AU2022275159A1 - Drilling device and drilling management system comprising same - Google Patents

Drilling device and drilling management system comprising same Download PDF

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Publication number
AU2022275159A1
AU2022275159A1 AU2022275159A AU2022275159A AU2022275159A1 AU 2022275159 A1 AU2022275159 A1 AU 2022275159A1 AU 2022275159 A AU2022275159 A AU 2022275159A AU 2022275159 A AU2022275159 A AU 2022275159A AU 2022275159 A1 AU2022275159 A1 AU 2022275159A1
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Prior art keywords
drilling
detection unit
rod
unit
bedrock
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AU2022275159A
Inventor
Seung Joong Lee
Seung Won Seo
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Hanwha Corp
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Hanwha Corp
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Publication of AU2022275159A1 publication Critical patent/AU2022275159A1/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • E21B7/022Control of the drilling operation; Hydraulic or pneumatic means for activation or operation
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
    • E21B44/02Automatic control of the tool feed
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/02Determining slope or direction
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/06Measuring temperature or pressure
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/09Locating or determining the position of objects in boreholes or wells, e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • E21B7/025Rock drills, i.e. jumbo drills
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D1/00Blasting methods or apparatus, e.g. loading or tamping
    • F42D1/08Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D3/00Particular applications of blasting techniques
    • F42D3/04Particular applications of blasting techniques for rock blasting
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/02Agriculture; Fishing; Forestry; Mining

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  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
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  • Physics & Mathematics (AREA)
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  • Environmental & Geological Engineering (AREA)
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Abstract

A drilling device according to an embodiment of the present invention comprises: a drilling part for rotating a rod by using a supply motor to excavate a ground surface and thus forming a blast hole; a sensing part for sensing at least one of a position, a progressing direction, a drilling angle, a drilling depth, a drilling coordinate, and a drilling pressure of the drilling part to generate drilling information, the sensing part being installed at the drilling part; a control part for calculating the strength of bedrock on the basis of the drilling pressure; a display part for visualizing the drilling information and the strength of the bedrock to provide an interface image to a user; and a communication part for storing the drilling information in a server in real time by using a network.

Description

DESCRIPTION
Invention Title: DRILLING DEVICE AND DRILLING MANAGEMENT
SYSTEM COMPRISING SAME
Technical Field
[1] An exemplary embodiment of the present disclosure relates
to a drilling device and a drilling management system
including the same and, more particularly, to a drilling
device and a drilling management system including the same,
wherein data on a drilling process and result thereof is
collected in real time by using sensors installed on the
drilling device at a large-scale blasting site, data
visualization is provided, and bedrock strength is classified,
so that feedback may be provided to an existing blasting
design.
Background Art
[2] Generally, in order to mine metals or minerals, an open
pit blasting system for exploding an area, in which mine
products are buried, by using explosives is used. In order
for performing such open-pit blasting, first, a blast hole for
charging an explosive should be formed by using a drilling
device at a blasting site. In this case, the drilling device forms the hole by using a drill in the ground at the blasting site made of bedrock or the like.
[3] However, in a conventional drilling management system, it
is difficult to perform precise drilling work by way of
detecting a position or an operation of a drilling device and
an exact spot of a drill or providing a guideline on the basis
of the detected results. In addition, since a drilling step
in a blasting system as a whole is configured separately from
a charging step or a blasting step, there is a problem that it
is difficult to provide feedback to subsequent charging and
blasting services. Due to such a problem, the conventional
drilling management system has limitations that the overall
efficiency of the blasting system is unable to be increased.
Disclosure
Technical Problem
[4] An objective of the present disclosure is to provide a
drilling device and a drilling management system including the
same, wherein management convenience thereof may be improved.
[5] Another objective of the present disclosure is to provide
a drilling device and a drilling management system including
the same, wherein data on a drilling process and result
thereof is collected in real time by using sensors installed
on the drilling device used at a large-scale blasting site,
data visualization is provided, and bedrock strength is classified, so that feedback may be provided to an existing blasting design.
[6] A yet another objective of the present disclosure is to
provide a drilling device and a drilling management system
including the same, wherein collected data may be transmitted
to a server and reflected in an existing blasting design, so
as to be used to derive an optimal blasting pattern.
[7] A still another objective of the present disclosure is to
provide a drilling device and a drilling management system
including the same, wherein work efficiency and precision may
be improved by collecting and processing data to provide work
guides to workers.
[8] A still another objective of the present disclosure is to
provide a drilling device and a drilling management system
including the same, wherein data may be collected and
processed, so as to provide work guides to workers.
Technical Solution
[9] According to an exemplary embodiment of the present
disclosure, there is provided a drilling device including: a
drilling unit configured to rotate a rod by using a feed motor
and excavate the ground to form a blasting hole; a detection
unit installed in the drilling unit and configured to generate
drilling information by detecting at least one of a position,
a forward direction, a drilling angle, a drilling depth, drilling coordinates, and drilling pressure of the drilling unit; a control unit configured to calculate bedrock strength on the basis of the drilling pressure; a display unit configured to provide interface images to a user by visualizing the drilling information and the bedrock strength; and a communication unit configured to store the drilling information in a server in real time by using a network.
[10] In the present disclosure, the detection unit may include:
a first position detection unit configured to detect the
position of the drilling unit by using a first antenna
installed in a rig of the drilling unit; a second position
detection unit configured to detect a position of the rod by
using a second antenna installed at an upper end of the rod of
the drilling unit; and a direction detection unit configured
to detect the forward direction of the drilling unit on the
basis of location information collected from the first
position detection unit and the second position detection unit.
[11] In the present disclosure, the detection unit may further
include an angle detection unit configured to detect an angle
at which the rod is tilted with respect to at least one of
axes by using a tilt sensor installed on the rod.
[12] In the present disclosure, the detection unit may further
include a depth detection unit configured to detect a rotation
angle of the feed motor by using a rotation angle sensor installed in the feed motor of the drilling unit, and convert the rotation angle into a drilling depth for the blasting hole.
[13] In the present disclosure, the depth detection unit may
stop the detection of the rotation angle even when the feed
motor rotates while the rod of the drilling unit is being
added, and may detect the rotation angle of the feed motor
again after the rod of the drilling device is added.
[14] In the present disclosure, the detection unit may further
include a coordinate detection unit configured to calculate
the drilling coordinates representing a landing point of the
rod on a reference plane in a three-dimensional space on the
basis of a height of the second antenna from the ground, an
azimuth angle of a rod arm supporting the rod, and the
drilling angle of the rod.
[15] In the present disclosure, the detection unit may further
include a pressure detection unit configured to detect at
least one of collision pressure, feed pressure, and rotation
pressure by using a pressure sensor installed in the rod.
[16] In the present disclosure, the control unit may include:
an energy calculation unit configured to calculate specific
energy on the basis of at least one of the collision pressure,
feed pressure, and rotation pressure, which are detected by
the pressure detection unit; a compressive strength conversion
unit configured to convert the specific energy into
compressive strength of bedrock; and a bedrock classification unit configured to classify the bedrock into any one of soft rock, normal rock, and hard rock.
[17] In the present disclosure, the bedrock classification
unit may classify the bedrock as the soft rock when the
compressive strength is 25 MPa or less, classify the bedrock
as the normal rock when the compressive strength is 25 MPa or
more and 50 MPa or less, and classify the bedrock as the hard
rock when the compressive strength is 50 MPa or more.
[18] According to the exemplary embodiment of the present
disclosure, there is provided a drilling management system
including: a drilling device configured to form a blasting
hole by excavating the ground according to a blasting design,
and generate drilling information representing a drilling
process and a drilling result; a blasting design device
configured to create the blasting design and revise the
blasting design on the basis of the drilling information; and
a server device connected to the drilling device and the
blasting design device through a wireless network, and
configured to store the drilling information, wherein the
drilling device may further include: a drilling unit
configured to rotate a rod by using a feed motor to form the
blasting hole; a detection unit installed in the drilling unit
and configured to generate the drilling information by
detecting at least one of a position, a forward direction, a
drilling angle, a drilling depth, drilling coordinates, and drilling pressure of the drilling unit; and a control unit configured to calculate bedrock strength on the basis of the drilling pressure.
[19] In the present disclosure, the drilling device may
further include: a display unit configured to provide
interface images to a user by visualizing the drilling
information and the bedrock strength; and a communication unit
configured to store the drilling information in the server
device in real time by using the network.
Advantageous Effects
[20] The drilling device and the drilling management system
including the same of the present disclosure has an effect
that the management convenience may be improved.
[21] In addition, drilling device and the drilling management
system including the same of the present disclosure has
another effect that the data may be collected and processed,
so as to provide the work guides to the workers.
[22] In addition, drilling device and the drilling management
system including the same of the present disclosure has a yet
another effect that the work efficiency and precision thereof
may be improved.
[23] In addition, drilling device and the drilling management
system including the same of the present disclosure has a
still another effect that the collected data may be transmitted to the server and reflected in the existing blasting design, so as to be used to derive the optimal blasting pattern.
[24] In addition, drilling device and the drilling management
system including the same of the present disclosure has a
still another effect that the data on the drilling process and
result thereof is collected in real time by using the sensors
installed on the drilling device used at the large-scale
blasting site, the data visualization is provided, and the
bedrock strength is classified, so that the feedback may be
provided to the existing blasting design.
Description of Drawings
[25] FIG. 1 is a view illustrating a drilling management
system according to an exemplary embodiment of the present
disclosure.
[26] FIG. 2 is a view illustrating a drilling device according
to the exemplary embodiment of the present disclosure.
[27] FIG. 3 is a view illustrating a structure of the drilling
device according to the exemplary embodiment of the present
disclosure.
[28] FIG. 4 is a view illustrating a detection unit according
to the exemplary embodiment of the present disclosure.
[29] FIG. 5 is a view illustrating a control unit according to
the exemplary embodiment of the present disclosure.
[30] FIG. 6 is a view illustrating an interface image
according to the exemplary embodiment of the present
disclosure.
[31] FIG. 7 is a view illustrating another interface image
according to the exemplary embodiment of the present
disclosure.
Best Mode
[32] The present disclosure will be described in more detail.
[33] Hereinafter, with reference to the accompanying drawings,
an exemplary embodiment of the present disclosure and other
subject matter required for those skilled in the art in order
to easily understand the content of the present disclosure
will be described in detail. However, since the present
disclosure may be implemented in many different forms within
the scope described in the claims, the exemplary embodiments
described below are merely illustrative regardless of whether
expressed or not.
[34] The same reference numerals indicate the same components.
In addition, in the drawings, the thickness, proportion, and
dimensions of the components are exaggerated for effective
description of the technical content. The expression "and/or"
includes all combinations of one or more of which the
associated configurations may be defined.
[35] It will be understood that, although the terms first,
second, etc. may be used herein to describe various elements,
these elements should not be limited by these terms. These
terms are only used for the purpose of distinguishing one
component from another component. For example, the first
component may be referred to as a second component without
departing from the scope of the present disclosure, and
similarly, the second component may be referred to as a first
component. As used herein, the singular forms may include the
plural forms as well, unless the context clearly indicates
otherwise.
[36] In addition, the terms "below", "on a lower side",
"above", "on an upper side", etc. are used to describe the
association of the components shown in the drawings. The
terms are relative concepts and are explained based on the
directions indicated in the drawings.
[37] It will be further understood that the terms "comprise",
"include", "have", etc. when used in this specification,
specify the presence of stated features, integers, steps,
operations, elements, components, and/or combinations of them
but do not preclude the presence or addition of one or more
other features, integers, steps, operations, elements,
components, and/or combinations thereof.
[38] That is, the present disclosure is not limited to the
exemplary embodiment disclosed below and may be implemented in various different forms. In the description below, an expression such as "connected" is intended to include not only
"directly connected" but also "electrically connected" having
a different component in the middle therebetween. In addition,
it should be noted that the same reference numerals and
symbols refer to the same components in the drawings, even
when they are displayed on different drawings.
[39]
[40] FIG. 1 is a view illustrating a drilling management
system 10 according to an exemplary embodiment of the present
disclosure.
[41] Referring to FIG. 1, the drilling management system 10
may collect data generated during drilling work in real time,
and may process collected signals by using an algorithm and
visualize the data, so that work interface images (e.g.,
guidelines) may be provided to workers.
[42] To this end, the drilling management system 10 may
include a drilling device 100, a blasting design device 200,
and a server device 300.
[43] The drilling device 100 may be located at a blasting site
and excavate the ground according to a blasting design to form
a blast hole. In addition, the drilling device 100 may
generate drilling information representing a drilling process
and a drilling result thereof. For example, the drilling
information may include at least one of locations, forward directions, or paths of the drilling device 100, depths, locations, and cross section sizes of blast holes, tilts of the blast holes, shapes of the blast holes, types of bedrock, strength of the bedrock, and forms, components, geological features, temperature, and humidity of the bedrock.
[44] The blasting design device 200 may create a blasting
design. The blasting design includes locations of blast holes,
depths and shapes of the blast holes, and may also include
amounts and types of explosives to be charged into the blast
holes, a delay time of each detonator, etc.
[45] According to the exemplary embodiment of the present
disclosure, the blasting design device 200 may revise the
blasting design on the basis of the drilling information. For
example, after the drilling device 100 performs a drilling
step according to the initially created blasting design, the
drilling device 100 may generate the drilling information. In
addition, the blasting design device 200 may compare details
of blasting holes included in the blasting design, which has
been created beforehand, with details of actually formed
blasting holes, derive differences, and revise the blasting
design in order to compensate for the differences.
[46] The server device 300 may be connected to the drilling
device 100 and the blasting design device 200 through a
wireless network. In addition, the server device 300 may
store the drilling information generated from the drilling device 100 in real time. According to the exemplary embodiment, the server device 300 may be implemented as a database server device for storing data.
[47] For example, the wireless network may refer to a network
connected through a local network system. Specifically, the
wireless network may refer to a network connected through at
least one of a satellite telecommunication module, a wireless
mobile communication module, a Bluetooth telecommunication
module, a Wi-Fi telecommunication module, and a LoRa
telecommunication module.
[48]
[49] FIG. 2 is a view illustrating the drilling device 100
according to the exemplary embodiment of the present
disclosure.
[50] Referring to FIG. 2, the drilling device 100 may include
a drilling unit 110, a detection unit 120, a control unit 130,
a display unit 140, and a communication unit 150.
[51] The drilling unit 110 may excavate the ground by rotating
a rod by using a feed motor, and as a result, may form a blast
hole. More details related to the drilling unit 110 are
described in FIGS. 3 and 4.
[52] The detection unit 120 is installed in the drilling unit
110, and is configured to generate drilling information by
detecting at least one of a position, a forward direction, a
drilling angle, a drilling depth, drilling coordinates, and drilling pressure of the drilling unit 110. According to the exemplary embodiment, the detection unit 120 may include a plurality of sensors installed on respective parts of the drilling unit 110.
[53] The control unit 130 may calculate bedrock strength on
the basis of the drilling pressure included in the drilling
information.
[54] The display unit 140 may provide interface images to a
user by visualizing the drilling information and bedrock
strength. For example, the display unit 140 may be
implemented with a personal digital assistant (PDA), a
portable multimedia player (PMP), a wearable device, an e-book
device, a smart device, and the like. In addition, the
display unit 140 may include various types of display devices
such as a light emitting diode (LED) device, a liquid crystal
display (LCD) device, and a plasma display panel (PDP) device.
[55] The communication unit 150 may store the drilling
information in real time in a server (e.g., the server device
300 shown in FIG. 1) by using a network. According to the
exemplary embodiment, the communication unit 150 may include
at least one of the satellite telecommunication module, the
wireless mobile communication module, the Bluetooth
telecommunication module, the Wi-Fi telecommunication module,
and the LoRa telecommunication module.
[56]
[57] FIG. 3 is a view illustrating a structure of the drilling
device 100 according to the exemplary embodiment of the
present disclosure.
[58] Hereinafter, the structure of the drilling device 100
will be described with reference to FIGS. 2 and 3.
[59] The drilling unit 110 may excavate the ground by rotating
a rod by using a feed motor, and as a result, form a blast
hole. To this end, the drilling unit 110 may include a feed
motor FM, a rod RD, a rod arm RA, a control unit CR, a rig RG,
and a movement means CT.
[60] The feed motor FM is disposed at one end of the rod RD to
rotate the rod RD in a circumferential direction. In the
present specification, the feed motor FM may refer to a motor
device for rotating a rod.
[61] The rod RD has a forward angle thereof determined by the
rod arm RA, and may be rotated by the feed motor FM to move
toward the ground. For example, the rod RD may be a screw rod
formed with screw wings, having respective pitch intervals
thereof, on an outer surface. When the feed motor FM rotates
the rod RD once, the rod RD may move forward by a pitch
interval. In this case, depending on the type, the rod RD may
have different pitch intervals. The rod RD may refer to an
excavation rod for the drilling unit 110 to excavate the
ground.
[62] The rod arm RA is controlled by the control unit CR, and
may determine a forward angle of the rod RD.
[63] The control unit CR may control and handle the overall
operation of the drilling unit 110. For example, the control
unit CR may move the drilling unit 110 by using a movement
unit CT, determine the forward direction of the rod RD by
driving the rod arm RA, excavate the ground by driving the
feed motor FM to move the rod RD forward, and form a blasting
hole.
[64] The rig RG is a part where a driving system of the
drilling unit 110 is positioned, and may be disposed at the
rear end of the control unit CR.
[65] For example, the rig RG may refer to a part where the
driving system of the drilling unit 110 or a main body device
is positioned.
[66] The movement means CT may move the drilling unit 110
under the control of the control unit CR. For example, the
movement means CT may be implemented through various movement
means such as wheels and caterpillar tracks.
[67]
[68] The detection unit 120 is installed in the drilling unit
110, and may generate drilling information by detecting at
least one of the position, the forward direction, the drilling
angle, the drilling depth, the drilling coordinates, and the
drilling pressure of the drilling unit 110. According to the exemplary embodiment, the detection unit 120 may include the plurality of sensors installed on respective parts of the drilling unit 110. To this end, the detection unit 120 may include a first antenna AT1, a second antenna AT2, a tilt sensor TS, a rotation angle sensor AS, and a pressure sensor
PS.
[69] The first antenna ATl may be installed in the rig RG and
may detect a position of the rig RG.
[70] The second antenna AT2 may be installed on top of the rod
RD and may detect a position of the rod RD. The second
antenna AT2 may be disposed on the top of the rod RD in order
to more accurately measure the position of the rod RD.
[71] For example, the first antenna ATl and the second antenna
AT2 may include at least one of a Global Navigation Satellite
System (GNSS) antenna or a GNSS receiver.
[72] The tilt sensor TS may measure a tilt angle of the rod RD.
For example, the tilt sensor TS may detect the tilt angle of
the rod RD with respect to at least one of axes on a three
dimensional (3D) coordinate plane.
[73] The pressure sensor PS may measure at least one of
collision pressure, feed pressure, and rotation pressure,
which are applied to the rod RD.
[74] According to the exemplary embodiment, the tilt sensor TS
and the pressure sensor PS may be installed on one side of the
rod RD.
[75]
[76] The control unit 130 may be implemented as a programmable
logic controller (PLC). However, the present disclosure is
not limited thereto, and according to the exemplary embodiment,
the control unit 130 may be implemented with a control circuit
such as a central processor unit (CPU), a microprocessor unit
(MPU), a microcontroller unit (MCU), and a graphic processor
unit (GPU). The programmable logic controller (PLC) may
process data and signals, which are input from the control
unit CR, and for example, may calculate bedrock strength on
the basis of the drilling pressure included in the drilling
information.
[77]
[78] The display unit 140 may include a display device DP.
The display device DP may provide interface images to a user
by visualizing the drilling information and the bedrock
strength. For example, the display device DP may be
implemented with a personal digital assistant (PDA), a
portable multimedia player (PMP), a wearable device, an e-book
device, a smart device, and the like. In addition, the
display device DP may display images in various display means
such as a light emitting diode (LED) device, a liquid crystal
display (LCD) device, and a plasma display panel (PDP) device.
[79]
[80] The communication unit 150 may store the drilling
information in real time in a server (e.g., the server device
300 shown in FIG. 1) by using a network. According to the
exemplary embodiment, the communication unit 150 may include
at least one of the satellite telecommunication module, the
wireless mobile communication module, the Bluetooth
telecommunication module, the Wi-Fi telecommunication module,
and the LoRa telecommunication module. To this end, the
communication unit 150 may include a first tracker TR1, a
second tracker TR2, and a third tracker TR3, which are for
wireless transmission and reception of data.
[81] The first tracker TR1 and the second tracker TR2 may
refer to respective communication modules for the first
antenna ATl and the second antenna AT2.
[82] The third tracker TR3 may refer to a communication module
to be connected to a wireless network (see FIG. 1).
[83] The drilling information may be transmitted to and stored
in the server device 300 (see FIG. 1) through the third
tracker TR3, and the transmitted data may be transferred to
the blasting design device 200 and used to revise and
supplement an existing blasting design.
[84] In addition, although not shown in FIG. 3, the drilling
device 100 may include a mount for mounting various components
and various cables for supplying power.
[85]
[86] FIG. 4 is a view illustrating the detection unit 120
according to the exemplary embodiment of the present
disclosure.
[87] Referring to FIGS. 2 and 3, the detection unit 120 may
include a first position detection unit 121, a second position
detection unit 122, a direction detection unit 123, an angle
detection unit 124, a depth detection unit 125, a coordinate
detection unit 126, and a pressure detection unit 127.
[88] The first position detection unit 121 may detect a
position of the drilling unit 110 by using the first antenna
ATl installed in the rig RG of the drilling unit 110.
[89] The second position detection unit 122 may detect a
position of the rod RD by using the second antenna AT2
installed on the rod RD of the drilling unit 110.
[90] The direction detecting unit 123 may detect a forward
direction of the drilling unit 110 on the basis of position
information collected from the first position detection unit
121 and the second position detection unit 122. That is, the
first antenna ATl and the second antenna AT2 may be disposed
along a center line (i.e., the forward direction) of the
drilling device 100. Accordingly, the direction detection
unit 123 may detect the forward direction of the drilling unit
110 on the basis of the location information collected through
the first antenna ATl and the second antenna AT2.
[91] Specifically, the direction detection unit 123 may
convert latitude and longitude information collected from the
antennas into a direction in which the drilling device is
facing. The direction detection unit 123 collects two kinds
of data on latitudes and longitudes from the antennas
installed on the rig RG and the rod RD, and calculates a
position of a mast on the basis of the location information of
a vehicle, so that a forward direction of the equipment may be
calculated. In the present specification, the mast may refer
to a structure for supporting the rod RD along an outer
surface of the rod RD.
[92]
[93] By using the tilt sensor TS installed on the rod RD, the
angle detection unit 124 may detect a tilt angle at which the
rod RD is tilted with respect to at least one axis. For
example, the at least one axis may refer to an x-axis, a y
axis, or a z-axis of a virtual coordinate system.
Specifically, the angle detection unit 124 may convert tilt
information collected from the tilt sensor TS into an angle at
which the mast of the equipment is tilted. In this case, the
angle detection unit 124 may divide tilts by the x and y axes
and calculate tilt angles tilted from respective axes.
[94]
[95] The depth detection unit 125 may detect a rotation angle
of the feed motor FM by using the rotation angle sensor AS installed in the feed motor FM of the drilling unit 110. In addition, the depth detection unit 125 may convert the detected rotation angle into a drilling depth for a blasting hole.
[96] Specifically, the depth detection unit 125 may convert
rotation information collected from the rotation angle sensor
AS (e.g., an encoder) into a drilling depth. The depth
detection unit 125 may convert a rotation angle of the motor
into the drilling depth on the basis of a length and a pitch
interval of each rod RD. In particular, when a rod RD is
added, the depth detection unit 125 may not perform the
conversion to the drilling depth even when the feed motor FM
rotates by receiving an additional signal from a central
control device (e.g., the control unit 130, see FIG. 1) of the
equipment. In addition, the depth detection unit 125 may
receive a signal from the central control device after the rod
RD is added, and may convert the rotation information of the
feed motor FM to the drilling depth again.
[97] For example, the depth detection unit 125 may determine
whether the rod RD is added or not. In a case where the rod
RD is added, the depth detection unit 125 may stop detecting a
rotation angle even when the feed motor FM rotates while the
rod RD is being added. Accordingly, according to the
exemplary embodiment of the present disclosure, when the depth
is detected, the depth detection unit 125 excludes the rotation angle at which the feed motor FM rotates in order to add the rod RD, so that an accurate drilling depth may be measured.
[98] In addition, the depth detection unit 125 may determine
the type of the newly added rod RD. In addition, after the
rod RD is added, the depth detection unit 125 may detect the
rotation angle of the feed motor FM again and measure an
accurate drilling depth by applying a pitch distance according
to the type of the newly added rod.
[99] The coordinate detection unit 126 may calculate drilling
coordinates representing a landing point of the rod RD with
respect to the ground in the three-dimensional space on the
basis of a height of the second antenna AT2 from a reference
plane, an azimuth angle of the rod arm RA supporting the rod
RD, and a drilling angle of the rod RD.
[100]Specifically, the coordinate detection unit 126 may
convert position information of a mast or rod RD of the
equipment and information on azimuth angles and drilling
angles into coordinates of the landing point on the ground
where drilling is actually performed. By using a distance
between the second antenna AT2 and the ground, the azimuth
angle, and the drilling angle, the coordinate detection unit
126 may calculate the coordinates of the landing point of the
drilling on the basis of the coordinates of the mast in the
three-dimensional space. In this case, the azimuth angle may be calculated from a direction of a vehicle body and tilts obtained from respective directions of the x-y axes.
[101]For example, the height of the second antenna AT2 from
the reference plane (e.g., the ground or a plane including the
expected landing point) represents a position of the uppermost
end of the rod RD. Since a length of a rod RD is information
that may be obtained from the type of the rod RD, the
coordinate detection unit 126 may estimate drilling
coordinates of a landing point on the basis of the above angle
and the length of the rod RD. In addition, when the rod arm
RA is tilted with respect to a reference line (e.g., a center
line along the forward direction of the drilling device 100),
the coordinate detection unit 126 may estimate the drilling
coordinates of the landing point by using an azimuth angle at
which the rod arm RA is tilted. In this case, the azimuth
angle may be derived from the forward direction and a drilling
angle of the drilling unit 110. However, the present
disclosure is not limited thereto, and within the scope of
achieving the objectives of the present disclosure, the
coordinate detection unit 126 may calculate the drilling
coordinates of the landing point in various ways. According
to the exemplary embodiment, the coordinate detection unit 126
may calculate the coordinates of the landing point where a
lower point of the rod RD contacts the ground by using a
three-dimensional coordinate detector or a distance detector.
[102]The pressure detection unit 127 is installed on the rod
RD, and may detect at least one of collision pressure, feed
pressure, and rotation pressure. In this case, the collision
pressure may refer to the pressure generated due to a
collision applied to the rod RD from bedrock, and the feed
pressure may refer to the resistance pressure generated in an
entry direction when the rod RD enters the ground by the feed
motor FM. In addition, the rotation pressure may refer to the
resistance pressure generated in a rotation direction when the
rod RD is rotated by the feed motor FM.
[103]
[104]FIG. 5 is a view illustrating the control unit 130
according to the exemplary embodiment of the present
disclosure.
[105]Referring to FIG. 5, the control unit 130 may convert the
pressure information collected from the pressure detection
unit 127 into strength of bedrock (i.e., hard rock, normal
rock, and soft rock). The collision pressure, feed pressure,
and rotation pressure are used to calculate specific energy,
so as to be converted into uniaxial compressive strength of
the bedrock on the basis of the specific energy, whereby the
bedrock may be classified according to the strength.
[106]To this end, the control unit 130 may include an energy
calculation unit 131, a compressive strength conversion unit
132, and a bedrock classification unit 133.
[107]The energy calculation unit 131 may calculate specific
energy on the basis of at least one of collision pressure,
feed pressure, and rotation pressure, which are detected by
the pressure detection unit 127 (see FIG. 4).
[108] The compressive strength conversion unit 132 may convert
the specific energy calculated by the energy calculation unit
131 into compressive strength of bedrock.
[109] The bedrock classification unit 133 may classify the
bedrock into any one of soft rock, normal rock, and hard rock
on the basis of the compressive strength.
[110] For example, the bedrock classification unit 133 may
classify bedrock as soft rock when compressive strength is 20
MPa or less, normal rock when the compressive strength is 50
MPa or more and 120 MPa or less, and hard rock when the
compressive strength is 200 MPa or more.
[111]
[112]FIG. 6 is a view illustrating an interface image IMG
according to the exemplary embodiment of the present
disclosure.
[113]Referring to FIGS. 1 to 6, the display unit 140 may
provide the interface image IMG to a worker on the basis of
drilling information.
[114]The interface image IMG may show at least one of a
position, a forward direction, a drilling angle, a drilling
depth, drilling coordinates, and drilling pressure of the drilling unit 110, which are included in the drilling information.
[115] In FIG. 6, the interface image IMG according to the
exemplary embodiment is illustrated, and the present
disclosure is not limited thereto. According to the exemplary
embodiment, the interface image IMG may be variously changed
and configured within the scope of achieving the objectives of
the present disclosure.
[116]Referring to FIG. 6, a user ID and a network connection
status window are shown in the interface image IMG, and a
setting window of log-in/log-out for connecting to a central
system may also be shown.
[117]As shown on the left side of the interface image IMG of
FIG. 6, the rows including blasting hole ID, blasting hole
position, blasting hole depth, blasting hole angle, and
bearing value, and the columns including planning stage data,
actual data detected according to actual drilling, and
difference values may be illustrated as a table.
[118]As shown in the center of the interface image IMG, a
landing point image on a blasting plan of a blasting hole and
an image of an actual landing point AP may be overlapped with
each other, and in this case, a guide line GL may be shown
together so as to precisely adjust the landing point.
[119]As shown on the right side of the interface image IMG,
the blasting hole ID, drilling status, a target position, the number of used rods RDs, the blasting hole depth, a drilling time, and the like may be shown.
[120]Additionally, at the bottom of the interface image IMG, a
position of the drilling device 100 and a current date and
time may be shown.
[121]
[122]FIG. 7 is a view illustrating another interface image
according to the exemplary embodiment of the present
disclosure.
[123] The interface image IMG may show at least one of a
position, a forward direction, a drilling angle, a drilling
depth, drilling coordinates, and drilling pressure of the
drilling unit 110.
[124] In FIG. 7, the interface image IMG according to the
exemplary embodiment is illustrated, and the present
disclosure is not limited thereto. According to the exemplary
embodiment, the interface image IMG may be variously changed
and configured within the scope of achieving the objectives of
the present disclosure.
[125]Referring to FIG. 7, the user ID and the network
connection status window are shown in the interface image IMG,
and the setting window of log-in/log-out for connecting to the
central system may also be shown.
[126]In addition, as shown at the top of the interface image
IMG, a blasting hole ID, a blasting hole size, a blasting hole position, a blasting hole angle, a blasting hole bearing value, a required time, a planned blasting hole depth, and an actual blasting hole depth, and a bedrock type may be shown.
[127]As shown on the left side of the interface image IMG, the
type of bedrock (i.e., soft rock Ti, normal rock T2, and hard
rock T3) according to the blasting hole depth may be shown.
[128]As shown on the left side of the interface image IMG,
positions of a plurality of blasting holes are shown, and the
type of bedrock (i.e., soft rock Ti, normal rock T2, hard rock
T3) in an area where the blasting holes are formed may be
shown.
[129]Additionally, at the bottom of the interface image IMG,
the position of the drilling device 100 and the current date
and time may be shown.
[130]Through the above method, the drilling device and the
drilling management system including the same of the present
disclosure has the effect that the management convenience may
be improved.
[131]In addition, drilling device and the drilling management
system including the same of the present disclosure has
another effect that the data may be collected and processed,
so as to provide the work guides to the workers.
[132]In addition, drilling device and the drilling management
system including the same of the present disclosure has a yet another effect that the work efficiency and precision thereof may be improved.
[133]In addition, drilling device and the drilling management
system including the same of the present disclosure has a
still another effect that the collected data may be
transmitted to the server and reflected in the existing
blasting design, so as to be used to derive the optimal
blasting pattern.
[134]In addition, drilling device and the drilling management
system including the same of the present disclosure has an
effect that the data on the drilling process and result
thereof is collected in real time by using the sensors
installed on the drilling device used at the large-scale
blasting site, the data visualization is provided, and the
bedrock strength is classified, so that the feedback may be
provided to the existing blasting design.
[135]
[136]As described above, the functional operation and the
embodiments related to the present subject matter, which are
described in the present specification, may be implemented in
a digital electronic circuit or computer software, firmware,
hardware, or a combination of one or more thereof, including
the structures and structural equivalents thereof, which are
disclosed herein.
[137] The embodiments of the subject matter described herein
may be implemented as one or more computer program products,
i.e., one or more modules related to computer program
instructions encoded on a tangible program medium for
execution by or for controlling the operation of a data
processing device. The tangible program medium may be a radio
signal or a computer-readable medium. The radio signal is an
artificially generated signal generated for encoding
information to be transmitted to an appropriate reception
device and executed by a computer, e.g., a machine generated
electrical, optical, or electromagnetic signal. The computer
readable medium may be a machine-readable storage device, a
machine-readable storage substrate, a memory device, a
combination of materials that affect a machine-readable radio
signal, or a combination of one or more thereof.
[138] The computer program (also known as a program, software,
software application, script, or code) may be written in any
form of programming language, including a compiled or
interpreted language or an empirical or procedural language,
and may be deployed in any form including stand-alone programs
or modules, components, subroutines or other units suitable
for use in a computer environment.
[139]The computer program does not necessarily correspond to a
file in a file device. The program may be stored in a single
file provided to a requested program, or in multiple interactive files (e.g., files that store one or more modules, subprograms, or a piece of code), or in a part of a file that maintains other programs or data (e.g., one or more scripts stored within a markup language document).
[140]The computer program may be deployed to be executed on
one computer or multiple computers located at one site or
distributed over a plurality of sites and interconnected by a
communication network.
[141]Additionally, the logic flows and structural block
diagrams described in the present patent document are intended
to describe corresponding acts and/or specific methods
supported by corresponding functions and steps supported by
the disclosed structural means, and may also be used to
implement corresponding software structures and algorithms and
their equivalents.
[142]The processes and logic flows described herein may be
performed by one or more programmable processors executing one
or more computer programs in order to perform functions by
operating on input data and generating output.
[143] Processors suitable for the execution of the computer
programs include, for example, both general and special
purpose microprocessors and any one or more processors of any
form of digital computer. In general, a processor will
receive instructions and data from read-only memory, random
access memory, or both.
[144] A key component of a computer is one or more memory
devices for storing instructions and data and a processor for
executing the instructions. In addition, generally, the
computer may include or be operably coupled with one or more
mass storage devices for storing data and including disks such
as magnetic disks, magneto-optical disks, or optical disks for
receiving or transferring data from or to the mass storage
devices, or to perform such operations of both receiving and
transferring the data. However, computers are not required to
own such devices.
[145] The present description presents the best mode of the
present disclosure, and provides examples for describing the
present disclosure and for enabling those skilled in the art
to make and use the present disclosure. The specification
thus prepared does not limit the present disclosure to the
specific terms presented therein.
[146]As described above, the present disclosure has been
described with reference to the preferred exemplary
embodiments. However, those skilled in the art or those
having ordinary knowledge in the relevant technical field will
appreciate that various modifications and amendments are
possible, without departing from the scope and spirit of the
present disclosure as disclosed in the accompanying claims to
be described below.
[147]Therefore, the technical scope of the present disclosure
is not limited to the content described in the detailed
description of the specification, but should be determined by
the scope of the claims.

Claims (11)

1. A drilling device comprising:
a drilling unit configured to rotate a rod by using a feed
motor and excavate the ground to form a blasting hole;
a detection unit installed in the drilling unit and
configured to generate drilling information by detecting at
least one of a position, a forward direction, a drilling angle,
a drilling depth, drilling coordinates, and drilling pressure
of the drilling unit;
a control unit configured to calculate bedrock strength on
the basis of the drilling pressure;
a display unit configured to provide interface images to a
user by visualizing the drilling information and the bedrock
strength; and
a communication unit configured to store the drilling
information in a server in real time by using a network.
2. The drilling device of claim 1, wherein the detection
unit comprises:
a first position detection unit configured to detect the
position of the drilling unit by using a first antenna
installed in a rig of the drilling unit;
a second position detection unit configured to detect a
position of the rod by using a second antenna installed at an upper end of the rod of the drilling unit; and a direction detection unit configured to detect the forward direction of the drilling unit on the basis of location information collected from the first position detection unit and the second position detection unit.
3. The drilling device of claim 2, wherein the detection
unit further comprises:
an angle detection unit configured to detect an angle at
which the rod is tilted with respect to at least one of axes by
using a tilt sensor installed on the rod.
4. The drilling device of claim 3, wherein the detection
unit further comprises:
a depth detection unit configured to detect a rotation
angle of the feed motor by using a rotation angle sensor
installed in the feed motor of the drilling unit, and convert
the rotation angle into a drilling depth for the blasting hole.
5. The drilling device of claim 4, wherein the depth
detection unit stops the detection of the rotation angle even
when the feed motor rotates while the rod of the drilling unit
is being added, and detects the rotation angle of the feed
motor again after the rod of the drilling device is added.
6. The drilling device of claim 5, wherein the detection
unit further comprises:
a coordinate detection unit configured to calculate the
drilling coordinates representing a landing point of the rod on
a reference plane in a three-dimensional space on the basis of
a height of the second antenna from the ground, an azimuth
angle of a rod arm supporting the rod, and the drilling angle
of the rod.
7. The drilling device of claim 6, wherein the detection
unit further comprises:
a pressure detection unit configured to detect at least
one of collision pressure, feed pressure, and rotation pressure
by using a pressure sensor installed in the rod.
8. The drilling device of claim 7, wherein the control
unit comprises:
an energy calculation unit configured to calculate
specific energy on the basis of at least one of the collision
pressure, feed pressure, and rotation pressure, which are
detected by the pressure detection unit;
a compressive strength conversion unit configured to
convert the specific energy into compressive strength of
bedrock; and
a bedrock classification unit configured to classify the bedrock into any one of soft rock, normal rock, and hard rock.
9. The drilling device of claim 8, wherein the bedrock
classification unit classifies the bedrock as the soft rock
when the compressive strength is 25 MPa or less, classifies the
bedrock as the normal rock when the compressive strength is 25
MPa or more and 50 MPa or less, and classifies the bedrock as
the hard rock when the compressive strength is 50 MPa or more.
10. A drilling management system comprising:
a drilling device configured to form a blasting hole by
excavating the ground according to a blasting design, and
generate drilling information representing a drilling process
and a drilling result;
a blasting design device configured to create the blasting
design and revise the blasting design on the basis of the
drilling information; and
a server device connected to the drilling device and the
blasting design device through a wireless network, and
configured to store the drilling information,
wherein the drilling device further comprises:
a drilling unit configured to rotate a rod by using a feed
motor to form the blasting hole;
a detection unit installed in the drilling unit and
configured to generate the drilling information by detecting at least one of a position, a forward direction, a drilling angle, a drilling depth, drilling coordinates, and drilling pressure of the drilling unit; and a control unit configured to calculate bedrock strength on the basis of the drilling pressure.
11. The drilling management system of claim 10, wherein
the drilling device further comprises:
a display unit configured to provide interface images to a
user by visualizing the drilling information and the bedrock
strength; and
a communication unit configured to store the drilling
information in the server device in real time by using the
network.
AU2022275159A 2021-05-11 2022-05-03 Drilling device and drilling management system comprising same Pending AU2022275159A1 (en)

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