CA1149982A - Wood treatment process and product thereof - Google Patents

Wood treatment process and product thereof

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Publication number
CA1149982A
CA1149982A CA000345620A CA345620A CA1149982A CA 1149982 A CA1149982 A CA 1149982A CA 000345620 A CA000345620 A CA 000345620A CA 345620 A CA345620 A CA 345620A CA 1149982 A CA1149982 A CA 1149982A
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Canada
Prior art keywords
resin
wood
accordance
water
cell walls
Prior art date
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Expired
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CA000345620A
Other languages
French (fr)
Inventor
Ramesh C. Vasishth
Dodwell P. De Silva
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Envirosol Systems International Ltd
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Envirosol Systems International Ltd
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Priority claimed from US06/091,030 external-priority patent/US4276329A/en
Application filed by Envirosol Systems International Ltd filed Critical Envirosol Systems International Ltd
Application granted granted Critical
Publication of CA1149982A publication Critical patent/CA1149982A/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/15Impregnating involving polymerisation including use of polymer-containing impregnating agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L31/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
    • C08L31/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C08L31/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Forests & Forestry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Catching Or Destruction (AREA)
  • Breeding Of Plants And Reproduction By Means Of Culturing (AREA)

Abstract

Abstract of the Disclosure A method for treating wood to enhance its properties comprising: contacting the wood to be treated with sufficient water dilutable resin in a water miscible solvent and water to deposit said resin in the cell walls of the wood fibers, said resin containing molecules of a size which can enter the free space in said cell walls, and converting the resin in said cell walls to a water insoluble form. The treatment provides wood of improved dimensional stability and resistance to checking on exposure to water.
Further improvements in the wood properties can be obtained by depositing additives such as preservatives or fire retardants in the cell walls of the woods and fixing the additives therein with the insolubilized resin.

Description

9~z FIELD OE THE INVENTION

This invention relates to the treatment of wood to enhance its properties. More particularly it relates to the impregnation of wood with resin and optionally with various additives such as preservatives and fire retardants.

DESCRIPTION OF THE PRIOR ART

It is well established that wood expands and contracts depending upon the degree of swelling of its cell walls.
The wood cell walls exhibit varying degrees of swelling depending upon the particular solvent or solvent vapor it is exposed to and its affinity for this solvent or solvent vapor. Thus, exposure to water or water vapor causes a high degree of swelling, and exposure to less polar solvents or solvent mixtures such as ethanol-xylene mixture causes its cell walls to dehydrate resulting in shrinkage.
Additionally, when the wood cell wall, consisting mainly of cellular chains, is swollen it has maximum porosity --that is, the free space between actual cellular chains is large, and when it is not swollen the porosity is very low.
Conse~uently, the size and amount of molecules that can be deposited within the wood cell walls is dependent upon the degree of swelling of the cell walls.
The above property of wood has been used in a variety of ways to impart specific properties to wood. Thus water soluble poly-glycols, such as polyethylene glycol having a molecular weight of about 3000 to 6000 can be introduced into wood cell walls in their wet or swollen state.
(See "New and Better Ways to Dimensionally Stabilize Wood", A.J. Stam, Forest Products Journal, 9(1959):3,107-110, and "PEG of the Woodworker's Heart", Harry C. Leslie, Man Society Technology, A Journal of Industrial Arts Education, 33(1):13-16, Sept., Oct., 1973). Such polyglycols have a low vapor pressure and, unlike water, evaporate only very slowly.
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9~z Consequently, the above treatment is very effective in preventing checking and cracking of wood. Such a treatment is often used to treat wood engravings, statues, etc., giving these wooden pieces a long life even when stored in dry atmosphere. How~ver, poly-glycols remain water soluble and leach out when wood treated with these is exposed to wet conditions. The usefulness of this treatment is therefore very limited.
Using somewhat the same concept, water soluble low molecular weight phenolic and urea resins have been used to treat wood. (See U.S. Patent Nos. 3,968,276, 3,519,476 and 3,493,417). To fix these resins within the wood cell walls subsequent heat treatment is required to cure the phenolic resin to make it water insoluble. Very often a combination of heat and pressure is used to further densify the wood.
Such a treatment, though effective, requires special equipment and is thus practiced only for industrial production of ~pecial articles where water or chemical resistance or structural strength or a combination of these is needed.
Many other polymers have been used to impregnate , wood. Some of these include the use of acrylic type monomers (U.S. Patent No. 3,663,261), polyisocyanate (U.S. Patent No.
3,539,386), and dibromopropyl glycidyl ether (U.S. Patent No. 3,483,021). All of these treatments require a secondary treatment of wood after the impregnation step to polymerize the monomers in situ to fix it in the wood. The secondary treatment most often used is to heat the impregnated wood, although in the case of vinyl type monomers such as the acrylics, gamma ray exposure may also be used. The requirement of a post impregnation secondary treatment is expensive and cumbersome. Consequently, none of these techniques have found a wide acceptance in industry.
Even when the wood cell walls are in a wet or swollen state, only relatively small size molecules can -.!

9~38Z
penetrate the wood cell walls. The actual size of the molecule that will penetrate the wood cell walls is dependent upon the degree of swelling and the species of wood. Polymers which are large in molecular size will not penetrate even a swollen wood cell wall. Thus for example, polyvinyl acetate and polyacrylate emulsions have been used for years to produce adhesives and paints for wood. Unlike condensation polymers, such as the phenolic resin mentioned earlier, these emulsions are produced by free radical or chain polymerization and do not contain any appreciable quantities of low molecular weight components. (See Text Book of Polymer Science, F.W.
Billmeyer, Jr., Interscience Publishersj 1966). Consequently, when wood is treated with these emulsions, the wood cell walls swell due to the presence of water but the polymer molecules are too large to penetrate even the swollen wood cell wall. Consequently the wood gets a protective coating but its other properties such as resistance to checking and cracking are not affected. It is therefore not useful to use a water borne polymer of large molecular size to achieve the objectives of this invention.
Low molecular weight vinyl resins such as acrylic resins are known but their utility for the treatment of wood cell walls to improve check resistance, dimensional stability and other properties has not been recognized. For example, such resins have been suggested for use in floor polishes as a leveling aid.
Alkyds are condensation polymers and contain an appreciable quantity of low molecular weight components (Text Book of Polymer Science, supra). Moreover, alkyds crosslink and cure, that is, become solvent resistant and partially infusible, by reacting with air. In the past only alkyds soluble in organic solvents, were standard items of commerce. The organic solvents in these alkyds do not swell ~r' _ 3 _ ms/.ril Jb ~.

9~382 the wood cell walls Many of them actually shrink the wood cell walls by displacing water and reduce the porosity of wood.
In the last decade or so, alkyds that are soluble in water or a water polar solvent mixture have been extensively used in industrial finishes such as coatings for washing machines, refrigerators, automobiles, etc. However, it was not realized that they also form a basis for imparting the so highly sought properties of reducing checking and cracking, introducing dimensional stability, and of substantially permanent fire retardant and preservative treatment of wood without a secondary post impregnation treatment of heating or exposure to gamma rays. Simple exposure to air is sufficient to crosslink them to form a polymer in situ. Moreover, being in water, and containing an abundant amount of small but reactive molecules, they have excellent penetration into wood cell walls.
SUMMARY OF THE INVENTION
... .
In the preferred embodiment the present invention permanently deposits specific chemical mixtures within the cell walls of wood fibers, the combination of chemicals to be deposited having been solubilized in water or water-water miscible solvent combinations~ so as to swell the wood cell wall and thus achieve maximum penetration of the chemicals into the wall itself. The chemicals selected are such that at least one of the components of the mixture comprises molecules of a small size capable of entering the ree space in the cell walls in the presence of the solvent and which are capable of being converted at ambient conditions, either by itself or aided by the presence of other chemicals that may act as catalysts, to a water insoluble form, simultaneously trapping other water soluble chemicals which may be present in the mixture, thus eliminating or greatly reducing the , ,,~1 9~82 tendency of the entire mixture to leach out on subsequent treatment of the wood with water of water containing solutions.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The chemical capable of being converted to a water lnsoluble form used in-this invention may be a water dilutable alkyd or a modified water dilutable alk~d. Examples of such alkyds are long, medium or short oil water dilutable alkyds presently commercially available from a number of different manufacturers and which are well known to the industrial coatings industry. Modified alkyds such as urethane modified alkyds are also commercially available and well known in the art. Such alkyds or modified alkyds are generally soluble in water or water-polar solvent mixtures in near neutral or slightly alkaline solutions. Examples of polar solvents are butanol or higher alcohols, ketones, butyl cellosolve, butyl carbitol, propasol, and N-methyl pyrrolidone.
By way of background, it is known that alkyd resins are made by combining synthetic dibasic acids such an phthalic anhydridé, isophthalic anhydride, trimelytic anhydride with s~nthetic or natural fatty oils, i.e;, glycerides of fatty acids. The fatty acids or their glycerides used generally contain mixtures of fatty acids of varying chain lengths and varying degree of unsaturation in the chain.
Alkyds may be additionally modified by combining them with various glycols. Examples of glycols commonly used are pentaerythritol diethylene glycol. More drastic changes in alkyd properties can be produced by crosslinking them by the addition of isocyanates such as toluene di-iso-cyanate. The latter alkyds are commonly called urethane modified alkyds. Urethane modified alkyds dry to much harder finishes than alkyds not so modified. Other examples of modified ms/~,!Jj~
-:

alkyds include modification by reacting them with natural resins such as rosin, or with other synthetic resins such as phenolics, amino resins, silicone resins, or by reacting them with imides, styrene, and the like.
The final molecular weight or the degree ofpoly~erization of the alkyds is controlled by adding controlled amounts or an excess of one of the reactants -- fatty acids or glycols.
Consequently the finished alkyds generally contain small amounts of unreacted hydroxyl, or acid groups, or both.
Alkyds produced by using relatively low ratios of synthetic polybasic acid to fatty acid are called long oil alkyds, those produced with very high ratio are called short oil alkyds, and those produced with intermediate ratio are called medium oil alkyds.
The alkyd resins of the above type are soluble in both aromatic or aliphatic hydrocarbon solvents, and insoluble in most polar solvents such as water, methanol and butanol.
More recently, alkyd resins have been reacted with various chemicals to improve their solubility in polar solvents.
This may be achieved by incorporating highly polar groups into the alkyd structure. As an example, alkyd may be made by using an excess of acid with the final product having an acid number ranging from about ten to one hundred, preferably around 20 to 60. The acid groups are then partially or wholly neutralized using an amine or ammonia or a combination of amines and ammonia. The products so made are then soluble in such polar solvents as methanol, butanol, carbitol, butyl Cellosolve (ethylene glycol monobutyl ether) and mixtures of such solvents with water. To achieve full solubility, mixtures of the above type solvents may have to be used. For example, ms/r' /~
~' , .

~9~382 some of these alkyds have greater solubility in higher boiling solvents such as butyl Carbitol (diethylene glycol monobutyl ether) or butyl Cellosolve, and addition of such solvents may increase the amount of water that can be used as a part of the solvent system. It is these alkyd resins that ~ave been modified for dissolving in polar solvents that are useful in the present invention and are referred to herein as water dilutable alkyds.
Aside from simple alkyds, short, medium or long oil length, alkyds modified by reacting them with isocyanates, acrylics or other suitable chemicals commonly used to modify alkyds may be used for practicing the present invention.
These modifications are the same as those used with organic solvent based al~kyds and which have been further modified with neutralizable acid groups for solubility in polar solvents.
It should be noted that the present invention is not limited to the types of modified alkyds discussed. Any water dilutable polymeric system that is soluble in polar solvents, or mixtures of polar solvents, or mixtures of polar solvent and water, and capable of being converted to a water ~insoluble stage such as through curing by exposure to air, by evaporation of water, or by volatilization of a water solubilizing amine component under ambient conditions of temperature and pressure, may be used to practice the invention. For best resultsj whatever resin that is selected should contain at least 5 weight percent of molecules having a molecular weight lower than about 1000, preferably 10 weight percent of molecules having a molecular weight below about 1000. Thïs will promote entry into the free space of the wood cell wall. The larger molecules which are too large to enter the free space of the wood cell wall form a ms/(~V~

9~82 protective and decorative layer on the wood surface.
While all water dilutable polymeric systems as described above are broadly useful in the present invention, it should be understood that some resins may be more satisfactory than others in a particular application. For example, stability of the resin solvent systems differ and resin precipitation may occur more quickly in some systems than in others. It has been observed that the choice of resin is more critical with respect to stability in more dilute resin solutions containing less than about 20 weight percent of resin. In such solutions several resins may be tried to select one having optimum properties. Example III given below illustrates a resin-solvent system having relatively long term stability at low resin concentrations.
Like oil or organic solvent dilutable alkyds, the water dilutable alkyds or modified alkyds react with oxygen in the air and crosslink to form a water insoluble product.
The rate of crosslinking can be substantially increased by adding small quantities, generally 0.05 to 1.0 weight percent, of catalysts such as driers. Examples of driers that may be used are calcium, cobalt, manganese and zirconium naphthenates or chelated salts of calcium, cobalt, manganese or zirconium.
It has been surprisingly found that the above water dilutable alkvd solutions, when applied to wood, penetrate the wood cell wall and on subsequent exposure to air become water insoluble. They can therefore be used to stabilize the wood cell walls, thus imparting greatly improved dimensional stability or reduced tendency to expand and contract with changes in humidity.
It has also been surprisingly found that other chemicals that are normally water soluble or soluble in the above alkyd solution, when used in conjunction with these xi ,, .1, .

~ 9~32 alkyd or modified alkyd solutions, also penetrate the wood cell walls and on subsequent air curing of the alkyd or modified alkyd become fixed in the wood and are substantially water non-leachable.
Thus, in addition to imparting dimensional stability to wood, this discovery can be used to treat wood with a number of chemicals that give wood long lasting and other special properties. Thus, normally water soluble fire retardant chemicals may be used to give treated wood durable non-water-leachable fire retardant properties. Similarly, water solublewood preservatives, both organic and inorganic, may be introduced into wood and upon curing of the alkyd or modified alkyd become non-leachable giving wood the capability of retainin~ these compounds even under wet and humid conditions of use.
The present invention can be used in a variety of ways. For example, if it is desired to impart check resistance and dimensional stability to wood, a simple treatment with a solution of a water dilutable alkyd containing suitable driers followed by air drying may be sufficient. The amount of material deposited in the wood cell walls is proportional to the concentration of the material in the treating solution.
This applies to the binder polymer as well as to other ingredients such as wood preservatives or fire retardants.
The binder polymer used may be as concen~rated as about 70 weight percent or a low as about 5 weight percent in concentration. Generally mixtures of about 5 weight percent to about 30 weight percent are preferred as above this concentration range the viscosity of the solution is very high. Very viscous solutions take a long time to soak into the wood. The viscosity may be lowered somewhat by heating the solution. However, from a purely practical g _ - ~ ~

viewpoint it is more convenient to use room temperature and lower concentration ranges. While concentrations of about 5 weight percent of resin binder show definite improvement in dimensional stability of treated wood and in ixing of other additives therein, a concentration of at least about 8 weight percent of resin should be used if substantial avoidance of water leaching of additives is sought.
The amount of wood preservative or mixtures of wood preservatives used again depends upon the degree of protection desired. Pentachlorophenol for example may be used in concentration ranges of about 0.5 to 6 weight percent, preferably about 2 to 5 weight percent. Tributyltin oxide adducts, on the other hand, are generally used at concentration ranges of about 0.1 to 0.5 weight percent. Similarly fire retardants or mixtures of fire retardants may be used in concentration ranges of about 2 to 15 weight percent again depending upon the degree of protection needed. Other wood treating chemicals contemplated are copper-8-quinolinolate and copper ammonium borate.
The wood may be treated sequentially or concurrently with preservatives, fire retardants and resin binder. Where wood is first treated with fire retardant or wood preservative and then with the binder of the present system, hlgher levels of protection may be obtained than would be possible with a concurrent treatment. For example, a fire retardant such as borax may be compatible with the present binder system up to only 4 weight percent and a greater quantity is needed to be deposited in the wood for the level of fire protection desired.
Under such circumstances wood could first be treated with 10-15 weight percent borax in water and subsequently with the binder of the present system to fix the higher concentration of borax in the cell walls.

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~49~82 The resin binder and other wood treating chemicals may be contacted with the wood by any suitable technique.
Conventional methods such as brushing, spraying, dipping, or subjecting the wood to vacuum followed by the treating solution under pressure at ambient or elevated temperature are all contemplated depending upon the wood and extent of penetration desired.
Conventional pigments, dyes, thickeners, flattening agents and extenders, both organic and inorganic, may be included in the formulations as desired.
EXPERIMENTAL
....
Example l The enhancement of wood properties by the present invention is reflected in the resistance of wood to dimensional change with changes in moisture content, and also the dimensional change in wood its~elf. For samples of maple of about 1.5 cm impregnated with 20, 40 and 60% (by weight) concentration solutions of resin and air dried for two weeks, the following percentage changes in dimensions at saturation moisture level and at dry state were found.

Resin in Tangantial Radial Solution (~)* (%)*
(wt. %) 0 112.18 105.46 110.25 103.86 109.24 103.34 104.94 101.83 *Dimension at saturation x 100 Dimension on oven drying The above results were obtained by soaking the wood samples overnight in the resin solutions in the following table. After the two week air drying period they were resoaked in water overnight. Oven drying was at 150C until a constant weight was obtained -- usually in about three hours.

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. .

~ ~99~.2 Ingredients (by weight) 60% 40~ 20 Medium oil water dilutable alkyd. 80% in butyl Cellosolve627.0 412.0 200.0 (trade mark) Ammonium Hydroxide 28~36.024.0 12.0 Butyl Cellosolve (trade mark) 34.6 77.6120.0 Water 138.4 310.4480.0 6~ Cobalt Naphthenate*4.0 2.7 1.3 18~ Zr Naphthenate* 2.0 1.3 0.7 Activ-8* (trade mark) 2.8 l.g 0.9 BYK 301**
~trade mark) 6.0 4.0 2.0 TOTAL 836.0 824.0812.0 *6~ Co Naphthenate, 18~ Zr Naphthenate an Activ-8 (trade mark) are driers.
**BYK 301 (trade mark) is a wetting agent.

It is obvious that the impregnation of wood with the solution has resulted in great enhancement of dimensional stability and that the dimensional stability imparted in the tangantial direction is greater. It is also significant that the treatment results in equal-izing the dimensional changes in both the tangantial and radial direction. The improvement in dimensional stability also shows that there is actual cell wall pene-tration of the polymer.
Similar results were obtained when bass wood, sugar pine, yellow poplar samples were treated with the above solutions.

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~1~9~38~

In this study it was also found that wood after treatment with the resin solution, followed by air curing for a week, did not return to its original dimensions. Percent change in dimensions on such treatment for maple is given below:

Resin Concn. Tangantial Radial (wt %) (~)* (~)*

O O O

10. 20 103.4 101.45 103.86 102.15 105.81 102.64 *Length of treated sample (oven dry) x 100 Length of untreated sample (oven dry) This is additional evidence of the fact that the polymer does indeed penetrate the wood cell walls.

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9~82 EXAMPLE II
Aside from imparting dimensional stability the present treatment of wood also results in greatly enhanced check resistance. This was demonstrated by taking three equivalent samples of red oak, ' , Sample Xl was kiln dried only and is relatiyely free of checks.
Sample ~2 was kiln dried, water saturated by soaking in water for about 20 minutes, and then oven dried. Numerous checks are visible.
Sample #3 was kiln dried and then soaked in the polymer system set forth in the table below. Upon oven drying, only a few small checks are visible.

Ingredients (b wei ht) '' Y g Medium oil water dilutable alkyd 80~ in butyl Cel~osolve 248.70 (trade mark) Ammonium Hydroxide, 28~ 15.00 Butyl Cellosolve (trade mark) 59,51 Water ' 493.93 Tinuvin 328* (,trade mark) 4.46 6% Cobalt Naphthenate 1.24 18~ Zr Naphthenate 0,62 Active-8 (trade mark) 1.36 (trade mark) 2.60 TOTAL 827.42 *Tinuvin 328 (trade mark) is a u.v. absorber.

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~9~382 EXAMPLE III

It has been mention earlier that wood Preservatives and fire retardants that normally leach out of wood on exposure to water, for example rain, can be substantially fixed in the wood and made non-leachable by this invention.
Pentachlorophenol is commonIy used as a preservative for wood. For this application pentachlorophenol is generally dissolved in a solution of aromatic and aliphatic hydrocarbons.
Blocks of wood treated with pentachlorophenol on leaching with water lose the preservative at a very fast rate. Thus a l cm3 block of wood was treated with 5 weight percent pentachlorophenol and its chlorine content analyzed before and after leaching with water (one month) using Energy-Dispersive X-Ray Analysis (EDXA). Analysis for the absence of chlorine in the leached sample clearly shows that most of the pentachloro-phenol was leached out. Another 1 cm3 block of wood was treated with a solution of 5 weight percent pentachlorophenol and 14 weight percent water dilutable alkyd. The block was air dried for 30 days. Again its chlorine content was analyzed using EDXA before and after water leaching (one month). The results clearly show that very little chlorine was lost --the polymer having fixed the pentachlorophenol within the wood.
This same method can be used to add other chemicals to wood such as fire retardants and to make them non-leachable.

*The treating solution was prepared from the combination of Mixes A and B set forth in the following table.

ms/~
. - :

Mix A
Pentachlorophenol 823 Butyl Cellosolve (trade mark) 3837 Ammonia 28% 180 Mix B
Arolon* 385 (trade mark) 955 Ammonia 28~ 22 Butyl Cellosolve (trade mark) 64 Cobalt Hydrocure (trade mark) 6.5 Activ-8 (trade mark) 4.0 Mix A 1190 Mix for 15 minutes and add:
Water 2700 Adjust pH to 8.5 with ammonia (28%) *water dilutable alkyd resin sold by Ashland Chemical Company m~ h / :

Example IV

This example shows that, like the preservative of Example III, a fire retardant may be deposited within the wood cell walls and fixed against water leaching by the resin.
The procedure of Example II was repeated except that to the binder mixture of Example II was added 42 gms (5~) of sodium borate. The wooden blocks used were 5cm x 10cm x l/2cm. Subsequent to treatment the block was air dried at room temperature for two weeks. It was then cut into half along its width. One of the halves was repeatedly washed with water and air dried. The water washed and the unwashed portions of the block were exposed to a lighted torch held at a distance of 10 cm from the end grain side of the block. Both blocks took 8 minutes to start charring.
As a comparison an untreated block under identical conditions started charring in 4 minutes.

mS/r~

The foregoing discussion and experimental work primarily illustrates the present invention with water dilutable alkyd resins. As indicated, the invention may be practiced with any water dilutable polymeric system that is soluble in polar solvents or mixtures of polar solvents and water while being thereafter conver-table to a water insoluble stage. In this regard water dilutable film forming resins made from vinyl monomers have been found to have advantageous properties in this invention. These vinyl monomer derived water dilutable resins are converted to a water insoluble form by water evaporation and film formation and/or by volatilization of ammonia or an amine that has been reacted with acid groups in the resin.
The vinyl monomer based water dilutable resins are advantageous in that they can be formulated with much less organic polar solvent than the water dilutable alkyd resins. In fact, certain types of these vinyl resins require no organic solvent at all and are formu-lated with water alone as the solvent as disclosed and claimed in commonly assigned United States patent 4,285,997, issued August 25, 1981.
In the present case small quantities of water miscible organic solvent may be employed in order to provide a vinyl resin which will form a film under ambient conditions. The use of only small quantities of organic solvent (generally less than about 10~ by weight, and preferably less than 5~ by weight, of the formulation) has both environmental and economic bene-fits. The functional benefits are most significant.

- 1~ -mab/~

9~382 In this connection the organic cosolvents utilized to impart water dilutability to the alkyd polymer mixture are alsogood solvents for some of the dark colored chemicals naturally present in wood. Consequently, the application of these solutions to the wood brings these dark color compounds to the surface, darkening the wood and detracting from its natural beauty. In addition, the water miscible organic solvents create difficulties with respect to certain types of water soluble chemicals such as wood preservatives and fire retardants which are added to the formulation for permanent disposition in the wood treated with the formulation. The addition of certain of these compounds to a formulation containing larger quantities of organic solvent separates the mixture into two layers -- a resin cosolvent layer and a wa~ter-wood preservative and/or fire retardant layer. This phenomenon excludes the use of most water soluble compounds for formulating a unitary wood treating solution and the systems containing larger amounts of organic solvent are thus useful only when used in conjunction with chemicals which have a fair amount of solubility in the mixture, such as pentachlorophenol or fire retardants soluble in polar solvents. Such compounds are expensive compared to water soluble compounds and often are not as effective in like amounts. The use of resins formed from vinyl monomers which permit the use of a relatively small amount of organic cosolvents avoid the foregoing problems present in systems which require larger amounts of organic cosolvents.

ms/ r ~

9~8~
Polymers formed from vinyl monomers such as acrylic polymers, both copolymers and homopolymers are generally produced by reactions which result in a relatively narrow molecular weight distribution. As with the alkyd resins, the selected vinyl based resin should contain at least 5 weight percent of the resin molecules present having a molecular weight lower than about 1000 and preferably at least about 10 weight percent of resin molecules having a molecular weight below about 1000. In the preferred embodiment it is desired to have in the formulation sufficient larger molecules that cannot ~enetrate the wood cell wall and therefore form a protective and decorative outer surface coating. To this end the preferred formulations will usually, involve combining two different vinyl polymers, one having the small molecules for penetration into the wood, and the other having relatively larger molecules for film forming on the surface of the wood. The larger molecules will generally have a molecular weight of about 20,000-200,000 with a typical formulation having 95% of the molecules in a molecular weight range of 90,000-110,000.
It has been fou,nd that most emulsions made by emulsion polymerization of vinyl containing monomers may be used to formulate the treating solution. Examples of monomers that contain a vinyl group are vinyl acetate, methyl methacry-late, ethyl ethacrylate, acrylamide, acrylonitrile, styrene, isoprene, and malic anhydride. These monomers may be polmerized by themselves to form homopolymers. Preferably, however, a judiciously selected mixture of monomers is used to control such properties as minimum film forming temperature, the ~.
-- 20 ~
m c / r ~

9~382 hardness of the dried film, etc. The polymerization is generally carried out in the absence of oxygen using a free radical initiator such as a peroxide, the monomer or monomer mixture being suspended in water, by agitation and its temperature controlled above the temperature needed to decompose the initiator.
Many acrylic emulsions sold commercially contain organic cosolvents which serve as thickeners and/or coalescing agents. When water soluble wood preservatives or fire retardants are added to these, flocculation of the emulsion or one or more of the additives may occur.
Examples of emulsions that are found suitable are given later. Other emulsions that are film formers at or below room temperature and are stable in the presence of the additives may be used.
The low molecular weight polymers, either in the emulsion form or as clear solutions are synthesized much like the polymerization reaction described above, except that a suitable chain transfer ingredient is included in the reaction mixture.
Emulsion polymers having a large or small molecular weight, when made by using an acid, such as acrylic acid or methacrylic acid, or a mixture of such acids, as part of the monomer mixture, tend to form clear solutions when amines or ammonia are added to them to raise their pH to the alkaline side, generally above 8 or 8.5.
Although soluble in this form, when used as binders or film formers, they lose the ammonia or the volatile amine (if a volatile amine is used to adjust the pH) by evaporation and become water insoluble.

ms~rr~ln , :

9~3~Z
When a mlxture of a high molecular weight polymer and a low molecular weight polymer are used, the low molecular weight polymer, together with water and the additives penetrate the wood cell walls and on the evaporation of water become deposited therein. The high molecular weight fraction is added to form a film on the outer surface, thus protecting it from the elements, and also adding an aesthetic appeal.
The inclusion of this surface film former component also enables the addition to the treating solution of pigments and dyes, thus providing a wood treating and a wood coating or staining system in a single mixture. The wei'ght ratio of high molecular weight resin to low molecular weight resin will generally be from 95:5 to 50:50 and more usually from about 90:10 to 70:30.
When such pigmented systems are used the pigments also serve as ultraviolet (W) light abs'orbers. It is well known that W light degrades wood. Consequent]y the inclusion of the pigment further serves to enhance the life of wood.
In clear coatings the same objective can be achieved by the addition of UV abs'orbers. Typical examples of UV absorbers are given in the preceding examples.
The following examples illustrate typical formulations employing resins formed from vinyl monomers and which can be formulated with a relatively small amount of organic polar cosolvent. In Example V both the large and small molecular weight resins have a~plurality of acid groups which are neutralized with the ammonium hydroxide. The result is a very soluble water white transparent solution Example VIII
illustrates the ability of the formulation to incorporate inorganic fire retardant and preservative salts without causing phase separation because of the relatively low concen-tration of organic polar cosolvent.

EXAMPLE V
Rhoplex B-505*
(trade mark) 45.00 Acrysol 527**
(trade mark) 4.44 Ammonium Hydroxide, 28%*** 1.00 Water 46.56 Methyl Carbitol (trade mark) 3.00 Total 100.00 *Rhoplex 505 (trade mark) is a high molecular weight acrylic copolymer manufactured by Rohm & Haas Company, 40~ n.v.
**Acrysol 527 (trade mark) is an all acrylic (low molecular weight) resin solution manu-factured by Rohm & Haas Company, 45% n.v.
***Ammonium Hydroxide is used to adjust pH and obtain clarification Total resin solids of above formula is 20~.
The ratio of Rhoplex B-505 (trade mark) to Acrysol 527 (trade mark) on solids basis is 9.0:1Ø

EXAMPLE VI
Synthemul 40-450*
(trade mark) 32.65 Acrysol 527 (trade mark)8.88 Ammonium Hydroxide 28% 2.00 Water 52.47 Butyl Carbitol (trade mark)4.00 Total 100.00 *Synthemul 40-450 (trade mark)ic a polyvinyl acetate, acrylic copolymer emulsion, 49~ n.v., produced by Reichhold Chemicals Inc.
Total resin solids = 20~
Synthemul 40-450 (trade mark)/Acrysol 527 (trade mark) ratio = 80:20 ~r mab/

EXAMPLE VII
E-1630 (trade mark), 45% n.v.* 40~00 Acrysol 527 (trade mark) 4.44 Water 52.06 Methyl Carbitol (trade mark) D ' 3.50 Total 10~0.00 *E-1630 (trade mark) is an experimental acrylic emulsion manufactured by Rhom & Haas Company, n.v. = 45%
10 E-1630 (trade mark)/Acrysol-527 (trade mark) ratio = 90:10 Total resin solids: 20 EXAMPLE VIII
E-1630 (trade mark) 40.00 Acrysol 527 (trade mark) 4.44 Fire retardant* 10.00 Nylate-10**
(trade mark) 2.00 Water 40.56 Methyl Carbitol (trade mark) 3.00 Total 100.00 *Fire retardant is produced by the com-plete neutrilization of dimethylamine with phosphoric acid.
**Nylate-10 (trade mark) is a wood pre-servative manufactured by Seymore Chemicals Co. The active ingredient is copper-8-quinolinolate.

ma~/

9~82 Example IX

The formulation of Example VIII was used to apply to two blocks of yellow cedar 4"x8". The wood was soaked in the formulation for 15 minutes and then allowed to air dry overnight at room temperature. One of the boards was then washed under running tap water for 6 hours and again redried overnight at room temperature. The boards were then exposed to the flame of a blow torch held 6" from their sur~ace. -~either of the two boards supported any flame after the blow torch was removed. However, local charring was visible after a period of 3 minutes. In a control block of wood which was not treated at all, the wood caught fire within 1 minute when exposed to the flame, and the fire continued to burn after the torch was removed. This experiment shows that the fire retardant was effective in reducing the flame spread and had become non-leachable even though originally it was a water-soluble compound.

X

-- 25 ~
mc / v ~f / ~, 9~82 EXAMPLE X

A block of white oa~ approximately 1-1l/2"x3"x 4" was soaked in the formulation of Example VIII for 12 hours and air dried for 24 hours. An identical size block was used as an internal control. The treated block and the control block were then soaked in water for
2 hours and dried in an oven at 250F. On examination of these dried blocks it was found that the untreated block had checked along the ray cells whereas the treated block showed no checking whatsoever. This experiment -~
shows that the formulation of Example VIII had effec-tively stabilized the wood.
The entire experiment was repeated, except that the Acrysol 527 (trade mark) was omitted from the formulation of Example VIII. In this case it was found that both the control and the treated blocks checked on oven drying. This experiment shows that the high molecular weight acrylic polymer alone did not effectively stabilize the wood.

mab/
' ' . ' ' :, .

Claims (37)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method for treating wood to enhance its properties comprising: contacting the wood to be treated with sufficient water dilutable resin in a water miscible solvent to deposit an effective amount of said resin in the cell walls of said wood, said resin containing molecules having a molecular weight of less than about 1000 and of a size which can enter the free space in said cell walls in the presence of said solvent in an amount sufficient to stabilize the wood, and converting the resin in said cell walls to a water insoluble form at ambient conditions.
2. A method in accordance with claim 1 where-in said solvent includes water.
3. A method in accordance with claim 2 where-in said solvent includes a water miscible organic fluid.
4. A method in accordance with claim 3 where-in said resin is an alkyd which is curable by exposure to air to become water insoluble.
5. A method in accordance with claim 3 where-in said resin is formed from a vinyl monomer.
6. A method in accordance with claim 5 where-in said resin is formed from an acrylic monomer.
7. A method in accordance with claim 5 wherein said resin comprises a film forming emulsion, water insolublized by evaporation of solvent.
8. A method in accordance with claim 5 wherein said resin contains amine or ammonia neutralized acid groups for imparting water solubility thereto, volatilization of said amine or ammonia causing said resin to become water insoluble.
9. A method in accordance with claim 2 wherein said resin contains at least about 5 weight percent of molecules having a molecular weight of less than about 1000.
10. A method in accordance with claim 9 wherein said resin contains at least about 10 weight percent of molecules having a molecular weight of less than about 1000.
11. A method in accordance with claim 10 wherein said resin contains a substantial portion of molecules having a molecular size larger than can enter the free space in said cell walls and selected for forming a surface film on said wood.
12. A method in accordance with claim 11 wherein said molecules of larger molecular size have a molecular weight of about 20,000-200,000.
13. A method in accordance with claim 9 wherein said resin is present in the resin-solvent combination in a weight percent of about 5-70.
14. A method in accordance with claim 10 wherein said resin is present in the resin-solvent combination in a weight percent of about 5-30.
15. A method in accordance with claim 14 wherein said resin is present in the resin-solvent combination in a weight percent of at least about 8.
16. A method in accordance with claim 3 wherein an additional wood treating chemical in a water miscible solvent is contacted with said wood to deposit an effective amount of the chemical in the cell walls of the wood prior to converting the resin in the cell walls to a water insoluble form, and thereafter fixing the wood treating chemical in the cell walls by converting said resin to a water insoluble form.
17. A method in accordance with claim 5 wherein an additional wood treating chemical in a water miscible solvent is contacted with said wood to deposit an effective amount of the chemical in the cell walls of the wood prior to converting the resin in the cell walls to a water insoluble form, and thereafter fixing the wood treating chemical in the cell walls by converting said resin to a water insoluble form.
18. A method in accordance with claim 16 wherein said wood treating chemical is present in the same solvent as the resin and is concurrently contacted with the wood whereby wood treating chemical and resin are deposited in the cell walls together.
19. A method in accordance with claim 17 wherein said wood treating chemical is present in the same solvent as the resin and is concurrently contacted with the wood whereby wood treating chemical and resin are deposited in the cell walls together.
20. A method in accordance with claim 16 wherein said wood treating chemical is selected from wood preservatives and fire retardants.
21. A method in accordance with claim 17 wherein said wood treating chemical is selected from wood preservatives and fire retardants and said water miscible organic fluid comprises not more than about 10 percent weight of the resin-solvent combination.
22. A method in accordance with claim 21 wherein said water miscible organic fluid comprises not more than about 5 percent weight of the resin-solvent combination.
23. A method in accordance with claim 21 or 22 wherein said wood treating chemical is water soluble.
24. A wood treating composition comprising: a water dilutable resin convertible to water insoluble form by exposure to ambient conditions, a water miscible solvent for said resin, and an effective amount of a wood treating chemical dispersed in said resin and solvent, said resin containing at least about 10 weight percent of molecules having a molecular weight of less than about 1000.
25. A composition in accordance with claim 24 wherein said solvent includes water and a water miscible organic fluid.
26. A composition in accordance with claim 25 wherein said resin is polymerized vinyl monomers.
27. A composition in accordance with claim 26 wherein said composition contains less than about 10 weight percent of water miscible organic fluid.
28. A composition in accordance with claim 24 wherein said resin is present in the resin-solvent combination in a weight percent of about 5-70.
29. A composition in accordance with claim 28 wherein said resin is present in a weight percent of about 8-30.
30. A composition in accordance with claim 24 wherein said wood treating chemical is selected from wood preservatives and fire retardants.
31. A composition in accordance with claim 26 wherein said wood treating chemical is a water soluble salt and said composition contains less than about 5 weight percent of water miscible organic fluid.
32. A composition in accordance with claim 27 wherein said composition contains a substantial portion of molecules having a molecular size larger than can enter the free space in wood cell walls selected for forming a surface film on wood treated with said compositions.
33. A wood treating composition in accordance with claim 32 wherein the weight ratio of high molecular weight resin to low molecular weight resin is about 95:5 to 50:50.
34. A composition in accordance with claim 33 wherein the weight ratio of high molecular weight resin to low molecular weight resin is about 90:10 to 70:30.
35. A wood treating composition in accordance with claim 34 wherein said resin contains an acrylic copolymer.
36. A composition in accordance with claim 32 wherein said resin is present as an emulsion.
37. A composition in accordance with claim 32 wherein said resin contains sufficient acid groups for solubility in alkaline solution.
CA000345620A 1979-03-22 1980-02-14 Wood treatment process and product thereof Expired CA1149982A (en)

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US2305179A 1979-03-22 1979-03-22
US23,051 1979-03-22
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US06/091,030 US4276329A (en) 1979-05-16 1979-11-05 Wood treatment process and product thereof

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FR2502054B1 (en) * 1981-03-19 1986-03-07 Chryso Sa PRODUCT FOR TREATING WOOD, IN PARTICULAR BUILDING TIMBER AND OTHER CELLULOSIC MATERIALS, AGAINST BIOLOGICAL ALTERATIONS, PROCESS FOR OBTAINING WOOD AND MATERIAL THUS OBTAINED
NO872404L (en) * 1986-07-15 1988-01-18 Vianova Kunstharz Ag AFFICIENT PREPARATION AGENT.
FI93432C (en) * 1990-12-05 1995-04-10 Aho Jyrki Process for the preparation of the parquet surface layer
US5527579A (en) * 1990-12-05 1996-06-18 Jyrki Aho Wood surface layer for a parquet and method for manufacturing the same
DE4209939A1 (en) * 1992-03-27 1993-09-30 Desowag Materialschutz Gmbh Emulsifier-free, water-dilutable concentrate or means for preserving wood and wood-based materials
EP0841134A1 (en) * 1996-11-07 1998-05-13 DESOWAG GmbH Use of a wood treatment agent
FI124047B (en) * 2007-06-19 2014-02-14 Stora Enso Oyj Surface treatment of heat modified wood
CN113910403A (en) * 2020-07-08 2022-01-11 中国科学院大连化学物理研究所 Method for preparing environment-friendly biological board by taking waste rubber wood as raw material

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US3105773A (en) * 1959-10-28 1963-10-01 American Cyanamid Co Preservation of cellulosic materials
CA913524A (en) * 1968-07-15 1972-10-31 Orchardson And Company Limited Process of treating wood against stain and decay
FR2057365A6 (en) * 1969-08-14 1971-05-21 Aquitaine Petrole Wood treatment fungicide compsn
US4071514A (en) * 1977-05-20 1978-01-31 Sapolin Paints Water dispersible alkyd paint composition

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FR2451811A1 (en) 1980-10-17
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SE8002209L (en) 1980-09-23
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PH15402A (en) 1982-12-24
IT1188912B (en) 1988-01-28
SG72583G (en) 1984-08-03
IT8048053A1 (en) 1981-08-29
IE49248B1 (en) 1985-09-04
CH643177A5 (en) 1984-05-30
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NO794319L (en) 1980-09-23
DK122580A (en) 1980-09-23

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