AU691060B2 - Roll outer layer material for hot rolling and method of manufacturing roll for hot rolling - Google Patents

Description

-1- P/00/011 Regulation 3.2

AUSTRALIA

Patents Act 1990

ORIGINAL

COMPLETE SPECIFICATION STANDARD PATENT 4 ft ft Invention Title: ROLL OUTER LAYER MATERIAL FOR HOT ROLLING AND METHOD OF MANUFACTURING ROLL FOR HOT ROLLING ft-mi 0 The following statement is a full description of this invention, including the best method of performing it known to us: GH&CO REF: P19210-BH:RPW:LN BACKGROUND OF THE INVENTION Field of the Invention: The present invention relates to a roll outer layer material for hot rolling steel which exhibits excellent resistance to surface deterioration and wear resistance and elimination of accidents, such as breakage of the roll during manufacture or rolling, as well as a method of manufacturing a roll for hot rolling.

Description of the Related Art: 0 To manufacture hot rolled steel plates or strips, a slab having a thickness ranging from 130 to 300 mm and manufactured by the continuous casting process or by blooming is heated by a heating furnace, and then hot rolled by a rough rolling mill and a finish rolling mill to obtain a strip having a thickness ranging from 1.0 to 25 mm. After the thus-obtained strip is coiled by a coiler, it is cooled, The cooled strip is subjected to various finish operations such as cutting, slitting, marking, bundling etc., in finish lines. In the work 20 roll of a conventional finish rolling mill, a high Cr .J cast iron, Adamite, or a Ni grain cast iron or the like is used as the outer layer material, and a gray cast iron or a ductile cast iron exhibiting excellent toughness is used as the inner layer material. The work roll of a conventional finish rolling mill is a composite roll manufactured by centrifugally casting these outer and inner layer materials.

In recent years, rolling conditions tend to become severe and an improvement in the productivity of rolling has been required. Hence, there has been a demand for rolling rolls exhibiting higher wear resistance.

To meet such requirements, for example, Japanese Patent Laid-Open Nos. Sho 60-124407 and Sho 61-177355 have proposed the use of a high V cast iron as the outer layer material manufactured by the centrifugal casting .10 process.

However, when used as the outer layer material of a roll manufactured by centrifugal casting, a high V cast iron has a disadvantage in that a V carbide having a small specific gravity is centrifugally separated, thus 15 making the characteristics of the roll outer layer material non-uniform in the direction of thickness S thereof. Hence, it has been proposed in, for example, i U.S. Patent No. 5,316,596 and Japanese Patent Laid-Open Nos. Hei 4-365836, Hei 5-1350 and Hei 5-339673 to add Nb 20 to prevent segregation.

More specifically, it has been found that in a e composite carbide of Nb and V, segregation of a carbide in primary crystal is reduced because the specific gravity of the composite carbide is higher than that ck the V carbide (specific gravity: 5.77) and closer to the specific gravity of the molten metal than the V

YI-

carbide. Accordingly, it has been proposed to make a Nb/V ratio 2.0 or above and basically to not add W in order to prevent segregation of an eutectic carbide.

Although the above-described high V and high V-Nb roll outer layer materials are advantageous in terms of the improvement of the wear resistance, the present inventors found that a hard V or Nb carbide (MC carbide) in the high V or high V-Nb material tend to form projected parts near the surface of the roll during rolling. Such parts act as spikes and increase tha coefficient of friction between a rolled material and the surface of the roll, Accordingly, a roll having an outer S" layer made of such a high V or high V-Nb material has the following disadvantages: Rolling load is increased excessively.

0e Secondary scale is generated in th surface of a rollad matfr'ial due to frictional heat, thus generating *i surface roughening of the rolled material.

The roll surface is damaged due to excessive 20 frictional heat generated during rolling under a high pressure, thus generating surface roughening of the 0 0.

rolled material.

Furthermore, since wear resistance of the roll is improved and the useful life of a roll before roll changing is thus increased, another problem involving spalling of the roll surface (hereinafter referred to as ,4 "banding") is encountered during rolling. This is due to fatigue occurred at the portion of the roll located immediately below the surface thereof.

The above-described problems to are remarkable in a roll used under an environment of large heat load, such as a roll for use in a hot rolling stand in a front stage of finish strip mill.

Furthermore, since wear resistance of the roll is improved, the load applied to the roll is usually increased. Thus, there is the possibility that a very small defect generated in the roll during manufacture too* 6 *0 thereof leads to an accident, such as breakage of a roll.

of** It is therefore desirable to provide a roll outer layer material which exhibits excellent wear resistance and has ,15 a low coefficient of friction in order to solve the 4 problems to It is also desirable to provide a roll outer layer material which eliminates banding which would occur when a roll is used over a long period.

4 S Il~lll 6 The present invention provides a roll for hot' rolling steel having a roll outer layer made of a material consisting essentially, as analyzed in weight percent, of 2.5-4.0% C, 6.0-20% Cr, 3.0-10.0% V, 0.6-5.0% Nb, 2.0-15% Mo, 3.0% or below Si, 3.0% or below Mn, wherein C, V, Nb and Cr satisfy the following formula: (1) with the-balance of Fe and incidental impurities.

The present invention further provides a method of manufacturing a roll for hot' rolling, which comprises the steps of: centrifugally casting an outer layer material consisting essentially, as analyzed in weight percent, of 2.5-4.0% C, 6.0-20% Cr, 3.0-10.0% V, 0.6-5.0% Nb, 2.0-15% oo Mo, 3.0% or below Si, 3.0% or below Mn, wherein C, V, Nb :and Cr satisfy the following formula *o (1) with the balance of Fe and incidental impurities; o* 9* centrifugally casting graphite steel containing or above of C as a intermediate layer; and casting an axis material which is a spheroidal graphite cast iron, a flake graphite cast iron or a graphite steel.

S:19210BH II, III~-rPI P- I C is present in the intermediate layer in an amount which satisfies a following formula C (intermediate layer) 1 2.0 0.5 (C 0.2V 0.11Nb)(outer layer) (2) Other advantages of the invention will become apparent from the following description taken in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a graph illustrating the correlation between the relations between C, V and Nb with the coefficient of friction; Fig. 2 is a graph illustrating the correlation between C, V, Nb and Cr with the amount of wear; Fig. 3 illustrates dependency of the generation of a *0 15 boundary defect on the amount of C in an intermediate layer during casting; Fig. 4 is a graph illustrating the relation between the number of cracks generated in a carbide due to fatigue and the amounts of Mo and Cr; Fig. 5 is a graph illustrating dependency of the generation of cracks on a Mo/Cr ratio; Fig. 6 is a graph illustrating comparison between a roll according to the present invention and a conventional roll in terms of the rolling load; and Fig. 7 is a graph illustrating comparison between a roll according to the present invention and a conventional roll in terms of the degree of wear resistance.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Basic concept of the invention First, the basic technical concept of the present invention will be described.

The structure of a high V or high V-Nb roll outer layer material is made up of proeutectic carbides (including V and Nb carbides), eutectic carbides 9 1, *0 (including Cr, Mo and Fe carbides) and a base. During eI rolling, the less hard base selectively wears, resulting in projection of the hard proeutectic and eutectic r, carbides. An increase in the coefficient of friction occurs because the proeutectic carbides act as projections and because shoulders are generated between the matrix which occupies most of the structure and the proeutectic carbides. Hence, the frictional force is reduced to prevent an excessive increase in the rolling load and generation of secondary scale in the surface of 20 a rolled material and to prevent generation of surface *e a. roughening of the rolled material either by changing the amount or shape of the proeutectic carbides or by lessening the shoulders between the proeutectic carbides and the portion other than the proeutectic carbides.

It is possible to generate eutectic carbides having the second highest hardness in the structure of the roll outer layer material in which the proeutectic carbides have the highest hardness. Thus, shoulders between the proeutectic carbides and the portion other than the proeutectic carbides can be lessened to reduce the coefficient of friction of the roll outer layer material by increasing eutectic carbides in the structure of the roll outer layer material.

Furthermore, in order to reduce fatigue of the roll Se surface layer portion and hence restrict banding, the 10 present inventors consider that strengthening of the e proeutectic carbides, eutectic carbides and matrix ese structure is effective. Thus, it is considered that fatigue resistance (banding resistance) can be improved due to strengthening by solid-solution or precipitation .*25 by increasing the amounts of adequate alloy elements to be added to the roll.

The roll according to the present invention is S particularly suitable for use in a hot rolling stand in a front stage of finishing strip mill. Where there are n 20 stands in a mill, the front stage is a group of rolling oe stands from the first stand to n/2th stand (or to if n is an odd number). This stage performs rolling at a rolling reduction of 85 to 90% with the thickness of a slab, which does not yet enter the finishing strip mill,and in such a manner that the temperature of the slab at the outlet side of the each stand is between 850 and 900 0

C.

Composition of the roller outer layer material according to the present invention C 2.5 to The addition of C is essential to form a hard carbide which is required to improve wear resistance of the roll outer layer material. The presence of less than C makes formation of a sufficient amount of carbide impossible, thus reducing wear resistance of the roll outer layer material while increasing the coefficient of 0 10 friction thereof which can be a cause of surface roughening. The addition of more than 4.0% C has no e* significance in terms of the effect of reducing the coefficient of friction and it reduces wear resistance.

The preferred proportion of C is between 2.8 and %5 Si 3.0% or below *4 0 The addition of an adequate amount of Si assures S deoxidation and castability. Since the effect of the addition thereof is saturated if the proportion exceeds OoOO 0 the proportion is limited up to The preferred range is between 0,1 and Mn 3.0 or below The inclusion of Mn is effective to remove S in the form of MnS and to strengthen the structure. The upper limit of the proportion thereof is because the effect of the addition of Mn is saturated if the proportion exceeds The preferred proportion is between 1.0 and 1.2%.

Cr 6.0 to Cr forms a tough eutectic carbide and thus the presence thereof is advantageous to improve wear resistance. A solid-solution of Cr in the matrix strengthens the matrix structure and improves fatigue characteristics, and improves adhesion of a oxide layer on the roll. Thus, the introduction of Cr is mandatory.

10 The amount of Cr added is 6.0% or above. However, since a the effect of improving wear resistance is saturated when *oe the amount of Cr exceeds 20%, the proportion of Cr is limited up to 20% to prevent deterioration in resistance to sticking.

.*15 The preferred proportion is between 8.0 and Mo 2.0 to *e a Mo forms a carbide, like Cr, and thus the inclusion S thereof is advantageous to improve wear resistance.

Further, Mo concentrates in the carbide and strengthens 20 the carbide. Mo enhances banding resistance. These effects can be obtained at 2,0% or above Mo. However, since the effects are saturated when the proportion exceeds 15%, the proportion of Mo is limited up to Fig. 4 illustrates the relation between the number of fatigue cracks generated in the surface of a sample subjected to the double disk slide-contact rolling I II fatigue test and the amounts of Mo and Cr. When Mo exceeds the number of cracks is halved, Up to about 15%, as the amount of Mo increases, the number of cracks decreases. Regarding Cr, the effect of the addition of Cr increases, as the proportion of Cr increases.

The preferred proportion of M• according to the present invention is between 3 and 12%.

Mo/Cr ratio 0.25 or above "10 There is a preferred range for Mo/Cr ratio from the viewpoint of banding resistance. Fig. 5 shows the 00•• rearranged results shown in Fig. 4 with the Mo/Cr ratio as the abscissa.

As can be seen from Fig. 5, when Mo/Cr ratio is 0.21 5 or above, the number of cracks generated greatly decreases. The number of cracks i minimized when Mo/Cr ratio is between 0.3 and 1.0. Thus, in order to prevent banding, Mo/Cr ratio is set to 0.25 or above with a preferred range being between 0.3 and o6oo 10 Ni 1.0% or below o ""The addition of Ni improves hardenability and thus expands the operation range for quenching. The addition of Ni is more effective for rolls having a large roll diameter, Thus, Ni is added when nocessaryo Since the presence of more than 1.0% Ni forms an unstable structure in which, for example, residual y is present, it is limited up to 1.3%.

W 1.0% or below In the present invention, the inclusion of W, which bonds with C to form a hard carbide, has no effect of improving wear resistance and surface roughening inhibiting property of the roll (of reducing the coefficient of friction). Further, the presence of more than 1.0% W promotes segregation of carbides (further 0 promotes segregation during centrifugal casting), and deteriorates wear resistance and surface roughening 0.4* resistance. Thus, the inclusion of W is not generally necessary in the invention. If W is added, however, depending on the conditions under which the roll is used, h e preferred W proportion must be 1.0% or below.

,'15 Co 5% or below 0 Since the presence of Co stabilizes the structure at Shigh temperatures, Co is added if necessary. However, S the effect cC Co addition in terms of the improvement of wear resistance and surface roughening inhibiting 0 property of the roll is not apparent. The preferred proportion of Co is limited up to 5% from the economical viewpoint.

V 3.0 to 10.0%, Nb :0.6 to V is essential to form a hard MC or M 4

C

3 carbide which is the most effective substance to improve wear resistance. The effect of V addition can be discerned at or above. The presence of more than 10.0% has no effect and causes a problem during casting, such as a making micro cavity. Thus, the presence of V is limited up to 10.0%. The preferred proportion is between 4.0 and Like V, Nb forms an MC carbide which is the effective substance to improve wear resistance. Further, Nb restricts segregation of a V carbide, and thus enables the provision of an outer layer in which the MC carbide 010 is uniformly dispersed evon if the centrifugal casting *eprocess is used to manufacture a roll. The effect of Nb addition can be discerned at 0.6% or above. The presence of up to 5.0% has no effect and causes a problem during casting, such as a making micro cavity. Thus, the *15 presence of Nb is limited up to Further, the addition of Nb or V alone forms a rough bulk carbide or a dendritic carbide, and thus greatly deteriorates wear resistance. Thus, Nb must be added together with V.

The preferred proportion of Nb is between 1.0 and O 0* Parameter 4 4 The present invention is characterized in that the composition of roll exhibiting excellent wear resistance and surface roughening inhibiting property satisfies the above-described formula. In a high V-Nb roll, whereas formation of hard V (Nb) C greatly improves the wear resistance of the roll, it increases the coefficient of friction, thus generating surface roughening of the plates. Hence, the present inventors had the following formula which calculated the amount of C consumed by both V and Nb as follows: studied the relation between the amounts of V and Nb and S o* the total amount of C added, and correlated the

S*

10 coefficient of friction with the resultant relation. The 6080 results are shown in Fig. 1. That is, the present inventors found that a high V-Nb type composition must satisfy the formula in order to obtain a coefficient of friction ,"15 (about 0.28) similar to that of a high Cr cast i.on suitable for use as a hot rolling stand in a front-stage of finishing strip mill.

SIt was observed that in a composition which satisfies the above-described formula, a reduction in the 0 amount of Cr greatly deteriorated wear resistance and fatigue resistance. The present inventors hypothesize that in a composition which satisfies the above formula in which large amounts of eutectic carbides are present, a reduction in the amount of Cr reduces the amount of Cr distributed into the eutectic carbides, thus lowering wear resistance. Thus, the present inventors studied the II I reltion between and the amount of Cr, and correlated the amount of wear and the resultant relation The results are shown in Fig. 2.

That is, it is apparent that the composition, which satisfies and thus has a low coefficient of friction, must satisfy to provide a roll exhibiting excellent wear resistance.

It is thus apparent that in a high V-Nb roll oe 10 exhibiting excellent wear resistance and surface ge roughening inhibiting property, a composition must satisfy The results shown in Figs. 1, 2 and 4 are based on 6 the examples.

The reason why the amount cf Cr in the intermediate layer is limited in the present invention when the Sintermediate layer is formed by casting will be described below.

In a composite three-layer roll, the boundary portion between the outer layer and the intermediate layer and the boundary portion between the intermediate layer and the inner layer are metallurgically joined. A defect, such as internal shrinkage, must not be present in any of these boundary portions. The present inventors inspected the presence or absence of a boundary defect, which could be inspected during manufacture from the surface of the roll by ultrasonic flaw detection, of a broken roll and of a unbroken abolished roll by cutting the rolJ. They found that internal shrinkage was present in the boundary portion of the broken roll between the outer layer and the intermediate layer.

The mechanism of generation of internal shrinkage in the boundary portion is as follows: to* In centrifugal casting, a molten metal forming the *o10 outer layer is first poured into a cooled metal mold.

Solidification starts from the outer side of the molten metal which is contact with the metal mold. After the entire molten metal is solidified, a molten metal forming the intermediate layer is poured. The poured molten ,"15 metal forming the intermediate layer melts the inner side of the outer layer again. Thereafter, the melted outer layer and the intermediate layer (in which the outer layer component is present as the result of remelting) are solidified by cooling through the inetal mold and :o outer layer. At that time, if the melting point of the o outer layer is higher than or equal to the melting point of the intermediate layer, solidification apparently starts from the outer side which is close to the mold and proceeds inwardly. If the melting point of the outer layer is lower than the melting point of the intermediate layer, the intermediate layer first solidifies, and then the boundary portion between the outer layer and the intermediate layer solidifies. At that time, internal shrinkage may be generated depending on the shrinkage rate of the outer layer.

The present inventors centrifugally cast (140 G) an outer layer first and then an intermediate layer, and finally stationarily cast the axis material (the inner layer a spheroidal graphite ca". iron), and inspected ea the presence or absence of a boundary defect between the 10 inner layer and the intermediate layer by conducting ultrasonic flaw detection tests on the outer layer and the intermediate portion from the outer surface of the *a* eSo.

roll. It can be seen from Fig. 3 that the range which does not substantially generate a boundary detect is .15 determined by C (intermediate layer) 1 2.0 0.5(C 0.2V 0.11Nb) (outer layer) (2) C concentration of the intermediate layer in the formula is the value obtained during casting, and 0. does not include the amount of C contained in the intermediate layer as the result of remelting of the outer layer. C, V and Nb concentrations of the outer layer in the formula are those obtained during casting and are equivalent to those of the manufactured outer layer.

In Fig. 3, the presence or absence of porosity in

I"

the boundary portion is determined by obtaining a ultrasonic flaw detection index from the results of the ultrasonic flaw detection test on the boundary portion between the outer layer and the intermediate layer in the manner described below. The ultrasonic flaw detection index is a product of the total defective area obtained by ultrasonic flaw detection and the reflection echo peak rate of a standard defective sample. A reflection echo *3 peak rate 0.2 or above is regarded as "boundary portion :10 porosity is present". This is because when a ultrasonic flaw detection test is conducted on the boundary portion .0 between the outer layer and the intermediate layer of the roll, even if the boundary portion is not defective at all, a reflection echo of about 0.15 is obtaineOd 1 to a .45 difference in the structure between the outer lay- :aId 0041 the intermediate layer.

a The standard defective sample from which the S reflection echo peak rate was obtained was made of a material having a composition which consisted of 4.2% C, 20 0.5% Si, 0.5% Mn, 7.2% Cr, 3.1% Mo, 6.0% V and 2.2% Nb.

ae a The sample had a thickness of 100 mm. A defect of 2 mm was formed at a position of 50 mm in the direction of the thickness of the sample.

A desirable amount of C in the intermediate layer is 0.5% or above, although it is restricted by the abovedescribed formula. Less than 0.5% C increases the ~4~b R ~lll- r~ viscosity of the molten metal, making it impossible for the molten metal to be uniformly distributed in the mold during centrifugal casting. Accordingly, variations in the amount of melted outer layer become too great, making the use of a resulting roll impossible.

Examples Example 1 Samples equivalent to roll outer layer materials and having chemical compositions shown in Table 1 were each 10 melted, and quenched at temperatures which started from 0a r 1000 °C and then were tempered at 550°C to manufacture a* o sample materials. Wearing test was two-disk sliding friction type which employed a sample material of 450 x and the other material of 4190 x 15. The tes' was conducted by rotating the sample material at 800 rpm in a state wherein it was pressed against the other material u heated to 9000C under a load of 100 kgf while the sample material was water cooled. In order to increase the **4006 surface damage of the sample material and to enable 20 relative evaluation of the coefficient of friction, the 0* wear test was conducted for 120 minutes at a sliding rate of 14.2% to examine the amount of wear and the average coefficient of friction.

The results of the wear test are shown in Table 2.

Samples B-l to B-8 which do not satisfy the formula have mom coefficients of friction which are about 30% higher than that of a high Cr cast iron. If such a material is used for a hot rolling roll, a rolling load is increased, thus causing surface roughening of the plate.

Samples D-l to D-5 which do not satisfy the formula 0.7.Nb(% 5 exhibit greatly deteriorated wear resistance. In contrast to these comparative examples, the examples according to the present invention have coefficients of friction which are a. 'a "10 similar to that of a high Cr cast iron, and wear a 4*o resistances which are 7 times that of a high Cr cast a iron.

Samples C-1 and C-2 are comparative examples in which W is not present in the determined amount, and ,15 sample C-3 is a comparative example in which Nb is not a. present in the determined amount. It is apparent from Table 2 that wear resistance of these comparative examples is greatly reduced.

That is, it is possible according to the present 20 invention to provide a roll outer layer material for hot rolling suitable for use in hot rolling finish front stage which exhibits excellent wear resistance and a low coefficient of friction and an hence excellent surface roughening inhibiting property by optimizing the composition of the outer layer material and by mutually restricting the amounts of C, Cr, V and Nb.

IUh(SPI I~*A ~I~i~C Table 1 1 (Example of the invention)

-I

Nby C, Ni t-t1 2.5 0.5 1 0.03 1 0.01 Al p: Se *i Pt..

B *r *i 0O eBB' *5 Si *o 4 59 5 Do

B.

A 2 I J.5 0.4 0.03 0.01 3.8 6.5 4.3 1.1 A 3 2.9 tL.3 0,5 0.01 0.01 5,2 7.0 5.1 1.4 A 4 0 0.4 0.6 0.01 0.01 2.4 8.3 3.6 1.0 A 5 3.0 0.5 0.5 0.03 0.03 2.5 8.4 3.5 1.1 08 A 6 3.0 0.3 1.1 0.03 0.02 6.9 12.4 3.7 1.2 A7 3.0 0.6 0.3 0.02 0.01 5.1 9.9 4.9 1.4 A 8 3.1 0.3 0.3 0.02 0.01 7.4 8.0 4.4 2,2 A 9 3.2 1.0 0.3 0.03 0.01 3.6 8.4 4.9 0.9 A10 3.2 0.9 0.9 0.04 0.01 4.5 9.5 4.2 3.8 All 3.2 1.2 0.9 0,03 0.01 108 7.8 6.6 2,4 A12 3.4 0.7 0.5 0403 0.01 6.5 7.2 6.8 2.3 A13 2.9 0.3 0.4 0.05 0.03 3.5 8,5 5.0 1.4 A14 2.9 0.4 0.4 0.06 0.03 3.6 8.5 5.1 1.3 0.6 3.0 043 0.4 0.04 0.03 3.6 8.5 5.0 1. 3.8 A16 2.9 0.4 0.4 0.02 0.01 7.4 18,6 4,8 1.4 A17 3.0 0.3 0.3 0.05 0.04 7.5 18.5 4.9 1.5 0.5 4 AIS 3.1 0.4 0.5 0.02 0.01 4.4 14.8 5.0 1.4 A19 3.1 0.3 04 0.01 0.01 4.2 12.0 .0 1.5 3.8 1.1 0.6 0.03 0.02 5.3 13.4 9.1 3.2 A21 3.6 0.5 0.3 01.02 0.01 11.2 17,3 6.2 1,8 A22 3,4 0.3 0.2 0.01 0.01 8.2 14.6 5,8 1.6 i, MON 4,? 4v 0 a..

Table 1 2 (Comparative example c Si MH P 8 Mo v w co Ni S1 2.2 0.6 0.5 0.03 0.01 3.0 5.7 5.1 1.5 B 2 2.7 0.6 0.5 0.03 0.01 4.6 7.2 7.0 1.8 B 3 2.7 0.5 0.6 0.03 0.01 2.8 4,1 5.5 B 4 2.7 0.6 0.4 0.03 0.02 4.0 7.8 5.6 B 5 2.8 1.5 0.3 0.03 0,02 7.6 6.0 5.9 1.6 B 6 3.2 0,3 0.3 0.04 0.02 7.1 7 .4 8.0 2.1 S 7 3.2 0.3 1.1 0.03 0.02 6.8 6.2 8.1 B 8 2.7 0.5 0.6 0.04 0,03 2.4 13.1 64.1 1.8 C 1 3.1 0.3 0.4 0.01 0.01 4.5 12.5 5.2 1.4 3.6 C 2 2.9 0.3 0.4 0.04 0.02 3.6 8.6 5.0 1.4 1,9 C 3 3.0 0.3 0.3 10,05 .03 3.5 8.5 5.2 0,2 S1 2.9 12 0.6 0.03 0.01 3.1 5.1 4.9 D 2 3.0 0.8 0.4 0.03 0,01 2.3 6.6 4.8 1.4 D 3 2.9 0.4 0.5 0.04 0.03 3.1 4.5 4.8 0.9 D 4 3.2 1.3 0.4 0.03 0.01 1.9 6.9 5.0 0,8 3.8 1.1 1.1 0.04 0.01 3,0 5.1 8.1 4,6 E 2.80 0.60 0.80 0403 0,01 2.60 17.8 (High Cr cast irne) cie4 a *0 91 46 i q *4+ Gos s94.

00 .04.

sill 4 0. 6 0 ,4 *9 Table 2 1 (Example of the invention) 1-3V -0.7Nb 2Cr -2 Arnour'At Coefficient Iof w/4ar of friction f-i-.m A 111.1 14.2 0.21 0,28 A 2 10.5 11.0 -0.23 0.29 3 11.2 12.0 0.19 0.28 A 4 14.1 14.6 0.24 0.27 A 5 14.2 14.8 0.24 0.27 A 6 13.9 22.8 0.23 0.27 A 7 12.2 17.8 0.19 0 28 A 8 12.9 14.0 0.21 0.28 A 9 13.8 14.8 0 -2 3 0.27 AO 12.7 17.0 0.21 0.28 All 10.5 13.6 0.19 0.29 A12 11.7 12.4 0.19 0.29 A13 11.4 15.0 0.16 0.27 A14 11.2 15.0 0.23 0.29 A15 12.0 15.0 0.16, 0.27 A16 11.6 35.2 0.15 0.26 A17 12.1 35.0 0.15 0.27 A18 12.7 27.6 0.15 0.26 A19 12.6 22.0 0.14 0.26 A20 10.6 24.8 0.16 0.29 A21 14.1 32.6 0.17 0,26 LA22. 13.4 2 7:,2 0.15 0.26 Cc 4 10 ei.

*0 00 0 000 U. 0 *0S 0 04 00 000 0000 0 00 0*e0

S.

00 0 '00 0 00 *0 04 I 0* I o *o 0 00800e o 0 .000 Ot U) 0 a 0e 0 00 Table 2 2 (Comparative example) 1.3V- 2Cr 2 Amount Coeff icient 0.7Nb of wear of friction B 1 6.6 9.4 0.19 0,39 B 2 7.2 12.4 0.18 0.39 B 3 9.0 6.2 0.52 0.37 B 4 9.2 13.6 0.24 0.36 B 5 9.4 10.0 0.39 0.36 B 6 8.9 13.6 0.22 0.38 B 71 7,1 10.4 0.19 0.39 B 8 8.4 24.2 0.48 0.37 C 3. 12.4 23.0 0.62 0.31 C 2 11.4 15.2 0.50 0.28 C 3 12.6 15.0 0.54 0.27 D 1 11.4 8.2 0.63 0.28 P 2 12.3 11.2 0.52 0.28 D 3 12.0 7.0, 0.67 0.28 D 4 13.7 11.8 0.58 0.27 D 5 11.0 9.4 0.55 0.29 E 18.2 33.6 1.62 0.28 (High Cr cast iron Example 2 Composite rolls, having a diameter of 800 mm and a length of 2400 mm, were each manufactured by centrifugally casting (140 G) first an outer layer material (having a thickness of 100 mm) and then an intermediate layer material (having a thickness of mm), and then by static casting In inner layer material.

Table 3 shows the compositions of the outer layers and 0 intermediate layers, The inner layer material of each of the composite rolls was a spheroidal graphite cast iron.

Table 4 shows the boundary portioit porosity index of each roll. Samples G-1 to G-6 axe oeiparat.e examples which ego•s *z o 0 do not satisfy the formula C (intermediate layer) 2.0 -0.5(C 0.2V 0.11Nb) (outer layer) (2) In these comparative examples having high ultrasonic sse 0e flaw detection detect indexes, 02 and D5 rolls were broken. during manufacture and G2 to G5 rolls were broken during heat treatment. Thus, the use of G-1 to G-5 rolls ,.20 was suispended because there was the possibility that an accident would occur during rolling.

The results of the inspection of internal porosity are shown in Fig. 3. It was found that when the amount of C in the intermediate layer was a value determined by C 2.0 0.5 (C 0.2V 0.110b) (components of the outer layer material)t a roll for hot rolling having no

P"~R~I-II

internal defect could be manufactured.

Some too.

00 a 0002 *t t o Si 0000 0*000 @0 0 set$ s o *i 0 0000i 0 0 Table 3 I (Example of the invezAt.Lon) C Si Hn Cr v Nb Co v VI Outer Layor 2.6 0.9 05 4.0 8.5 3,3 0,7 Intermediate Layer 1.2 1.5 0.6 F 2 Outer Layer 2.6 0,6 0.5 4.2 6.8 4.3 0,8 utormediat Layer 1,2 1.6 0.6 V S Outer Layer 0 C.3 1.3 3.5 8.3 4.8 1.4 Intermdiate ary 1.5 2.0 0.8 V 4 Outer Lays? 3,0 0.3 I.d 5.1 12.2 5.1 Ib intermediate 1.ayr 1.5 i.5 0.5 V 5 Outer Layer 3.1 046 0.3 5.1 9.9 3.3 0.8 Intermediate Layer 1.1 1.6 0.6 V 6 Outer Later 3,4 0,3 0.3 7.4 10,1 5,5 2.2 Intermediate Layer 10 1.4 0.7 V 7 Outer Layer 3,5 10 0.7 7#6 10., 3.6 1.1 3.1 0.4 Intermadiate Layer 0.8 115 0.5 I I Table 3 2 (Comparative Example) c si Hn Mo Cr V Nb co G 1 Outer Layer 2.7 0.6 0.5 4.1 8.5 3.4 0.9 Intermediate Layer- 0.9 1.5 0.6 G0 Outer Layer 2.6 0.5 0.6 4.2 6.6 4.5 0.9 ____Intermediate Layer 1.1 1.6 6 G 3 Outer Layer 2.8 0.3 0.3 5.1 8.5 4.9 1.4 Intermedi~ate Layer 0.9 1.4 0,7 G 4 Outer Layer 3.1, 0.8 0,4 5.1 10,0 4.3 0.7 Intermediate Layer 0.7 1.5 0.5 G 5 Outer Layer 3.a 1.3 0.4 7.5 10.2 5.3 2.3 Intermediate Layer 0,.7 1.6 0.6 G 6 Outer lAyer 2.2 0.3 0.3 2.5 6.2 .5.3 1.6 Intermediate Layer 11.4 12.0 0. 0e 0 0 00os 0* 0 601 6 @4 0 00'0 *006 0 Co..

00 6 0 0 0003 0* C* 0 ~e 0 0 00 0 900004

S

0000 0e 90 0 00 0 9 00 00 Table 4 CIn 2-0.5{0-0.2V-O. 11Nb) Boundary Layer intermediate[ porosity index Layer S11.2 1.07 (outer layer) 0Example of the invention 1 2 1.2 1.17 (outer layer) ,,0.1 F 3 1.5 1.06 (outer layer) F 4 1.5 1,10 (outer layer) 0 7 5 1.1 0.82 (outer layer) 0 F 6 1.0 0.97 (outer layer) 0 F7 0.8 0.67 (outer layer) 0 GI0.9 1.04 (outer layer) 64 Comparative Example G 2 1.1 1.20 (outer layer) 49 G 3 ,0.9 1.17 (outer layer), 138 G 4 0.7 0.92 (outeor layer) 57 050.7 0.76 (outer layer) 18 Ec! 5 1.4 1 1.52 (outer layer) I IIIO~-aarsnurrm~ 31 Example 3 Samples equivalent to roll outer layer materials and having chemical compositions shown in Table 5 were made by melting and casting, and quenched at temperatures which started from 1000 °C and were then tempered at 550 0 C to manufacture sample materials. A two-disk sliding friction test, which employed a sample material of 4)50 x 10 and the other material of (190 x 15, was conducted at a sliding rate of 14.2% for 200 minutes by rotating the sample at 800 rpm in a state wherein it was 000 pressed against the other material heated at 800 0 C under a pressure of 130 kg while the sample was water cooled.

The surface of each of the samples subjected to the test was SEM observed to examine the number of cracks generated in the carbide.

a e 0 The relationships between the number of cracks ,6000 generated and the amounts of Mo and Cr are shown in Fig.

4. The number of cracks generated is reduced by half at 2% or above of Mo. Up to about 15% of Mo, the more the *20 amount of Mo, the less the number of cracks generated.

*O

The number of cracks generated in a 9% Cr material is less than that in a 7% Cr material. Thus, the effect of Cr addition is discerned.

Cracks in the carbide are genera.ed by synergism of rolling and heat fatigue and sliding stress during the test. Thus, the results obtained by the experiments are r

CI

0000 eas 00* 00 0 .00.

t0 400 0 00o0 0000 80 0 *0 t0 000 0 000* 0-.00 00ft0 00 0 00 00* *00 0 00 a simulation of the fatigue which will occur in the roll surface in an actual rolling, and thus clarify that the materials according to the present invention exhibit excellent banding resistance.

Table C Si Mn Cr Ho V Nb Mo/Cr 7% Cr 2.9 0.3 0.3 7.1 1.2 5.9 2.0 0.17 Comparative Example materialI 3.0 0.3 0.3 7.2 2.2 5.8 2.2 0.31 Example of the invention 2.9 0.4 0.3 7.2 4,1 6.1 2.1 0,57 9% Cr 3.0 0.3 0.4 9.2 2.3 6.0 2.0 0.25 material 3.1 0.4 0.3 9.1 3.2 6.0 2.0 0.35 3.1 0.3 0.3 9.1 4.8 6.1 2.1 0.53 3.2 0.4 0.3 9.0 7.6 6.0 2.1 0.84 2.9 0.4 0.4 9.1 11.4 6.2 2.0 1.25 122 Cr 3,2 0.4 0.2 12.1 2.2 5.9 2.0 0.18 material 3.2 0.4 0.2 12.0 3.1 5.8 2.2 026 3,1 0.3 0,3 12.0 5.0 6.1 2.1 0.42 3.2 0.4 0.3 12.1 8.9 6.0 2.0 0.74 3.1 0.4 0.2 12.0 12.3 6.0 2.0 1.03 15% Cr 3.2 0.3 0.4 15.0 2.5 6.1 2.1 0.17 material 3.2 0.4 0.3 14.9 3.9 6,0 2.1 0.26 3.3 0.3 0.3 15,0 14.1 6.2 L2.0 0.94 Example 4 In the composite rolls shown in Table 3, heat treatment consisting of quenching which started from 1050 C and hardening at 550°C was conducted on examples F3 and F4 according to the present invention and comparative example G6. Each of the rolls obtained was used in the second stand in an actual hot strip mill.

It was observed in actual rolling that the rolling load of examples F3 and F4 according to the present ."10 invention was equivalent to that of a high Cr cast iron of a conventional roll, as shown in Fig. 6, and that we resistance of the examples according to the present invention was at least 6 times that of a high Cr cast iron, as shown in Fig. 7.

Comparative example G6 involves a material in which the composition of the outer layer did not satisfy the restricted range, namely 0, 6.29. The rolling load of comparative example G6 was about 20% higher than that of a high Cr cast iron roll, and thus surface roughening of the rolled material occurred. Wear resistance of comparative example G6 was inferior to that of the examples according to the present invention.

It is therefore possible according to the present invention to provide a roll for hot rolling by centrifugal casting exhibiting excellent productivity and

II,

economical properties in which an outer layer thereof exhibits excellent wear resistance, a low coefficient of friction and hence an excellent surface roughening inhibiting property, and excellent banding resistance, and a greatly reduced breakage accident occurrence during manufacture or rolling.

WsO 0 6 **e S 6 *e e 6 *0 *6 0 a 0 *6 0 0 00

Claims (15)

1. A roll for hot rolling steel having a roll outer layer made of a material consisting essentially, as analyzed in weight percent, of 2,5-4.0% C, 6.0-20% Cr,

3.0-10.0% V, 0.6-5.0% Nb, 2,0-15% Mo, 3.0% or below Si, or below Mn, wherein C, V, Nb and Cr satisfy the following formula: S s (1) and the balance being Fe and incidental impurities. 2. The roll for hot rolling according to claim 1, wherein the amount of Si in said outer layer material is between 0.1 and and the amount of Mn in said outer 0* a layer material is between 0.1 and 1.2%. too& 3. The roll for hot rolling according to claim 2, wherein said outer layer material further contains at least one of the elements selected from a group .consisting of 1.0% or below W, 5.0% or below Co and or below Ni. a

4. The roll for hot rolling according to claim 1, wherein a Mo/Cr ratio of said roll outer layer material is 0.25 or above. S:19210BH i I i p- ll~ I1I1ICI~ 11111111-- 35 A roll outer layer material for hot rollihg consisting essentially, as analyzed in weight percent, of 2.5-4.0% C, 6.0-20% Cr, 3.0-10.0% V, 0,6-5.0% Nb, 2,0-15% Mo, 3.0% or below Si, 3.0% or below Mn, wherein C, V, Nb and Cr satisfy the following formula: 0.7.Nb(%) (1) and the balance being Fe and incidental impurities.

6. The roll outer layer material for hot rolling according to claim 5, wherein Si is present in an amount ranging from 0.1 to and Mn is present in an amount ranging from 0.1 to 1.2%. p

7. The roll outer layer material for hot rolling according to claim 6, further containing at least one element selected from a group consisting of 1.0% or belcw W, 5.0% or below Co and 1.0% or below Ni. above. centrifugally casting an outer layer material S: 192108H i 36 consisting essentially, as analyzed in weight percent, of 2.5-4.0% C, 6.0-20% Cr, 3.0-10.0% V, 0.6-5.0% Nb, 2.0-15% Mo, 3.0% or below Si, 3.0% or below Mn, wherein C, V, Nb and Cr satisfy the following formula: S (1) and the balance being Fe and incidental impurities; centrifugally casting graphite steel containing or above of C as an intermediote layer; and casting an axis material, wherein C is present in said intermediate layer in an amount which satisfies a following formula 0 (intermediate layer) 2.0 0.5 (C 0.2V 0. llNb)(outer layer) (2) *fee 10. The method of manufacturing a roll for hot 0 The method of manufacturing a roll for hot rolling according to claim 9, wherein the amount of Si in said roll outer layer material is between 0.1 and and the amount of Mn in said roll outer layer material is 4. *o 4 between 0.1 and 1.2%. .4oe.. 4

11. The method of manufacturiny a roll for hot 4 rolling according to claim 10, wherein said roll outer layer material further contains at least one element selected from a group consisting of 1.0% or below W, or below Co and 1.0% or below Ni. 4r o V S210

12. The method of manufacturing a roll for hot rolling according to claim 9, wherein a Mo/Cr ratio of said roll outer layer material is 0.25 or above.

13. The roll for hot rolling according to claim 2, wherein a Mo/Cr ratio of said roll outer layer material is 0.25 or above. 0 1 0 0 0 0 4 0

14. The roll for hot rolling according to claim 3, wherein a Mo/Cr ratio of said roll outer layer material is 0.15 or above.

15. The roll outer layer material for hot rolling according to claim 6, wherein a Mo/Cr ratio is 0.25 or above.

16. The roll outer layer material for hot rolling according to claim 7, wherein a Mo/Cr ratio is 0.25 or above.

17. The method of manufacturing a roll for hot rolling according to claim 10, wherein a Mo/Cr ratio of said roll outer layer material is 0.25 or above.

18. The method of manufacturing a roll for hot rolling according to claim 11, wherein a Mo/Cr ratio of I- 38 said roll outer layer material is 0.25 or above.

19. A roll for hot rolling steel according to claim 1, the roll being substantially as described herein with reference to the Examples, A roll outer layer material for hot rolling according to claim 5, the roll being substantially as described herein with reference to the Examples.

21. A method of manufacturing a roll for hot rolling, the method being substantially as described herein with reference to the Examples. DATED this 9th day of March 1998 SKAWASAKI STEEL CORPORATION By their Patent Attorneys GRIFFITH HACK 4 4 4 I I -I I I ABSTRACT OF THE DISCLOSURE A roll outer layer material for hot rolling consists essentially, as analyzed in weight percent, of 2,5-4.0% C, 6.0-20% Cr, 3.0-10.0% V, 0,6-5.0% Nb, 2.0-15% Mo, or below Si, 3,0% or below Mn, C, v, Nb and Cr satisfying a following formula 4 and. the balance being goes Fe and incidental impurities. A method of manufacturing a roll for hot rolling comprises the steps of .4 0 ea 664 centrifugally casting an outer layer material having the above composition, centrifugally casting graphite steel 0400 containing 0.5% or above of C as an intermediate layer, and casting an axis material which is a spheroidal graphite cast iron, a flake graphite cast iron or a o graphite steel. C is present in the intermediate layer in an amount which satisfies a following formula C (intermediate layer) 2.0 0.5 (C 0.2V a..l r( a 0.llNb) (outer layer) (2) te U* 4