CA1171079A - Radiant heating panel, particularly as floor or floor panel, and method to produce the same - Google Patents

Radiant heating panel, particularly as floor or floor panel, and method to produce the same

Info

Publication number
CA1171079A
CA1171079A CA000398472A CA398472A CA1171079A CA 1171079 A CA1171079 A CA 1171079A CA 000398472 A CA000398472 A CA 000398472A CA 398472 A CA398472 A CA 398472A CA 1171079 A CA1171079 A CA 1171079A
Authority
CA
Canada
Prior art keywords
grooves
pipes
face
base plate
cover plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000398472A
Other languages
French (fr)
Inventor
H. Jorgen Caspar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tour and Andersson AB
Original Assignee
Tour and Andersson AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tour and Andersson AB filed Critical Tour and Andersson AB
Application granted granted Critical
Publication of CA1171079A publication Critical patent/CA1171079A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00Hot-water central heating systems
    • F24D3/12Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/14Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)
  • Floor Finish (AREA)
  • Surface Heating Bodies (AREA)
  • Central Heating Systems (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE:

Radiant heating panel, particularly as floor or floor panel, consisting of a base plate provided with grooves. The throat of the grooves is narrower than the interior of the grooves and heating pipes are placed in the grooves. These pipes have a diameter which is greater than the depth of the grooves and are deformed when a cover plate is placed over them, for filling out the grooves. The heating pipes are anchored securely in the grooves and great contact surface is created relative to the cover plate which has been placed over them.

Description

0 7 ~

The present invention relates to a radiant heating panel for u.se particularly as a floor or a Eloor panel.
It is considered advantageous to arrange heating coils in floors. For this purpose metallic pipes, running back and forth, have up to now most often been laid in concrete floors, which have been poured around the metallic pipes functioning as heating coils.
The above stated technique is marred by several disadvantages. First of all, one is in prac-tice bound to concrete floors and in this connection is forced to pour the 100r around the coils. If leakage or other defects arise, the floor must completely or partially be broken up, which involves high costs and great problems.
Moreover such coils are forced to heat up the entire floor, i.e. a very large mass, whose raising or lowering of temperature requires long periods of time. Advanta geous regulation of temperature during short periods of time is in this connection completely out of the question.
The object of the present invention is principally to eliminate the above stated disadvantages and create a new heating panel, particularly as floor or floor panel, which easily, quickly, simply, and in an economical way can be applied on arbitrary foundations, and in which connection such a heating panel without difficulty can even be produced by laymen.
The above object is achieved, according to the present invention as herein broadly claimed, by the provision of a radiant heating panel comprising a base plate having grooves in one face, said panel having one side confronting the space to be heated, and separate heating conduit means for a heating medium in said grooves, and means transferring heat between said heating medium in said conduit means and the space-to be heated, ~p .
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characterized essentially in that the walls of said grooves diverge from said one face toward the bottom of the grooves, forming a throat at said face, at least one of the conduit means and the base plate being elastically deformable, the heating conduit means having a width somewhat larger than the width of the throat r SO
that the heating conduit means can be snapped into and is retained in the grooves by said throat.
The invention is li~ewise broadly claimed herein as a method oX producing a radiant heating panel from a base plate having grooves in one face, heating pipes for a heating medium to be mounted in said grooves, and a heat-conductive means d:irected toward the room -to be heated to radiate heat from said pipes to said room, characterized essentially by the steps of: providing walls in said grooves which diverge from said face toward the bottom of the grooves to produce at said face a throat of a given width somewhat less than the width of said heating pipes, and inserting said pipes into said grooves by temporarily deforming at least one of said throat and said pipes, so that said throat retains each pipe in its groove.
Following is a description of an embodiment of the invention having reference to the appended drawings wherein:
Fig. 1 a corner section viewed in perspective of a preferred embodiment of a heating panel according to the invention, Fig. 2 is a view similar to that of Figure 1, showing the panel after insertion of heating pipes and installation of the cover plate, however before final assembly of the panel and Fig. 3 is a view like that of Figure 2 showing the panel in position of utilization after assembly.
2 -In the drawing figures a base plate is designated with 1, which preferably consists of ex-truded plastic, which can be produced in desired standard widths. This base plate is equipped with mutual prefera bly parallel grooves 2, whose depth 15 can amount to e.g. approx. 2/3 of the thickness of the plate. The profile of the grooves is preferably suchl that the walls of the grooves 3 at least in connection to the side of entry of the grooves diverges toward the bottom of the grooves 4. In the illustrated embodiment the grooves have a trapezoidal or salmon's tail-shaped profile, at which the walls of the grooves 3 at the open side of the groove and at the bottom 4 are softly rounded or bevelled, so that an approximate Z- or S- shaped construction is obtained.
In the grooves 2 heating pipes 6 of an intrlnsically known type are placed /
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in an in-trinsically known ~!ay, i.e. it can be a r~UeStiOn of ~lastic or me-tallic pipest eventually pla;tic sheathed me-tallic pipes, Nhereby the ~lastic c~m be Ijolyethelene HD wi-th an outer diameter oI 3 r~n and an in-ner dia;leter oi ~ lm, and in which connection the coils run ei-thex back and forth throu;h a heating panel or a cornplete floor, or in which case intrinsically knov~n distributors are arranged a-t desired locations, so that the heating lne(lillJn in adjacent pipes can flow in the same direction causing rninor loses of pressure and a quicker and rllore even heating resp.
reduction oi temADerature, if so is desired. rhe hea-ting pipes can have arbit-raly profile, but only circle round profile will certainly be con-sidered, ~lhose diarmeter in accordance with a preferred embodiment is somev/hat lar~er than the width 16 of the throat of the groove causing a certain snapping-in effect, in which connection the hea-ting pipes and/or the base pla-te are deformed somewhat during insertion of -the pipes~ in which connec-tion a minor expansion occurs in the wider interior of the croove, ~o that the pipes are retained in the grooves without special means of assis-tance.
As revealed by ~-ic~lre 2, -the inser-ted pipes extend somewhat outward over the upper side of the plate 1, ~hich is forrned by the ridges 5 be-tween--the ~;rooves 2~ which result in, that an installed cover pla-te 7 princip-ally will rest on the pipes 6, which accoun-t for a dis-tance 12 between the underside of the cover plate and the upper side of the base plate.
The cover plate or plates are designed to admit anchoring studs 8 and/or anchoring screws 9, which are designed to be inserted into stud holes 13 resp. screw holes 14 in the base plate 1, in trhich connection such a bond lS desigrled to be ti~htened dowrl;1ard and reduce or pre~eraDly oblitera-te the distance 12 accordincP~ to figure ~. If studs are used~ these are pre-f`erably rirMly ~nited with the cover plate 7 and on -their shaft section have annular rings or other intrinsically known snapping-in construction~
which correspond to walls of holes provided with annular depressions, so tha-t applied pre3sure on the cover plate within -the area for the studs causes these s-tuds to autbmftically penetra-te and bite into -the intended holes and retain the cover plate in the dov~nward pressed position.
In accordance wi-tn a preferred embodimen-t the heating pipes o and/or the Dase pla-l;e 1 are constrllctfad ol material which can i)e ;leforrned, so tha-t e.g. in unburdened condition, l~ipes which have a cLrcle round profile are déformed l;o be clarflped to form in -the -trapezoidal grooves, ls is revealed by figure ~. In this connection the pipes consequen-tly fill out the grooves , 0 7 ~

and achieve in addition, insteat1 of' line contact ~/ith -the cover plate, a considerable suri'ace contact and in this .~ay excellent and considerable transf'er of hea-t ~e-tween the pipes and the cover plate.
~he s-ta-ted trans~er of hea-t and/or the retention of'-the pipes in the groovescan be increased by rneans of that a gap filling compound 10 is introduced in the grooves9 which is fluid or half' fluid, cventua~ly first stiff or firrn and then iluid or hal:f fluid af-ter having been hea-ted, so that in the in--termediate s-tage according to figure 2 a forcing aside to the sides,of the stated gap filling compound is obtained, which in f'inal stage is pressed all the way up to f'ill out eventual remaining cavities directly under the cover plate 7. The gap filling compourid 10 can be a glu8 and/or other com-pound ,;ith advan-tageous heat conduction ~prbperties. Of course it is also possible after assernbly of the pipes to introduce such gap filling com-pound in the fold between the pipes and the throat of the grooves. If the compound is a ~lue, this can eventually guarantee -the creation 'of a durable bond between the cover plate and the pipes and/or the base plate.
Deformation of the pipes and/or the base plate and stated effect of the gap filling connpound can eventu~ally be favoured in that in the interrnediate stage according to figure 2 warm or greatly heated water is allowed to pass through the pipes, so that the pipe rnaterial and/or the material of the base plate so~'tens, by what means in a short time and in a simple Manner a simple clamping to forrn according -to figure 3 is obtained. If greatly heated water is conveyed through the pipes, a cover plate ma-terial, especi-ally with laminated cover plates, can eventually be considered, which sof-tens and-then absorbs a portion of the heating pipes, which in such a man-ner become erilbedded in -the cover plate.
'~he entire upper side-of' the base plate 1 including the walls of and the bottoms of'-the grooves and/or the under side of the base plate can eventu-ally be provided with a heat reflecting layer~ e.g. by means of anodizing.
~oreover the gal) filling compound can be~applied over -the entire surface of the base plate i'or the filling 01lt of eventual additional irregJularities and/or functioning flS glue for~the entire under side of the cover plate.
As s-tated~ the cover plate c~an consist of laminate, where at least an up-per la-yer has f'orrn stability for the purpose of ob-taining~a level floor.
~'he cover plate can consist of rnetal and/or plastic and/or other material and i-t and/or -the base plate will have a stiffening function~ so that a , ., .

heatirl& parlel accordin~ to the invention c~n be arJplied on an arbitrary ~'ourl(lation. Under the brlse l,late an e.~i;. insula-tion shcet 11 of intrin-~ically l~nown cons-truction is pre~'eraoly arranged to be glued onto it.
The hea-tin~ pipes can as already stated, be installed as an endless pipe or in the ca~e of a rnodular system suitable couplings can be arrrmged be-tween the udjacerlt panels, In addition it is possible to deliver entirely or partially cornplete heating panels~ in the latter case e.g. hea-ting plpes inserted in the grooves 2, which can alterna-tlvely be delivered attached on the underside of' the cover plate.
In all cases one obtains small heated masses which result in that consider-able raising resp. lowering of temperature can occur in the shortest con-ceivable period of' time. The ~oundation can be arbitrary and a concrete ~loor can be poured quic~ly and easily and without consideration for la-borious manual laying of' heatlng pipes according tolanltogether individual pattern in each separate case. l~'urtherrnore the overall heigh-t can be'kep-t very :Low and such heating panels can advantageously be arranged even in ol-der houses on existlng f'loors. Of course the heating panels according to the invention are sult~ble even f'or installation on walls and ceillngs.
Owing to~the small heated masses and the~,rea-t area of contact the temper-ature o~ the transport rnedium in the heating pipes~can re held at the low-est conceivable level in order to yet achieve qulck, high and dependable heating, 'Thls rrla~res the heating panels accordlng -to the lnventlon very suitable for e,g. heat purnp s,ysterns~and the like.
1~ relatively heavy cover plates are used~ speclal anchori~ means such as screws~ studs and eventually even gluing can eventually be eliminated. '~he previously stated deforrnatlon of the heatlng plpes and/or the base plate exists~prs~erably~beslde a c~ertaln permanent elastlcity and/or medium pressure f'rom the heating~rnedlum in the heating pipes~ so tha-t these~ are ; always pressed I`or good contact against the Imder side of the cover plate, whlch ~llarantees perm~nent good tIians~er o~ heat.
The forms of the embodiment descrlbed'above and illustratèd in the accom-pany~lng drawlngs are only -to be consldered as non-limltlng examples~ which can be modlI'led ~md supplemented at will within the scope of the inventive idea, Consequently instsad of screws resp. stllds, anchorlng fasteners~
such as pop rivits and the llke runnlng through both the~cover plate and -the base plate can be consl~dered.
.,.,, ~ , - ' ':

Claims (29)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A radiant heating panel comprising a base plate having grooves in one face, said panel having one side confronting the space to be heated, and separate heating conduit means for a heating medium in said grooves, and means transferring heat between said heating medium in said conduit means and the space to be heated, characterized in that the walls of said grooves diverge from said one face toward the bottom of the grooves, forming a throat at said face, at least one of the conduit means and the base plate being elastically deformable, the heating conduit means having a width somewhat larger than the width of the throat, so that the heating conduit means can be snapped into and is retained in the grooves by said throat.
2. A radiant heating panel according to claim 1, characterized in that the heating grooves are disposed in parallel array and the conduit means consists of pipes having parallel runs, and means to cause the heating medium to flow through the runs.
3. A panel according to claim 2 wherein said pipes comprise HD polyethylene tubing with a wall thickness of approximately 1 mm.
: '
4. A panel according to claim 2 wherein said means to cause the heating medium to flow through said runs includes distributor means to cause the medium to flow in the same direction through the parallel runs.
5. A panel according to claim 2 wherein said means to cause the heating medium to flow through said runs includes connections to cause the medium to flow back and forth in adjacent runs.
6. A radiant heating panel according to claim 2, wherein the inserted heating pipes are formed of tubing having a diameter greater than the depth of the grooves so as to project somewhat outward beyond said face of the base plate, the heat-transferring means comprising means covering said grooves and resting directly on the tubing, said covering means being directed toward the space to be heated.
7. A radiant heating panel according to claim 6, wherein said covering means comprises a cover plate, at least one of the cover plate and the projecting part of the tubing being deformed to increase the contact area between the upper side of the tubing and the lower side of the cover plate.
8. A panel according to claim 7 including anchoring means between the cover plate and the base plate to maintain the increased contact area resulting from the deformation.
9. A panel according to claim 8 wherein said anchoring means includes screws or studs having annular rings operable to snap into engagement between said cover plate and base plate.
10. A radiant heating panel according to claim 7 wherein the heating pipes are constructed of tubing material which can be deformed, the tubing having a round profile which is deformed to conform to the trapezoidal shaped grooves, and create, in addition, a considerable surface contact with the cover plate and in this way considerable heat transfer between pipes and cover plate.
11. A radiant heating panel according to claim 6, including a gap-filling compound in the grooves around the tubing and of sufficient volume to fill out any spaces directly under the covering means.
12. A panel according to claim 11, wherein said gap-filling compound is a heat-conductive glue to bond said covering means to said tubing.
13. A panel according to claim 11, wherein said compound extends beyond said grooves and covers the entire face of said base plate under said covering means, and is a glue to bond said covering means to said base plate.
14. A panel according to claim 6, wherein the undersurface of said covering means comprises a thermoplastic layer which is deformed to receive the outwardly-projecting portions of the heating pipes.
15. A radiant heating panel according to claim 1, wherein at least one surface of the base plate is provided with a heat-reflecting layer.
16. A radiant heating panel according to claim 1, having at least an upper layer with form-stability for the purpose of obtaining a level floor or the like and at least a lower layer of a material to provide a stiffening function, and an insulation sheet on the side of the panel which is opposite to the side confronting the space to be heated.
17. A radiant heating panel according to claim 7, wherein the deformable material has permanent elasticity so as to maintain the cover plate and conduit means pressed together in good contact to guarantee a permanent good transfer of heat.
18. A method of producing a radiant heating panel from a base plate having grooves in one face, heating pipes for a heating medium to be mounted in said grooves, and a heat-conductive means directed toward the room to be heated to radiate heat from said pipes to said room, characterized by the steps of:
providing walls in said grooves which diverge from said face toward the bottom of the grooves to produce at said face a throat of a given width some-what less than the width of said heating pipes, and inserting said pipes into said grooves by temporarily deforming at least one of said throat and said pipes, so that said throat retains each pipe in its groove.
19. A method according to claim 18 including the step of forming said grooves with sufficient clearance at the bottom to accommodate expansion of the pipes in the interior of said grooves.
20. A method according to claim 19, wherein the heating pipes are provided with circular cross-section and including the step of deforming the pipes to provide a flattened side confronting the heat conductive means to achieve a considerable surface contact with the heat conductive means.
21. A method according to claim 18, wherein said heat-conductive means comprises a cover plate for placement on said grooved face of the face plate and including the step of providing a depth in said grooves which is less than the height of said pipes so that the pipes project above the face of said base plate prior to being covered, and deforming at least one of the projecting part of said pipes and the undersurface of said cover plate to increase the contact area-between said cover plate and the face of said base plate.
22. A method according to claim 21, wherein the material deformed is thermoplastic and the deformation is effected by conveying warm or heated water through the pipes, so that the material becomes soft, and applying pressure while covering said pipes with said cover plate so that said deformation is effected while the material is heated.
23. A method according to claim 22, wherein said pressure application is accomplished by driving fasteners through said cover plate into said base plate.
24. A method according to claim 18, including the step of inserting into said grooves a gap-filling compound to fill out cavities remaining after installation of the pipes into the grooves.
25. A method according to claim 24, including the step of applying the gap-filling compound on the entire face of the base plate.
26. A method according to claim 25, including the step of using glue as the gap-filling compound to thereby retain said panel as a unitary assembly.
27. A method according to claim 18, wherein said plate has oppositely-directed faces, including the step of anodizing at least one of said faces of the base plate to provide a heat-reflecting layer thereon.
28. A method according to claim 18, wherein said plate has a face directed away from the room to be heated and including the step of applying insulation to the face of the base plate facing away from the room to be heated.
29. A method according to claim 20, wherein said heat-conductive means comprises a cover plate for placement on said grooved face of the face plate and including the step of providing a depth in said grooves which is less than the height of said pipes so that the pipes project above the face of said base plate prior to being covered, and deforming at least one of the projecting part of said pipes and the undersurface of said cover plate to increase the contact area between said cover plate and the face of said base plate.
CA000398472A 1981-03-17 1982-03-16 Radiant heating panel, particularly as floor or floor panel, and method to produce the same Expired CA1171079A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE8101683A SE444341B (en) 1981-03-17 1981-03-17 HEATING ELEMENTS, PARTICULARLY AS FLOOR OR FLOOR ELEMENTS, AND SET FOR ITS MANUFACTURING
SE8101683-4 1981-03-17

Publications (1)

Publication Number Publication Date
CA1171079A true CA1171079A (en) 1984-07-17

Family

ID=20343356

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000398472A Expired CA1171079A (en) 1981-03-17 1982-03-16 Radiant heating panel, particularly as floor or floor panel, and method to produce the same

Country Status (12)

Country Link
AT (1) AT380095B (en)
BE (1) BE892500A (en)
CA (1) CA1171079A (en)
DE (1) DE3207960A1 (en)
DK (1) DK115482A (en)
FI (1) FI820786L (en)
FR (1) FR2502306A1 (en)
GB (1) GB2095814B (en)
IT (1) IT1150347B (en)
NL (1) NL8201068A (en)
NO (1) NO820646L (en)
SE (1) SE444341B (en)

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US6761008B2 (en) 1999-12-14 2004-07-13 Mannington Mills, Inc. Connecting system for surface coverings
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DE20209869U1 (en) * 2002-06-26 2003-10-30 Gutjahr, Walter, 64404 Bickenbach Sheet or plate material made of plastic as a carrier for plate or tile coverings
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GB2454079B (en) * 2007-10-23 2012-03-07 Kingspan Holdings Irl Ltd A structural floor panel having a heat transfer system
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US8365499B2 (en) 2009-09-04 2013-02-05 Valinge Innovation Ab Resilient floor
CN101865628B (en) * 2010-06-16 2012-05-23 张东升 Plastic radiator and preparation method thereof
FR3009008B1 (en) * 2013-07-26 2016-01-01 Roland Lauer METHOD FOR PRODUCING A HEATING AND / OR REFRESHING FLOOR MADE IN THE THICKNESS OF A FLOOR
ITPD20130298A1 (en) * 2013-10-31 2015-05-01 Rexpol Srl COMPOSITE PANEL FOR FLOOR HEATING
AU2015290300B2 (en) 2014-07-16 2019-05-16 Valinge Innovation Ab Method to produce a thermoplastic wear resistant foil
CN104482645A (en) * 2014-11-21 2015-04-01 都匀市暖冬水暖地板有限责任公司 Novel indoor air conditioning wood-plastic plate
DE102019112142A1 (en) * 2019-05-09 2020-11-12 HVI - Heidrich Value Invest GmbH Heating device, use of the heating device, method for its production and base body and heating means for producing the heating device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11725395B2 (en) 2009-09-04 2023-08-15 Välinge Innovation AB Resilient floor

Also Published As

Publication number Publication date
DK115482A (en) 1982-09-18
GB2095814A (en) 1982-10-06
IT8220214A0 (en) 1982-03-17
FI820786L (en) 1982-09-18
NL8201068A (en) 1982-10-18
SE8101683L (en) 1982-09-18
BE892500A (en) 1982-07-01
SE444341B (en) 1986-04-07
AT380095B (en) 1986-04-10
DE3207960A1 (en) 1982-09-30
GB2095814B (en) 1984-06-06
ATA82482A (en) 1985-08-15
IT1150347B (en) 1986-12-10
FR2502306A1 (en) 1982-09-24
NO820646L (en) 1982-09-20

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