CA1164937A - Electrochemical cells having hydrogen gas absorbing agent - Google Patents
Electrochemical cells having hydrogen gas absorbing agentInfo
- Publication number
- CA1164937A CA1164937A CA000392521A CA392521A CA1164937A CA 1164937 A CA1164937 A CA 1164937A CA 000392521 A CA000392521 A CA 000392521A CA 392521 A CA392521 A CA 392521A CA 1164937 A CA1164937 A CA 1164937A
- Authority
- CA
- Canada
- Prior art keywords
- cell
- agent
- mixture
- hydrogen gas
- nickel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 239000006096 absorbing agent Substances 0.000 title abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 50
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 22
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 15
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 6
- 239000011572 manganese Substances 0.000 claims abstract description 6
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 5
- 239000010941 cobalt Substances 0.000 claims abstract description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 5
- 229910000464 lead oxide Inorganic materials 0.000 claims abstract description 4
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 claims abstract description 4
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims description 37
- 239000000203 mixture Substances 0.000 claims description 16
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 11
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 claims description 11
- 229910052725 zinc Inorganic materials 0.000 claims description 11
- 239000011701 zinc Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 239000003792 electrolyte Substances 0.000 claims description 9
- IPJKJLXEVHOKSE-UHFFFAOYSA-L manganese dihydroxide Chemical compound [OH-].[OH-].[Mn+2] IPJKJLXEVHOKSE-UHFFFAOYSA-L 0.000 claims description 5
- 229940058401 polytetrafluoroethylene Drugs 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 239000012255 powdered metal Substances 0.000 claims description 3
- 238000005267 amalgamation Methods 0.000 claims 2
- 239000011230 binding agent Substances 0.000 abstract description 2
- 239000003094 microcapsule Substances 0.000 abstract 1
- 210000004027 cell Anatomy 0.000 description 26
- 239000001257 hydrogen Substances 0.000 description 18
- 229910052739 hydrogen Inorganic materials 0.000 description 18
- 239000003054 catalyst Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000000306 component Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000002775 capsule Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- UKWHYYKOEPRTIC-UHFFFAOYSA-N mercury(ii) oxide Chemical compound [Hg]=O UKWHYYKOEPRTIC-UHFFFAOYSA-N 0.000 description 3
- 229910000510 noble metal Inorganic materials 0.000 description 3
- -1 polytetrafluoroethylene Polymers 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 239000007868 Raney catalyst Substances 0.000 description 2
- 229910000564 Raney nickel Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- QDWJUBJKEHXSMT-UHFFFAOYSA-N boranylidynenickel Chemical compound [Ni]#B QDWJUBJKEHXSMT-UHFFFAOYSA-N 0.000 description 2
- 210000003850 cellular structure Anatomy 0.000 description 2
- 229960004643 cupric oxide Drugs 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 229910052703 rhodium Inorganic materials 0.000 description 2
- 239000010948 rhodium Substances 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- WPNJAUFVNXKLIM-UHFFFAOYSA-N Moxonidine Chemical compound COC1=NC(C)=NC(Cl)=C1NC1=NCCN1 WPNJAUFVNXKLIM-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- ZZCNKSMCIZCVDR-UHFFFAOYSA-N barium(2+);dioxido(dioxo)manganese Chemical compound [Ba+2].[O-][Mn]([O-])(=O)=O ZZCNKSMCIZCVDR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229940101209 mercuric oxide Drugs 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/52—Removing gases inside the secondary cell, e.g. by absorption
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Secondary Cells (AREA)
Abstract
ELECTROCHEMICAL CELLS HAVING
HYDROGEN GAS ABSORBING AGENT
ABSTRACT
An agent which absorbs hydrogen gas for electrochemical cells is made from an oxide of manganese and nickel, cobalt or iron. At temperatures above about 40°C, the oxide of manganese can be replaced by lead oxide.
Hydrophobic binders can be added to the agent or the agent can be micro-encapsulated in water-impermeable but hydrogen-gas-permeable materials. The agent is preferably added to the cell in the form of small agglomerates or microcapsules.
HYDROGEN GAS ABSORBING AGENT
ABSTRACT
An agent which absorbs hydrogen gas for electrochemical cells is made from an oxide of manganese and nickel, cobalt or iron. At temperatures above about 40°C, the oxide of manganese can be replaced by lead oxide.
Hydrophobic binders can be added to the agent or the agent can be micro-encapsulated in water-impermeable but hydrogen-gas-permeable materials. The agent is preferably added to the cell in the form of small agglomerates or microcapsules.
Description
. . .
FIEL~ OF THE INVENTION
This invention relates to an agent for absorbing hydrogen gss and more Farticularly to a new and inexpensive agent useful in electrochemical cells.
, Hydrogen gas i8 generated by many devices during both use and ' ~ storage and generally adversely affectæ the operation of the device. Fur-ther, hydrogen gas build-up within sealed devices can cause the devices to distort by expanding or the devices may rupture.
) One device wherein unwanted hydrogen gas may be detrimentally generated is an electrochemical cell. Such gas generation may occur during storage, discharge and, in the case of secondary cell~ during charge. The reasons for hydrogen gas generation are varied and lnclude corrosion of the various cell components snd overcharging. When hydrogen gas evclution cannot ~` ~ be E~opped and the gas cannot be vented, its detrimental effects may be negated by absorp~ion thereof.
; The prior art has suggested 6everal means for absorblng hydrogen gaq evolved in batteries. Kordesch et al~., in U.S. Patent No. 3,261,714 lssued July 9, l966,~discIoses an auxiliary electrode for such absorption D ~ ~ which is porouæ and treated with a hydrogen ionization cetalyst such as platinum, rhodium, palladium and iridium.
Ko~awa, in U.S. Patent No, 3,939,006 i~sued February 17, 1976, dis--clo6es lncluding a discrete body wlthin an electrochemical cell. The body has~an outer casing of a hydrogen permesble membrane with the material within ;.. , : ~ ~ :
the membrane lncludi~g specific me~al oxides and specific catalysts. The catalys~s include the same catslysts as disclosed by ~ordesch et al.~ i.e., platlnum,~psllsdlum and rhodium ("noble metsls") and a few highly reactive compounds or alloys of Group VIII metals such as nickel boride and Raney nickel.
,.: :
~ 2-,::
:: `
' : . .
'~ ~
9 3 '7 ~:j r ~ ~
Kozawa et al., in ~.S. Patent No. 4,224,384 issued September 23, 1980~ disclose a hydrogen gas absorber for an ele~trochemical cell consistlng ~' - of silver cataly~ed manganese dioxide.
The known means of absorbing hydrogen disclosed in the prior art ; specifically require noble metal or silver catalysts for their effectiveness.
t In fact Kozawa specifically notes that MnO2 alone is lneffective in absorbing hydrogen. Silver and these noble metal catalysts, particularly platinum, are however expenslve and greatly increase the C08t of any electrochemical cells or other devices in which they may be used. The highly reactive metal com-t ) pounds and alloys previously used such as nickel boride and Raney nickel are :~
~imilarly expensive and are also difficult to properly handle and use.
THE INVENTION
It has now been discovered that an agent for absorbing hydrogen gas may be made without noble metals or Group VIII metal component catalysts.
Though materials such as manganese dioxlde have been described in the prior art as being usele6s when not used in con~unction with a catalyst, mixtures t ~
of~manganese oxide, hydroxide or lead oxide with one or more of non-noble metalsp specifically elemental nlckel, cobalt or iron which are not generally considered to be catalysts, nevertheless they provide adequate hydrogen sbsorption in electro~hemical cells. One agent of the present invention co~prises an oxide of manganese, such as manganese dioxide (MnO2), and/or mangsnese hydroxide (MnOOH), admixed with ~n amount of powdered nlckel ~f up to about 40 percent by weight of the total mixture. Such admixture can absorb hydrogen at or sbove room temperature without the expensive noble metaI or metal compound cata bsts which have been previously required.
Another example of a hydrogen absorbing agent of the present invention com-; prises lead dioxide (Pb02) admixed with an amount of powdered nickel of up .~ to about 40 percent by weight of the total mixture. Such admisture has been found to be effective in bsorbing hydrogen gas even at temperatures above 40C.
.~ i j~ _3_ r ~,. . .
r~ .
..
1 3 ~937 The agent of the present invention may be added to the cell or other device in the form of, for example, a pellet or agglomerates of various dimensions. The agent may also be in an encapsulated form or may contain binders andlor hydrophobic but hydrogen permeable materials. The agent may be located anywhere within the cell or device whereby it is in a position to easily absorb any hydrogen ga that is generated.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
:
A preferred agent of the present invention comprises from about 40 to about 5 percent by weight powdered elemental nickel admixed with from about 60 to about 95 percent by weight manganese dioxide (Mn02) and/or manganese hydroxide (MnOOH), or lead dioxide (PbO2). Most preferably the nickel com-prise6 from about 25 to about 15 percent by weight of the mixture of nickel with the remaining about 75 to about 85 percent by weight being the oxide. The agent containing manganese dioxide or hydroxide has the greatest u~ility at or above room temperature whereas the agent containing lead dioxlde has greater utility at temperatures above about 40C.
The agent of the present invention can be compr~ssed into one large mass of any desired shape which is added to a cell, but is preferably formed into small agglomerates which can be added to ~he cathode and/or electrolyte of the cell or combined with the material to be formed into the cathode or anode. A small quantity (generally less than about five percent but generally more than about 0.05 percent) of a hydrophbic material may be admixed with the agent before it is compressed or agglomerated. The hydrophobic material, when admixed with the a8ent of the present invention, helps to prevent the flooding of the reaction sites of the agen~ and which may occur in some embodiments wherein quantities of liquids are present. Such hydrophobic materials include fluoroplastics, such as polytetrafluoroethylene, other plastics, resins, waxes, as well as other hydrophobic materials ~nert to the enYironment to which the agent will be exposed. These materials must however , 1 ~ 6 4 9 3 ~ M-3524 be permeable to hydrogen gas. The agent can therefore be in the form of agglomerates which can be directly, initially combined with other components of the device or may be slmply added to the device as desired.
Alternatively, the agent of the present lnvention, can be micro-encapsulated in a hydrogen permeable material such as porous sintered poly-tetrafluoroethylene, unsintered polytetrafluoroethylene, unsintered poly-tetrafluoroethylene, polye~hylene, polyvinyl chloride and mixtures of these materials. Such a layer permits hydrogen gas ~o pass ~hrough it while it does not permit any liquid, such as an electrclyte solution, to flood the reaction sites of the agent and prevent the operation of the agent. In an electrochemical cell these small capsules can be situated wherever they will be exposed to evolved hydrogen gas such as in contact with the electrolyte, in proximity to the current collector element of the cell, or even may form par~ of an electrode.
Small capsules (e.g. microballoons) or small agglomerates are pre- -ferred over a single or a few large capsules or agglomerates since the Emall agglomerates or 6mall capsules ean be readily mixed with the various com-:
ponents of the devlce during manufacture such as with the material which is to be formed into the ~ca~hode or added to the electrolyte. The small agglo-merates also provide a greater amount of accesPible reaction sites for more rapid absorption of generated hydrogen.
Manganese dioxide (MnO2) useful in the present invention, such as ground naturally occurring ore, shouId preferably have a small particle size to enhance absorption. A preferred powder should be able to pass through a 325 mesh screen (4.4 x 10 3 cm wire openings). The manganese hydroxide (MnOOH): (whlch can be produced by chemically reducing manganese dioxide to manganese hydroxide) and the lead dloxide (PbO2) useful in the present lnven-tioD should also preferably be a powder which can pass through the 325 mesh screen.
1 1 64937 M~3524 ,~ The nickel, cobalt or iron used in the present invention should preferably be finely po~dered. A method of for~ing such finely powdered metals is by chemically precipitatin~ the metal which produces metal parti-cles of very smcll size. The most preferable powder has an average particle size of less than 10 microns (1 x 10 5 meters).
When encapsulating or hydrophobic materials are employed with the agent, the reactivity of the oxides and metals of the agent towards the device into which the agent is incorporated is of relatively small signi-ficance. The encapsu].ating material or hydrophobic additive acts to separate the active components of the agent from the other components of the device permitting only the hydrogen gas to come into contact with the active com-ponents of the agent. The encapsulating and hydrophobic materials useful in the present invention are themselves generally inert to most environments including those environments found in aqueous electrochemical cells. Encap-.
sulation of the agent of the present invention is preferred where the agent ls to be used in those electrochemical cells or other devices having com~.o-nents which may detrimentally react with the oxide and/or metals of the agent.
Electrochemical cells in which the gent of the present invention are useful include those wherein bydro~en gas may be detrimentally produced as described in "The Primary Battery'1, Vol. 1, Ed. E.G. Heise æ.nd N.C. Cahoon (New York: John Wiley & Sons, Inc., 1971) and "The Primary Battery", Vol.
Ed. N.C. Cahoon and ~.G. Hei e (New York: John Wiley & Sons, Inc., 1976~. Typical calls subject to hydrogen evolution include those having acid or alkaline electrolyte~, various oxides as cathodes, and anodes formed of metals;or of eertain oxides. One widely used cell wherein the present inven-tion is of particular utility comprises a zinc anode, an electrolyte including , ~ :
an aqueous solution of potassium hydroxide, a porous separator, and a cathode ~ ~ including manganese di~xide and graphite, i.e., the common "al~aline cell".
,, ~. .
~ ~ -6-:`
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The UBe of ~he agent of the present in~ention in electrochemical cells having a zinc anode is particularly advantageo~s beca~;se the mercury, which is generally used to prevent gassing in such cells, can be significzntly reduced or omitted since the agent itself ab or~is the hydrogen gas produced within the cell. The elimination of the mercury provide the beneficial effect of reducing environmental problems in the man~-facture and disposal of such cells.
The agent of the present invention is also useful in other devices which can generate hydrogen gas ~uch as capacitors.
The invention will be more fully understood from thç fo]lo~7ing examples which are illustrative only and are not intended to limit the scope of the invention.
.
An agent of the present lnver:tion is formed by ccmbining 80 percent by weight of manganese dioxide (MnO2) powder, having a density of 5.0 gm/cm~', with ZO percent by weight of powdered nickel. The mixture is compr~ssed and the resulting ~lu ls granulated to form agglomerates. The agglomerates have an average diameter of about 2.2 millimeters, density of abc,ut 5.5 gm/cm3 and .: .
a porosity of about 40 percent.
When the agglomerated agent is exposed to hydrcgen gas at room tem-pera~ure it shows sn average rate of hydrogen aborption of about 1.3 cm3 per gram per day. The total absorptive capacity of the agent is about 110 cm3 per gram.
; The use of this agent in an electrochemical cell, having a zint anode which produces 0.02 cm3 of hydrogen gas per gram of zinc per day, .~
requires a minimum of about 0.015 gram of agent per gram of zinc. In cells where the zinc or other cell component produces larger quantities of h~drogert :~, - gas more agent wlll be necessary.
:
1 3 64~37 M-3524 The agent of Example 1 i6 tested at 43C, and is found to have an average rate of hydrogen absorption of about 2.8 cm3 per gram per day and a total absorptive capacity of a~out 180 cm3 per gram.
An agent of the present invention is formed as in Example 1. When the. agglomerates are moistened with a solution of pctassium hydroxide (KOH) which is generally used in alkaline cells, the absorptive rate and capacity ; are not affected thus indicating utility within such cell.
: ,;
` EXAMPLE 4 An agent of the present invention is formed as in Example 1, except that the manganese dioxide i~ replaced by manganese hydroxide (MnOOH). The re ulting agglomerates have sub6tantially the same absorptive rate and total absorptive capaclty as the agglomerates of Example 1.
. ~ :
;~`~ EXAMPLE 5 . . ~
An agent of the pre~ent invention ls formed by combining 80 percent by weight lead oxide (PbO2) powder with 20 percent by weight powdered nickel.
The mixture is pressed into a slug and granulated t~ f~rm agglomerates having an a~erage diameter of 2.6 mm and a density of about 9.3 gm/cm . At room `~o~ temperatura the aggloDerates are found to have substantially no hydrogen ~. ~
abeorption capacity. However, ~t 435 the~agglomerates display an average rate o~ hydrogen nbsorption of abou~ 0.4 cm3 per gram per day and a total absorptive capacity of approximately 40 cm3 per gram.
: ~ ~: ::
.; ~
~;~; 8- -1 1 ~493'7 M-3524 Manganese dioxide not admixed with nickel does not absorb hydroger gas. Other metal oxides, including mercuric oxide ~HgO) and cupric oxide (CuO) utilized by Xozawa in U.S. Patent No. 3,939,006, as well as other mater-ials as nickel oxide (Ni203) and barium manganate (BaMnO~) do not become absorbers of hydrogen gas even when combined wlth nickel powder.
The above examples are illustrative only and are not intended to limit the invention which is 6et forth in the following clalms.
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::
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FIEL~ OF THE INVENTION
This invention relates to an agent for absorbing hydrogen gss and more Farticularly to a new and inexpensive agent useful in electrochemical cells.
, Hydrogen gas i8 generated by many devices during both use and ' ~ storage and generally adversely affectæ the operation of the device. Fur-ther, hydrogen gas build-up within sealed devices can cause the devices to distort by expanding or the devices may rupture.
) One device wherein unwanted hydrogen gas may be detrimentally generated is an electrochemical cell. Such gas generation may occur during storage, discharge and, in the case of secondary cell~ during charge. The reasons for hydrogen gas generation are varied and lnclude corrosion of the various cell components snd overcharging. When hydrogen gas evclution cannot ~` ~ be E~opped and the gas cannot be vented, its detrimental effects may be negated by absorp~ion thereof.
; The prior art has suggested 6everal means for absorblng hydrogen gaq evolved in batteries. Kordesch et al~., in U.S. Patent No. 3,261,714 lssued July 9, l966,~discIoses an auxiliary electrode for such absorption D ~ ~ which is porouæ and treated with a hydrogen ionization cetalyst such as platinum, rhodium, palladium and iridium.
Ko~awa, in U.S. Patent No, 3,939,006 i~sued February 17, 1976, dis--clo6es lncluding a discrete body wlthin an electrochemical cell. The body has~an outer casing of a hydrogen permesble membrane with the material within ;.. , : ~ ~ :
the membrane lncludi~g specific me~al oxides and specific catalysts. The catalys~s include the same catslysts as disclosed by ~ordesch et al.~ i.e., platlnum,~psllsdlum and rhodium ("noble metsls") and a few highly reactive compounds or alloys of Group VIII metals such as nickel boride and Raney nickel.
,.: :
~ 2-,::
:: `
' : . .
'~ ~
9 3 '7 ~:j r ~ ~
Kozawa et al., in ~.S. Patent No. 4,224,384 issued September 23, 1980~ disclose a hydrogen gas absorber for an ele~trochemical cell consistlng ~' - of silver cataly~ed manganese dioxide.
The known means of absorbing hydrogen disclosed in the prior art ; specifically require noble metal or silver catalysts for their effectiveness.
t In fact Kozawa specifically notes that MnO2 alone is lneffective in absorbing hydrogen. Silver and these noble metal catalysts, particularly platinum, are however expenslve and greatly increase the C08t of any electrochemical cells or other devices in which they may be used. The highly reactive metal com-t ) pounds and alloys previously used such as nickel boride and Raney nickel are :~
~imilarly expensive and are also difficult to properly handle and use.
THE INVENTION
It has now been discovered that an agent for absorbing hydrogen gas may be made without noble metals or Group VIII metal component catalysts.
Though materials such as manganese dioxlde have been described in the prior art as being usele6s when not used in con~unction with a catalyst, mixtures t ~
of~manganese oxide, hydroxide or lead oxide with one or more of non-noble metalsp specifically elemental nlckel, cobalt or iron which are not generally considered to be catalysts, nevertheless they provide adequate hydrogen sbsorption in electro~hemical cells. One agent of the present invention co~prises an oxide of manganese, such as manganese dioxide (MnO2), and/or mangsnese hydroxide (MnOOH), admixed with ~n amount of powdered nlckel ~f up to about 40 percent by weight of the total mixture. Such admixture can absorb hydrogen at or sbove room temperature without the expensive noble metaI or metal compound cata bsts which have been previously required.
Another example of a hydrogen absorbing agent of the present invention com-; prises lead dioxide (Pb02) admixed with an amount of powdered nickel of up .~ to about 40 percent by weight of the total mixture. Such admisture has been found to be effective in bsorbing hydrogen gas even at temperatures above 40C.
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1 3 ~937 The agent of the present invention may be added to the cell or other device in the form of, for example, a pellet or agglomerates of various dimensions. The agent may also be in an encapsulated form or may contain binders andlor hydrophobic but hydrogen permeable materials. The agent may be located anywhere within the cell or device whereby it is in a position to easily absorb any hydrogen ga that is generated.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
:
A preferred agent of the present invention comprises from about 40 to about 5 percent by weight powdered elemental nickel admixed with from about 60 to about 95 percent by weight manganese dioxide (Mn02) and/or manganese hydroxide (MnOOH), or lead dioxide (PbO2). Most preferably the nickel com-prise6 from about 25 to about 15 percent by weight of the mixture of nickel with the remaining about 75 to about 85 percent by weight being the oxide. The agent containing manganese dioxide or hydroxide has the greatest u~ility at or above room temperature whereas the agent containing lead dioxlde has greater utility at temperatures above about 40C.
The agent of the present invention can be compr~ssed into one large mass of any desired shape which is added to a cell, but is preferably formed into small agglomerates which can be added to ~he cathode and/or electrolyte of the cell or combined with the material to be formed into the cathode or anode. A small quantity (generally less than about five percent but generally more than about 0.05 percent) of a hydrophbic material may be admixed with the agent before it is compressed or agglomerated. The hydrophobic material, when admixed with the a8ent of the present invention, helps to prevent the flooding of the reaction sites of the agen~ and which may occur in some embodiments wherein quantities of liquids are present. Such hydrophobic materials include fluoroplastics, such as polytetrafluoroethylene, other plastics, resins, waxes, as well as other hydrophobic materials ~nert to the enYironment to which the agent will be exposed. These materials must however , 1 ~ 6 4 9 3 ~ M-3524 be permeable to hydrogen gas. The agent can therefore be in the form of agglomerates which can be directly, initially combined with other components of the device or may be slmply added to the device as desired.
Alternatively, the agent of the present lnvention, can be micro-encapsulated in a hydrogen permeable material such as porous sintered poly-tetrafluoroethylene, unsintered polytetrafluoroethylene, unsintered poly-tetrafluoroethylene, polye~hylene, polyvinyl chloride and mixtures of these materials. Such a layer permits hydrogen gas ~o pass ~hrough it while it does not permit any liquid, such as an electrclyte solution, to flood the reaction sites of the agent and prevent the operation of the agent. In an electrochemical cell these small capsules can be situated wherever they will be exposed to evolved hydrogen gas such as in contact with the electrolyte, in proximity to the current collector element of the cell, or even may form par~ of an electrode.
Small capsules (e.g. microballoons) or small agglomerates are pre- -ferred over a single or a few large capsules or agglomerates since the Emall agglomerates or 6mall capsules ean be readily mixed with the various com-:
ponents of the devlce during manufacture such as with the material which is to be formed into the ~ca~hode or added to the electrolyte. The small agglo-merates also provide a greater amount of accesPible reaction sites for more rapid absorption of generated hydrogen.
Manganese dioxide (MnO2) useful in the present invention, such as ground naturally occurring ore, shouId preferably have a small particle size to enhance absorption. A preferred powder should be able to pass through a 325 mesh screen (4.4 x 10 3 cm wire openings). The manganese hydroxide (MnOOH): (whlch can be produced by chemically reducing manganese dioxide to manganese hydroxide) and the lead dloxide (PbO2) useful in the present lnven-tioD should also preferably be a powder which can pass through the 325 mesh screen.
1 1 64937 M~3524 ,~ The nickel, cobalt or iron used in the present invention should preferably be finely po~dered. A method of for~ing such finely powdered metals is by chemically precipitatin~ the metal which produces metal parti-cles of very smcll size. The most preferable powder has an average particle size of less than 10 microns (1 x 10 5 meters).
When encapsulating or hydrophobic materials are employed with the agent, the reactivity of the oxides and metals of the agent towards the device into which the agent is incorporated is of relatively small signi-ficance. The encapsu].ating material or hydrophobic additive acts to separate the active components of the agent from the other components of the device permitting only the hydrogen gas to come into contact with the active com-ponents of the agent. The encapsulating and hydrophobic materials useful in the present invention are themselves generally inert to most environments including those environments found in aqueous electrochemical cells. Encap-.
sulation of the agent of the present invention is preferred where the agent ls to be used in those electrochemical cells or other devices having com~.o-nents which may detrimentally react with the oxide and/or metals of the agent.
Electrochemical cells in which the gent of the present invention are useful include those wherein bydro~en gas may be detrimentally produced as described in "The Primary Battery'1, Vol. 1, Ed. E.G. Heise æ.nd N.C. Cahoon (New York: John Wiley & Sons, Inc., 1971) and "The Primary Battery", Vol.
Ed. N.C. Cahoon and ~.G. Hei e (New York: John Wiley & Sons, Inc., 1976~. Typical calls subject to hydrogen evolution include those having acid or alkaline electrolyte~, various oxides as cathodes, and anodes formed of metals;or of eertain oxides. One widely used cell wherein the present inven-tion is of particular utility comprises a zinc anode, an electrolyte including , ~ :
an aqueous solution of potassium hydroxide, a porous separator, and a cathode ~ ~ including manganese di~xide and graphite, i.e., the common "al~aline cell".
,, ~. .
~ ~ -6-:`
- ~ . .
The UBe of ~he agent of the present in~ention in electrochemical cells having a zinc anode is particularly advantageo~s beca~;se the mercury, which is generally used to prevent gassing in such cells, can be significzntly reduced or omitted since the agent itself ab or~is the hydrogen gas produced within the cell. The elimination of the mercury provide the beneficial effect of reducing environmental problems in the man~-facture and disposal of such cells.
The agent of the present invention is also useful in other devices which can generate hydrogen gas ~uch as capacitors.
The invention will be more fully understood from thç fo]lo~7ing examples which are illustrative only and are not intended to limit the scope of the invention.
.
An agent of the present lnver:tion is formed by ccmbining 80 percent by weight of manganese dioxide (MnO2) powder, having a density of 5.0 gm/cm~', with ZO percent by weight of powdered nickel. The mixture is compr~ssed and the resulting ~lu ls granulated to form agglomerates. The agglomerates have an average diameter of about 2.2 millimeters, density of abc,ut 5.5 gm/cm3 and .: .
a porosity of about 40 percent.
When the agglomerated agent is exposed to hydrcgen gas at room tem-pera~ure it shows sn average rate of hydrogen aborption of about 1.3 cm3 per gram per day. The total absorptive capacity of the agent is about 110 cm3 per gram.
; The use of this agent in an electrochemical cell, having a zint anode which produces 0.02 cm3 of hydrogen gas per gram of zinc per day, .~
requires a minimum of about 0.015 gram of agent per gram of zinc. In cells where the zinc or other cell component produces larger quantities of h~drogert :~, - gas more agent wlll be necessary.
:
1 3 64~37 M-3524 The agent of Example 1 i6 tested at 43C, and is found to have an average rate of hydrogen absorption of about 2.8 cm3 per gram per day and a total absorptive capacity of a~out 180 cm3 per gram.
An agent of the present invention is formed as in Example 1. When the. agglomerates are moistened with a solution of pctassium hydroxide (KOH) which is generally used in alkaline cells, the absorptive rate and capacity ; are not affected thus indicating utility within such cell.
: ,;
` EXAMPLE 4 An agent of the present invention is formed as in Example 1, except that the manganese dioxide i~ replaced by manganese hydroxide (MnOOH). The re ulting agglomerates have sub6tantially the same absorptive rate and total absorptive capaclty as the agglomerates of Example 1.
. ~ :
;~`~ EXAMPLE 5 . . ~
An agent of the pre~ent invention ls formed by combining 80 percent by weight lead oxide (PbO2) powder with 20 percent by weight powdered nickel.
The mixture is pressed into a slug and granulated t~ f~rm agglomerates having an a~erage diameter of 2.6 mm and a density of about 9.3 gm/cm . At room `~o~ temperatura the aggloDerates are found to have substantially no hydrogen ~. ~
abeorption capacity. However, ~t 435 the~agglomerates display an average rate o~ hydrogen nbsorption of abou~ 0.4 cm3 per gram per day and a total absorptive capacity of approximately 40 cm3 per gram.
: ~ ~: ::
.; ~
~;~; 8- -1 1 ~493'7 M-3524 Manganese dioxide not admixed with nickel does not absorb hydroger gas. Other metal oxides, including mercuric oxide ~HgO) and cupric oxide (CuO) utilized by Xozawa in U.S. Patent No. 3,939,006, as well as other mater-ials as nickel oxide (Ni203) and barium manganate (BaMnO~) do not become absorbers of hydrogen gas even when combined wlth nickel powder.
The above examples are illustrative only and are not intended to limit the invention which is 6et forth in the following clalms.
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Claims (20)
1. An electrochemical cell comprising an anode a cathode an electrolyte, and an agent for absorbing hydrogen gas, all operatively asso-ciated, said agent comprising a mixture of an oxide of manganese and a powdered metal selected from the group consisting of nickel, cobalt, and iron.
2. The cell of claim 1 wherein the oxide of manganese is selected from the group consisting of manganese dioxide (MnO2) and manganese hydroxide (MnOOH).
3. The cell of claim 1 wherein the metal comprises nickel.
4. The cell of claim 1 wherein the agent further comprises a hydrophobic material.
5. The cell of claim 4 wherein the hydrophobic material comprises from about 0.05 percent to about 5 percent by weight of the mixture of poly-tetrafluoroethylene.
6. The cell of claim 1 wherein the agent is in the form of a multiplicity of agglomerates.
7. The cell of claim 1 wherein the metal comprises an effective amount up to about 25 percent by weight of the mixture.
8. The cell of claim 1 and further comprising a hydrogen gas permeable, liquid impermeable material encapsulating the mixture
9. The cell of claim 1 wherein said anode comprises zinc.
10. The cell of claim 1 wherein said anode consists essentially of zinc without amalgamation thereof.
11. The cell of claim 6 wherein the agglomerates have an average size of 2.2 millimeters.
12. The cell of claim 1 wherein the anode comprises zinc, the electrolyte comprises an aqueous solution of potassium hydroxide, the cathode comprises manganese dioxide and the agent comprises a mixture of manganese dioxide and powdered nickel, in the form of a plurality of agglomerates.
13. An electrochemical cell comprising an anode, a cathode, an electrolyte, and an agent for absorbing hydrogen gas, said agent being oper-able at temperatures above about 40°C and comprising a mixture of a lead oxide and a powdered metal selected from the group consisting of nickel, cobalt and iron.
14. The cell of claim 13 wherein the metal comprises nickel.
15. The cell of claim 13 wherein the lead oxide comprises lead dioxide (Pb02).
; 16. The cell of claim 13 wherein the mixture further comprises a hydrophobic material.
17. The cell of claim 13 and further comprising a hydrogen gas permeable, liquid impermeable material encapsulating the mixture.
18. The cell of claim 13 wherein the anode comprises zinc, the electrolyte comprises an aqueous solution of potassium hydroxide, the cathode comprises manganese dioxide, and the agent comprises a mixture of lead diox-ide, and powdered nickel in the form of a plurality of agglomerates.
19. The cell of claim 13 wherein said anode comprises zinc.
20. The cell of claim 13 wherein said anode consists essentially of zinc without amalgamation thereof.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US220,615 | 1980-12-29 | ||
| US06/220,615 US4350745A (en) | 1980-12-29 | 1980-12-29 | Electrochemical cells having hydrogen gas absorbing agent |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1164937A true CA1164937A (en) | 1984-04-03 |
Family
ID=22824249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000392521A Expired CA1164937A (en) | 1980-12-29 | 1981-12-17 | Electrochemical cells having hydrogen gas absorbing agent |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US4350745A (en) |
| JP (1) | JPS57134870A (en) |
| BR (1) | BR8108407A (en) |
| CA (1) | CA1164937A (en) |
| DE (1) | DE3151689A1 (en) |
| FR (1) | FR2497409A1 (en) |
| GB (1) | GB2091934B (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57148884A (en) * | 1981-03-10 | 1982-09-14 | Matsushita Electric Ind Co Ltd | Sealed alkaline cell |
| DE3136578A1 (en) * | 1981-09-15 | 1983-03-31 | Varta Batterie Ag, 3000 Hannover | GALVANIC ELEMENT WITH INTEGRATED GETTER |
| DE3241555A1 (en) * | 1982-11-10 | 1984-05-10 | Brown, Boveri & Cie Ag, 6800 Mannheim | Accumulator |
| NL8600729A (en) * | 1986-03-21 | 1987-10-16 | Philips Nv | BATTERY, INCLUDING ONE OR MORE ELECTROCHEMICAL CELLS WITH A NEGATIVE ELECTRODE OF AN ALKALINE METAL. |
| US4952465A (en) * | 1986-04-30 | 1990-08-28 | The Standard Oil Company | Additive for energy storage devices that evolve oxygen and hydrogen |
| EP0382789A4 (en) * | 1987-10-27 | 1993-10-20 | Karl V. Kordesch | Catalytic recombination of corrosion evolved hydrogen in alkaline cells |
| US4892794A (en) * | 1988-07-18 | 1990-01-09 | Minnesota Mining And Manufacturing Company | Battery |
| SG47523A1 (en) * | 1990-05-09 | 1998-04-17 | Battery Technologies Inc | Catalytic recombination of hydrogen in alkaline cells |
| DE4322190A1 (en) * | 1993-07-03 | 1995-01-12 | Varta Batterie | Galvanic element |
| US5626988A (en) * | 1994-05-06 | 1997-05-06 | Battery Technologies Inc. | Sealed rechargeable cells containing mercury-free zinc anodes, and a method of manufacture |
| US6428922B2 (en) * | 1998-04-07 | 2002-08-06 | Eveready Battery Company, Inc. | Electrochemical cell incorporating an external hydrogen removing agent |
| WO1999052169A1 (en) * | 1998-04-07 | 1999-10-14 | Eveready Battery Company, Inc. | Electrochemical cell incorporating an external hydrogen removing agent |
| US6444609B1 (en) * | 2000-08-15 | 2002-09-03 | Aer Energy Resources, Inc. | Manganese-based oxygen reduction catalyst, metal-air electrode including said catalyst and methods for making the same |
| US6489056B1 (en) * | 2000-09-18 | 2002-12-03 | The Gillette Company | Battery including a hydrogen-absorbing cathode material |
| JP5021874B2 (en) * | 2001-08-31 | 2012-09-12 | パナソニック株式会社 | Nonaqueous electrolyte secondary battery |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3261714A (en) * | 1963-01-07 | 1966-07-19 | Union Carbide Corp | Sealed dry cells having an ionization catalyst in the depolarizer |
| NL6906305A (en) * | 1969-01-24 | 1970-10-27 | ||
| BE755337A (en) * | 1969-08-27 | 1971-02-26 | Union Carbide Corp | HYDROGEN ABSORBING MATERIAL FOR ELECTROCHEMICAL CELLS |
| US3748184A (en) * | 1971-11-26 | 1973-07-24 | Gen Motors Corp | Process of preparing manganese oxide catalyzed cathodes |
| US4054727A (en) * | 1975-08-25 | 1977-10-18 | P.R. Mallory & Co. Inc. | Battery with an agent for converting hydrogen to water and a second agent for retaining formed water |
| US4224384A (en) * | 1975-09-30 | 1980-09-23 | Union Carbide Corporation | Silver catalyzed manganese dioxide hydrogen gas absorber |
| JPS6026467B2 (en) * | 1978-11-21 | 1985-06-24 | 株式会社東芝 | Lightning arrester characteristic deterioration detection device |
| US4279972A (en) * | 1979-08-27 | 1981-07-21 | Duracell International Inc. | Non-aqueous electrolyte cell |
-
1980
- 1980-12-29 US US06/220,615 patent/US4350745A/en not_active Expired - Fee Related
-
1981
- 1981-12-17 CA CA000392521A patent/CA1164937A/en not_active Expired
- 1981-12-28 JP JP56216020A patent/JPS57134870A/en active Pending
- 1981-12-28 DE DE19813151689 patent/DE3151689A1/en not_active Withdrawn
- 1981-12-28 BR BR8108407A patent/BR8108407A/en unknown
- 1981-12-29 FR FR8124398A patent/FR2497409A1/en active Pending
- 1981-12-30 GB GB8139028A patent/GB2091934B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| FR2497409A1 (en) | 1982-07-02 |
| BR8108407A (en) | 1982-10-13 |
| GB2091934B (en) | 1984-08-08 |
| DE3151689A1 (en) | 1982-08-12 |
| GB2091934A (en) | 1982-08-04 |
| JPS57134870A (en) | 1982-08-20 |
| US4350745A (en) | 1982-09-21 |
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