AU7825198A

AU7825198A - Ratchet type ring spanner

Info

Publication number: AU7825198A
Application number: AU78251/98A
Authority: AU
Inventors: Jessie Chow; Bobby Hu; Nai-Lin Ma
Original assignee: Hand Tool Design Corp
Current assignee: Hand Tool Design Corp
Priority date: 1997-06-09
Filing date: 1998-06-09
Publication date: 1998-12-30
Also published as: CN1262640A; JP2002504028A; ID23993A; WO1998056539A1; CA2293796C; KR20010013622A; EP0994765A1; BR9809997A; IL133344A0; EP0994765A4; CA2293796A1

Description

WO98/56539 PCT/US98/11796 1 Ratchet Type Ring Spanner Background of the Invention Field of the Invention The present invention relates to a ratchet-type ring spanner and, more particularly, to an improved ring 5 spanner which is particularly useful for repairmen. Related Patent Applications This application is a continuation-in-part of U.S. Patent No. 5,636,557 which issued on June 10, 1997, the disclosure of which is hereby incorporated by reference. 0 Applicants further incorporate by reference the disclosure and drawings of U.S. Patent No. 5,333,427 which issued to Jessie Chow on July 9, 1996. Description of the Related Art Hand tools play a role in a civilized society, and 5 spanners are the most important one in the field of hand tools since the invention of the bolts and nuts. A wide variety of spanners have been available heretofore, such as combination wrenches, open wrenches, ring spanners, socket ratchet wrenches, etc. Fig. 6 of the drawings 0 illustrates a socket ratchet wrench which includes a handle 40 and a switch button 41 mounted in a head portion 42 to change a reversible direction of a ratchet mounted in the head portion 42 during operation. A drawback of the socket ratchet wrench is that a user has 5 to hold the socket ratchet wrench with one hand and switch the switch button 41 when changingthe reversible direction. A further drawback of the socket ratchet wrench is that it has a relatively large head in order to WO98/56539 PCTIUS98/I11796 2 accommodate complex elements required for the switching operation, and thus cannot be used in a limited space. A professional repairman would use combination wrenches (see Fig. 7 of the drawing), open wrenches or ring spanners in a limited space for tightening or loosening nuts. A common drawback of these devices is that, after being rotated through a small angle, the device has to be removed from the nut and re-engaged with the nut, which can then be rotated through another small 3 angle. This process continues until tightening or loosening of the nut is accomplished. This process is very inconvenient, especially in a limited space. A reversible ring spanner has been proposed to solve the above-mentioned drawbacks, such spanner includes a 5 ratchet wheel mounted in a head portion of the spanner and a cavity defined in a web area of the spanner for receiving a spring and a pawl. The pawl is biased by the spring to engage with and disengage from the ratchet wheel to provide the required ratchet operation. It is, 0 however, found that, as the typical pawl merely engages with one tooth of the ratchet wheel, the maximum torque is relatively small, and the pawl may be damaged if a relatively large force is applied. In addition, it is very difficult to provide a cavity in the web area of the 5 spanner with a thickness of one (1) centimeter. Furthermore, the cavity must extend in an oblique manner in order to assure proper engagement between the ratchet wheel and the pawl, which further increases the difficulty of provision of the cavity as the tolerable 0 error is extremely small. Although the problem can be solved by increasing the thickness of the head of the spanner, the enlarged head, like those of socket ratchet wrenches, would not allow the spanner to be used efficiently in a limited space.

WO98/56539 PCT/US98/11796 3 Therefore, there has been a long and unfulfilled need for an improved ratchet-type ring spanner to mitigate and/or obviate the above problem. Summary of the Invention It is an object of the present invention to provide a ratchet-type ring spanner for professional repairmen which can be operated easily and assembled conveniently. It is another object of the present invention to provide a ratchet-type ring spanner which still functions ) reliably even if alien objects such as dirt enter the head of the spanner. A ratchet-type ring spanner in accordance with the present invention comprises a handle and a head portion which includes a circular peripheral wall defining a 5 receiving compartment therein and including a web area which connects with the handle, a cavity being defined in the web area. A ratchet wheel is received in the compartment and includes a plurality of teeth in an outer periphery thereof and a polygonal inner periphery for 0 engaging sides of a nut to be tightened or loosened. A pawl is mounted in the cavity and includes a plurality of teeth defined on a first side thereof for engaging with the teeth of the ratchet wheel and a second side bearing against a wall defining the cavity. A stop 5 member is mounted in the cavity and including a first end bearing against the wall defining the cavity. A spring is mounted between the stop member and the toothed member to bias the toothed member away from the stop member. In one embodiment of the invention, the first end of the stop 0 member includes two protrusions for bearing against the wall defining the cavity. In accordance with one aspect of the invention, the toothed member includes a stub and the stop member includes a post extending therefrom, while the spring has 5 a first end attached to the stub of the toothed member WO 98/56539 PCT/US98/11796 4 and a second end attached to the post of the stop member. In accordance with a further aspect of the invention, the stop member further includes a pair of wings respectively extending outwardly from mediate 5 portions of two longitudinal edges thereof in a plane substantially perpendicular to a longitudinal direction thereof. The wings function as a guiding rail for the toothed member for disengagement of the toothed member from the ratchet wheel in the event an alien object 0 enters the cavity, thereby allowing the toothed member to return to its initial position for subsequent operation without being disturbed by the alien object. In accordance with another aspect of the invention, the wall defining the cavity includes a depression in a 5 mediate portion, while the stop member further includes an anchor which is received in the depression. Other objects, advantages, and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the 0 accompanying drawings. Brief Description of the Drawings Fig. 1 is a perspective view of a part of a ratchet type ring spanner in accordance with the present invention; 5 Fig. 2 is an exploded view of the ratchet-type ring spanner in Fig. 1; Fig. 3 is a cross-sectional view of the ratchet-type ring spanner in accordance with the present invention; Fig. 4 is a cross-sectional view similar to Fig. 3, 0 illustrating the operation of the ratchet-type ring spanner under a normal condition; Fig. 5 is a cross-sectional views similar to Fig. 3, illustrating operation of the ratchet-type ring spanner under the condition of intrusion of alien objects; WO98/56539 PCT/US98/11796 5 Fig: 6 is a perspective view of a conventional socket ratchet wrench; Fig. 7 is a perspective view of a conventional combination wrench; and 5 Fig. 8 is an exploded view of an second embodiment of the ratchet-type ring spanner of the invention. Description of the Preferred Embodiment Referring now to Figs. 1 to 5 and initially to Figs. 1 to 3, a ratchet-type ring spanner in accordance with 0 the present invention is designated by reference numeral "1" and generally includes a handle 11 and a head portion 10. The head portion 10 includes a circular peripheral wall 10a defining a receiving compartment 12 for receiving a ratchet wheel 20. The peripheral wall 10a 5 includes a web area o10b which connects with the handle 11. A cavity 13 is defined in the web area 10b and a depression 131 is defined in a mediate portion of a wall defining the cavity 13 (see Fig. 3). 0 Referring to Figs. 2 and 3, the ratchet wheel 20 includes a plurality of teeth 21 on its outer periphery and has a polygonal inner periphery for engaging with sides of a nut or the like. An arcuate toothed member 14, or pawl, is mounted in the cavity 13 and includes a stub 5 141 formed on one end and a plurality of teeth 142 defined on a first side for engaging with the teeth 21 of the ratchet wheel 20. Also mounted in the cavity 13 is a stop member which is a resilient plate 15 including two protrusions 151 and 152 formed on a first end and a 0 substantially U-shaped anchor 155 formed on a second end and received in the depression 131. The resilient plate 15 further includes a post 156 extending outwardly from a mediate portion of a side thereof and a pair of wings 153 and 154 respectively extending outwardly from mediate 5 portions of two longitudinal edges in a plane WO 98/56539 PCT/US98/11796 6 substantially perpendicular to a longitudinal direction thereof. In assembly, the stop member 15 is inserted into a side of the cavity 13 in which the protrusions 151 and 152 of the first end of the stop member 15 firmly bears against the wall defining the cavity 13, and the anchor 155 is received in the depression 131. The arcuate toothed member 14 is then inserted into the other side of the cavity 13 with a second side thereof bearing against D the wall defining the cavity 13 and with the stub 141 facing the post 156 of the stop member 15. A spring 16 is mounted between the stop member 15 and the arcuate toothed member 14 in which a first end is attached to the stub 141 and a second end is attached to the post 156, as 5 shown in Fig. 3. The ratchet wheel 20 is then inserted into the receiving compartment 12 of the head portion 10 in which the teeth 21 engages with the teeth 142 on the first side of the toothed member 14. In operation, a nut (not shown) to be loosened or 0 tightened engages with the ratchet wheel 20 in a conventional manner and the user may operate the ring spanner at the handle 11 to urge the head portion 10 as well as the nut to rotate in a first direction, e.g., clockwise. If the head portion 10 travels through a 5 certain angle, the toothed member 14 is moved to a position shown in Fig. 4 (as the ratchet wheel 20 engages with the toothed member 14) and the spring 16 is thus compressed. When it is necessary to move the ring spanner back to its initial position, the user needs not to lift 0 the ring spanner upwardly to disengage from the nut and then lower the ring spanner for reengaging with the nut. Instead, the user may directly move the ring spanner in an opposite direction, e.g., counterclockwise, as it provides a reversible function. This is because the 5 spring force provided by the spring 16 pushes the toothed member 14 back to its initial position shown in Fig. 3, WO 98/56539 PCT/US98/11796 7 while the structures of the teeth 142 of the toothed member and the teeth 21 of the ratchet wheel 20 allow such rotation in the opposite direction. If an alien object enters the cavity 13 of the head 5 portion, which tends to occur frequently during repair, the toothed member 14, as being impeded by the alien object, may not immediately move back ' to its initial position when the above-mentioned reverse travel is required. This is because the toothed member 14 is not 0 allowed to disengage with the ratchet wheel 20. Under this condition, the toothed member 14 is carried by ratchet wheel 20 to move further rightwardly (as seen from the direction of Fig. 4) and thus impinges the wings 153 and 154 of the stop member 15 which accordingly gives 5 a force to the stop member 15. The force results in a normal force and a longitudinal force which cause the toothed member 14 to slide along lateral edges 1531 and 1541 of the wings 153 and 154 for a certain distance (see the arrow in Fig. 5) and thus disengages from the ratchet 0 wheel 20, as shown in Fig. 5. In other words, the wings 153 and 154 serve as a guiding rail to guide downward movements of the toothed member 14, thereby disengaging the toothed member 14 from the ratchet wheel 20. The spring force provided by the spring 16 is now able to 5 push the toothed member 14 back to its initial position shown in Fig. 3. Thus, the ratchet-type ring spanner may function as usual even if alien objects enter. The alien objects may be removed periodically or immediately after finish of repair. 0 A further embodiment of the invention is shown in Fig. 8. As in the embodiment of Fig. 2, the ratchet wheel 20 includes a plurality of teeth 21 in an outer periphery thereof and an inner periphery for engaging with sides of a nut or the like. In Fig. 8, however, the 5 ratchet wheel 20 includes a concave outer peripheral surface having a plurality of teeth 21 uniformly formed WO 98/56539 PCT/US98/11796 8 therein and spaced apart from each other such that the teeth 21 include a concave and curved configuration. An arcuate toothed member 14, or pawl, is mounted in the cavity 13 and includes a stub 141 formed on one end 5 thereof and a plurality of teeth 142 defined on a first side for engaging with the teeth 21 of the ratchet wheel 20. The teeth 142 include a convex and curved configuration for engaging with the curved and concave teeth 21 of the ratchet wheel 20. Accordingly, the 0 ratchet wrench in accordance with the embodiment shown in Fig. 8 includes a ratchet wheel and pawl having a number of curved teeth engaged with each other so as to increase the strength of the engagement between the teeth. Also mounted in the cavity 13 is a stop member which is a 5 resilient plate 15 including two protrusions 151 and 152 formed on a first end thereof and a substantially U-shaped anchor 155 formed on a second end thereof and received in the depression 131. The resilient plate 15 further includes a post 156 extending outwardly from a 0 mediate portion of a side thereof and a pair of wings 153 and 154 respectively extending outwardly from mediate portions of two longitudinal edges thereof in a plane substantially perpendicular to a longitudinal direction thereof. 5 Although the invention has been explained in relation to its preferred embodiments, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.

Claims

1. A ratchet-type ring spanner comprising a handle and a head portion, the head portion comprising: a circular peripheral wall defining a receiving compartment therein and including a web area which connects with the handle, a cavity being defined in the web area; a ratchet wheel received in the compartment and including an outer periphery having a plurality of teeth ) and an inner periphery for engaging a nut; an arcuate toothed member mounted in the cavity and including a plurality of teeth formed on a first side for engaging with the teeth of the ratchet wheel and a second side for bearing against a wall of the cavity; 5 a stop member mounted in the cavity and including a first end for bearing against the wall defining the cavity; a spring mounted between the stop member and the toothed member to bias the toothed member away from the 0 stop member, the stop member further including a pair of wings respectively extending outwardly from mediate portions of two longitudinal edges thereof in a plane substantially perpendicular to a longitudinal direction thereof.

2. A ratchet-type ring spanner according to claim 1, wherein the toothed member includes a stub formed thereon and the stop member includes a post extending therefrom, while the spring has a first end attached to 5 the stub of the toothed member and a second end attached to the post of the stop member.

3. A ratchet-type ring spanner according to claim 1, wherein the wall defining the cavity includes a depression defined in a mediate portion thereof, while WO98/56539 PCT/US98/11796 10 the stop member further includes an anchor which extends 5 into the depression in the cavity.

4. A ratchet-type ring spanner according to claim 1, wherein the first end of the stop member includes two protrusions for bearing against a wall of the cavity.

5. A ratchet-type ring spanner according to claim 1, wherein the outer periphery of the ratchet wheel comprises a concave surface.

6. A ratchet-type ring spanner according to claim 5, wherein the teeth on the outer periphery of the ratchet wheel include a convex configuration.

7. A ratchet-type ring spanner according to claim 1, wherein the inner periphery of the ratchet wheel is polygonal in shape.

8. A ratchet-type ring spanner comprising a handle and a head portion, the head portion comprising: a first housing having an opening for receiving a ratchet wheel; 5 a second housing connected between the first housing and the handle, the second housing including a cavity for receiving a pawl; a ratchet wheel having an inner periphery and an outer periphery, the outer periphery including a 0 plurality of teeth and the inner periphery including a surface for engaging a nut; a pawl having on a first side a plurality of teeth for engaging the teeth on the ratchet wheel, the pawl being mounted in the cavity in the second housing; .5 a stop member mounted in the cavity and including a first end bearing against a wall of the cavity and a pair WO98/56539 PCT/US98/11796 11 of wings extending away from the wall and toward the ratchet wheel; a spring mounted between the stop member and the ) pawl to bias the pawl away from the stop member.

9. A ratchet-type ring spanner according to claim 8, wherein the wall of the cavity includes a depression and the stop member further comprises an anchor for extending into the depression in the wall of the cavity.

10. A ratchet-type ring spanner according to claim 8, wherein the outer periphery of the ratchet wheel comprises a concave surface.

11. A ratchet-type ring spanner according to claim 10, wherein the teeth form in the outer periphery of the ratchet wheel include a concave configuration.

12. A ratchet-type ring spanner according to claim 11, where the teeth on the pawl include a convex configuration for engaging the teeth on the ratchet wheel.

13. A ratchet-type ring spanner according to claim 11, wherein the teeth on the pawl are curved and convex.

14. A ratchet-type ring spanner comprising a handle and a head portion, the head portion comprising: receiving means for receiving a ratchet wheel; connecting means for connecting said receiving means 5 to said handle, said connecting means including a cavity for receiving a pawl; a ratchet wheel including a plurality of teeth in an outer periphery thereof and an inner periphery for engaging a nut; WO98/56539 PCT/US98/11796 12 0 a pawl having on a first side a plurality of teeth for engaging said teeth on said ratchet wheel, said pawl being mounted in the cavity in the connecting means; a stop member mounted in the cavity and including a first end bearing against a wall of the cavity and a 5 means for guiding the pawl away from said ratchet wheel to disengage the teeth on the pawl from the teeth on the ratchet wheel; means for biasing the pawl away from the stop member.