AU565148B2 - Method of making simulated stone and wood - Google Patents
Method of making simulated stone and woodInfo
- Publication number
- AU565148B2 AU565148B2 AU37472/85A AU3747285A AU565148B2 AU 565148 B2 AU565148 B2 AU 565148B2 AU 37472/85 A AU37472/85 A AU 37472/85A AU 3747285 A AU3747285 A AU 3747285A AU 565148 B2 AU565148 B2 AU 565148B2
- Authority
- AU
- Australia
- Prior art keywords
- applying
- coating
- slurry
- wood
- allowing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F11/00—Designs imitating artistic work
- B44F11/06—Imitation of ceramic patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Ceramic Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Cosmetics (AREA)
- Adornments (AREA)
- Table Devices Or Equipment (AREA)
- Finishing Walls (AREA)
- Revetment (AREA)
Abstract
A method fo making simulated stone, slate, wood or coral rock wall, floor or roof comprising the steps of applying a coating of polyvinyl acetate latex emulsion (I), followed after drying by application of a mortar mixture, a slurry of cement, sand, water and modified acrylic resin (II). The slurry is permitted to partially set and then indentations in a selected design and/or surface texturing are made (III). After complete setting and hardening, a seal coating containing the desired color is applied (IV). Alternately, a thin coat of the mortar mixture mixed with shading color is applied, allowed to dry and then covered with a clear seal coating (IV A). This is followed by grouting if required (V) and then a final clear coating (VI).
Description
METHOD OF MAKING SIMULATED STONE AND WOOD
Background of Invention
This invention relates to a method for raakinga simulated stone, slate, wood or coral rock, wall, floor or roof.
In the applicant's prior patent U.S. 4,349,588 a method is described for making a simulated brick or tile wall or floor using cement, water-based adhesive and water-insoluble powdered pigment. The consecutive steps in that method consist of applying a mixture of the cement, water and water-based adhesive directly to a wall or floor, permitting partial setting, scoring selected indentations, permitting complete set, applying mortar into the indentations as a grout and then applying a clear water-resistant coating to the entire surface. Where color is desired a water insoluble powdered pigment is included in the initial mixture. In one variation, a clear coating is applied before applying the grout.
The method of the prior patent, while suitable for simulating brick or tile is not suitable for simulating stone, slate, wood or coral rock.
One object of the- resent invention is to provide a method for making simulated stone, slate, wood or roofing.
Other objects and advantages of this invention will be apparent from the description and claims which follow, taken together with the appended drawing.
Brief Description of Drawing
The steps of the method of this invention are shown in the drawing which illustrates the steps of the process in making a simulated stone floor .
Summary of Invention
The method of this invention comprises generally first applying a coating of polyvinyl acetate latex emulsion to the existing surface to be covered and allowing the coating to dry. A mortar mixture made from a mixture of cement, sand, water and modified acrylic resin is then applied by trowel or with a spray nozzle from a" hopper. The applied mortar mixture is permitted to partially set. Then, indentations in a selected design and/or desired surface texturing are made with appropriate tools to the partially set slurry. Excess material is then removed and the treated surface allowed to completely set and harden. After complete hardening, a first seal coating containing desired color or stain is applied. Alternately, a thin coat of the mortar mixture with shading color is applied, allowed to dry and then covered with a first clear seal coating. After the se'al coating is dry any grout that is reguired can then be applied. This is followed by a final clear seal coating. The seal coatings in all cases are water-resistant.
Specific Examples of Invention
The references to I, II, III, IV, IVA, V and VI are to the drawings .
Example 1. A simulated stone floor is prepared by the following steps:
A 50% solid aqueous dispersion of polyvynl acetate is applied to the surface to be covered and then allowed to dry. (I). After drying, a cement slurry is applied. (II) . Such a slurry typically consists of 5 gallons of water, 50 to 75 pounds of sand, 50 pounds of Portland cement and 1 1/2 pounds of a modified acrylic resin emulsion having a high solids content. An example of such a resin emulsion is a commercial acrylic emulsion which has a solids content of 53%, viscosity of 300 centipoises,
a specific gravity of 1.18 and a pH of 8.5. The slurry can be applied by either a trowel or a spraying apparatus. The depth of the slurry coating is in the range of 1/8 to one inch.
After the slurry coating is applied it is allowed to partially set, which typically takes two to three hours. When it is partially set, appropriate indentations according to a selected design and/or surface texturing are made with appropriate tools. (III). Thereafter, the excess materials are removed and the applied slurry allowed to completely harden.
After this, a water-resistant seal coat containing the desired color or colors is applied. (IV). Where desired one seal coat of one color may be applied to a seal coat of another color before complete drying of the first seal coat, thus permitting blending, streaking and other similar desired effects. After the seal coats have completely dried required grout is applied. (V). The final step comprises applying a clear water-resistant seal coat to the entire surface. (VI).
Example 2. A simulated stone floor is prepared by the steps described in Example 1, except that instead of applying water- resistant seal coats containing color to the completely hardened surface, a thin coat of slurry containing shading color is applied, allowed to dry and then covered with a clear water- resistant seal coat. (IVA) .
Example 3. Simulated wood is prepared by the same method as described in Example 1. The indentations are those which simulate the thin lines between wood planks. The texturing is much less than with suraulated stone and the color in the first seal coat can be wood stain. Color can also be added to the wood grout.
Claims (1)
1. A method for making a simulated stone, slate, wood or coral rock, wall, floor or roof comprising: a) applying to the wall, floor or roof a coating of a high solids aqueous emulsion of polyvinyl acetate; b) allowing said coating to dry; c) applying to the coated surface an aqueous slurry of cement, sand and modified acrylic resin; d) allowing said slurry to partially set; e) making desired indentations and/or surface texturing in a selected design and removing the excess material; f) permitting the applied slurry to completely set; g) applying a water-resistant seal coating containing desired color; or applying a thin coat of slurry containing shading color, allowing it to dry, and then applying a clear water-resistant seal coating; h) applying grout where needed and allowing it to set; and i) applying a clear water-resistant coating to the entire surface of the applied mixture.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1984/002032 WO1986003433A1 (en) | 1984-12-07 | 1984-12-07 | Method of making simulated stone and wood |
Publications (2)
Publication Number | Publication Date |
---|---|
AU3747285A AU3747285A (en) | 1986-07-01 |
AU565148B2 true AU565148B2 (en) | 1987-09-03 |
Family
ID=22182360
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU37472/85A Ceased AU565148B2 (en) | 1984-12-07 | 1984-12-07 | Method of making simulated stone and wood |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0205423B1 (en) |
JP (1) | JPS62500917A (en) |
AT (1) | ATE41330T1 (en) |
AU (1) | AU565148B2 (en) |
BR (1) | BR8407372A (en) |
DE (1) | DE3477142D1 (en) |
DK (1) | DK374486D0 (en) |
NO (1) | NO863180D0 (en) |
WO (1) | WO1986003433A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL191998C (en) * | 1988-04-20 | 1996-12-03 | Anna Maria Irene Van Troost Ge | Method and assembly for applying a plaster layer. |
US5167991A (en) * | 1991-05-13 | 1992-12-01 | Michael Lowe | Method for producing a replicated stone surface |
US5372676A (en) * | 1991-05-15 | 1994-12-13 | Lowe; Michael | Method for producing replicated paving stone |
US5320790A (en) * | 1992-07-10 | 1994-06-14 | Michael Lowe | Method for producing a durable tactile warning surface |
US7258897B1 (en) * | 2005-03-07 | 2007-08-21 | Schindler Anthony J | Process for producing an ornamental surface on a substrate |
FR3019091B1 (en) * | 2014-03-25 | 2017-05-05 | Laurent R D F | PROCESS FOR TREATING A SURFACE COATING FOR FALSE JOINTS AND STENCIL FOR IMPLEMENTING SUCH A METHOD |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2095642A (en) * | 1937-05-17 | 1937-10-12 | Lasting Products Co | Process of making artificial stone wall facings |
GB822276A (en) * | 1956-08-07 | 1959-10-21 | Phyllis Holman Larsen | Process for bonding hydraulic cementitious materials to base material |
US3411943A (en) * | 1965-12-02 | 1968-11-19 | Dow Chemical Co | Process for the improvement of bond strengths between brick or metallic surfaces andcementitious materials |
US3712825A (en) * | 1970-12-07 | 1973-01-23 | T Yocum | Method of making simulated masonry wall |
JPS576391B1 (en) * | 1971-06-25 | 1982-02-04 | ||
US3819395A (en) * | 1971-08-23 | 1974-06-25 | T Yocum | Simulated masonry wall |
JPS5841908B2 (en) * | 1972-01-13 | 1983-09-16 | ボンタイル カブシキガイシヤ | Keishiyousou no Keiseihouhou |
JPS5182329A (en) * | 1975-01-17 | 1976-07-19 | Nippon Paint Co Ltd | Ototsumoyono totsuchobuno osaenarashihoho |
US4349588A (en) * | 1981-09-08 | 1982-09-14 | Henry Schiffer | Simulated brick or tile |
-
1984
- 1984-12-07 WO PCT/US1984/002032 patent/WO1986003433A1/en active IP Right Grant
- 1984-12-07 DE DE8585900406T patent/DE3477142D1/en not_active Expired
- 1984-12-07 AT AT85900406T patent/ATE41330T1/en not_active IP Right Cessation
- 1984-12-07 AU AU37472/85A patent/AU565148B2/en not_active Ceased
- 1984-12-07 JP JP60500113A patent/JPS62500917A/en active Pending
- 1984-12-07 BR BR8407372A patent/BR8407372A/en unknown
- 1984-12-07 EP EP85900406A patent/EP0205423B1/en not_active Expired
-
1986
- 1986-08-06 NO NO863180A patent/NO863180D0/en unknown
- 1986-08-06 DK DK374486A patent/DK374486D0/en not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
NO863180L (en) | 1986-08-06 |
EP0205423B1 (en) | 1989-03-15 |
DK374486A (en) | 1986-08-06 |
BR8407372A (en) | 1987-03-10 |
AU3747285A (en) | 1986-07-01 |
DE3477142D1 (en) | 1989-04-20 |
DK374486D0 (en) | 1986-08-06 |
EP0205423A4 (en) | 1987-04-29 |
JPS62500917A (en) | 1987-04-16 |
WO1986003433A1 (en) | 1986-06-19 |
NO863180D0 (en) | 1986-08-06 |
ATE41330T1 (en) | 1989-04-15 |
EP0205423A1 (en) | 1986-12-30 |
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