CA1133522A - Process for hydrolyzing alkylene oxides to alkylene glycols - Google Patents
Process for hydrolyzing alkylene oxides to alkylene glycolsInfo
- Publication number
- CA1133522A CA1133522A CA328,573A CA328573A CA1133522A CA 1133522 A CA1133522 A CA 1133522A CA 328573 A CA328573 A CA 328573A CA 1133522 A CA1133522 A CA 1133522A
- Authority
- CA
- Canada
- Prior art keywords
- alkylene
- carbonate
- glycol
- catalyst
- reaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 47
- -1 alkylene glycols Chemical class 0.000 title claims abstract description 28
- 125000002947 alkylene group Chemical group 0.000 title claims abstract description 19
- 230000003301 hydrolyzing effect Effects 0.000 title claims abstract description 5
- 239000003054 catalyst Substances 0.000 claims abstract description 37
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 22
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 10
- 239000003960 organic solvent Substances 0.000 claims abstract description 10
- 229910052736 halogen Inorganic materials 0.000 claims abstract 2
- 150000002367 halogens Chemical class 0.000 claims abstract 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 50
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 16
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000002904 solvent Substances 0.000 claims description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 9
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical group CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical group [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 claims description 4
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical group [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 claims description 4
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical group O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 claims description 3
- STIAPHVBRDNOAJ-UHFFFAOYSA-N carbamimidoylazanium;carbonate Chemical compound NC(N)=N.NC(N)=N.OC(O)=O STIAPHVBRDNOAJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 150000002576 ketones Chemical group 0.000 claims description 2
- 235000011056 potassium acetate Nutrition 0.000 claims description 2
- 229910000160 potassium phosphate Inorganic materials 0.000 claims description 2
- 235000011009 potassium phosphates Nutrition 0.000 claims description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical group [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims 2
- JYYOBHFYCIDXHH-UHFFFAOYSA-N carbonic acid;hydrate Chemical compound O.OC(O)=O JYYOBHFYCIDXHH-UHFFFAOYSA-N 0.000 claims 1
- 125000000532 dioxanyl group Chemical group 0.000 claims 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims 1
- 239000010452 phosphate Substances 0.000 claims 1
- 229910000027 potassium carbonate Inorganic materials 0.000 claims 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 37
- 150000002334 glycols Chemical class 0.000 abstract description 5
- 229940117927 ethylene oxide Drugs 0.000 description 15
- 238000006460 hydrolysis reaction Methods 0.000 description 13
- 230000007062 hydrolysis Effects 0.000 description 11
- 239000000047 product Substances 0.000 description 7
- 238000010924 continuous production Methods 0.000 description 6
- 229940093470 ethylene Drugs 0.000 description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 150000007514 bases Chemical class 0.000 description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 4
- 239000000376 reactant Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000005904 alkaline hydrolysis reaction Methods 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 229910000619 316 stainless steel Inorganic materials 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- FBEHFRAORPEGFH-UHFFFAOYSA-N Allyxycarb Chemical compound CNC(=O)OC1=CC(C)=C(N(CC=C)CC=C)C(C)=C1 FBEHFRAORPEGFH-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000001159 Fisher's combined probability test Methods 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- 102100022631 Glutamate receptor ionotropic, NMDA 2C Human genes 0.000 description 1
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910000792 Monel Inorganic materials 0.000 description 1
- 108020002076 NR2 subfamily Proteins 0.000 description 1
- MMPOTNFPDMJTRR-UHFFFAOYSA-N OOOOOOOOOOO Chemical compound OOOOOOOOOOO MMPOTNFPDMJTRR-UHFFFAOYSA-N 0.000 description 1
- JWOLLWQJKQOEOL-UHFFFAOYSA-N OOOOOOOOOOOOO Chemical compound OOOOOOOOOOOOO JWOLLWQJKQOEOL-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241001296096 Probles Species 0.000 description 1
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000002015 acyclic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- NBZANZVJRKXVBH-GYDPHNCVSA-N alpha-Cryptoxanthin Natural products O[C@H]1CC(C)(C)C(/C=C/C(=C\C=C\C(=C/C=C/C=C(\C=C\C=C(/C=C/[C@H]2C(C)=CCCC2(C)C)\C)/C)\C)/C)=C(C)C1 NBZANZVJRKXVBH-GYDPHNCVSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000005323 carbonate salts Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001734 carboxylic acid salts Chemical class 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- IRXRGVFLQOSHOH-UHFFFAOYSA-L dipotassium;oxalate Chemical compound [K+].[K+].[O-]C(=O)C([O-])=O IRXRGVFLQOSHOH-UHFFFAOYSA-L 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 150000002169 ethanolamines Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 108091008646 testicular receptors Proteins 0.000 description 1
- 125000005207 tetraalkylammonium group Chemical class 0.000 description 1
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 1
- DSERHVOICOPXEJ-UHFFFAOYSA-L uranyl carbonate Chemical compound [U+2].[O-]C([O-])=O DSERHVOICOPXEJ-UHFFFAOYSA-L 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/09—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis
- C07C29/10—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of ethers, including cyclic ethers, e.g. oxiranes
- C07C29/103—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of ethers, including cyclic ethers, e.g. oxiranes of cyclic ethers
- C07C29/106—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of ethers, including cyclic ethers, e.g. oxiranes of cyclic ethers of oxiranes
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/09—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis
- C07C29/095—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of esters of organic acids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Abstract
12,204 A PROCESS FOR HYDROLYZING ALKYLENE
OXIDES TO ALKYLENE GLYCOLS
ABSTRACT OF THE DISCLOSURE
There is described herein a process for hydrolyzing alkylene oxides to alkylene glycols in the presence of CO2, and a particular non-halogen containing catalyst. The reaction is effected under a carbon dioxide pressure of less than about 350 psig and a reaction temperature between about 85°C and 400°C.
The reaction is preferably effected in the presence of an organic solvent.
S P E C I F I C A T I O N
OXIDES TO ALKYLENE GLYCOLS
ABSTRACT OF THE DISCLOSURE
There is described herein a process for hydrolyzing alkylene oxides to alkylene glycols in the presence of CO2, and a particular non-halogen containing catalyst. The reaction is effected under a carbon dioxide pressure of less than about 350 psig and a reaction temperature between about 85°C and 400°C.
The reaction is preferably effected in the presence of an organic solvent.
S P E C I F I C A T I O N
Description
12,204 This invention relates to a process for the manuracture o,~ al~ylene glyco~s, such as ethylene glycol and propylene glycol, by the hydrolysis of the correspond-ing all.~ylene oxide, such as ethylene oxide and propylene oxide. More particularly, this invention involves the catalytic hydrolysis of such a:Ll~ylene oxides in the presence of C2 via a glycol ester intermediate to the corresponding alXylene glycols. The hydrolysis is preferably carried out in the presence of an organic solvent.
The prior art states that alkylene oxides can be hydrolyzed to produce the corresponding alkylene glycols. For e~ample, German patent No. 2,141,470 reacts ethylene o~ide in aqueous streams in the presence of salts of carboxylic acid and C2 pressures in excess of about 438 psig and up to 730 psig and temperatures in the range of 160 to 200~C to give selectivity to monoethylene glycol in the range of 74 to 99 weight percent. The German patent describes that nigh CO2 pressures are more ravorable towards producing higher quality monoethylene glycol product and these pressures are between 30 and ~Q atmospheres (43~ to 730 psig) at temperatures in the range of 150 to 300C.
German patent ~o. 2,3;9,497 hydrolyzes ethylene o~ide to monoethylene glycol and concentrates the C02 in the aqueous stream. The reaction is carried out with C02 pressures in excess of 400 psig and with dilute solutions of ethylen~ o~ide.
:
. ~ ~ ~
. ,, ~.
~1~3$:~
12,204-C
U. S. Patent No. 376~9,343 to Levin et al describes the hydrolysis of ethylene oxide in the presence o:E carbon dioxide to yield ethylene glycol. Levin et al speculates that hydrolyzing ethylene oxide in the presence of water and carbon dioxide forms, in somle instances, a transitory ethylene carbonate intermediate which is hydrolyzed to ethylene glycol. According to this patent, basic compounds such as carbonates, bicarbonates or hydroxides of alkali metals are utilized for the purpose of diminishing "the fo~mation of dialkylene glycols and accelerate the re-action", see column 2, lines 26-30, of U. S. Patent 3,629,343. In the practice of that process, such basic compounds are employed in combination with halo salts of tetraalkylammonium compounds. The examples in this patent illustrate the basic compounds as including sodium bi-carbonate, potassium bicarbonate, sodium carbonate, and sodium hydroxide. In the examples of this patent, the maximum yield of noalkylene glycol was 95.5 percent, based on initial alkylene oxide concentration.
The subject matter of this patent has been care-fully reviewed by the Stanford Research Institute, in the private report entitled "Ethylene Glycols, Glycol Ethers and Ethanolamines," Process Economic Program, Report No.
70 (1970). In Report No. 70, a careful consideration was given to British Patent No. 338,026, published in 1970. The author of the report notes the postulation of the reactions `
which take place in the process of the aforementioned British Patent, which is, the reaction of ethylene oxide 3 ;
- 12,204 ~133S;;~Z
T.vith carbon dio~id- to for~ e;hylene carbonat2 and the hydrolysis of the ethylene carbonate to form monoethylene glycol. ~ccording to the patenl, these reactions are erfected si~ultaneously. However, in a continuous oper-ation employing multiple reac~ors, the first reactor involves the utilization of a carDonation catalyst and carbon dioxide and the second reactor, in series with the rirst, employs hydrolysis using various bases. Report ~o. 70 attempts to characterize 2 continuous process from tne data whic'n is contained ln the aforementionèd Britisn Patent. In characterizing a continuous process, the report points out that the water to o~ide feed ratios were 1.04 to L and 1.06 to 1 in the two e~amples demonstrating a con-tinuous process~ In the second reactor, in which the base, water and carbon dioxide were provided, the temperature was 200C and the pressure in the whole system was 25 to 30 atmospheres~ that is, 367.~ pounds per square inch to 4'.1 pounds per s~,uare inch, respectively.
According to the author of the report, it is -~
believed that muc~ of the critical materials of construct-ion will have to be e~pensive Monel clad construction.
In charact2rizing the continuous process that the authors have discussed in the report, there is an assumption that 90~/, or the catalyst can be recycled T~hich is regarded as econo~ically important. In defining catalyst recycle, the following is stated:
.. - . .
12,204 ~3L3;3 SZ2 "The system ,~or catalyst recycle, based on crystallization from the cooled, heavy ends, wit~ recycle of a thickened catalyst slurry, is quite uncertain, re~uiring data on solubi-lity relationships and other factors, which are not available."
Thus, the process as describe~ in Levin et al and characterized in the Stanford Research Institute Report is a continuous process which utilizes pressures in eæcess of 367 pounds per square inch. Additionally, said process uses halo salts of tetralkylammonium compounds along with the basic catalysts so that halide is present in an aqueous syste~. The halide creates corrosion proble~s and thus necessitates the use of eactors made out of costly specialized materials to prevent corrosion. Figure 5.1 of the report schematically illustrates equip~ent and process desisn for making "ethylene glycols by carbonation process."
Presence of halides in the column bottoms illustrated in Figure 5.1 would result in hi~her concentrations of heavy residual material. In addition, as the report points out, catalyst recycle would be very difficult.
Literature reports by N.N. Lebedev et al entitled '~inetics and Selectivity In Ethylene Oxide Hydrolysis T.~hen Catalyzed By Salts ofCarboxylic Acids," translated from ~inetika i Kataliz, Vol. 17, No. 4, pp. 888-892, July-.~ugust, 1976 (hereina~ter Report I) and N.N. Lebedev et al, "Selectivity or ~-Oxide Hydrolysis Catalyzed by Carbonates,"
translated from Kinetika i Kataliz, Vol. 1, No. 3, pp. 583- `-588, ~lay-June, 1976, (hereinafter Repor~ II) describe studies , : ..
L2 ~0~
11335~ ' T.~herein glycol esters are produced _rom ethylene oxide and a ubsequently hydrolyzed to the glycol.
In Re?ort I it is sho~n that when ethylene oxide is hydrolyzed in aqueous solutions of carboxylic acid salts, ethylene glycol is ~ormed in quantitative yield. Poly-glycols are or~ed only in parallel alkaline and non-catalytic hydrolysis reactions. Report I then concludes that due to the marked contribution from alkaline hydroly-sis (formed from reaction (II), page 775) when carbonate and oxalate ~also acetate and formate) ions are used as catalysts, the greatest yield of monoglycol (monoethylene glycol) occurs when bicarbonate ions are used as catalysts.
Report II describes t~e selectivity of ~ -o~ide hydrolysis catalyzed by carbonates. Specifically, ethyl-ene oxide is hydrolyzed to ethylene glycol with and without catalyst and with and without C02 at pressures of 0 to 146 ~ ;
?sig, Report IT states on page ;12:
"~t high bicarbonate and glycidol concentrations the steady alkali concentration reaches values at which alkaline hydrolysis is fast and leads to an increase in the yield of polyglycerols. '~ydrolysis under the pressure of carbon dioxide pro~o~es the reverse conversion of alkali to bicarbonate and heightens the glycerol yield, the calculated values of the latter coinciding under these conditions ~ith the experimental values (Fig, 3, Table 3). .
Propylane and ethylena glycol carbonates are hydrolyzed far more ra?idly. For this reason, even at high reagent concentrations the steady alkali concentration is low and carbon dioxide has no affect on the distribution of the products of these reactions."
~lso, neither o ;he processes as described in Reports I
and II utilize an organic solvent.
::
... . ~
~335~Z ~2,204 Tne process or this lnvention is directed to the manufacture of alkylene g~ycols, such as ethylene and propylene glycol, by t~e ~ydrolysis of the corresponding alkylene oæide, such as ethylene or proplyler~e oæide,in the presence o~ C02 at a t-mperature between about 85 and 400C and pressure of less than about 350 psig, in the presence of selected catalysts. Preferably t'ne reaction is affected in an organic solvent.
It has been discovered that the process of the present invention is very selective toward the formation o~ monoethylene glycol. ~dditionally, the process of the present invention does not require the use of a halide ion containing compound,which halide ion necessitates ~'ne use of special equipment to prevent corrosion caused by the halide ion. The process Ot this invention does not suffer from any problem in catalyst recycle and it can be carried out in conventional metal equipment, suc'n as stain-less steel. Moreover, the process of the present invention takes place under conditions of temperatures and pressures e~isting in commercial operations which means that the present process can be used with equipment which is avail-able in existing co~mercial racilities. This is quite important since little if any investment in new equipment would be required~ ~oreover, it has been ~ound that the initial concentràtlon of alkylene oxide 'nas no effect on the product distribution so that concentrated alkylene .. . . . . . .
1~33S22 12,204-C
oxide solutions may be treated according to the process of the present invention. Furthermore~ the process of the present invention may be utilized to treat the major waste streams emanating from a process in which ethylene oxide is carbonated and subsequently hydrolyzed to mono-ethylene glycol as set forth in United States Patent No.
4,117,250.
Another advantage of the present invention is that the hydrolysis can be utilized using waste water obtained 10 from industrial reactions, such as, the scrubber waters in ~;
ethylene oxide production, thereby providing an ecological advantage through the operation of the process.
In the practice of this invention, an alkylene oxide is reacted with C02 and particular catalysts to form, in situ, a cyclic or acyclic carbonate intermediate. This intermediate is hydrolyzed, using only a small excess of water, to form the alkylene glycol and regenerate C02.
C2 can function in the reaction as a selective catalyst (it supplies a kinetically preferred reaction path by means of a carbonate intermediate which hydrolyzes to give the desired product) and also C02 can eliminate free hydroxide ions in solution, which hydroxide ions cause loss of selectivity to monoethylene glyco'. The process of the present invention is preferably carried out in the presence of an organic solvent. The organic solvent helps control the hydroxide ions and C02 in the liquid phase ~ . ~
- .
12 . 204-C
which allows the use of more active catalysts, such as potassium carbona~e, lower C02 reaction pressures, and lower operating temperatures, while producing higher monoethylene glycol yields.
The catalysts which can be used in the present invention are basic compounds suitable for producing a glycol ester intermediate and include the alkali and alkaline earth metal salts of carbonates, bicarbonates, hydroxides, and phosphates. These catalysts include potassium hydroxide, potassium acetate, potassium phosphate, potassium oxalate, and the like.
The catalysts which may be used in the process of this invention include compounds which contain one to three nitrogen atoms, which ~hen incorporated into protic medium ~nder carbon dioxide pressure produce the carbonate salt, including a double salt. These catalysts include guanidine carbonate, ENH2C(=NH)NH2]H] CO3;
substituted guanidine carbonate ~NR2C (=NH) NR2 ] H] 2CO3 wherein R is ,.ndependently an alkyl radical of 1 to 5 carbon atoms or aryl radical of 6 or 7 carbon atoms; ammonium uranyl carbonate, j~ `
.. ..
:
12,~0~
11335:~2 ~ )2C03 U02C03 ~H20] wher2in x is an integer defining the water of h~dration and is generally 2; am~onium carbonate, (~H4)2C03; substituted a.~monium carbonate, (R NH4_n)~C03 T~herein ~ is as previously defined and n is an int~ger or 1 to '.
The catalyst may be added as t~e salt or it may be rormed in situ.
The amount of cataltst which is provided with the initi21 eed o} reactants may range between about 0.10 to about 15.0 w2isht percent, based on the total weight of initial reactants. Preferably, the amount of t~e catalyst is about 0 S to about 10.0 weight percent, and most pref2rably, the greatest catalytic effect, for t~e amount or^ catalyst employed, is achieved when the catalys~ amount ranGes between O.S and about 5 0 w2ight percent, based on the to~al weight of initial raact2nts. In characterizing the catalyst concentration, it has been characterized in terms of its salt. ~`
The temperature which is n_cessary to hydrol~tze the al7.~ylene oxide can be as low as 85 and one might con-te~plate that the maximum temperatura is about '00C. How-2ver, it ~s pre~erred that a minimum temperatur2 o~ 100C
be employed and that the maYimum temperature be 7~ept below 300C. In the most prarerred operation or the reaction, it is desired that the temperature be bet~.~een about 120C and about 130C.
- . . , -. ,, . . . . ; . ~ , . ~
1~33S2~ 12,204 The pressure at l~hich the reaction is carried out should be less than about 350 psig. The preferred operating pressure is between about 100 and about 300 psig, and the most preferred operating pressure is between about 150 and about 275 psig~
The organic solvent which is used in the practice of the present invention has the following characteristics:
high C02 absorbtivity; high ethylene oxide absorbtivity;
inert towards ethylene oxide; totally miscible with the reaction medium; and it should be a solvent which is easily separated from the product. Any liquid at the reaction temperature,which is miscible with the alkylene oxide and the glycol product can be, to the extent that it continues to be miscible in the syste~, a solvent provided that it is not reactive with either the alkylene oxide reactant, the glycol produced or the catalyst employed. These solvents include ketones, esters, or ethers,such as acetone, alkylene carbonate and dioxane. It is desirable that the alkylene carbonate employed would produce an alkylene glycol the same as the product glycol being produced.
The solvent is added in amounts of from about 5.0 to 60 weight percent,based on the weight of total feed.
Preferably, the solvent is added in amounts of from about 10 to 40 weight percent.
The initial mole ratio of water to alkylene oxide which is employed in the hydrolysis reaction, that is, the amount of water which is combined with the alkylene oxide 11 ~`
;. . :- .. .
1133522 12,20~
in the reaction zone in order to effect hydrolysis, should be at least one mole of water per mole of alkylene oxide, However, fro~ a practical standpoint, in order to achieve the ~ind of performance characterized for the process of this invention, one should employ at least about 1,0 mole of water and at most about 20 moles of water for each mole of alkylene oxide. The preferred ratio is about 2.0 to 11 and most preferred 4 to 10. The mole ratios of water to alkylene oxide will of course vary when organic solvent is used in the reaction. -The process of this invention may be carried out as a batch reaction or as a continuous process. The batch reactions may be carried out in pressure resistant vessels ~suita~ly constructed to withstand the pressures of this reaction.
The process, as stated, may be employed in a conventional autoclave or can be effected in a glassware type of equipment when operated at moderate pressures, It may also be employed in a plug-flow reactor utilizing con-ventional procedures to effect the process continuously.
Solvent may be recycled and catalyst may be recovered. The process is very advantageously employed by concentrating the catalyst over a vacuum evaporator and recycling it to the reaction.
The reaction may be carried out for very short periods of time in terms of fractions of a second and if desired may be carried out over reaction periods amounting , . . . . .
~335Z2 12,204 to hours, if desiredO These conditions of reaction are governed by the amounts of solvent and catalyst employed, the pressure and teTnperature employed, and like considera-tions.
The following examples depict various modes in the practice of this invention including those modes which are considered to be best for the practice of this invention.
It is not intended that this invention shall be limited by the examples.
~33S22 12,204-C
Examples 1 to 28 The reactor system was a 300 cc, 316 stainless steel, Parr bomb filled with provisions for batchwise charging of reactants, a gas charge tube, thermocouple, stirrer, electric heating mantel &nd cooling coil.
During operation, the reactor was charged with --a mixture of distilled water (mole/1), catalyst (molell), and solvent (mole/l) and heated to reaction temperature.
When the desired reaction temperature (C shown in the Table) was reached, either carbon dioxide or nitrogen was sparged into the reactor. The reactor was brought to 100 psig below the desired operating pressure. At this point ethylene oxide (mole/l) was charged to the reactor. The system was brought to operating pressure (psig shown in the Table) and allowed to react for a period of one hour.
Upon completion of the run, the reactor contents were discharged and weighed. The quantity of liquid pro~
duct was used to estimate the overall reactor mass balance.
The liquid product was analyzed for water (weight percent by the Karl Fisher method) and monoethylene glycol, di-ethylene glycol and triethylene glycol (weight percent by vpc) to determine conversions and efficiency. The vpc employed used a 10 ft by 1/8 inch stainless steel column packed with Tenax - GC (Tradename).
The following Table lists the catalyst, the ' atmosphere (C0~ or nitrogen), reaction pressure ' (P, psig), reaction temperature (T, C), and the moles per 12,204 113352~
liter of ethylene oxide (E0), water, catalyst and solvent used. The weight percent of monoethylene glycol (~EG), diethylene glycol (DEG) and triethylene glycol (TEG) produced,are set forth in the Table.
The reaction was carried out to at least 94 percent and in most cases greater than 98 percent conversions of ethylene oxide to glycols as shown in the Table. The differences in percent conversions was due to differences in rates of reaction for the~
respective catalyst and reaction parameters for that particular experiment.
.
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The prior art states that alkylene oxides can be hydrolyzed to produce the corresponding alkylene glycols. For e~ample, German patent No. 2,141,470 reacts ethylene o~ide in aqueous streams in the presence of salts of carboxylic acid and C2 pressures in excess of about 438 psig and up to 730 psig and temperatures in the range of 160 to 200~C to give selectivity to monoethylene glycol in the range of 74 to 99 weight percent. The German patent describes that nigh CO2 pressures are more ravorable towards producing higher quality monoethylene glycol product and these pressures are between 30 and ~Q atmospheres (43~ to 730 psig) at temperatures in the range of 150 to 300C.
German patent ~o. 2,3;9,497 hydrolyzes ethylene o~ide to monoethylene glycol and concentrates the C02 in the aqueous stream. The reaction is carried out with C02 pressures in excess of 400 psig and with dilute solutions of ethylen~ o~ide.
:
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12,204-C
U. S. Patent No. 376~9,343 to Levin et al describes the hydrolysis of ethylene oxide in the presence o:E carbon dioxide to yield ethylene glycol. Levin et al speculates that hydrolyzing ethylene oxide in the presence of water and carbon dioxide forms, in somle instances, a transitory ethylene carbonate intermediate which is hydrolyzed to ethylene glycol. According to this patent, basic compounds such as carbonates, bicarbonates or hydroxides of alkali metals are utilized for the purpose of diminishing "the fo~mation of dialkylene glycols and accelerate the re-action", see column 2, lines 26-30, of U. S. Patent 3,629,343. In the practice of that process, such basic compounds are employed in combination with halo salts of tetraalkylammonium compounds. The examples in this patent illustrate the basic compounds as including sodium bi-carbonate, potassium bicarbonate, sodium carbonate, and sodium hydroxide. In the examples of this patent, the maximum yield of noalkylene glycol was 95.5 percent, based on initial alkylene oxide concentration.
The subject matter of this patent has been care-fully reviewed by the Stanford Research Institute, in the private report entitled "Ethylene Glycols, Glycol Ethers and Ethanolamines," Process Economic Program, Report No.
70 (1970). In Report No. 70, a careful consideration was given to British Patent No. 338,026, published in 1970. The author of the report notes the postulation of the reactions `
which take place in the process of the aforementioned British Patent, which is, the reaction of ethylene oxide 3 ;
- 12,204 ~133S;;~Z
T.vith carbon dio~id- to for~ e;hylene carbonat2 and the hydrolysis of the ethylene carbonate to form monoethylene glycol. ~ccording to the patenl, these reactions are erfected si~ultaneously. However, in a continuous oper-ation employing multiple reac~ors, the first reactor involves the utilization of a carDonation catalyst and carbon dioxide and the second reactor, in series with the rirst, employs hydrolysis using various bases. Report ~o. 70 attempts to characterize 2 continuous process from tne data whic'n is contained ln the aforementionèd Britisn Patent. In characterizing a continuous process, the report points out that the water to o~ide feed ratios were 1.04 to L and 1.06 to 1 in the two e~amples demonstrating a con-tinuous process~ In the second reactor, in which the base, water and carbon dioxide were provided, the temperature was 200C and the pressure in the whole system was 25 to 30 atmospheres~ that is, 367.~ pounds per square inch to 4'.1 pounds per s~,uare inch, respectively.
According to the author of the report, it is -~
believed that muc~ of the critical materials of construct-ion will have to be e~pensive Monel clad construction.
In charact2rizing the continuous process that the authors have discussed in the report, there is an assumption that 90~/, or the catalyst can be recycled T~hich is regarded as econo~ically important. In defining catalyst recycle, the following is stated:
.. - . .
12,204 ~3L3;3 SZ2 "The system ,~or catalyst recycle, based on crystallization from the cooled, heavy ends, wit~ recycle of a thickened catalyst slurry, is quite uncertain, re~uiring data on solubi-lity relationships and other factors, which are not available."
Thus, the process as describe~ in Levin et al and characterized in the Stanford Research Institute Report is a continuous process which utilizes pressures in eæcess of 367 pounds per square inch. Additionally, said process uses halo salts of tetralkylammonium compounds along with the basic catalysts so that halide is present in an aqueous syste~. The halide creates corrosion proble~s and thus necessitates the use of eactors made out of costly specialized materials to prevent corrosion. Figure 5.1 of the report schematically illustrates equip~ent and process desisn for making "ethylene glycols by carbonation process."
Presence of halides in the column bottoms illustrated in Figure 5.1 would result in hi~her concentrations of heavy residual material. In addition, as the report points out, catalyst recycle would be very difficult.
Literature reports by N.N. Lebedev et al entitled '~inetics and Selectivity In Ethylene Oxide Hydrolysis T.~hen Catalyzed By Salts ofCarboxylic Acids," translated from ~inetika i Kataliz, Vol. 17, No. 4, pp. 888-892, July-.~ugust, 1976 (hereina~ter Report I) and N.N. Lebedev et al, "Selectivity or ~-Oxide Hydrolysis Catalyzed by Carbonates,"
translated from Kinetika i Kataliz, Vol. 1, No. 3, pp. 583- `-588, ~lay-June, 1976, (hereinafter Repor~ II) describe studies , : ..
L2 ~0~
11335~ ' T.~herein glycol esters are produced _rom ethylene oxide and a ubsequently hydrolyzed to the glycol.
In Re?ort I it is sho~n that when ethylene oxide is hydrolyzed in aqueous solutions of carboxylic acid salts, ethylene glycol is ~ormed in quantitative yield. Poly-glycols are or~ed only in parallel alkaline and non-catalytic hydrolysis reactions. Report I then concludes that due to the marked contribution from alkaline hydroly-sis (formed from reaction (II), page 775) when carbonate and oxalate ~also acetate and formate) ions are used as catalysts, the greatest yield of monoglycol (monoethylene glycol) occurs when bicarbonate ions are used as catalysts.
Report II describes t~e selectivity of ~ -o~ide hydrolysis catalyzed by carbonates. Specifically, ethyl-ene oxide is hydrolyzed to ethylene glycol with and without catalyst and with and without C02 at pressures of 0 to 146 ~ ;
?sig, Report IT states on page ;12:
"~t high bicarbonate and glycidol concentrations the steady alkali concentration reaches values at which alkaline hydrolysis is fast and leads to an increase in the yield of polyglycerols. '~ydrolysis under the pressure of carbon dioxide pro~o~es the reverse conversion of alkali to bicarbonate and heightens the glycerol yield, the calculated values of the latter coinciding under these conditions ~ith the experimental values (Fig, 3, Table 3). .
Propylane and ethylena glycol carbonates are hydrolyzed far more ra?idly. For this reason, even at high reagent concentrations the steady alkali concentration is low and carbon dioxide has no affect on the distribution of the products of these reactions."
~lso, neither o ;he processes as described in Reports I
and II utilize an organic solvent.
::
... . ~
~335~Z ~2,204 Tne process or this lnvention is directed to the manufacture of alkylene g~ycols, such as ethylene and propylene glycol, by t~e ~ydrolysis of the corresponding alkylene oæide, such as ethylene or proplyler~e oæide,in the presence o~ C02 at a t-mperature between about 85 and 400C and pressure of less than about 350 psig, in the presence of selected catalysts. Preferably t'ne reaction is affected in an organic solvent.
It has been discovered that the process of the present invention is very selective toward the formation o~ monoethylene glycol. ~dditionally, the process of the present invention does not require the use of a halide ion containing compound,which halide ion necessitates ~'ne use of special equipment to prevent corrosion caused by the halide ion. The process Ot this invention does not suffer from any problem in catalyst recycle and it can be carried out in conventional metal equipment, suc'n as stain-less steel. Moreover, the process of the present invention takes place under conditions of temperatures and pressures e~isting in commercial operations which means that the present process can be used with equipment which is avail-able in existing co~mercial racilities. This is quite important since little if any investment in new equipment would be required~ ~oreover, it has been ~ound that the initial concentràtlon of alkylene oxide 'nas no effect on the product distribution so that concentrated alkylene .. . . . . . .
1~33S22 12,204-C
oxide solutions may be treated according to the process of the present invention. Furthermore~ the process of the present invention may be utilized to treat the major waste streams emanating from a process in which ethylene oxide is carbonated and subsequently hydrolyzed to mono-ethylene glycol as set forth in United States Patent No.
4,117,250.
Another advantage of the present invention is that the hydrolysis can be utilized using waste water obtained 10 from industrial reactions, such as, the scrubber waters in ~;
ethylene oxide production, thereby providing an ecological advantage through the operation of the process.
In the practice of this invention, an alkylene oxide is reacted with C02 and particular catalysts to form, in situ, a cyclic or acyclic carbonate intermediate. This intermediate is hydrolyzed, using only a small excess of water, to form the alkylene glycol and regenerate C02.
C2 can function in the reaction as a selective catalyst (it supplies a kinetically preferred reaction path by means of a carbonate intermediate which hydrolyzes to give the desired product) and also C02 can eliminate free hydroxide ions in solution, which hydroxide ions cause loss of selectivity to monoethylene glyco'. The process of the present invention is preferably carried out in the presence of an organic solvent. The organic solvent helps control the hydroxide ions and C02 in the liquid phase ~ . ~
- .
12 . 204-C
which allows the use of more active catalysts, such as potassium carbona~e, lower C02 reaction pressures, and lower operating temperatures, while producing higher monoethylene glycol yields.
The catalysts which can be used in the present invention are basic compounds suitable for producing a glycol ester intermediate and include the alkali and alkaline earth metal salts of carbonates, bicarbonates, hydroxides, and phosphates. These catalysts include potassium hydroxide, potassium acetate, potassium phosphate, potassium oxalate, and the like.
The catalysts which may be used in the process of this invention include compounds which contain one to three nitrogen atoms, which ~hen incorporated into protic medium ~nder carbon dioxide pressure produce the carbonate salt, including a double salt. These catalysts include guanidine carbonate, ENH2C(=NH)NH2]H] CO3;
substituted guanidine carbonate ~NR2C (=NH) NR2 ] H] 2CO3 wherein R is ,.ndependently an alkyl radical of 1 to 5 carbon atoms or aryl radical of 6 or 7 carbon atoms; ammonium uranyl carbonate, j~ `
.. ..
:
12,~0~
11335:~2 ~ )2C03 U02C03 ~H20] wher2in x is an integer defining the water of h~dration and is generally 2; am~onium carbonate, (~H4)2C03; substituted a.~monium carbonate, (R NH4_n)~C03 T~herein ~ is as previously defined and n is an int~ger or 1 to '.
The catalyst may be added as t~e salt or it may be rormed in situ.
The amount of cataltst which is provided with the initi21 eed o} reactants may range between about 0.10 to about 15.0 w2isht percent, based on the total weight of initial reactants. Preferably, the amount of t~e catalyst is about 0 S to about 10.0 weight percent, and most pref2rably, the greatest catalytic effect, for t~e amount or^ catalyst employed, is achieved when the catalys~ amount ranGes between O.S and about 5 0 w2ight percent, based on the to~al weight of initial raact2nts. In characterizing the catalyst concentration, it has been characterized in terms of its salt. ~`
The temperature which is n_cessary to hydrol~tze the al7.~ylene oxide can be as low as 85 and one might con-te~plate that the maximum temperatura is about '00C. How-2ver, it ~s pre~erred that a minimum temperatur2 o~ 100C
be employed and that the maYimum temperature be 7~ept below 300C. In the most prarerred operation or the reaction, it is desired that the temperature be bet~.~een about 120C and about 130C.
- . . , -. ,, . . . . ; . ~ , . ~
1~33S2~ 12,204 The pressure at l~hich the reaction is carried out should be less than about 350 psig. The preferred operating pressure is between about 100 and about 300 psig, and the most preferred operating pressure is between about 150 and about 275 psig~
The organic solvent which is used in the practice of the present invention has the following characteristics:
high C02 absorbtivity; high ethylene oxide absorbtivity;
inert towards ethylene oxide; totally miscible with the reaction medium; and it should be a solvent which is easily separated from the product. Any liquid at the reaction temperature,which is miscible with the alkylene oxide and the glycol product can be, to the extent that it continues to be miscible in the syste~, a solvent provided that it is not reactive with either the alkylene oxide reactant, the glycol produced or the catalyst employed. These solvents include ketones, esters, or ethers,such as acetone, alkylene carbonate and dioxane. It is desirable that the alkylene carbonate employed would produce an alkylene glycol the same as the product glycol being produced.
The solvent is added in amounts of from about 5.0 to 60 weight percent,based on the weight of total feed.
Preferably, the solvent is added in amounts of from about 10 to 40 weight percent.
The initial mole ratio of water to alkylene oxide which is employed in the hydrolysis reaction, that is, the amount of water which is combined with the alkylene oxide 11 ~`
;. . :- .. .
1133522 12,20~
in the reaction zone in order to effect hydrolysis, should be at least one mole of water per mole of alkylene oxide, However, fro~ a practical standpoint, in order to achieve the ~ind of performance characterized for the process of this invention, one should employ at least about 1,0 mole of water and at most about 20 moles of water for each mole of alkylene oxide. The preferred ratio is about 2.0 to 11 and most preferred 4 to 10. The mole ratios of water to alkylene oxide will of course vary when organic solvent is used in the reaction. -The process of this invention may be carried out as a batch reaction or as a continuous process. The batch reactions may be carried out in pressure resistant vessels ~suita~ly constructed to withstand the pressures of this reaction.
The process, as stated, may be employed in a conventional autoclave or can be effected in a glassware type of equipment when operated at moderate pressures, It may also be employed in a plug-flow reactor utilizing con-ventional procedures to effect the process continuously.
Solvent may be recycled and catalyst may be recovered. The process is very advantageously employed by concentrating the catalyst over a vacuum evaporator and recycling it to the reaction.
The reaction may be carried out for very short periods of time in terms of fractions of a second and if desired may be carried out over reaction periods amounting , . . . . .
~335Z2 12,204 to hours, if desiredO These conditions of reaction are governed by the amounts of solvent and catalyst employed, the pressure and teTnperature employed, and like considera-tions.
The following examples depict various modes in the practice of this invention including those modes which are considered to be best for the practice of this invention.
It is not intended that this invention shall be limited by the examples.
~33S22 12,204-C
Examples 1 to 28 The reactor system was a 300 cc, 316 stainless steel, Parr bomb filled with provisions for batchwise charging of reactants, a gas charge tube, thermocouple, stirrer, electric heating mantel &nd cooling coil.
During operation, the reactor was charged with --a mixture of distilled water (mole/1), catalyst (molell), and solvent (mole/l) and heated to reaction temperature.
When the desired reaction temperature (C shown in the Table) was reached, either carbon dioxide or nitrogen was sparged into the reactor. The reactor was brought to 100 psig below the desired operating pressure. At this point ethylene oxide (mole/l) was charged to the reactor. The system was brought to operating pressure (psig shown in the Table) and allowed to react for a period of one hour.
Upon completion of the run, the reactor contents were discharged and weighed. The quantity of liquid pro~
duct was used to estimate the overall reactor mass balance.
The liquid product was analyzed for water (weight percent by the Karl Fisher method) and monoethylene glycol, di-ethylene glycol and triethylene glycol (weight percent by vpc) to determine conversions and efficiency. The vpc employed used a 10 ft by 1/8 inch stainless steel column packed with Tenax - GC (Tradename).
The following Table lists the catalyst, the ' atmosphere (C0~ or nitrogen), reaction pressure ' (P, psig), reaction temperature (T, C), and the moles per 12,204 113352~
liter of ethylene oxide (E0), water, catalyst and solvent used. The weight percent of monoethylene glycol (~EG), diethylene glycol (DEG) and triethylene glycol (TEG) produced,are set forth in the Table.
The reaction was carried out to at least 94 percent and in most cases greater than 98 percent conversions of ethylene oxide to glycols as shown in the Table. The differences in percent conversions was due to differences in rates of reaction for the~
respective catalyst and reaction parameters for that particular experiment.
.
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Claims (17)
WHAT IS CLAIMED IS:
1. A process for producing alkylene glycol which comprises hydrolyzing alkylene oxide with water in the presence of carbon dioxide at a carbon dioxide pressure of less than 350 psig and a temperature between about 85°C
and 400°C and a non-halogen containing catalyst suitable for producing a glycol ester intermediate and selected from alkali or alkaline earth metal carbonate, bicarbonate hydroxide, or phosphate, or guanidine carbonate.
and 400°C and a non-halogen containing catalyst suitable for producing a glycol ester intermediate and selected from alkali or alkaline earth metal carbonate, bicarbonate hydroxide, or phosphate, or guanidine carbonate.
2. A process as in claim 1 wherein the pressure is between about 100 and 300 psig.
3. A process as in claim 2 wherein the pressure is between about 150 and 275 psig.
4. A process as in claim 1 wherein the temperature is between about 100°C and 300°C.
5. A process as in claim 4 wherein the temperature is between 120°C and 180°C.
6. A process as in claim l wherein the catalyst is potassium carbonate.
7. A process as in claim l wherein the catalyst is potassium phosphate.
8. A process as in claim l wherein the catalyst is potassium acetate.
9. A process as in claim 1 wherein the catalyst is quanidine carbonate.
12,204-C
12,204-C
10. A process as in claim 1 which is effected in the presence of an organic solvent.
11. A process as in claim 10 wherein the organic solvent is selected from ketones, esters or ethers.
12. A process as in claim 11 wherein the solvent is acetone.
13. A process as in claim 11 wherein the solvent is alkylene carbonate.
14. A process as in claim 13 wherein the alkylene carbonate is ethylene carbonate or propylene carbonate.
15. A process as in claim 11 wherein the solvent is dioxane.
16. A process as in claim 1 wherein the alkylene oxide and alkylene glycol are ethylene oxide and ethylene glycol, respectively.
17. A process as in claim 1 wherein the alkylene oxide and alkylene glycol are propylene oxide and propylene glycol, respectively.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US91732878A | 1978-06-20 | 1978-06-20 | |
US917,328 | 1978-06-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1133522A true CA1133522A (en) | 1982-10-12 |
Family
ID=25438636
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA328,573A Expired CA1133522A (en) | 1978-06-20 | 1979-05-29 | Process for hydrolyzing alkylene oxides to alkylene glycols |
Country Status (8)
Country | Link |
---|---|
JP (1) | JPS552670A (en) |
BE (1) | BE877082A (en) |
CA (1) | CA1133522A (en) |
DE (1) | DE2924680A1 (en) |
FR (1) | FR2429196A1 (en) |
GB (1) | GB2023601B (en) |
IT (1) | IT1121584B (en) |
NL (1) | NL7904749A (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2931753C2 (en) * | 1979-08-04 | 1984-10-04 | Akzo Gmbh, 5600 Wuppertal | Process for the preparation of vicinal alkylene glycols |
DE3147737A1 (en) * | 1981-12-02 | 1983-06-09 | Bayer Ag, 5090 Leverkusen | METHOD FOR PRODUCING CYCLIC 1,2-CIS-DIOLS FROM CYCLIC 1,2-EPOXIES |
US4760200A (en) * | 1985-12-31 | 1988-07-26 | Union Carbide Corporation | Process for the production of alkylene glycols |
DE3628674A1 (en) * | 1986-08-23 | 1988-02-25 | Degussa | CONTINUOUS PROCESS FOR PRODUCING 1,2-DIOLES |
GB9005814D0 (en) * | 1990-03-15 | 1990-05-09 | Shell Int Research | A two-step monoethylene glycol preparation process |
US5591874A (en) * | 1995-09-29 | 1997-01-07 | Eastman Chemical Company | Process for the preparation of 2,5-dihydrofuran compounds |
JP4740432B2 (en) * | 1999-07-14 | 2011-08-03 | 株式会社日本触媒 | Purification method of ethylene glycol |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2810768A (en) * | 1954-04-19 | 1957-10-22 | Shell Dev | Production of glycerine |
DE2141470A1 (en) * | 1971-08-19 | 1973-02-22 | Erdoelchemie Gmbh | Ethylene glycol prodn - with lower by-product formation |
JPS4924448A (en) * | 1972-06-27 | 1974-03-04 | ||
DE2256907C3 (en) * | 1972-11-20 | 1982-03-18 | Henkel KGaA, 4000 Düsseldorf | Process for the production of vicinal di- and polyols |
IT971363B (en) * | 1972-11-30 | 1974-04-30 | Sir Soc Italiana Resine Spa | PROCEDURE FOR THE PREPARATION OF ETHYLENE GLYCOL |
JPS5611555B2 (en) * | 1973-07-16 | 1981-03-14 | ||
IT1034962B (en) * | 1975-04-09 | 1979-10-10 | Snam Progetti | PROCEDURE FOR THE PREPARATION OF ALKYLENE GLYCOLS |
-
1979
- 1979-05-29 CA CA328,573A patent/CA1133522A/en not_active Expired
- 1979-06-12 JP JP7311179A patent/JPS552670A/en active Pending
- 1979-06-14 IT IT23640/79A patent/IT1121584B/en active
- 1979-06-18 NL NL7904749A patent/NL7904749A/en not_active Application Discontinuation
- 1979-06-19 BE BE0/195822A patent/BE877082A/en not_active IP Right Cessation
- 1979-06-19 FR FR7915693A patent/FR2429196A1/en active Pending
- 1979-06-19 DE DE19792924680 patent/DE2924680A1/en not_active Withdrawn
- 1979-06-19 GB GB7921363A patent/GB2023601B/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
GB2023601B (en) | 1982-11-17 |
DE2924680A1 (en) | 1980-01-03 |
IT7923640A0 (en) | 1979-06-14 |
GB2023601A (en) | 1980-01-03 |
BE877082A (en) | 1979-12-19 |
FR2429196A1 (en) | 1980-01-18 |
IT1121584B (en) | 1986-04-02 |
JPS552670A (en) | 1980-01-10 |
NL7904749A (en) | 1979-12-27 |
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