CA1086870A - X-ray-fluorescence measurement of thin film thicknesses - Google Patents

X-ray-fluorescence measurement of thin film thicknesses

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Publication number
CA1086870A
CA1086870A CA277,086A CA277086A CA1086870A CA 1086870 A CA1086870 A CA 1086870A CA 277086 A CA277086 A CA 277086A CA 1086870 A CA1086870 A CA 1086870A
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thickness
alpha
sample
layer
counts
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French (fr)
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Dan Maydan
Juan R. Maldonado
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AT&T Corp
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Western Electric Co Inc
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/223Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material by irradiating the sample with X-rays or gamma-rays and by measuring X-ray fluorescence
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/07Investigating materials by wave or particle radiation secondary emission
    • G01N2223/076X-ray fluorescence

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Length-Measuring Devices Using Wave Or Particle Radiation (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

X-RAY-FLUORESCENCE MEASUREMENT OF THIN FILM THICKNESSES

Abstract of the Disclosure The thicknesses of the thin film components of a sample that comprises plural thin films deposited on top of each other on a substrate are simultaneously measured by an x-ray-fluorescence system. Incident x-rays excite x-ray fluorescence in the sample. Detection of the excited fluorescence is enhanced by a unique collimator assembly that is also adapted to enable direct monitoring of the intensity of the incident x-rays.

- i -

Description

1~ ;870 Maldonado-Haydan B-7 t ~ck-T~ound of the Inv~ntlon
2 This lnventlon rel~tes ts:) thickne~ measurln~ and~
3 more partlcularly~ to u method an~l an apparatus ~ed o~ the
4 pheno~nenon of x-ray fluore~cenca for slmultaneously S meas~rlng the thlckne~es of the thln film ccmponent~ of a 6 sample that comprlse~ plur~l thin filMs deposlted on top of 7 each oth~r on a ~ub~trate.
~ The measurem~nt of coatlng thlckn~ss ~y x-xay g fluorescence 1~ widely practlced ln lndustry. Thus J for example, x-ray fluorescence iB o~ten em~loyed to mea~ure the 11 coatlng ~hlckness of a tin-coated steel member. Moreover 2 the techn~que ha8 been 6uggested ~or U38 $n ~eter~lnlny the 13 thic~ne~ses o~ both platings o~ a nlckel/copper-pla~ed ~teel t4 mem~er~
Fo~ so~ne tlme, worlcers in the platins art have been 16 a~tempting to ~imultaneously mea~ure small-area por~lon~
t7 ~nultiply plated ~tructures. Such measurement~ ~re~ fo~
18 ~ ple, of imp~rtance in the fabricatlon of varlous 19 mlcroelectronlc de~lces in which~ for rea~ons o~ econc~my,, 20 only very small axeas axe to ~e plated wlth n:ult~pl~ layers 21 ~hat include an expensive metal ~uch as gold . ~h~ abilit~
22 to perfarm the~e measure~ents in a hlgh-accuracy and hlgh-Z3 speed way is an important factor in beln~ able to carry out i 24 ~uch fabrlcatton proce~ses ln an economically attract~ve manner.
26 Sum~arY of t~e .Invention ~~ 27 Accordlngly, an ob~ect of th~ pr~Jent lnventlon i~ .
a methad an~ an appara_us based on the phenomenon o~ ~-ray ~ ' .

~ 8~870 fluorescence for simultaneously measuring the thicknesses of small areas of plural thin films deposited on a substrate.
According to one aspect of the invention there is provided a method for simultaneously measuring in an x-ray-fluorescence system the thickness of two thin films made of A and B, respectively, deposited on top of each other on a substrate made of C, where A, B and C designate metals, said method comprising the steps of calibrating said measuring system by (A) irradiating with x-rays in said system known-thickness samples of an uncoated sub-strate of A, an uncoated substrate of B, an uncoated substrate of C, an uncoated layer of A, a layer of A
on a substrate of C, a layer of A on a substrate of B, a layer of B on a substrate of C, and a layer of A on a layer of B on a substrate of C, (B) and measuring the number of counts in specified line windows of each of said uncoated samples to provide reference counts of the fluorescence excited therein and also measuring the number 20 of counts in specified line windows of said coated samples ;~
to provide reference counts of the fluoresçence excited ~:
therein including reference counts representative of the :
per-unit attenuation of the coating layers on fluorescence excited in the underlying layer or substrate, irradiating in said system an unknown-thickness A-on-B-on-C sample with x-rays to excite fluorescence in said unknown-thickness sample, measuring the respective number of counts in respective selected line windows of the metals A, B and C of said unknown-thickness sample in response ~:
to said irradiation, and calculating the thicknesses of the A and B constituents of said unknown-thickness sample _ ;

10~6870 in accordance with interaction formulae that relate the reference counts obtained during said calibration step with the counts obtained during measurement of the unknown-thickness sample.
According to another aspect of the invention there is provided in combination in an x-ray-fluorescence system for measuring the thicknesses of the thin-film components of a sample that comprises thin films deposited on top of each other on a substrate, means for irradiating said sample with incident x-rays to excite x-ray-fluorescence in said films and substrate, and means for detecting the x-ray-fluorescence emitted by said sample, wherein the improvement comprises a collimator assembly interposed between said sample and said detecting means, said assembly comprising a lead housing having at least one flat surface and having a single conically shaped bore whose relatively small end is immediately adjacent said flat surface so that a sample mounted on said flat surface can be located immediately adjacent the small end of said bore, and means responsive to a portion of said incident x-rays for supplying to said detecting means a charac-teristic line count representative of the output intensity of said irradiating means, wherein said supplying means comprises an opening in the side of said housing to allow passage therethrough and into the bore of said collimator assembly of some of said incident x-rays to excitè x-ray-fluorescence of said lead within said bore, whereby the fluorescence of said lead is rnonitored by said detecting means to provide a measure of the intensity of said incident x-rays.
Briefly, the objects of the present invention are - 2a -' 1~986870 realized in a specific illustrative embodiment thereof in which the thicknesses of nickel and gold films plated on a copper substrate are determined by medsuring the intensity of various fluorescent lines excited in the metals in response to x-ray irradiation thereof. A
detecting collimator, which is made of lead and has a conically shaped bore, includes a very small entrance aperture that is utilized to define the surface area of the top film from which excited fluorescence is to be detected. In addition, the collimator has an opening in the side thereof to allow some of the incident x-rays provided by the exciting source to enter the bore to excite fluorescence in the lead. This fluorescence is monitored by an associated detector as a measure of the intensity of the incicent x-rays.
In accordance with the principles of the present invention, an x-ray-fluorescence system is initially calibrated in a systematic way to specify a set of parameters characteristic of the plated-metal config-uration to be measured. Then a sample is irradiated bythe system while the number of counts (photons excited by fluorescence) in each of selected characteristic lines of the platings and substrate is measured. The thick-nesses of the plating layers are then calculated by ~-an iterative procedure in accordance with specified relationships between the calibrated parameters and the measured counts.
Brief Description of the Drawing --~
A complete understanding of the present invention and 30 of the above and other objects and features thereof may - 2b -... .
.

1~868~0 be gained from consideration of the following detailed descriptlon presented hereinbelow in connection with the accompanying drawing in which:
FIG. 1 is a schematic representaton of a specific illustrative thickness measuring system made in accordance with the principles of the present invention; and FIG. 2 shows a multi-layer sample being irradiated with x-rays to excite characteristic x-ray fluorescence therein.
Detailed Description The particular system shown in FIG. 1 is designed to simultaneously measure the thicknesses of plural thin films deposited on top of each other on a supporting substrate. By way of a specific example, emphasis herein will be directed initially to the case of measuring the thicknesses of two thin films that are deposited on a copper substrate whose thickness is at least 50 micrometers (~m) (For thinner copper substrates, the calibration procedure described below must be modified to include a copper substrate having the same thickness as that of the copper in the actual sample to be measureed.) The sample to be measured will be assumed to include a 0.1-to-15-~m-thick film of nickel deposited directly on the top surface of the copper substrate. In turn, a 0.05-to-5-~m-thick film of gold is assumed to be deposited directly on the top surface of the nickel film. Such a trimetal system is of practical importance in the microelectronics field to form, for example, the tips of a conventional lead frame structure designed to achieve connections to an integrated circuit.
A trimetal sample 10 of the particular type specified above is shown in FIG. 1 mounted on a conventional x-y-z movable table 12. Precise movement of the table 12 is controlled by a standard x-y-z micropositioner unit 14 that is connected to the table via a mechanical coupler 16. By means of the unit 14, accurate positioning of the sample 10 with respect to the entrance aperture 18 of a detecting collimator 20 is achieved. Such positioning is facilitated by including in the depicted system a standard alignment telescope 22.
When finally positioned in place in the system of FIG. 1, a portion of the upper surface of the sample 10 is in intimate contact with the bottom planar surface of the collimator 20. Illustratively, this planar surface comprises the bottom of a glass plate member 23 which forms an integral part of the collimator structure.
In accordance with one aspect of the principles of the present invention, the collimator 20 in FIG. 1 includes a housing 24 made of lead having therein a truncated conical bore 26. Illustratively, the entrance aperture 18 of the bore 26 has a diameter of about 100 ~m. The other or exit end 28 of the bore has a diameter of, for example, about 3.5 millimeters (mm). In one particular embodiment, the distance between the entrance and exit ends of the bore 26 was approximately 1 centimeter (cm). ~ -In addition, the collimator 20 of FIG. 1 includes in the side thereof an aperture 30. This aperture is designed to propagate therethrough a portion of the radiation emitted by an x-ray source 32. In turn, the radiation transmitted through the aperture 30 impinges upon the lead wall of the bore 26 and is effective to excite x-ray fluorescence (a PbL~ line) in the lead housing. A
portion of this excited fluorescence propagateS toward the exit end 28 of the bore 26 and impinges upon a standard x-ray detector 34 that is positioned in spaced-apart alignment with respect to the end 28. The number of counts of the PbL~ line detected by the unit 34 constitutes a measure of the intensity of the radiation provided by the source 32.
Accordingly, any variations in the x-ray-flux output of the source 32 will be detected by the depicted system. In response thereto suitable manual or automatic adjustments may be made to the source 32 to reestablish its output at a preselected level.
The small-entrance-aperture collimator 20 of FIG. 1 is effective to maximize the transmission of radiation emanating from a small surface area of the sample 10. In one particular illustrative embodiment of the present invention, the excited radiation collected in the bore 26 of the collimator 20 is that that emanates from an oval-shaped 100-~m by 140-~m surface area of the sample 10.
Another feature of the particular system shown in FIG. 1 is that by placing the sample 10 directly against a face of the detecting collimator unit 20, the unit 20 serves to establish the sample-to-detector distance of the system in a precise and fixed way and to thereby minimize measurement errors arising from variations in that distance.
The detector 34 shown in FIG. 1 comprises, for example, a standard lithium-doped silicon device contained in a nitrogen-cooled housing 36. In one particular illustrative embodiment, the detector 34 comprises a 3-mm-thic~ element having an effective diameter of about 4mm.
In that embodiment, the surface of the detector 34 that faces the collimator 20 is spaced about 3 mm away from the exit end 28 of the bore 26. An x-ray-transparent window 1~6870 made, for example, of beryllium is interposed between the end 28 and the detector 34.
The detector 34 of FIG.l responds to x-ray-fluorescence lines excited in the sample 10 to supply signals representative thereof to the standard multi-channel x-ray analyzer unit 38. In the unit 38, respective counts of selected emitted lines are generated. Signals representative of these counts are then applied to a conventional processing unit 40 in which, as will be described in specific detail below, predetermined calibration data and calculation relationships are stored.
In response to the measured line-count data applied thereto from the unit 38, the unit 40 calculates thickness values for the films included in the sample 10. For ease of presentation it is advantageous to apply these values to a unit 42 that comprises, for example, a standard visual display unit or a teletypewriter unit.
l~lustrative~, the x-ray source 32 shown in FIG. 1 includes a 10-~m-thick target dot of rhenium of tungsten ~-~
about 3 mm in diameter deposited on a 250-~m-thick beryllium ;~ -foil that is about 1!25 cm in diameter. In FIG. 1 this target-foil structure is designated by reference numeral 44.
In a manner well known in the art, x-rays are produced by such a target in response to the inpingement thereon of a high-energy beam of electrons.
X-rays produced by the source 32 of FIG. 1 are directed toward the sample 10. To limit the lateral extent of this radiation, a lead cylinder 46 or other suitable beam-limiting element is included as an integral part of the source 32.
The irradiation by x-rays of a particular sample 50 to be measured is depicted in a simplified way in FIG. 2 X-rays emitted by the source 32 are directed at the top surface of the sample 50. By way of a specific illustrative example, the sample 50 is assumed to include a copper (Cu) substrate 52 having thereon thin layers 54 and 56 of nickel (Ni) and gold (Au), respectively. In accordance with one aspect of the principles of the present invention, the thicknesses of the gold and nickel layers of the depicted sample are determined by measuring the number of counts (photons excited by fluorescence) in selected characteristic lines of the metals 52, 54 and 56. In particular, the magnitude of the CuK~, NiK~ and AuL~ lines from the sample 50 are measured by the system shown in FIG. 1 as a basis for determining the thicknesses of the layers 54 and 56. In FIG. 2, dashed lines 57 through 59 schematically represent the radiation emitted by the e~cited sample in the CuK~, NiK~ and AuL~ line windows, respectively. As specified above in connection with the description of FIG. 1, only the radiation emitted from a small-area portion of the surface of the sample is collected by the collimator 20 and directed to the detector 34.
Before measuring selected lines emitted by an excited sample ~Jhose thin film thicknesses are to be determined, the arrangement of FIG. 1 must first be calibrated. By way of a specific example, a calibration procedure for a Au-Ni-Cu metal system will be set forth.
But it should be realized that the procedure is in fact a general purpose one applicable to calibrating the FIG. 1 arrangement for measuring a variety of other trimetal systems. In each such other case one would, in the procedure specified below, simply replace the notation Au, 1~86870 Ni or Cu with the notation of the corresponding metal in another trimetal system. Thus, for example, if an indium layer is substituted for the nickel layer 54 of FIG. 2, the procedure below is modified by substituting the notation In for Ni wherever it appears.
The calibration and successful operation of a multi-layer measuring system of the type described herein are based on particularizing various interactions that occur between layers during the measuring process. These interactions include the absorption by an upper layer of incident radiation that would be effective to excite fluorescence in a lower layer. Another effect is so-called ~
secondary fluorescence which occurs when lines excited in ;-one layer induce fluorescence in other layers thereby increasing the total fluorescence from the other layers. In -addition, fluorescence emitted from a submerged layer is attenuated by its overlying layer(s) before emanating from the surface of the sample being measured. -In accordance with the principles of the present invention, a fixed-physical-geometry system of the type shown in FIG. 1 is initially calibrated by measuring the response of the system to a set of standard samples. Again, for illustrative purposes only, a particular Au-Ni-Cu metal system will be assumed. After the system is calibrated, there is placed in position therein an unknown Au-Ni-Cu sample. By measuring the number of counts in the Au~, NiK~
and CuK~ line windows of the unknown sample in response to x-ray excitation, the calibrated system is able to automatically calculate values for the thicknesses of the Au and Ni layers.
A specific illustrative procedure to be followed to calibrate the FIG. 1 system~ for thin films-deposited on copper substrates thicker than 50~m, i5 as follows:
A. Measure the number of counts in the CuK~ line window in response to x-ray excitation of an uncoated copper substate having a thickness greater than 50~m. This measured parameter is designated CuK~. (The number of counts is a measure of the number of photons emitted from the excited substrate at the wavelength of the CuKa line. The thickness of the substrate is directly but not linearly proportional to the measured count.) During this step of the calibration procedure, the number of counts in the PbL~ line window arising from excitation of the collimator 20 caused by x-rays entering the bore 26 via the opening 30 is also measured.
B. Measure the number of counts in the NiKa line window in response to x-ray excitation of an uncoated nickel substrate having a thickness greater than 50~m. This measured parameter is designated NiKa~.
C. Measure the number of counts in the AuL~ line window in response to x-ray excitation of an uncoated gold substrate having a thickness greater than lO~m. This measured parameter is designated AuLa~.
D. For a standard sample comprising a layer of known-thickness gold (in the range 0.1 ~m to 3 ~m) on a greater-than-50-~m-thick copper substrate, measure the number of counts in the CuKa line window in response to x-ray excitation of the standard sample. A
parameter designated aACUuK is derived from the measured count and specifies the per-unit-thickness attenuation effect of gold both to the incident x-ray _g_ iO~6~70 beam and to the e~cited Cuka line.
E. For a standard sample comprising a layer of known-thickness gold (in the range of 0.1 ~m to 3 ~m) on a greater-than-50-~m-thick nickel substrate, measure the number of counts in the NiK~line window in response to x-ray excitation of the standard sample. A
parameter designated ~AUiK or al is derived from the measured count and specifies the per-unit-thickness attenuation effect of gold both to the incident x-ray beam and to the excited NiR~ line.
F. For a standard sample comprising a layer of known~
thickness nickel (in the range 0.1 ~m to 2 ~m) on a greater-than-50-~m-thick copper substrate, measure the number of counts in the CuK~ line window in response to x-ray excitation of the standard sample. A
parameter designated aNUK is derived from the measured count and specifies the per-unit-thickness attenuation effect of nickel both to the incident x-ray beam and to the excited CuK~ line.
G. For the same standard sample specified above in step F, a parameter ~3 is determined from the relationship ~NiK ~3In ~ NiK

where tNi is the known thickness of the nickel layer, NiX~ is the number of counts measured in the NiXa line window in response to x-ray excitation of the sample and NiK~ is the pa~ameter specified above in step B.

.~,, ~ ' ' .

H- For the same s~ ~a~ ~ sample specified above in step B, a parameter a5 is determined by dividing the number of counts of Nik~ line measured in ~he Cuk~ line window by the number of counts mea6ured in the NiK~
line window.
I. For a standard sample comprising a layer of known-thickness gold (in the range 0.1 ~m to 3 ~m) on a supporting substrate made of an x-ray-transparent material, a parameter ~6 is determined from the relationship.
1 / AuL ~-1 tAUK ~6 ~ Au-L

where tAU is the known thickness of the gold layer, AuL is the number of counts measured in the AuL~ line window in response to x-ray excitation of the sample and AuL~ in the parameter specified in step C above.
J. Several standard samples of different thicknesses are prepared. Each sample comprises layers of different known thicknesses of gold and nickel on a thick copper substrate. The known thicknesses are selected to fall in the range of thicknesses expected to be encountered in practice in making actual measurements on unknown samples. For each sample, the number of counts in the NiK~ and CuK~ line windows in response to x-ray excitation of the sample are measured. Then the thicknesses tNi and tAU of the nickel and gold layers, respectively, of each sample are calculated in accordance with the following relationships:

N iK NiK(x tAUK -1 t = 1 1 N i K e ~CuK~ i~iK

CuK c~ e t = ln ._ __ aCuKc~ CuK~ 5 NiK~ l+ ~NiK -~lCuiC tAu where tNj and tAU are the known thicknesses of the nickel and gold layers, respectively, NiK and CuK
are the respective measured counts in the NiK and CuK line windows and the parameters ~3, a5, NiK

~NiK ' ~NUiK ' ~CuK , CuK and ~NcuK are as defined in :
the steps specified above. Next, a parameter ~2 is successively incremented in .01 steps and a corrected .: .
value for~NiUK is calculated in accordance with the relationship o~ Au = ~ ~ Cl t for insertion in the relationships above for tNj and tAU in place of ~NAiUK until the calculated values of tNj and tAU differ from the known thicknesses by less than a specified amount, the final value of ~cAu being designated ~cFAu . NiK~
NlKol Obviously those steps in the calibration procedure set out above that are based on irradiation of the same : 20 standard sample (for example steps B and H) may be performed in consecutive sequence once the sample is mounted in place 108~87~

in the system of FIG. 1.
The various above-specified parameters determined during the calibration procedure are stored in the processor 40 of the FIG. 1 system. (Of course, the relationships specified in steps G, I and J above were also previously stored in the unit 40.) By utilizing those parameters and the measured line counts of the metals of an unknown-thickness trimetal sample, the actual thicknesses of the thin layers of the sample may be accurately determined.
Assume that a Au-Ni-Cu sample to be measured is positioned in place in the FIG. 1 system, which was previously calibrated as detailed above. The number of counts in each of the AuL~, NiK~ and CuKa line windows of the sample in response to x-ray excitation is then measured.
The initally assumed thickness tAU of the gold layer of the sample is calculated by the FIG. 1 system in accordance with the following relationship (which was previously stored in the processor 40):

t~ = 1 In (1 ~

where AuL~ is the measured count in the AuL~ line window and and AuL were specified above during the calibration 6 ~
procedure. Next, the thickness tNi of the nickel layer of the sample is calculated in accordance with the following relationship (which was specified above in step J of the calibration procedure):

10~6870 Au 1 n / NiKa CFNiK Au Ni a3 I ~1 NiKa~e J

where NiKa is the measured count in the NiKa line window and 3' Ka~'aCFNAiUK and tAu were specified above.

Subsequently, the thickness tAU of the gold layer of the sample is calculated in accordance with the following relationship (which was also specified above in step J of the calibration procedure tA = A In ¦ C K aCuKa Ni aCuKc~ ~ CuKa a5NiKa (l+ (aCF -aCuK ) tAU

where CuKa is the measured count in the CuKa line window and Au CuK , acNiK , tNi ~ a5 , NiKa ' aCFNiK AUF

specified above. a , If the value for tAU calculated by the relationship immediately above differs from tAU by more than a prescribed amount, the calculations for tNi and tAU are successively iterated while using for tAU each time the ~-value just previously calculated for tAU.
In the calculation procedure above, a value for tAU can also be found, when the nickel thickness is less than 1 ~m, by taking the ratio of the AuLa count to the CuKa count. For any thickness of nickel, the ratio of the AuLa count to the AuMa count also gives a value for tAU . In either case this value closely approximates tAU.
Accordingly, these ratios can be used as the bases for , . . . . .

1086~70 designing a simple system which measures the thickness of the gold layer only.
It is to be understood that the various above described techniques and arrangements are only illustrative of the application of the principles of the present invention. In accordance with these principles numerous modifications and variations may be devised by those skilled in the art without departing from the spirit and scope of the invention. For example, if thickness measurements are to be made of samples including elements whose atomic numbers are less than 13, the sample to be measured must be located in a vacuum chamber or in a helium atmosphere.

In addition, by manipulating several of the equations set forth earlier above to obtain therefrom specified ratios of measured line intensities to calibration lirIe intensities, it is possible to obtain a system of two equations with two unknowns that are independent of geometrical variations in the measuring apparatus. For example, it is apparent from the expressions set forth earlier above that the fluorescence from the top gold layer of a trimetal gold-nickel-copper system is given by AuL~ = AuL (l-e 6 Au) (1) Similarly, it is apparent that the fluorescence from the nickel layer of such a system is given by _~Aut ~ t (2) Further, it is apparent that the CuK line from the substrate is attenuated by the nickel and gold layers and is given by Nit Au _~ Ni -c~ tAu CuK~ = CuK e CuKo e CuK~ .

From (1) and (3) above, we get (by division) AuL CuK ~ - ~ t ~ ~ tAU
tN i CuK ln CuK AuL (~_ e 6 A~) e c~ ( 4 ) which may be expressed as ' 68~70 ~Au tNi = f ~x , AuL~, AuI,cl~, CuKc~, (5) Au CUKc~ 6 ~ CuK ~ tAU) .
From t2) and (3) above, we get (by division) NiKC~ CuK~ e 3 Ni Au _ ~Au CuK c~ N iK c~ 3 tN i (6) which may be expressed as Au Au f (~6 ' ~NiK ~ NiKcl~ NiK~ , CuK

cs~ ' 3 ' Ni) By assuming a value of tAU calculated from (1) and using it in (4), we get a value for tNj. This value is used in (6) and a new value for tAU is thereby obtained.
If this value of tAU differs by more than a prescribed amount from the initial value, the iteration is continued.
Expressions (1), (2), (3), (4) and (6) above may be writ-ten in a more general form for a trimetal system that comprises two thin films made of A and B deposited on top of each other on a substrate C. Expressions (lA), (2A), (3A), (4A) and (6A) below are the respective generalized counterparts of (1), (2), (3), (4) and (6) above.

-~6t AM = A~ICO (1 - e ) ( lA) BM = B~ o(1 - e3 B) (x A tA ( 2A) .p ~, ~ .

108687o CM = CM~e CMB e CMA ( 3A ) B 1 ln _ ~ e 6 A)e A A (4A) ~CM C~l AM~

tA = A ln CM BM -~3tB (6A) Moreover, expressions (5) and (7) above may also be generalized. Expressions (5A) and (7A) below are the respective generalized counterparts of (5) and (7) above.
tB = f(Atten. B/CM, AM, AM~, CM, CM~. Atten. A/CM, F~ tA) (5A) tA = f(Atten. A/BM, BM, BM~, CM, CM~, F~ E~ tB)- (7A) The various terms included in the generalized expressions set forth above are defined as follows:
Atten. B/CM is a measure of the per-unit-thickness attenuation effect of B in producing a specified line from C ; Atten. A/CM is a measure of the per-unit-thickness attenuation effect of A in producing a specified line from C; Atten. A/BM is a measure of the per-unit-thickness attenuation effect of A in producing a specified line from B; AM is the measured magnitude of the count in a i(~868'7() specified line window of the A layer; sM is the measured magnitude of the count in the specified line window of the B layer; CM is the measured magnitude of the count in the specified line window of the C substrate; AM~ is the measured magnitude of the count in the specified line window of the A substrate irradiated during the aforespecified calibratin step; BM~ is the measured magnitude of the count in the specified line window of the B substrate irradiated during the calibration step; CM~ is the measured magnitude of the count in the specified line window of the C substrate irradiated during the calibration step; ~FB is a parameter proportional to the intensity of fluorescent radiation emanating-~from metal B,~B is a parameter proportional to the intensity of fluorescent radiation emanating from metal A; and tA and tB are, respectively, the thicknesses of the A and B layers.

Claims (8)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method for simultaneously measuring in an x-ray-fluorescence system the thickness of two thin films made of A and B, respectively, deposited on top of each other on a substrate made of C, where A, B and C designate metals, said method comprising the steps of calibrating said measuring system by (A) irradiating with x-rays in said system known-thickness samples of an uncoated substrate of A, an uncoated substrate of B, an uncoated substrate of C, an uncoated layer of A, a layer of A on a substrate of C, a layer of A on a substrate of B, a layer of B on a substrate of C, and a layer of A on a layer of B on a substrate of C, (B) and measuring the number of counts in specified line windows of each of said uncoated samples to provide reference counts of the fluorescence excited therein and also measuring the number of counts in specified line windows of said coated samples to provide reference counts of the fluorescence excited therein including reference counts representative of the per-unit attenuation of the coating layers on fluorescence excited in the underlying layer or substrate, irradiating in said system an unknown-thickness A-on-B-on-C sample with x-rays to excite fluorescence in said unknown-thickness sample, measuring the respective number of counts in respective selected line windows of the metals A, B and C
of said unknown-thickness sample in response to said irradiation, and calculating the thicknesses of the A and B constituents of said unknown-thickness sample in accordance with interaction formulae that relate the reference counts obtained during said calibration step with the counts obtained during measurement of the unknown-thickness sample.
2. A method as in claim 1 wherein said calculating step comprises (A) calculating an initially assumed thickness tAF of the A layer of the unknown-thickness sample in accordance with the following relationship:
tAF = f (AM, AM?) where AM is the measured magnitude of the count in the specified line window of the A layer of the unknown-thickness sample and AM? is the measured magnitude of the count in the specified line window of the A substrate irradiated during the aforespecified calibration step, (B) calculating the thickness tB of the B layer of the unknown-thickness sample in accordance with the following relationship:
tB = f(BM, BM?, Atten. A/BM, tAF) where BM is the measured magnitude of the count in the specified line window of the B layer of the unknown-thickness sample, BM? is the measured magnitude of the count in the specified line window of the B substrate irradiated during the aforespecified calibration step, and Atten. A/BM is a measure obtained during the calibration step of the per-unit-thickness attenuation effect of A in producing a specified line from B, (C) calculating the thickness tA of the A layer of the unknown-thickness sample in accordance with the following relationship:
tA = f (Atten. A/CM, CM?, Atten. B/CM, tB, CM, BM, Atten. A/BM, tAF) where Atten. A/CM is a measure obtained during the calibration step of the per-unit-thickness attenuation effect of A in producing a specified line from C, CM? is the measured magnitude of the count in the specified line window of the C substrate irradiated during the aforespecified calibration step, Atten. B/CM is a measure obtained during the calibration step of the per-unit-thickness attenuation effect of B in producing a specified line from C, and CM
is the measured magnitude of the count in the specified line window of the C substrate of the unknown-thickness sample, (D) and, if tA calculated in step (C) differs from tAF by more than a prescribed amount, successively iterating steps (B) and (C) while using for tAF the value just previously calculated for tA in step (C).
3. A method as in claim 1 wherein said calculating step comprises specifying relationships (i), (ii) and (iii) respectively definitive of the fluorescence from A, B and C, dividing (i) by (iii) to obtain a relationship (iv) definitive of the thickness tB of the B layer, dividing (ii) by (iii) to obtain relationship (v) definitive of the thickness tA of the A layer, calculating an initial value of tA from (i) and employing said initial value in (iv) to obtain a value for tB, calculating a value of tA from (v) and, if tA
calculated from (v) differs from said initial value by more than a prescribed amount, successively iterating (iv) and (v) employing for tA in (iv) the value just calculated for tA in (v).
4. A method for simultaneouly measuring the thicknesses of two thin films made of A and B, respectively, deposited on top of each other on a substrate made of C, where A, B and C designate metals, said method comprising the steps of irradiating in a measuring system an unknown-thickness A-B-C trimetal sample with x-rays to excite fluorescence in said sample, and simultaneously measuring the respective number of counts in respective selected line windows of the metals A, B and C of said sample in response to said irradiation, said method further including the steps of calibrating said measuring system by irradiating with x-rays known-thickness samples of A alone, B alone, C alone, A on C, A on B, B on C and A on B on C
to determine specified parameters of said system, and calculating the thicknesses of the A and B films in accordance with interaction formulae that relate said calibration parameters and said measured counts, wherein A, B and C are Au, Ni and Cu, respectively, and wherein said measuring step comprises measuring the number of counts in only the AuL.alpha., NiK.alpha. and CuK.alpha. line windows in response to said irradiation.
5. In an x-ray-fluorescence system, a method for simultaneously measuring the thicknesses of small-area layers of a sample that comprises layers of metals A and B
on a substrate made of metal C, said method comprising the steps of (A) calibrating said system to define the following parameters:
CM?, which is the number of counts measured in a specified line window of C in response to x-ray excitation of an uncoated substrate made of C;
BM?, which is the number of counts measured in a specified line window of B in response to x-ray excitation of an uncoated substrate made of B;

AM?, which is the number of counts measured in a specified line window of A in response to x-ray excitation of an uncoated substrate made of A;
, which, for a layer of known-thickness A on a substrate made of C is a measure of the per-unit-thickness attenuation effect of A in producing a specified line from C in response to x-ray excitation;

which, for a layer of known-thickness A on a substrate made of B is a measure of the per-unit-thickness attenuation effect of A in producing a specified line from B in response to x-ray excitation;
, which, for a layer of known-thickness B on a substrate made of C is a measure of the per-unit-thickness attenuation effect of B in producing a specified line from C in response to x-ray excitation;
.alpha.3, which, for a layer of known-thickness B on a substrate made of C, is deter-mined by the relationship:

where is the known thickness of the B layer and BM is the number of counts measured in the specified line window in response to x-ray excitation;
.alpha.5, which, for an uncoated substrate made of B, is the number of counts of the specified line from B measured in a specified line window of C divided by the number of counts measured in the specified line window from B;
.alpha.6, which, for a layer of known-thickness A, is determined by the relationship:

where is the known thickness of the A layer and AM is the number of counts measured in the specified line window from A in response to x-ray excitation;
.alpha.2, which, for layers of known thicknesses of A and B on a thick substrate made of C is determined by measuring the number of counts in the specified line windows from B and C in response to x-ray excitation; calculating tB and tA in accordance with the following relation-ships:

where and are the known thicknesses of the B and A layers, respectively, BM and CM are the respective measured counts in the specified line windows from B and C in response to x-ray excitation; successively incrementing .alpha.2 in specified steps and calculating a corrected value for in accordance with the relationship for insertion in said relationships above for tB and tA in place of until the calculated values of tB and tA differ from the respective known thicknesses by less than a specified amount, the final value of being designated ;
(B) positioning a sample comprising said substrate with said layers thereon in said system for measurement;
(C) measuring the number of counts in specified line windows from A, B and C of said sample in response to x-ray excitation;
(D) calculating the initially assumed thickness tAF of the A layer of said sample in accordance with the following relationship:

where AM is the measured count in the specified line window from A;
(E) calculating the thickness tB of the B layer of said sample in accordance with the following relationship:

where BM is the measured count in the specified line window from B;
(F) calculating the thickness tA of the A layer of said sample in accordance with the following relationship:

where CM is the measured count in the specified line window from C;
(G) and, if tA calculated in step (F) differs from tAF by more than a prescribed amount, successively iterating steps (E) and (F) while using for tAF the value just previously calculated for tA in step (F).
6. In an x-ray-fluorescence system, a method for simultaneously measuring the thicknesses of small-area layers of a sample that comprises layers of metals A and B
on a substrate made of metal C, said method comprising the steps of (A) calibrating said system to define the following parameters:
CK.alpha.?, which is the number of counts measured in the CK.alpha. line window in response to x-ray excitation of an uncoated substrate made of C;

BK.alpha.?, which is the number of counts measured in the BK.alpha. line window in response to x-ray excitation of an uncoated thick substrate made of B;

AL.alpha.?, which is the number of counts measured in AL.alpha. line window in response to x-ray excitation of an uncoated substrate made of A;
, which, for a layer of known-thickness A on a thick substrate made of C is a measure of the per-unit-thickness attenuation effect of A in producing a CK.alpha.
line in response to x-ray excitation;
,which, for layer of known-thickness A on a thick substrate made of s is a measure of the per-unit-thickness attenuation effect of A in producing a BK.alpha. line in response to x-ray excitation;
, which, for a layer of known-thickness B on a thick substrate made of C is a measure of the per-unit-thickness attenuation effect of B in producing a CK.alpha. line in response to x-ray excitation;
.alpha.3, which, for a layer of known-thickness B on a thick substrate made of C, is determined by the relationship:

where is the known thickness of the B layer and BK.alpha. is the number of counts measured in the BK.alpha. line window in response to x-ray excitation;
.alpha.5, which, for an uncoated substrate made of B, is the number of counts of the BK.alpha. line measured in the CK.alpha. line window divided by the number of counts measured in the BK.alpha. line window;
.alpha.6, which, for a layer of known-thickness A, is determined by the relationship:

where is the known thickness of the A layer and AL.alpha. is the number of counts measured in the AL.alpha. line window in response to x-ray excitation;
.alpha.2, which, for layers of known thicknesses of A and B on a thick substrate made of C is determined by measuring the number of counts in the BK.alpha.
and CK.alpha. line windows in response to x-ray excitation; calculating tB and tA in accordance with the following relationships:

where and are the known thicknesses of the B and A layers, respectively, BK.alpha. and CK.alpha.
are the respective measured counts in the BK.alpha.
and CK.alpha. line windows in response to x-ray excitation; successively incrementing .alpha.2 in steps and calculating a corrected value for in accordance with the relationship for insertion in said relationships above for tB and tA in place of until the calculated values of tB and tA differ from the respective known thicknesses by less than a specified amount, the final value of being designated ;
(B) positioning a sample comprising said substrate with said layers thereon in said system for measurement;
(C) measuring the number of counts in the AL.alpha., BK.alpha. and CK.alpha. line windows of said sample in response to x-ray excitation;
(D) calculating the initially assumed thickness tAF of the A layer of said sample in accordance with the following relationship:

where AL.alpha. is the measured count in the AL.alpha. line window;
(E) calculating the thickness tB of the B layer of said sample in accordance with the following relationship:

where BK.alpha. is the measured count in the BK.alpha. line window;
(F) calculating the thickness tA of the A layer of said sample in accordance with the following relationship:
where CK.alpha. is the measured count in the CK.alpha. line window;
(G) and, if tA calculated in step (F) differs from tAF
by more than a prescribed amount, successively iterating steps (E) and (F) while using for tAF the value just previously calculated for tA in step (F).
7. A method as in claim 5 wherein said metals A, B and C
comprise gold, (Au), nickel (Ni) and copper (Cu), respect-ively, and wherein step C comprises measuring the number of counts in the AuL.alpha., NiK.alpha. and CuK.alpha. line windows of said sample in response to x-ray excitation.
8. In combination in an x-ray-fluorescence system for measuring the thicknesses of the thin-film components of a sample that comprises thin films deposited on top of each other on a substrate, means for irradiating said sample with incident x-rays to excite x-ray-fluorescence in said films and substrate.

and means for detecting the x-ray-fluorescence emitted by said sample, wherein the improvement comprises a collimator assembly interposed between said sample and said detecting means, said assembly comprising a lead housing having at least one flat surface and having a single conically shaped bore whose relatively small end is immediately adjacent said flat surface so that a sample mounted on said flat surface can be located immediately adjacent the small end of said bore, and means responsive to a portion of said incident x-rays for supplying to said detecting means a charac-teristic line count representative of the output intensity of said irradiating means, wherein said supplying means comprises an opening in the side of said housing to allow passage therethrough and into the bore of said collimator assembly of some of said incident x-rays to excite x-ray-fluorescence of said lead within said bore, whereby the fluorescence of said lead is monitored by said detecting means to provide a measure of the intensity of said incident x-rays.
CA277,086A 1976-05-18 1977-04-27 X-ray-fluorescence measurement of thin film thicknesses Expired CA1086870A (en)

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FI59489C (en) * 1978-11-21 1981-08-10 Enso Gutzeit Oy FOERFARANDE FOER MAETNING AV BELAEGGNINGSMAENGDER
JPS5758300U (en) * 1980-09-22 1982-04-06
DE3129049A1 (en) * 1981-07-23 1983-02-24 Hoesch Werke Ag, 4600 Dortmund METHOD AND DEVICE FOR THE DESTRUCTION-FREE DETERMINATION OF THE THICKNESS OF THE IRON-TIN INTERLAYER ON ELECTROLYTIC TINNED SHEET
JPS60140105A (en) * 1983-12-27 1985-07-25 Shimadzu Corp Apparatus for analysis of multi-layered film
JPS60142205A (en) * 1983-12-29 1985-07-27 Shimadzu Corp Multilayer film analyzing device
DD278866A1 (en) * 1987-11-20 1990-05-16 Akad Wissenschaften Ddr METHOD FOR PHOSPHORAGE DETERMINATION IN ELECTRICALLY DISCARDED METAL SUPPORTS
JP3706989B2 (en) * 1999-04-07 2005-10-19 富士通株式会社 Method for measuring film thickness using fluorescent X-ray
JP4966160B2 (en) * 2007-10-26 2012-07-04 シャープ株式会社 Film thickness measurement method
JP5494322B2 (en) * 2009-12-28 2014-05-14 株式会社デンソー CNT wire manufacturing method

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FR2393266B1 (en) 1982-03-19

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