuit so -that the output has a substantially sinusoidal waveform. This field from the transmitter induces eddy currents in the strip 31. receiver 36 has a receiving head 37 mounted on the frame 35 below the strip, typically about 25 mm away from the strip surface. The receiver has a ferrite head weakly picks up the signals from the strip and amplifies them.
Changes in the amplitude of the output of the receiver will be due either to gauge variation in the strip or I.

I

due to conductivity changes. rule gauge can be measured a~tom(ltlc~l.lly a gauge signal employed ion processing tile information from the receiver if tins should be necessary.
The C-shaped frame I is mounted on rollers 40 running on rails 41 or movement to and fry across the width of the strip 31, the frame being driven by a servo drive motor 42 through a pinion 43 and rack 44. A signal representative of the transverse position of -the transmitter/
receiver its obtained from an electrically linear potentiometer 45 which mechanically is constructed as a helical potentiometer driven by a steel wire 46 attached to the frame 35 and tensioned by a counterweight 47.
The transmitter 33 is connected to its head 34 by a flexible cable 47. The receiver 36 is connected to the receiver head 37 by a second flexible cable 48.
Output information from the receiver is produced at terminals 50 and output positional information from the potentiometer 45 at terminals 51. The input drive signals for the servo motor are applied at terminals 52.
Referring to Figure 4, the positional signals and receiver output signals are applied to a digital storage oscilloscope 55 to give a conductivity profile across the width of the strip. The information is in digital form and consists of 512 bytes of information representing the extent of the x-axis (that is the transverse position) and toe my Lllde for each of these 512 segment is duets information representative of the appropriate one of 256 conductivity levels.
To eye frame 35 is scarlned beyond the edges of the strip 31, the resultant large changes in the receiver output gives indications enabling the actual width of the strip to be determined. When the strip line is running normally, cracks flaws, etc. can be detected on the oscilloscope and appropriate action talc en.
lo The digital output from the oscilloscope 55 is clocked, via an 8-bit data bus 56, into a minicomputer 57. The minicomputer processes the digital information and, via a bus 58 feeds control signals to terminals 52 of the motor lo The minicomputer also provides digital inputs to first and second digital-to-analogue converters 59, 60. The first digi-tal--to-analogue converter 59 provides instructions, viva flux modifier servo amplifiers 61, to a servo motor system 62 for effecting the necessary movements required by the flux modifiers of -the transverse flux induction heater.
These movements are determined from the conductivity profile by periodic examination of that profile. The second digital-to-analogue converter 60 feeds signals to a strip width slitter servo amplifier 63 controlling a servo motor 64.

~36~3 Instead of mechaniccllly scanning the conductance probe as described above, it would alternatively be possible -to use a plurality of probes spaced apart across the width of eye strip to privily, in thy data processor, the railroad information representing the conductance profile (or variations in the conductance) across the strip.
hrith the above-de~cribed form of apparatus, the aluminum strip passes through the -transverse flux induction heater 12 (Foggily) down into the quenching bath 13.
The conductance measurement across the width of the strip as the strip comes out owe the quenching heath gives indications which are representative of any unevenness of heating across the width of the strop such as would give nonuniform solution -treatment. The control of the heating therefore serves to maintain a more uniform treatment. The measurement of the electrical conductance avoids the problems which occur in attempting more directly to measure the thermal profile across the strip as it leaves the induction heater in that non-contactillg temperature sensors are dependent on the Jo e:missivity of the surface of the strip and it it known thicket erllissivity of some alumirlium alloys changes at Howe temperatures.
AlthoucJh one form of: heatincl control has been described in which coil end core assemblies are moved other forms of control of the heating may be employed, for example by electrical control of the power -two the various coils of the inductor.
pharaoh aclvanta~3e of the a~ove-described device lo is that it also operates to maintain more uniform heat treatment along the lencJth of the strip.

Claims (14)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:-
1. A method of producing aluminium alloy strip in which hardening of the material is effected by heat treatment to dissolve pre-existing precipitates in the metal matrix so as to give a uniform solid solution followed by quenching in a quenching bath and subsequent ageing, wherein the electrical conductance of the strip after quenching is measured using a conductivity probe scanned across the width of the strip or an array of probes across the width of the strip and wherein the degree of heating across the width of the strip is controlled in accordance with the measured conductance so as to tend to obtain uniform electrical conductance across the width of the strip.
2. A method as claimed in claim 1 wherein the heat treatment is effected using induction heating.
3. A method as claimed in claim 2 wherein the heat treatment is effected using a transverse flux induction heater having adjustable means for controlling the degree of heating across the width of the strip.
4. A method as claimed in any of claims 1, 2 or 3 wherein the electrical conductance is measured by means of a non-contacting conductance probe which is repetitively scanned across the strip.
5. A method as claimed in any of claims 1, 2 or 3 wherein an array of probes are used to determine the conductance profile across the width of the strip.
6. A method as claimed in any of claims 1, 2 or 3 wherein automatic control means are provided for controlling the heating means to give the required heating power distribution across the width of the strip.
7. A method as claimed in claim 1 wherein the heat treatment is effected by passing the strip through an induction heater having a plurality of windings and wherein the heating power distribution is controlled by altering the power to individual windings of the induction heater.
8. A method as claimed in claim 1 wherein the heat treatment is effected by passing the strip through an air gap in an induction heater between individual core elements carrying windings on one face of the strip and co-operating core elements on the other face of the strip and wherein the heating power distribution is controlled by adjusting the air gap.
9. Heat treatment means for use in a strip mill for producing aluminium alloy strip wherein there are provided heating means for heating the strip to a temperature to effect solution treatment in which pre-existing precipitates are dissolved in the metal matrix to give a uniform solid solution means for quenching the strip after heating so as to retain the solid solution, electrical conductance measuring means arranged to measure the electrical conductance of the strip after quenching ether by scanning across the width of the Strip or by utilising an array of probes to determine conductance profile and means for differentially adjusting the heating effect across the width of the strip in accordance With the measured conductance profile so as to tend to maintain a uniform conductance across the width of the strip.
10. Heat treatment means as claimed in claim 9 wherein the heating means comprise an induction heater.
11. Heat treatment means as claimed in claim 9 wherein the heating means comprise transverse flux induction heating means having a plurality of windings and cores.
12. Heat treatment means as claimed in claim 11 wherein the means for adjusting the heating effect comprises means for differentially altering the air gaps, through which the strip passes, between cores on opposite sides of the strip of a transverse flux induction heater having a plurality of ferromagnetic cores spaced across the width of the strip on each face thereof thereby to change the flux distribution across the width of the strip arising from current through windings on the cores.
13. Heat treatment means as claimed in claim 11 wherein the means for adjusting the heating effect comprises means for differentially adjusting the electrical power supplied to said coils.
14. A strip mill incorporating heat treatment means as claimed in any of claims 9, 10 or 11.
CA000407728A 1982-07-21 1982-07-21 Production of aluminium alloy strip Expired CA1186603A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000407728A CA1186603A (en) 1982-07-21 1982-07-21 Production of aluminium alloy strip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000407728A CA1186603A (en) 1982-07-21 1982-07-21 Production of aluminium alloy strip

Publications (1)

Publication Number Publication Date
CA1186603A true CA1186603A (en) 1985-05-07

Family

ID=4123260

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000407728A Expired CA1186603A (en) 1982-07-21 1982-07-21 Production of aluminium alloy strip

Country Status (1)

Country Link
CA (1) CA1186603A (en)

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