AU594229B2 - Improved ammonia converter - Google Patents

Improved ammonia converter Download PDF

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Publication number
AU594229B2
AU594229B2 AU11303/88A AU1130388A AU594229B2 AU 594229 B2 AU594229 B2 AU 594229B2 AU 11303/88 A AU11303/88 A AU 11303/88A AU 1130388 A AU1130388 A AU 1130388A AU 594229 B2 AU594229 B2 AU 594229B2
Authority
AU
Australia
Prior art keywords
heat exchanger
double
ammonia converter
catalyst bed
stage ammonia
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU11303/88A
Other versions
AU1130388A (en
Inventor
Hans-Dieter Marsch
Klaus-Jurgen Dr. Mundo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Industrial Solutions AG
Original Assignee
Uhde GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Uhde GmbH filed Critical Uhde GmbH
Publication of AU1130388A publication Critical patent/AU1130388A/en
Application granted granted Critical
Publication of AU594229B2 publication Critical patent/AU594229B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/02Preparation, purification or separation of ammonia
    • C01C1/04Preparation of ammonia by synthesis in the gas phase
    • C01C1/0405Preparation of ammonia by synthesis in the gas phase from N2 and H2 in presence of a catalyst
    • C01C1/0417Preparation of ammonia by synthesis in the gas phase from N2 and H2 in presence of a catalyst characterised by the synthesis reactor, e.g. arrangement of catalyst beds and heat exchangers in the reactor
    • C01C1/0423Cold wall reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/04Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
    • B01J8/0403Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the fluid flow within the beds being predominantly horizontal
    • B01J8/0407Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the fluid flow within the beds being predominantly horizontal through two or more cylindrical annular shaped beds
    • B01J8/0415Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the fluid flow within the beds being predominantly horizontal through two or more cylindrical annular shaped beds the beds being superimposed one above the other
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/02Preparation, purification or separation of ammonia
    • C01C1/04Preparation of ammonia by synthesis in the gas phase
    • C01C1/0405Preparation of ammonia by synthesis in the gas phase from N2 and H2 in presence of a catalyst
    • C01C1/0417Preparation of ammonia by synthesis in the gas phase from N2 and H2 in presence of a catalyst characterised by the synthesis reactor, e.g. arrangement of catalyst beds and heat exchangers in the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00017Controlling the temperature
    • B01J2208/00106Controlling the temperature by indirect heat exchange
    • B01J2208/00168Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
    • B01J2208/00203Coils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00017Controlling the temperature
    • B01J2208/00106Controlling the temperature by indirect heat exchange
    • B01J2208/00168Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
    • B01J2208/00212Plates; Jackets; Cylinders
    • B01J2208/00221Plates; Jackets; Cylinders comprising baffles for guiding the flow of the heat exchange medium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Sorption Type Refrigeration Machines (AREA)
  • Nitrogen Condensed Heterocyclic Rings (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Catalysts (AREA)
  • Glass Compositions (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

In a two-stage ammonia converter containing at least one catalyst bed arranged in the pressure housing in annular fashion and a heat exchanger which can be flowed through by the reaction gas and is arranged centrally in the interior with respect to said bed, a solution is to be provided with which especially the guiding of the heat exchanger pipes, optimisation, decoupling of the length of the heat exchanger from the height of the catalyst bed and even a more favourable transmission of heat are achievable, where, in particular, a solution which is simple in construction terms should be found. This is achieved by constructing the heat exchanger (5) as a single-plate heat exchanger having heat exchanger tubes (6) arranged centrally in a plate (7) in a U-shaped manner, the side tubes of the U-tubes being arranged centrally for the inlet and being arranged on the circumference for the outlet. <IMAGE>

Description

803-P14/EA/KW/0711T.6
AUSTRALIA
PATENTS ACT 1952 COMPLETE SPECIFICATION 594229
(ORIGINAL)
FOR OFFICE USE Application Number: Lodged: Complete Specification Lodged: Accepted: Published: Priority: Related Art: r I r Sre i TO BE COMPLETED BY APPLICANT Name of Applicant: Address of Applicant: Actual Inventor: Address for Service: UHDE GMBH Friedrich-Uhde-StraBe 15, 4600 Dortmund 1, Germany 1) Hans-Dieter Marsch 2) Dr. Klaus-JUrgen Mundo ARTHUR S. CAVE CO.
Patent Trade Mark Attorneys Level Barrack Street SYDNEY N.S.W. 2000
AUSTRALIA
Complete Specification for the invention entitled IMPROVED AMMONIA CONVERTER.
The following statement is a full description of this invention including the best method of performing it known to me:- 1 d ASC 49 2- The invention relates to a.double-stage ammonia converter with at least one catalyst bed of annular-type arrangement and a central heat exchanger being passed by a reaction gas.
Such double-stage ammonia converters available in different designs, as, for example, referred to in DE-OS 27 10 247 or DE-OS 31 46 778, are well known. The solutions offered have in common that the gas is introduced via a concentric pipe in the heat exchanger and is fed, via the respective backflow tubes, to the inlet of the first catalyst bed for preheating prior to passing through the catalyst bed and dissipating the heat at least partially in the following heat exchanger.
It has become evident that, depending upon the structural design and the gas flow path, the central pipe which has a large cross section does not permit optimum results.
The object of the invention is to provide for a solution which allows an expedient routing of the heat exchanger tubes and a favourable heat transfer to be obtained with a relatively simple structural design.
Referring to a double-stage ammonia converter as described above, the problem is solved. as per the present invention, by the fact that the heat exchanger is designed to have a simple tubesheet with U-shaped tubes and that, contrary to the usual design, the U-tube inlets are located in the tubesheet centre and the U-tube outlets at the periphery.
U-shaped heat exchanger tubes are, of course, known. In the double-stage ammonia converters referred to above they offer the advantage that already the inner downward tube sections can be used for heat exchange. Moreover, the single tubesheet generally allows to realize a simple type of construction because the entire heat RVPP11001Q71287 .1
J
j~4.,au aL IJU I 6111UIJIU L1Ub C Ll II uay SJX1 To: The Com m issioner of Patents, COMMONWEALTH OF AUSTRALIA ARTHUR S. CAVE CO. (Signature of Declarant) PATENT AND TRADE MARK ATTORNEYS (Leithe) V. Laukel)
SYDNEY
-3exchanger can, for instance, be inserted and mounted in the converter from above. On the other hand, it can easily be dismounted or replaced without particular difficulties. Furthermore, the length of the heat exchanger need not necessarily coincide with the length of the catalyst bed, i.e. it may also be shorter.
An embodiment of the invention provides for the tubesheet being located on the upper side of the heat exchanger and equipped with a central fresh gas supply line and distribution dome.
It may be expedient if the U-shaped tubes are provided with baffles for guiding the heat-exchanging gas leaving the first catalyst bed.
SIt may also be advantageous if at ).east one quench gas admission line with variable inlet opening is installed within the heat exchanger tube bundle. This device would simplify the start of the reaction as well as exercise a certain control function.
The invention may be described more detailed as follows, with due reference to the attached drawing which, in simplified form, shows a cross-sectional view of a double-stage ammonia converter as per the present invention.
The converter 1 consists of a pressure housing 2 and a cover The pressure vessel is equipped with two catalyst beds 4 the special structural design of which is, however, of no concern to this invention.
The cylindrical first catalyst bed 4 being of special interest in this case is equipped, in its interior, with a single-tubesheet heat exchanger 5, the U-shaped tubes 6 being arranged in a common tubesheet 7.
The inlets of the U-shaped heat exchanger tubes 6 are connected to the synthesis gas supply line 9 via a distribution dome 8. The tube outlets face a gas dome 10 from which the gas flows radially tEhrough the first catalyst bed 4.
RVPP 1100 1Q7 1287 The heat exchanger 5 is equipped internally with baffles 11 for obtaining optimum flow conditions. Provision has also been made for a quench gas admission line 12 with variable immersion depth as marked by double arrow 13..After flowing radially through the second catalyst bed 4 the process gas leaves the converter via outlet nozzle 14.
CL+
f
CC
CC I C ~t RVPP11001Q71287 L I

Claims (3)

1. Double-stage ammonia converter with at least one catalyst bed of annular-type arrangement and a central heat exchanger being passed by a reaction gas, c h a r a c t e r i z e d in that the heat exchanger is designed to have a single tubesheet with U-shaped tubes, the U-tube inlets being located in the tubesheet centre and the U-tube outlets at the periph- ery. *o 4, *o 0 4 t (r C (C C t tC Double-stage ammonia converter according to claim 1, c h a r a c t e r i z e d in that the tubesheet is located on the upper side of the heat ex- changer and equipped with a central fresh gas supply line and a distribution dome.
3. Double-stage ammonia converter according to claim 1 or 2, c h a r a c t e r i z e d in that the U-shaped tubes are provided with baffles for guiding the heat-exchanging gas leaving the first catalyst bed.
4. Double-stage ammonia converter according to any one of the preceding claims, c h a r a c t e r i z e d in that at least one quench gas admission line with.variable inlet opening is installed within the tube bundle of the heat exchanger. 6 Double-stage ammonia converter according to any one of claims 1 to 4, substantially as herein described with reference to the figure herein. DATED this 1st day of February, 1988. UHDE GMBH By Its Patent Attorneys, ARTHUR S. CAVE CO. 1015E o e v o b 0 0 l BI 1015E SJ 7 Ab s t ract: "Double-stage ammonia converter with at least one catalyst bed and a central heat exchanger S The invention relates to a double-stage ammonia converter with at St, least one catalyst bed of annular-type arrangement and a central heat exchanger being passed by a reaction gas. The object of the present invention is to provide for a solution which allows an ex- pedient routing of the heat exchanger tubes, an independence of the heat exchanger length from the catalyst bed height, and a favour- able heat transfer to be obtained with a relatively simple struc- tural design. The problem is solved, as per this invention, by the fact that the heat exchanger is designed to have a single tube- sheet with U-shaped tubes the U-tube inlets being located in the tubesheet centre and the U-tube outlets at the periphery. RVPP1001Q7l287 L 1
AU11303/88A 1987-03-18 1988-02-04 Improved ammonia converter Ceased AU594229B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3708781 1987-03-18
DE19873708781 DE3708781A1 (en) 1987-03-18 1987-03-18 TWO-STAGE AMMONIA CONVERTER WITH AT LEAST ONE CATALYST BED WITH HEAT EXCHANGER INSIDE ITSELF

Publications (2)

Publication Number Publication Date
AU1130388A AU1130388A (en) 1988-09-22
AU594229B2 true AU594229B2 (en) 1990-03-01

Family

ID=6323361

Family Applications (1)

Application Number Title Priority Date Filing Date
AU11303/88A Ceased AU594229B2 (en) 1987-03-18 1988-02-04 Improved ammonia converter

Country Status (13)

Country Link
EP (1) EP0282699B1 (en)
JP (1) JPH0672013B2 (en)
CN (1) CN1010402B (en)
AT (1) ATE86950T1 (en)
AU (1) AU594229B2 (en)
CA (1) CA1298962C (en)
DE (3) DE8717724U1 (en)
DK (1) DK172441B1 (en)
ES (1) ES2039001T3 (en)
FI (1) FI84168C (en)
MY (1) MY100781A (en)
NO (1) NO170575C (en)
ZA (1) ZA88539B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3819451A1 (en) * 1988-06-08 1989-12-14 Uhde Gmbh DEVICE FOR CARRYING OUT EXOTHERMAL, CATALYTIC GAS REACTIONS FOR AMMONIA OR METHANOL SYNTHESIS
DE102004028200B3 (en) 2004-05-28 2005-12-15 Hippweb E.K. Method for carrying out heterogeneous catalytic exothermic gas phase reactions for the synthesis of methanol
DE102006061847A1 (en) * 2006-12-21 2008-06-26 Uhde Gmbh Ammonia converter comprises a radially flowed-through catalyst bed, which concentrically surrounds a heat exchanger, an external- and/or an internal annular space and a main flow direction formed by the catalyst bed
GB201308428D0 (en) * 2013-05-10 2013-06-19 Johnson Matthey Plc Reactor
DE102016203753A1 (en) * 2016-03-08 2017-09-14 Thyssenkrupp Ag Process for the production of products under changing load conditions

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0134260A1 (en) * 1982-01-18 1985-03-20 The M. W. Kellogg Company Horizontal ammonia converter

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL6904757A (en) * 1968-03-28 1969-09-30
IT1041778B (en) * 1975-07-15 1980-01-10 Snam Progetti RADIAL FLOW REACTOR FOR AMMONIA SYNTHESIS WITH HIGH THERMAL LEVEL STEAM PRODUCTION
GB1574723A (en) * 1976-03-10 1980-09-10 Haldor Topsoe As Apparatus for the synthesis of ammonia
IT1141102B (en) * 1980-11-28 1986-10-01 Ammonia Casale Sa AXIAL-RADIAL REACTOR FOR HETEROGENEOUS SYNTHESIS

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0134260A1 (en) * 1982-01-18 1985-03-20 The M. W. Kellogg Company Horizontal ammonia converter

Also Published As

Publication number Publication date
JPS63230517A (en) 1988-09-27
FI84168B (en) 1991-07-15
MY100781A (en) 1991-02-14
DK172441B1 (en) 1998-07-13
CN88100966A (en) 1988-10-05
DK50188D0 (en) 1988-02-01
ZA88539B (en) 1988-07-27
NO880535L (en) 1988-09-19
FI880450A (en) 1988-09-19
DE3708781A1 (en) 1988-09-29
AU1130388A (en) 1988-09-22
NO170575C (en) 1992-11-04
CA1298962C (en) 1992-04-21
FI84168C (en) 1991-10-25
ATE86950T1 (en) 1993-04-15
EP0282699A3 (en) 1989-04-26
NO170575B (en) 1992-07-27
DE8717724U1 (en) 1989-10-05
DK50188A (en) 1988-09-19
DE3879241D1 (en) 1993-04-22
CN1010402B (en) 1990-11-14
NO880535D0 (en) 1988-02-08
EP0282699B1 (en) 1993-03-17
FI880450A0 (en) 1988-02-01
EP0282699A2 (en) 1988-09-21
ES2039001T3 (en) 1993-08-16
DE3708781C2 (en) 1989-11-23
JPH0672013B2 (en) 1994-09-14

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