CA1119061A - Stable fuel burner for preheating intake air of internal combustion engine - Google Patents

Stable fuel burner for preheating intake air of internal combustion engine

Info

Publication number
CA1119061A
CA1119061A CA000339674A CA339674A CA1119061A CA 1119061 A CA1119061 A CA 1119061A CA 000339674 A CA000339674 A CA 000339674A CA 339674 A CA339674 A CA 339674A CA 1119061 A CA1119061 A CA 1119061A
Authority
CA
Canada
Prior art keywords
fuel
combustion chamber
revolution
outlet aperture
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000339674A
Other languages
French (fr)
Inventor
Joel D. Smith
Joseph M. Johnson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cummins Inc
Original Assignee
Cummins Engine Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cummins Engine Co Inc filed Critical Cummins Engine Co Inc
Application granted granted Critical
Publication of CA1119061A publication Critical patent/CA1119061A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N19/00Starting aids for combustion engines, not otherwise provided for
    • F02N19/02Aiding engine start by thermal means, e.g. using lighted wicks
    • F02N19/04Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines
    • F02N19/06Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines by heating of combustion-air by flame generating means, e.g. flame glow-plugs
    • F02N19/08Arrangement thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B33/00Engines characterised by provision of pumps for charging or scavenging
    • F02B33/44Passages conducting the charge from the pump to the engine inlet, e.g. reservoirs
    • F02B33/443Heating of charging air, e.g. for facilitating the starting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/04Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating combustion-air or fuel-air mixture
    • F02M31/042Combustion air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details, e.g. burner cooling means, noise reduction means
    • F23D11/40Mixing tubes or chambers; Burner heads
    • F23D11/402Mixing chambers downstream of the nozzle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pressure-Spray And Ultrasonic-Wave- Spray Burners (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Pre-Mixing And Non-Premixing Gas Burner (AREA)
  • Nozzles For Spraying Of Liquid Fuel (AREA)

Abstract

STABLE FUEL BURNER FOR PREHEATING INTAKE AIR OF INTERNAL COMBUSTION ENGINE A fuel burner for producing a highly stable flame and predictable heat output for use within an environment subject to disruptive pressure changes and ambient air current flow such as the intake manifold of an internal combustion engine. The burner includes a nozzle for forming a cone shaped fuel spray and a flame surrounding shroud having a combustion gas outlet wherein the shroud is shaped to cause a toroidal pattern of recirculating combustion gases to be formed within the shroud. A circumferential lip surrounding the combustion gas outlet creates a low pressure zone within the shroud to cause a counterflow of ambient air into the shroud through the outlet in a cylindrical pattern coaxial with the exiting combustion gases.

Description

BACKGI~OUND OF T~E INVENTION
1. Field of the Invention This invention relates to fuel burners having high flame stability and to such fuel burners for heat-ing the intake air of an internal combustion engine.
2. Discussion of the Prior Art A fuel burner design has long been desired which satisfies the sometimes conflicting goals of low manufacturing and maintenance cost and of high flame stability and insensitivity to ambient air currents.
These goals are particularly important to manufactures and users of internal combustion engines of the com-pression ignition type (diesel) since fuel burners are normally provided in the intake manifold of such engines to promote easier starting and to reduce exhaust smoke and other noxious emissions. A stable flame is parti-cularly critical to the proper operation of burners used to preheat air within the intake manifold of an internal combustion engine since insufficient combustion will cause difficult starting and noxious exhaust emis-sion and excessive combustion will deplete the available oxygen supply within the intake manifold thereby pos-sibly preventing engine start up altogether.
A variety of burner designs have been proposed for use within an engine intake manifold such as illus- -trated in U.S. Patent No. 3,687,122, assigned to the assignee of this invention. Each of the disclosed de-signs includes a fuel nozzle supplied with both fuel and air and a shroud for containing and directing the burner flame. While reasonably successful in achieving ; flame stability the various shroud designs disclosed in U.S. Patent No. 3,687,122 are not always effective to prevent flame blow out and to insure sufficient heat generation without excessive consumption of fuel or oxygen within the intake manifold. This ineffective-ness derives in part from the requirement that an addi-tional amount of air be supplied to the burner flame beyond the air supplied to the fuel nozzle in order .

, to insure complete combustion of the burner fuel. Since this requirement is normally met by supplying air from the intake manifold to the burner flame through an open-ing in the shroud near the flame base, fluctuation in pressure and changing air flow within the intake mani-fold can have adverse effects on flame stability. Even where the flame shroud takes the form of a cup which completely surrounds and separates the flame base from the intake manifold, erratic fuel combustion can occur as a result of turbulent air flow into and out of the open end of the cup shaped shroud. Moreover, cup shaped shrouds must still be provided with an auxiliary flow of air near the base of the burner flame to insure com-plete combustion. This additional air is normally sup-plied through a conduit connected with an outside source of air such as illustrated in U.S. Patent No. 3,977,377, also assigned to the same assignee as this invention.
Such an auxiliary supply of air can add substantial cost to an intake preheater device while still not achieving optimum results.
One attempt to solve this dilemma is disclosed in U.S. Patent No. 4,044,740 wherein a burner assembly having inner and outer annular casings are illustrated for disposition within an enqine inlet manifold. While:
more efficient combustion and greater flame stability ~-may be achieved with this burner design as compared with prior art designs, the complicated arrangement of inner and outer casings adds to manufacturing costs over previous designs and the obstructed exit passage for the combustion gases can lead to carbon deposits and excessive maintenance costs.
Another attempt to provide an efficient and . yet highly versatile intake air burner assembly is il-lustrated in U.S. Patent No. 4,027,642 wherein a fuel nozzle is mounted near the base of a cup shaped shroud which opens into the intake manifold of an engine.
Auxiliary air is provided to the flame area through an opening adjacent one side of the combustion gas -- ., , . _ .. :
, ..... ., -~. , ... -outlet of the cup shaped shroud apparently resulting in some recirculation of combustion gases within the cup shaped shroud. However, the recirculation path is illustrated as being nonsymmetric and thus subject to irregular behavior and flame instability.
: Outside of the intake air heater art, it has been disclosed for example in U.S. Patent No. 2,033,838, to provide a fuel burner with a shroud including a cylin-drical body portion for surrounding the liquid fuel nozzle wherein the shroud includes a combustion gas outlet opening defined by an inturned lip. This patent further discloses a fan designed to force air through the shroud and out the aperture defined by the inturned lip thereby adding to the cost and complexity of the burner. In short, no prior art fuel burner has taught a simple yet effective way of achieving sufficient flame stability to meet the stringent requirements of an effective intake air preheater device.
OBJECTS OF THE INVENTION
It is an object of this invention to overcome the deficiencies of the prior art as discussed above.
In particular it is a general object of this invention to provide a very simple fuel burner design capable of producing a flame which is substantially unaffected by ambient air currents and changing pressures.
A more specific object of this invention is to provide a liquid fuel burner for forming a flame-resistant to blow out including a fuel injection nozzle for forming a cone shaped atomized fuel spray in combina-tion with a flame shroud shaped to complement the cone shaped atomized fuel spray in such a manner as to cause a toroidally shaped pattern of recirculating combustion products to form within the shroud.
Yet another object of this invention is to provide a fuel burner for use in preheating the air within an internal combustion engine intake manifold ~ wherein the need for an auxiliary supply of air outside of the intake manifold for insuring complete combustion , .

. ...

of the fuel supplied to the burner has been eliminated without sacrificing burner flame stability.
~ nother object of this invention is to provide a fuel burner shroud having a combustion gas outlet defined by an inturned circumferential lip formed to cause a cylindrical counterflow of ambient air into the shroud surrounding the outflow of combustion gases through the combustion gas outlet.
Still another object of this invention is to provide an intake air heating device for an internal combustion engine having an air intake manifold and a fuel system for supplying fuel to the engine at a variable pressure to control engine ~
speed. A fuel flow control is provided for the heating device which receives fuel supplied under pressure by the fuel system of`the engine and which controls the flow of fuel to the burner in accordance with a predetermined schedule related to engine speed in order to achieve optimum heating of the intake air supplied to the engine.
Generally, the present invention provides a fuel burner for forming a flame resistant to blow out due to cross or counter flow of ambient air. The fuel burner comprises a combustion chamber including a first portion having a first interior surface shaped as a surface of revolution and a second portion hav;ng a second interior surface arranged to extend inwardly with respect to the axis of revolution of the first interior surface. The second portion includes a circumferential - lip intersecting with the first portion and extending inwardly toward and terminating short of the axis of revolution to define an outlet aperture. An injector means is provided for injecting fuel into the combustion chamber and includes a nozzle means positioned along the axis of revolution at a point within the combustion ~_ .
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chamber opposite the second portion for forming an atomized conical spray pattern symmetric with the axis of revolution. The atomized conical spray pattern has an apex positioned at the nozzle means and a base positioned inwardly at both a first predetermined distance from the outlet aperture and a second predetermined distance from the first interior surface. This causes a toroidal shaped pattern of recirculating combustion products to form within a toroidal 20ne of the combustion chamber. The zone is located concentrically around the axis of revolution between the atomized conical spray pattern and the first interior surface.
Simultaneously, combustion products are caused to exit through the outlet aperture along an exit flow path such that a low pressure zone is created between the circumferential lip and the toroidal zone to cause a counter flow of ambient air to enter the combustion chamber through the outlet aperture via an envelope concentrically positioned between the exit flow path and the inside edge of the circumferential lip.

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These and other objects of the invention will become apparent from the following summary of the drawings and descrip-tion of the preferred embodiments.
SU~ ~ RY OF THE DRAWINGS
Figure 1 is a partially cut away top elevational view of an internal combustion engine equipped with fuel burner designed in accordance with the subject invention for use as an intake air preheater device;
Figure 2 is a cross sectional view of the burner illustrated in Figure l;
Figure 3 is a schematic diagram of a fuel supply system for use with the fuel burner of Figures 1 and 2; and Figure 4 is a graph of the fuel supplied to fuel burner using a supply system as disclosed in Figure 3.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The subject invention relates to a fuel burner adapted for use as an intake air heating device for an internal combustion engine. The burner is characterized by an extremely stable flame which is insenstive to pressure and air flow changes within the intake manifold of the engine. Included in the fuel burner is a shroud substantially surrounding the flame wherein the - shroud is designed to create a toroidally shaped ws/Jo pattern of recirculating combustion gases to promote flame stability and predictable heat generating capacity over a broad range of engine operating conditions.
To understand the manner by which the various improvements noted above are achieved, reference is made to Figure 1 in which an internal combustion engine 2 of the compression ignition type is illustrated in-cluding an intake manifold 4 arranged to receive intake air from a turbo charger 6 through an air passage 8 connected with the compressor stage 10 of the turbo charger. The intake manifold is designed to in turn distribute the air received from turbo charger to each of the input ports 12 leading to the respective engine cylinders, not illustrated.
The details of the operation of an ensine of the type illustrated in Figure 1 are well known.
Briefly, however, the diesel engine compresses air ~n cylinders by pistons (both not shown) so that temper -tures are high enough to spontaneously ignite fuel in-jected into each cylinder at the top of the compres-sion stroke. The resulting explosion drives the pistons downward and produces a rotary output to an engine crank shaft (also not shown). The exhaust gases are expelled from the engine 2 throuah an exhaust manifold 14. The exhaust manifold 14 directs the exhaust gases through a turbine stage 16 of the turbo charger 6. The turbine stage 16 is mechanically linked with the compressor stage 10 to provide air under pressure to the intake manifold 4.
When ambient air temperatures are sufficiently low, a diesel engine requires assistance, such as the heating of the intake air to enable the engine to start.
In addition, modern turbo charged and after cooled engines require heating of intake air during certain operating conditions to avoid the occurrence of white smoke and other undesirable exhaust emmissionsO In the subject invention, the inlet air is heated by a liquid fuel burner 18 arranged to provide an extremely , ,~ .

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stable flame and predictable fuel consumption as referred to above. In order to distribute the heating cffect of the flame produced by burner 18, a distribution tube 44 may be provided to insure that heated air is evenly distributed among the inlet ports 12~ As is clearly illustrated in Figure 1, both fuel and air are supplied to the burner 18 from respective supply systems 20 and 22 through conduits 24 and 26, respectively.
Referring now to Figure 2, the fuel burner 18 of Figure 1 is disclosed in greater detail including a shroud 28 for defining a combustion chamber within which the burner flame is contained. The shroud 28 includes a first portion formed as a generally cylin-drical wall 30 and a second portion formed as a first end wall 32 closing off one end of the cylindrical wall - 30. As is apparent in Figure 2, cylindrical 30 includes an interior surface 31 shaped as a surface of revolution around axis X-X. In the preferred embodiment this inte-ior surface 31 is cylindrical in shape. The flat inside surface formed by end wall 32 is arranged gen-erally perpendicularly with respect to axis X-X and includes a combustion gas outlet 33 centrally formed in wall 32. Thus, end wall 32 includes a circumfer-ential inturned lip 35 intersecting with cylindrical wall 30 of shroud 28 and extending inwardly toward axis X--X.
Shroud 28 includes a third portion formed as an end wall 34 closing off the open end of cylin-drical wall 30 opposite the end wall 32. The flat inside surface of end wall 34, as can be seen in Figure 2, is also preferably arranged perpendicularly to axis X-X. On the outside surface of end wall 34, a fitting 36 is mounted including a threaded interior cavity 38 aligned with an inlet aperture 40 contained in end wall - 35 34 in such a position that the central axis of the threaded interior cavity 38 is an extension of axis X-X. A fuel atomizing nozzle 42, having exterior threads 44 adapted to mate with the threads of interior cavity 38, is positioned within cavity 38 such that the outlet opening ~6 of the fuel atomizing nozzle is positioned within inlet aperture ~0 along axis X-X. While a variety of nozzles may be employed, a particularly suitable nozzle is an air syphoning nozzle manufactured by Delavan Company, 811 Fourth Street, West Des Moines, Iowa, designated as model no. 3060. Nozzles of this type are characterized by the production of a cone shaped pattern of atomized fuel illustrated schematically in Figure 2 by lines 48. This cone shaped spray has an apex located at the outlet orifice 46 of the fuel atom-izing nozzle. In the position illustrated in Figure 2, the axis of the cone shaped spray is coincident with axis X-X. -The base of the cone shaped spray produced by nozzle 42, illustrated schematically by line 50, is selected to compliment the shape of the combustion chamber defined by shroud 28. In particular, the di-ameter of the cone base dl is equal to the diameter d2 of combustion gas outlet 33 formed in the end wall 32. The total axial length of shroud 28 represented by d3 is also equal to dl and d2. When Delavan atomiz-ing nozzle model 3060 is employed, the base of the spray cone has a diameter of I ~ i~c hc~ which thus determines the size of d2 and d3 of shroud 28.
The diameter of the interior cylindrical sur-face formed by first portion 30 is equal to dl plus 2b wherein b has been found to be preferably equal to about 1/3 of dl thus making the inside diameter of shroud 28 equal to approximately 1 2~3 dl or approximately ~ ~ ;nc hes when the DELAVAN nozzle is employed as referred to above. The approximate distance of the cone shaped spray formed by nozzle 42 from the combus-tion gas outlet 33, represented by the letter a in Figure 2 has generally been found preferably to be equal -to the distance b thus the height of the cone shaped spray, c, is equal to approximately 2/3 of dl. While the various dimensions illustrated in Figure 2 can be .. . ... ... _ . . .. .... ,. _ .. __ .. _ _ ... _ .. .. , . , . _._, ......

varied somewhat, the operation of the shroud illustrated in Figure 2 has been found to produce the most stable flame and predictable heat outlet when the dimensions are held to the vaiues indicated above.
S The DELAV~N nozzle referred to above is a type which operates h'ith a separate fuel supply and air supply as described with reference to Fig-ure 1 and shown in more detail in Figure 2. In parti~ar, the fuel supply system 20 may be the fuel supply of the internal oombustion engine on which the intake manifold burner of Figure 2 is mounted. Air supply system may be an electric motor p~wered airpump manufacb~d by Benton Division of AMBAC
ustri~s, 307 Robbins Dr., Troy, Michigan, designated as Model AO. 18300.
One known type of internal combustion engine for which the subject invention is particularly well suited is a fuel injected diesel engine manufactured by Cummins Engine Company, Colùmbus, Indiana designated as ~TC-450 having a fuel supply system adapted to con-trol the engine speed and output by varying the pressure of fuel supplied to the various fuel injectors. Thus the pressure under which fuel would be supplied to nozzle 42 is not necessarily that which is desired in operating the burner as an intake air preheater. Ac-cordingly, a fuel flow control 56 is employed and will be described in greater detail hereinbelow, wherein a portion of the fuel obtained from the engine fuel supply system 20 is returned to the engine fuel tank via conduit 58 in order to maintain the flow through - conduit 24 leading to nozzle 42 in accordance with a desired schedule relating to engine rpm as will be discussed with reference to Figure 4.
When operated in accordance with this inven-tion, the fuel injected into the combustion chamber of shroud 2B will, upon ignition, tend to create a toro-dial pattern of recirculating combustion gases repre-sented by arrows 60. Simultaneously, combustion gases are forced through the center portion of aperture 33 as represented by arrow 62. The combination of a toroi-dal pattern of recirculating gases as illustrated by arrow 60 and the exiting of combustion gases as repre-, ..... . . ., . - .. --.. .. .. .. . . ..

sented by arrow 62 causes a low pressure zone 63 to form inside of the inturned circumferential lip 35 of first end wall 32~ This low pressure has the effect of causing air outside of the shroud to flow into the S combustion chamber in a cylindrical pattern represented by arrows 64 surrounding coaxially the flow of combus-tion gases represented by arrow 62.
By this arrangement, no separate provision need be made for auxiliary air supply to the combustion chamber as has been the case with prior art burners employed as intake preheating devices for internal combustion engines. Moreover, the flame stability achieved by the subject burner design is of such high quality that the combustion taking place within shroud 28 is virtually immune to air current flow and pressure changes within the intake manifold of an engine within which the burner is mounted. As illustrated in Figure 2 this mounting may take the form of a connection be-tween fitting 36 and the walls 66 of the intake mani-fold. Other mountings of course are permissible as desired. The ignition of the atomized fuel within shroud 28 is brought about by a spark plug mounted in a threaded aperture formed in fitting 36 such that the spark forming gap 70 is positioned within or adjacent to the cone shaped fuel spray formed by nozzle 42.
Referring now to Figure 3, the fuel flow con-trol 56 of Figure 2 is shown in greater detail in Figure 3. The fuel control 56 includes a fuel circuit having a main restriction oriice 72 formed in a conduit 74 connected at one end to the fuel supply system 20 and at the other end to a pair of parallel branches 76 and 78. Branch 76 is connected at one to conduit 74 and at the other end to an injector means of the fuel burner which in the case of the burner illustrated in Figure 2, is constituted by nozzle 42. Intermediate the ends of branch 76 is a~second flow restricting orifice 80.
Parallel branch 7~ is connected at one end to conduit 74 and at the other end to conduit 58 which returns , . , . ... . .. .... . __ _ _ _ _ .. .. .. . . ,. . . . , _ .... . . ., _ .. _. , ,. _ _. __ . , . :.~ . :
- . , - . : :, - . . , .

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fuel to the engine fuel tank 82 as is illustrated in Figure 3. Intermediate the ends of branch 78 is a third flow restricting orifice 84 upstream from a pressure regulating valve 86 adapted to produce a constant pres-. sure of 1.5 psi in the section of branch 78 between valve 86 and flow restricting orifice 84.
- When the flow control circuit 56 of Figure 3 is subjected to the scheduled fuel pressure produced by a fuel supply system 20 of a typical diesel engine, wherein fuel pressure is varied to control engine speed ~nd power, the rate of fuel flow reaching nozzle 42 is disclosed in the graph of Figure 4 for each of the engine speeds indicated therein. It can thus be seen that the fuel flow reaching nozzle 42 will be greatest from about 150 rpm to about 350 rpm. This flow rate has been found to be generally ideal for a fuel buFner of the type disclosed herein and is achieved by employ-ing the circuit of Figure 3 wherein flow restricting orifices 72 and 80 are .015 inches in diameter and flow restricting orifice 84 is .040 inches in diameter.
It is now apparent that a fuel burner has been disclosed for producing a highly stable flame and predictable heat output for use within an environment subject to disrupting pressure and ambient air current flow. The disclosed fuel burner is thus particularly well suited for use as an intake air preheater for an internal combustion engine of the type controlled by - variation in fuel pressure supplied to the fuel injec-tors of the engine.

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Claims (19)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A fuel burner for forming a flame resistant to blow out due to cross or counter flow of ambient air, comprising a combustion chamber including a first portion having a first interior surface shaped as a surface of revolution and a second portion having a second interior surface arranged to extend inwardly with respect to the axis of revolution of said first interior surface, said second portion including a circumferential lip intersecting with said first portion and extending inwardly toward and terminating short of said axis of revolution to define an outlet aperture; and injector means for injecting fuel into said combustion chamber, said injector means including a nozzle means positioned along said axis of revolution at a point within said combustion chamber opposite said second portion for forming an atomized conical spray pattern symmetric with said axis of revolution, said atomized conical spray pattern having an apex positioned at said nozzle means and a base positioned inwardly at both a first predetermined distance from said outlet aperture and a second predetermined distance from said first interior surface to cause a toroidal shaped pattern of recirculating combustion products to form within a toroidal zone of said com-bustion chamber located concentrically around said axis of revolution between said atomized conical spray pattern and said first interior surface while simultaneously causing combustion products to exit through said outlet aperture along an exit flow path such that a low pressure zone is created between said circumferential lip and said toroidal zone to cause a counter flow of ambient air to enter said combustion chamber through said outlet aperture via an envelope concentrically positioned between said exit flow path and the inside edge of said circumferential lip.
2. A fuel burner as defined in claim 1, wherein said first portion is a cylindrical wall and said first interior surface is a cylindrical surface.
3. A fuel burner as defined in claim 1, wherein said outlet aperture is circular and is centered around the axis of revolution.
4. A fuel burner as defined in claim 3, wherein said nozzle means is spaced from said outlet aperture by a distance equal to the diameter of said outlet aperture.
5. A fuel burner as defined in claim 4, wherein the base of said cone has a diameter equal to the diameter of said outlet aperture and further wherein the inside diameter of said cylindrical surface is equal to approximately 1 2/3 times the diameter of said outlet aperture.
6. A fuel burner as defined in claim 1, wherein said combustion chamber communicates with the ambient environment only through said outlet aperture.
7. A fuel burner as defined in claim 1, wherein said injector means is connected with a source of air and a source of fuel such that said nozzle means premixes air and fuel for discharge into said combustion chamber.
8. A fuel burner as defined in claim 1, further including electrical ignition means for igniting the fuel within said combustion chamber upon receipt of an electrical energizing signal.
9. An intake air heating device for an internal combustion engine having an air intake manifold, comprising a (Claim 9 cont'd) combustion chamber adapted to be mounted in communication with the air intake manifold, said combustion chamber including a first portion having a first interior surface defining a surface of revolution and a second portion having a second interior surface arranged to extend inwardly with respect to the axis of revolution of said first interior surface, said second portion including a circumferential lip intersecting with said first portion and extending inwardly toward and terminating short of said axis of revolution to define an outlet aperture communicating with the interior of the intake manifold; and injector means for injecting fuel into said combustion chamber, said injector means including a nozzle means positioned along said axis of revolution at a point within said combustion chamber opposite said second portion for forming an atomized conical spray pattern symmetric with said axis of revolution, said atomized conical spray pattern having an apex positioned at said nozzle means and a base positioned inwardly at both a first predetermined distance from said outlet aperture and a second predetermined distance from said first interior surface to cause a toroidal shaped pattern of recirculating combustion products to form within a toroidal zone of said combustion chamber located concentrically around said axis of revolution between said atomized conical spray pattern and said first interior surface while simultaneously causing combustion products to heat the air entering the internal combustion engine by permitting the combustion products to exit through said outlet aperture into the intake manifold along an exit flow path such that a low pressure zone is created between said circumferential lip and said toroidal zone to cause a counter flow of ambient air to enter said combustion chamber through said outlet aperture via an envelope concentrically positioned between said exit flow path and the inside edge of said circumferential lip.
10. An air heating device as defined in claim 9, wherein said first portion is a cylindrical wall and said first interior surface is a cylindrical surface.
11. An air heating device as defined in claim 10, wherein said injector means includes a nozzle, said nozzle means being positioned along the axis of revolution at a point within the combustion chamber opposite said second portion.
12. An air heating device as defined in claim 9, wherein said outlet aperture is circular and is centered around the axis of revolution.
13. An air heating device as defined in claim 12, wherein said nozzle means is spaced from said outlet aperture by a distance equal to the diameter of said outlet aperture and further wherein the inside diameter of said cylindrical surface is equal to approximately 1 2/3 times the diameter of said outlet aperture.
14. An air heating device as defined in claim 13, wherein the base of said cone has a diameter equal to the diameter of said outlet aperture.
15. An air heating device as defined in claim 9, wherein said combustion chamber communicates with the ambient environment only through said outlet aperture.
16. An air heating device as defined in claim 9, further including electrical ignition means for igniting the fuel within said combustion chamber upon receipt of an electrical energizing signal.
17. In an internal combustion engine having an air intake manifold and a fuel system for supplying fuel to the engine at a controllably variable pressure to control engine speed, an intake air heating device comprising a combustion chamber adapted to be mounted in communication with the air intake manifold, said combustion chamber including a first portion having a first interior surface shaped as a surface of revolution and a second portion having a second interior surface arranged to extend inwardly with respect to the axis of revolution of said first interior surface, said second portion including a circumferential lip intersecting with said first portion and extending inwardly toward and terminating short of said axis of revolution to define an outlet aperture communicating with the interior of the intake manifold; and injector means for injecting fuel into said combustion chamber, said injector means including a nozzle means positioned along said axis of revolution at a point within said combustion chamber opposite said second portion for forming an atomized conical spray pattern symmetric with said axis of revolution, said atomized conical spray pattern having an apex positioned at said nozzle means and a base positioned inwardly at both a first predetermined distance from said outlet aperture and a second predetermined distance from said first interior surface to cause a toroidal shaped pattern of recirculating combustion products to form within a toroidal zone of said combustion chamber located concentrically around said axis of revolution between said atomized conical spray pattern and said first interior surface while simultaneously causing combustion products to heat the air entering the internal combustion engine by permitting the combustion products to exit through said outlet aperture into the intake manifold along an exit flow path such that a low pressure zone is created between said circum-ferential lip and said toroidal zone to cause a counter flow of ambient air to enter said combustion chamber through said outlet aperture via an envelope concentrically positioned between said exit flow path and the inside edge of said circumferential lip, said injector means being connected with a source of air and said fuel system and said nozzle means premixing the air and fuel for discharge into said combustion chamber in said predetermined atomized spray pattern.
18. An intake air heating device as defined in claim 17, further including a fuel flow control means for modulating the flow of fuel from said fuel system in accordance with a predeter-mined schedule relative to engine speed.
19. An intake air heating device as defined in claim 18, wherein said fuel flow control means includes a main conduit connected with said fuel system, said main conduit including a first restriction orifice and a pair of branches, one said branch being connected at one end with said main conduit and at the other end with said injector means and including a second restriction orifice, the other said branch being connected at one end to said main conduit and at the other end to a fuel return line, said other branch including a third restriction orifice and a pressure regulation orifice and a pressure regulating valve downstream of said third restriction orifice, said first and second restriction orifices having equal diameters, said third restriction orifice having a diameter greater than the diameter of said first and second restriction orifices.
CA000339674A 1978-11-13 1979-11-13 Stable fuel burner for preheating intake air of internal combustion engine Expired CA1119061A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US95965078A 1978-11-13 1978-11-13
US959,650 1978-11-13

Publications (1)

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CA1119061A true CA1119061A (en) 1982-03-02

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CA000339674A Expired CA1119061A (en) 1978-11-13 1979-11-13 Stable fuel burner for preheating intake air of internal combustion engine

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JP (1) JPS5591757A (en)
BR (1) BR7907373A (en)
CA (1) CA1119061A (en)
DE (1) DE2945250C2 (en)
ES (1) ES8100425A1 (en)
FR (1) FR2441798A1 (en)
GB (1) GB2036297B (en)
IN (1) IN152498B (en)
IT (1) IT1125674B (en)
MX (1) MX149043A (en)
SE (1) SE7909336L (en)

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RU199249U1 (en) * 2019-12-24 2020-08-24 Федеральное государственное автономное образовательное учреждение высшего образования "Южно-Уральский государственный университет" (национальный исследовательский университет) ФГАОУ ВО "ЮУрГУ (НИУ)" Diesel intake air heater fuel supply system
CN113740069B (en) * 2021-09-16 2023-07-25 中国北方发动机研究所(天津) Flame type air inlet heating device test bed

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FR960071A (en) * 1950-04-12
FR93232E (en) * 1965-03-31 1969-01-20 Melle Bezons A process for the oxidation of propylene.
JPS5032340A (en) * 1973-07-25 1975-03-29

Also Published As

Publication number Publication date
GB2036297A (en) 1980-06-25
IT7927221A0 (en) 1979-11-12
SE7909336L (en) 1980-05-14
ES485886A0 (en) 1980-11-01
FR2441798B1 (en) 1984-03-23
BR7907373A (en) 1980-07-15
IN152498B (en) 1984-01-28
ES8100425A1 (en) 1980-11-01
JPS5591757A (en) 1980-07-11
IT1125674B (en) 1986-05-14
MX149043A (en) 1983-08-10
DE2945250A1 (en) 1980-05-14
FR2441798A1 (en) 1980-06-13
GB2036297B (en) 1983-02-09
DE2945250C2 (en) 1982-04-08

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