AU5616798A - Spinnerets with orifices for improved filament cross sections - Google Patents
Spinnerets with orifices for improved filament cross sectionsInfo
- Publication number
- AU5616798A AU5616798A AU56167/98A AU5616798A AU5616798A AU 5616798 A AU5616798 A AU 5616798A AU 56167/98 A AU56167/98 A AU 56167/98A AU 5616798 A AU5616798 A AU 5616798A AU 5616798 A AU5616798 A AU 5616798A
- Authority
- AU
- Australia
- Prior art keywords
- apertures
- filaments
- slots
- row
- spinneret
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/253—Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Filtering Materials (AREA)
Description
TITLE
Spinnerets with Orifices for Improved Filament Cross-Sections
This invention relates to spinnerets with orifices for improved filament cross-sections, and more particularly for spinning filaments of improved cross- sections that have multiple longitudinal grooves in the periphery of the filament cross-sections.
Some 40 years ago, Pamm and Rogers disclosed in U.S. Patent No. 2,816,349 that pill-resistant fabrics could be made from melt-spun synthetic staple of denser per filament no more than about 1.6 and a filament ratio (modification ratio) of at least about 5, suitable filaments being prepared by melt-spinning through an essentially slot-shaped orifice, having a width no greater than about 2 mils (50 microns) , abruptly expanded tips and additional abrupt expansions separating every 10 to 20 mils (250 to 500 microns) of slot length, slots being substantially rectangular with length 5 or more times their width, and the expanded tips and additional abrupt expansions being preferably circular, but could be rectangular, square, diamond shaped or oval, provided that the longer dimensions of the non-circular embodiments be approximately perpendicular to the length of the slot. Lehmicke, in U.S. Patent No. 2,945,739, disclosed essentially similar spinneret orifices and that such designs in the form of a Y, a T, a cross, a spiral and the like were possible. Their intention was to spin filaments of high filament ratio (modification ratio) such as having cross-sections of length to width ratio 5 or more.
Multi-lobed filaments have been described, e.g. by Strachan some 30 years ago in U.S. Patent No.
3,156,607, Gorrafa some 20 years ago in U.S. Patent No. 3,914,488, Franklin and Clark et al . some 10 years later in U.S. Patents Nos . 4,634,625 and 4,707,407, respectively, and more recently Toray (Tsukamoto
et al . ) in Japanese Patent Application Kokai Hei 4- 119118, published April 20, 1992. Strachan disclosed filament cross-sections of essentially oval cross- section (A:B ratio 1.3 to 1.8) and having 6 to 8 lobes with tip radius ratios of 0.15 to 0.6 and interconnected by smooth continuous peripheral lines that were "free from abrupt changes of direction". Strachan spun his filaments from slotted orifices having configurations as shown in his Fig. 7 for 6 lobes, and in his Fig. 8 for 8 lobes, and the tip radius ratio was controlled by varying the width of the slots or by providing circular apertures at their extremities as shown in his Fig. 9. Toray (Japanese Hei 4-119118) disclosed a somewhat similar 8-lobed oval deformed cross-section for his filament in his Fig. 1, spun from a slotted spinneret orifice shown in his Fig. 2, in which a longer central vertical slot was provided in contrast to shorter vertical slots on either side; spinneret slot dimensions were not disclosed by Toray. Gorrafa, Franklin and Clark et al . all disclosed filaments having cross-sections that are now referred to as scalloped-oval cross-sections, A:B ratios being 1.4:1 to 2.4:1, with tip radius ratios being disclosed and 4 grooves also being disclosed. Gorrafa showed two spinneret orifice configurations: his Fig. 5 was used to spin his filaments of his Example 1, and the orifice comprised 3 diamond-shaped holes that were separated but closely-spaced to permit melt coalescence after extrusion; his Fig. 6 was used to spin his filaments of his Example 2, and these orifices comprised 3 round holes interconnected by 2 channels; Gorrafa disclosed his spinneret orifice dimensions in his Examples; his objective was to make pile fabrics from his filaments to simulate natural furs. Franklin claimed new woven fabrics with yarns that had been textured from partially-oriented feed yarns whose filaments had the scalloped-oval cross-section. Franklin used spinneret orifices as shown in his Fig. 2, said to be 3 diamond-
shaped units joined by slots; spinneret orifice dimensions were not disclosed by Franklin. Clark's disclosure of spinneret orifices was similar to Franklin's, but Clark made water-dispersible fiber of short cut length.
About 15 years ago, Minemura et al . disclosed in U.S. Patent No. 4,316,924 synthetic furs with guard hair-like raised synthetic fibers as disclosed in a Japanese Patent Publication No. 48-4910 of dpf 10 to 100 and having transverse cross-sections with at least one constricted part as shown, for example, in Minemura ' s Figs. 1A to IS, obtained by using spinnerets having orifices as shown in Figs. 2A to 2S.
As indicated in the art, it has proved difficult in practice to design spinneret orifice configurations that provide filaments of fine dpf and having multiple grooves that extend along the length of the filaments and yet avoid processing problems, such as fibrillation, i.e., separation of the portions of the filaments by tearing along the groove during spinning or during later processing of the filaments. This is the problem that faced the present inventors and has been solved by them.
Accordingly, there is provided a spinneret for the production of multi-grooved filaments, comprising a plate having upper and lower surfaces connected by a capillary, said capillary being defined at the lower surface by a complex orifice that comprises a plurality of apertures, said apertures having flow areas (A), said apertures being located in a row, said apertures having widths (H) in a direction that is perpendicular to said row, and said apertures being interconnected by slots that are also located in said row, said slots having flow areas (a) and widths (h) , said widths (h) also being in a direction that is perpendicular to said row, wherein sizes of flow areas A and a are such that the ratio a/A for an aperture and for a slot adjacent thereto is about 0.02:1 to about 0.2:1, and widths H
and h are such that the ratio h/H for an aperture and for a slot adjacent thereto is about 0.05:1 to about 0.25:1.
The apertures should preferably not all be circular, but most should be of greater width than a circle, i.e., should extend away from the row of slots to a greater extent, and are preferably diamond-shaped, for instance as shown in Figs. 1, 2 or 4 referred to herein, but may be of other non-round shapes, such as shown for example in Fig. 5 herein.
In preferred spinnerets, the width (H) of an aperture at an end of the row is less than the width (H) of an aperture between the ends of the row, especially such as to produce a multi-grooved filament of generally scalloped-oval periphery with multiple indentations, i.e., grooves in the periphery, such as may be obtained, for example, by spinning filaments from orifices as shown in Fig. 1 or Fig. 4.
Figure 1 is a magnified fragmentary bottom view of a spinneret according to the invention, showing 4 apertures and 3 connecting slots of a capillary orifice for spinning 6 -grooved filaments.
Figure 2 is a partial view of an orifice somewhat like the left side of Fig. 1, showing how flow areas (A) and (a) are measured and calculated, and widths (H) of apertures and widths (h) of slots.
Figure 3 is a magnified fragmentary bottom view of a spinneret that is not according to the invention, but having 4 apertures without connecting slots. Figure 4 is a magnified fragmentary bottom view of a spinneret according to the invention as for Figure 1, but for spinning 8 -grooved filaments.
Figure 5 shows schematic magnified representations of other spinneret orifices according to the invention with varying shapes for apertures.
The disclosure of application No. 08/778,462 (DP- 6550) , being filed simultaneously herewith, is hereby specifically incorporated by reference, as it discloses filaments and their cross-sections and spinnerets that may be used therefor. Much of the technology of spinnerets for spinning synthetic polymeric filaments is known and has been disclosed in art such as U.S. Patent No. 5,487,859, the disclosure of which is hereby incorporated herein by reference, as is the literature references disclosed therein. The essence of the present invention is the shape of the complex capillary orifice in the lower surface (i.e., face) of the spinneret, so much of the disclosure hereinafter concentrates on this aspect and on the shape of the filaments that are desired to be spun therefrom.
As indicated in the "Background" hereinbefore, Gorrafa and others have previously described multi- lobed filaments that have cross-sections that have been referred to as "scalloped-oval". The "scallops" refer to the indentations in the peripheral cross-sections that correspond to the longitudinal grooves that extend along the filaments. Emphasis has been on the multi- lobed configuration in much of the published art, rather than on the indentations or grooves between such lobes. In contrast, according to the present invention, we lay emphasis on how to make improved grooves in filaments that may be processed without, for example, fibrillation by fracturing along such grooves. According to the present invention, such multi- grooved filaments are spun from spinnerets having complex orifices of novel shape, being a row of apertures connected by slots, the flow areas and widths of the apertures and of adjoining slots being within defined ranges, as claimed. The invention will be further described with reference to the accompanying drawings, all of which show bottom views (greatly magnified) of capillary orifices in the face of a spinneret .
The orifice of Figure 1 is for spinning filaments of scalloped-oval cross-section with 6 grooves. All 4 apertures are diamond-shaped, the outer diamonds at each end being smaller than the inner diamonds, so as to provide a scalloped-oval shape, and the 4 diamonds do not intersect but are connected by 3 channels.
Figure 2 shows part (left side) of an orifice somewhat like that in Figure 1 being somewhat further magnified (over Figure 1) to explain how the flow areas (A and a) and widths (H and h) are calculated or measured (along the face of the spinneret) . The widths are measured in directions that are perpendicular to the row of slots and apertures. The flow areas (A) of the diamond-shaped apertures are measured and calculated for the full diamond-shapes, i.e., these flow areas extend beyond the ends of each slot insofar as the sides of the diamonds are extrapolated until those sides meet within the slots. Correspondingly, the flow areas (a) of the slots are measured and calculated so as to exclude the entire diamond-shapes, as explained in the preceding sentence. On the basis of extensive work, we have determined, according to the invention, that the a/A ratios, such as aχ/A]_ and a A2 for the left-hand slot in relation to each adjacent diamond, are a key parameter and should be about 0.02:1 to about 0.2:1, and preferably about 0.05:1 to about 0.15:1, as higher ratios would diminish the depths of any grooves between the corresponding lobes of the resulting filament, whereas lower ratios would increase the danger of fibrillation and, similarly, the h/H ratios, such as ι/Hτ_ and hι_/H2 for this slot and for the adjacent apertures, are also a key parameter and should be about 0.05:1 to about 0.25:1, and preferably about 0.05:1 to about 0.2:1; we considered and experimented with several other parameters and determined that they are not as important as the a/A ratios and the h/H ratios.
The flow areas (A) and widths (H) of the apertures need not all be the same and, similarly, the flow areas (a) and widths (h) of the slots need not all be the same, as may be seen from the various Figures. Indeed, for spinning filaments of scalloped-oval cross-section, it is preferred to extrude more polymer through any central aperture and less through the outer apertures so as to obtain the desired generally oval periphery for the filament cross-section (with grooves) . Although generally diamond-shaped apertures are preferred for spinning such filaments, other aperture shapes may be used as shown, for example in Figure 5. It will be noted that these shapes mostly extend away from the row of slots, i.e., their widths (H) are greater than their lengths along the row. Circular shapes are not generally desirable, but may be combined with preferred shapes, as illustrated, for example, in Figure 5 h, where circular apertures are located at the ends of the row. The number of slots and apertures will depend on the number of grooves desired, e.g. 2-10 apertures (correspondingly 1-9 slots) , and preferably 2-6, it being understood that an odd number of slots will generally result in filaments having central grooves, whereas an even number of slots symmetrically- located can provide filaments of maximum width in the middle of the filament cross-section, there being a longitudinal groove on each side of each of the bulges that contribute to the maximum width of the filament. Figure 3 is similar to Figure 1, in that the orifice has 4 diamond-shaped apertures. These diamonds are in a row without any slots therebetween, so the spinneret of Figure 3 is not according to the invention. Filaments that have been spun from such a spinneret have been multi-lobal, but without deep grooves between lobes such as have been obtained by using spinnerets according to the invention.
Figure 4 is like Figure 3 of application No. 08/778,462 (DP-6550), referred to above and being filed simultaneously herewith.
Figure 5 has already been discussed.
Claims (3)
1. A spinneret for the production of multi- grooved filaments, comprising a plate having upper and lower surfaces connected by a capillary, said capillary being defined at the lower surface by a complex orifice that comprises a plurality of apertures, said apertures having flow areas (A) , said apertures being located in a row, said apertures having widths (H) in a direction that is perpendicular to said row, and said apertures being interconnected by slots that are also located in said row, said slots having flow areas (a) and widths (h) , said widths (h) also being in a direction that is perpendicular to said row, wherein sizes of flow areas A and a are such that the ratio a/A for an aperture and for a slot adjacent thereto is about 0.02:1 to about 0.2:1, and widths H and h are such that the ratio h/H for an aperture and for a slot adjacent thereto is about 0.05:1 to about 0.25:1.
2. A spinneret as claimed in Claim 1, comprising diamond-shaped apertures in said capillary orifice.
3. A spinneret as claimed in Claim 1 or 2 , wherein the width (H) of an aperture at an end of said row is less than the width (H) of an aperture between the ends of said row.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/778,458 US6371751B1 (en) | 1995-06-30 | 1997-01-03 | Spinnerets with orifices for improved filament cross-sections |
US08/778458 | 1997-01-03 | ||
PCT/US1997/023707 WO1998029582A1 (en) | 1997-01-03 | 1997-12-17 | Spinnerets with orifices for improved filament cross sections |
Publications (2)
Publication Number | Publication Date |
---|---|
AU5616798A true AU5616798A (en) | 1998-07-31 |
AU727090B2 AU727090B2 (en) | 2000-11-30 |
Family
ID=25113419
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU56167/98A Ceased AU727090B2 (en) | 1997-01-03 | 1997-12-17 | Spinnerets with orifices for improved filament cross sections |
Country Status (13)
Country | Link |
---|---|
US (1) | US6371751B1 (en) |
EP (1) | EP0950133B1 (en) |
JP (1) | JP2001507764A (en) |
AU (1) | AU727090B2 (en) |
CA (1) | CA2274780C (en) |
DE (1) | DE69720267T2 (en) |
EA (1) | EA000919B1 (en) |
ID (1) | ID21767A (en) |
MY (1) | MY118177A (en) |
PL (1) | PL184922B1 (en) |
TR (1) | TR199901548T2 (en) |
TW (1) | TW374097B (en) |
WO (1) | WO1998029582A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6602911B2 (en) * | 2001-11-05 | 2003-08-05 | Cypress Bioscience, Inc. | Methods of treating fibromyalgia |
JP3957640B2 (en) * | 2002-02-21 | 2007-08-15 | アイシン化工株式会社 | Wide slit nozzle and coating method with wide slit nozzle |
KR100456341B1 (en) * | 2002-10-24 | 2004-11-09 | 주식회사 효성 | Multi functional nylon fiber and production of it |
US8513146B2 (en) * | 2005-09-29 | 2013-08-20 | Invista North America S.ár.l. | Scalloped oval bicomponent fibers with good wicking, and high uniformity spun yarns comprising such fibers |
US20080238176A1 (en) * | 2007-03-28 | 2008-10-02 | Oliver Wang | Synthetic yarn having a multi-yarn effect |
US8641944B2 (en) * | 2009-12-23 | 2014-02-04 | Oliver Wang | Synthetic yarn |
US20110151256A1 (en) * | 2009-12-23 | 2011-06-23 | Oliver Wang | Synthetic yarn |
CN102943312A (en) * | 2012-11-23 | 2013-02-27 | 苏州巨源纤维科技有限公司 | Spinneret plate |
MX346385B (en) | 2013-02-14 | 2017-03-16 | Nanopareil Llc | Hybrid felts of electrospun nanofibers. |
US11202508B2 (en) | 2017-08-28 | 2021-12-21 | Agio International Co., Ltd | Q-shaped wicker furniture |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2945739A (en) | 1955-06-23 | 1960-07-19 | Du Pont | Process of melt spinning |
US2816349A (en) | 1955-11-30 | 1957-12-17 | Du Pont | Fibers and fabrics |
US3156607A (en) | 1961-05-31 | 1964-11-10 | Du Pont | Lobed filament |
US3568249A (en) * | 1965-07-29 | 1971-03-09 | Masao Matsui | Spinneret for producing composite filaments |
US3914488A (en) | 1973-09-24 | 1975-10-21 | Du Pont | Polyester filaments for fur-like fabrics |
US4182606A (en) | 1975-11-20 | 1980-01-08 | Fiber Industries, Inc. | Slit extrusion die |
US4332761A (en) * | 1977-01-26 | 1982-06-01 | Eastman Kodak Company | Process for manufacture of textile filaments and yarns |
US4316924A (en) | 1979-03-26 | 1982-02-23 | Teijin Limited | Synthetic fur and process for preparation thereof |
US4634625A (en) | 1984-10-25 | 1987-01-06 | E. I. Du Pont De Nemours And Company | New fabrics, yarns and process |
US4707407A (en) | 1985-04-09 | 1987-11-17 | E. I. Du Pont De Nemours And Company | Synthetic water-dispersible fiber |
GB2208277B (en) * | 1987-07-30 | 1991-11-13 | Courtaulds Plc | Cellulosic fibre |
US5006057A (en) * | 1988-02-16 | 1991-04-09 | Eastman Kodak Company | Modified grooved polyester fibers and spinneret for production thereof |
JPH04119118A (en) | 1990-09-05 | 1992-04-20 | Toray Ind Inc | Elliptical modified cross section polyester fiber |
US5176926A (en) * | 1991-08-27 | 1993-01-05 | E. I. Du Pont De Nemours And Company | Spinnerets for producing trilobal and tetralobal filaments exhibiting low glitter and high bulk |
-
1997
- 1997-01-03 US US08/778,458 patent/US6371751B1/en not_active Expired - Lifetime
- 1997-10-08 TW TW086114724A patent/TW374097B/en not_active IP Right Cessation
- 1997-12-17 EP EP97952593A patent/EP0950133B1/en not_active Expired - Lifetime
- 1997-12-17 PL PL97334525A patent/PL184922B1/en unknown
- 1997-12-17 TR TR1999/01548T patent/TR199901548T2/en unknown
- 1997-12-17 JP JP53014598A patent/JP2001507764A/en not_active Ceased
- 1997-12-17 CA CA002274780A patent/CA2274780C/en not_active Expired - Fee Related
- 1997-12-17 DE DE69720267T patent/DE69720267T2/en not_active Expired - Lifetime
- 1997-12-17 EA EA199900617A patent/EA000919B1/en not_active IP Right Cessation
- 1997-12-17 AU AU56167/98A patent/AU727090B2/en not_active Ceased
- 1997-12-17 ID IDW990624A patent/ID21767A/en unknown
- 1997-12-17 WO PCT/US1997/023707 patent/WO1998029582A1/en active IP Right Grant
-
1998
- 1998-01-02 MY MYPI98000009A patent/MY118177A/en unknown
Also Published As
Publication number | Publication date |
---|---|
MY118177A (en) | 2004-09-30 |
US6371751B1 (en) | 2002-04-16 |
TR199901548T2 (en) | 1999-09-21 |
DE69720267D1 (en) | 2003-04-30 |
ID21767A (en) | 1999-07-22 |
CA2274780A1 (en) | 1998-07-09 |
EA199900617A1 (en) | 2000-02-28 |
TW374097B (en) | 1999-11-11 |
EP0950133B1 (en) | 2003-03-26 |
EP0950133A1 (en) | 1999-10-20 |
JP2001507764A (en) | 2001-06-12 |
AU727090B2 (en) | 2000-11-30 |
DE69720267T2 (en) | 2003-12-04 |
CA2274780C (en) | 2004-02-17 |
EA000919B1 (en) | 2000-06-26 |
PL334525A1 (en) | 2000-02-28 |
PL184922B1 (en) | 2003-01-31 |
WO1998029582A1 (en) | 1998-07-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0950133B1 (en) | Spinnerets with orifices for improved filament cross sections | |
US3531368A (en) | Synthetic filaments and the like | |
JPH0571004A (en) | Spinning nozzle | |
US6465095B1 (en) | Splittable multicomponent fibers with partially overlapping segments and methods of making and using the same | |
US5591525A (en) | Polymeric cable | |
US4261945A (en) | Method for providing shaped fiber | |
US4357290A (en) | Splittable conjugate yarn | |
JP3970440B2 (en) | Sea-island structure fiber and manufacturing method thereof | |
US3728428A (en) | Process for producing hollow filaments | |
US3403422A (en) | Apparatus for spinning multicomponent fibers | |
US3635641A (en) | Spinnerette for producing hollow filaments | |
MXPA99006250A (en) | Spinnerets with orifices for improved filament cross sections | |
CN100570036C (en) | The knitting needle that is used for treating fiber webs | |
KR900006570A (en) | Viscose Rayon Fiber with Excellent Appearance | |
EP0078869B1 (en) | Filamentary structure | |
JPH0655966B2 (en) | Spinneret for hollow fibers with irregular cross section | |
CN210657233U (en) | Porous spinneret plate with high pitch number | |
EP0505617B1 (en) | Single counterbore for multiple profile filaments | |
CA1166431A (en) | Splittable conjugate yarn | |
EP0074445A1 (en) | Spinning process and multifilament yarn | |
KR960011593B1 (en) | A spinning nozzle for preparing split-type conjugated fiber having different shape and devider | |
CA1163793A (en) | Splittable conjugate yarn | |
EP0074446B1 (en) | Multifilament yarn and spinning process therefor | |
JPS6339265Y2 (en) | ||
SU1559003A1 (en) | Spinnert for production of plied yarn monothreads |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
MK1 | Application lapsed section 142(2)(a) - no request for examination in relevant period | ||
NB | Applications allowed - extensions of time section 223(2) |
Free format text: THE TIME IN WHICH TO REQUEST EXAMINATION HAS BEEN EXTENDED TO 20000304 |
|
FGA | Letters patent sealed or granted (standard patent) |