AU2021257986B2 - Combine harvester with weed seed destruction system - Google Patents

Combine harvester with weed seed destruction system Download PDF

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Publication number
AU2021257986B2
AU2021257986B2 AU2021257986A AU2021257986A AU2021257986B2 AU 2021257986 B2 AU2021257986 B2 AU 2021257986B2 AU 2021257986 A AU2021257986 A AU 2021257986A AU 2021257986 A AU2021257986 A AU 2021257986A AU 2021257986 B2 AU2021257986 B2 AU 2021257986B2
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Australia
Prior art keywords
combine harvester
rotor
housing
chopper
straw
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AU2021257986A1 (en
Inventor
Dean Mayerle
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Tritana Intellectual Property Ltd
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Tritana Intellectual Property Ltd
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Priority claimed from PCT/CA2016/050823 external-priority patent/WO2017008161A1/en
Priority claimed from US15/701,096 external-priority patent/US10492369B2/en
Application filed by Tritana Intellectual Property Ltd filed Critical Tritana Intellectual Property Ltd
Priority to AU2021257986A priority Critical patent/AU2021257986B2/en
Publication of AU2021257986A1 publication Critical patent/AU2021257986A1/en
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  • Adjustment And Processing Of Grains (AREA)
  • Outside Dividers And Delivering Mechanisms For Harvesters (AREA)

Abstract

Weed seeds are destroyed in the chaff from a combine harvester by repeated high speed impacts caused by a rotor mounted in one of a pair of side by side housings which accelerate the discarded seeds in a direction centrifugally away 5 from the rotor onto a stator including angularly adjustable stator surfaces around the axis. Thus the discarded seeds rebound back and forth between the rotor and the stator to provide a plurality of impacts. The seeds are carried axially of the rotor by a controlled airstream so that they move to an axial discharge location where a discharge fan is mounted. The angle of the discharge around the rotor axis can be 10 changed to direct the seeds to the side of the combine away from a straw chopper, towards the guide fins of the tailboard of the chopper, or into the housing of the straw chopper.

Description

COMBINE HARVESTER WITH WEED SEED DESTRUCTION SYSTEM
This invention relates to a combine harvester with a weed seed
destruction system so that weed seeds in the discharged chaff can be devitalized
before being spread onto the ground.
BACKGROUND OF THE INVENTION
Combine harvesters harvest cereal grain crops, such as wheat, oats,
rye, barley, corn, soybeans and flax. Grain and straw are separated in a combine
harvester. Following the separation process, waste straw and chaff is supplied to
a chopper for shredding and distributing back over the field in an even spread
pattern.
During the harvesting process weed seeds and grain seed are
discharged with the residue into the chopper and spread back onto the field. The
combine is then effectively acting as a seeder to evenly spread the seed back onto
the field. In a number of areas of the world herbicides are used heavily to control the
weed seeds however this has led to weed seed that has become resistant to the
herbicide. Grain seed has been developed to be resistant to specific herbicides,
which depending on crop rotations can be a problem for subsequent crop.
It is known that if the seed can be removed or destroyed before the
combine spreads it back onto the field the cycle can be stopped. Research has
shown that, with three consecutive cycles of weed and grain removal, significant
reductions in herbicide can be obtained providing huge saving for farmers.
One recent approach is shown in WO 2014/127408 published August
2 8 th 2014 and assigned to Grains Research Development Corporation Australia
which shows that a plurality of impacts at relatively high speed of the seeds with a
stationary object causes breakdown of the seed sufficient to prevent germination.
Thus they have developed a cage mill which is integrally mounted inside the
combine harvester so as to receive waste material (discarded seeds and chaff) from
the sieve. The cage mill assembly includes at least one rotating ring carrying a
plurality of blades and a series of outer stationary rings or fixed blades. Thus the
seeds are accelerated outwardly by escaping centrifugally from the rotating blades
into the surrounding stationary blades of the outer rings where a series of impacts
occur as the seeds move outwardly into and through the fixed blades. The seeds
are released outwardly under the centrifugal force from the stationary blades and
escape outwardly into a peripheral channel for discharge.
The document shows evidence that four impacts at relatively high
speed are sufficient to cause the required breakdown of the seeds, for example to
obtain a 95% kill rate.
However the cage mill shown is large and complex with numerous
rings running in opposite directions. Should a rock, or other hard material enter the
mill, the entire cage mill would need to be replaced. Thus the system may function
to destroy the seeds but has practical difficulties as it is without consideration of
other obstacles passing through the assembly. The assembly runs at a very high
rotational speed, so the precision in manufacturing is critical. Although this is believed that this arrangement is closer to commercialization a number of problems remain with the design.
US Patent 3,448,933 (Roy) issued June 10 1969 describes a cone
style grinding shear mill used to process weed seed. All excess chaff and weed seed
is processed by the unit. However it is a permanently fixed grinder without a means
to bypass material other than residue. It would also allow passage of small fine
seeds as it would need to be set to the average seed size to allow adequate
throughput.
US Patent 5,059,154 (Reyenga) issued October 22 1991 discloses a
pair of rollers to mill seeds smaller than grain that are in the clean grain auger. This
does not address seeds thrown over the back of the sieve and would not work if
placed behind the sieve as today's combines the chaff stream is often 6 inches thick
which would cushion the seeds and allow the spread of live seed back onto the field.
In AU Published Application 2001/038781 (Zani) assigned to
Harvestaire and published October 25 2001 an additional sieve is added to remove
more of the chaff before milling, and separate the weed seed from the grain.
However this is not practical with today's combines. All combines throw out some
grain and farmers want the herbicide tolerant grain removed as well.
US Patent 8,152,610 (Harrington) issued April 10 2012 discloses an
arrangement which processes all the chaff coming off of the sieves and blows it to a
trailing cart to pulverize all of the residue. The cart requires a second engine
running in the dust of the combine and the mill requires a significant amount of power to pulverize and discharge the residue back onto the field. The cage mill disclosed is large and complex with numerous rings running in opposite directions.
Again, the rings have not removable parts so should a rock, or other hard material
enter it the entire cage mill would need to be replaced. The cost of this system will
limit its commercial viability.
The term weed seed destruction used herein is used somewhat
colloquially in that the seeds are not annihilated but are devitalized or rendered so
that they cannot germinate. It will of course also be appreciated that not necessarily
each and every seed is destroyed but that the intention is that a significant number
will be incapable of germination so as to reduce the number of emerging seeds in
the growing season.
SUMMARY OF THE INVENTION
In at least one broad form of the invention there is provided a combine
harvester comprising:
a separation system for separating from harvested crop at a first
discharge location a first material comprising straw and at a second discharge
location a second material comprising both chaff and weed seeds;
a straw spreading section for spreading the first material comprising
straw;
the separation system including at least one sieve having a rear edge
arranged transverse to the combine harvester where the second discharge location is defined by the rear edge of the sieve over which the chaff and weed seeds are discharged; and a weed seed destruction section comprising: a housing mounted at the rear edge of the sieve and extending across the combine harvester for receiving both the chaff and weed seeds from the sieve as the chaff and weed seeds pass over the rear edge; a horizontal transfer member extending along the housing, across the combine harvester, and which rotates about a longitudinal axis, the horizontal transfer member being shaped to carry both the chaff and weed seeds along the housing at least to one end of the housing on one side of the combine harvester; said horizontal transfer member including a drive shaft along said longitudinal axis; and at least one weed seed destructor for receiving both the chaff and weed seeds at said at least one end of the housing, the at least one weed seed destructor comprising: at least one rotor mounted on said drive shaft so as to be driven thereby for rotation about said longitudinal axis, the rotor including a plurality of rotor surfaces thereon for engaging both the chaff and weed seeds and for accelerating both the chaff and weed seeds in a direction outwardly from the longitudinal axis; at least one stator arranged at least partly around the rotor for engaging both the accelerated chaff and weed seeds; wherein said at least one stator comprises a plurality of impact surfaces at spaced positions angularly of the longitudinal axis such that the weed seeds are impacted back and forth between the rotor surfaces and the impact surfaces to cause devitalization of the weed seeds by a plurality of impacts; a destructor housing at least partly surrounding said at least one stator and defining a discharge opening at an angularly restricted location in the housing facing outwardly of the longitudinal axis; and components on said at least one rotor for driving the chaff and weed seeds outwardly through the discharge opening.
Preferably the housing comprises a horizontal tube.
Preferably the horizontal transfer member includes an auger flight
arrangement to carry both the chaff and weed seeds along the housing at least to
one end of the housing on one side of the combine harvester.
Preferably there is provided a first weed seed destructor at a first end
of the drive shaft and a second weed seed destructor at a second end of the drive
shaft, and the auger flight arrangement operates for moving the second material
from a center of the housing outwardly towards the respective weed seed
destructors at respective ends of the drive shaft.
Preferably the second discharge location has a width across the
combine harvester and the auger flight arrangement has a width less than that of the
second discharge location so that the weed seed destructor is located at least partly
within the width of the second discharge location.
Preferably the drive shaft is driven by a belt that receives drive from an
output shaft of the combine harvester.
Preferably the straw spreading section includes a straw chopper
section comprising:
a chopper housing arranged to receive from the first discharge location
the first material containing straw;
a chopper rotor mounted in the chopper housing and having a plurality
of chopping blades for chopping the straw for discharge from the chopper housing;
and
a spreading device for receiving the straw discharged from the chopper
housing and spreading the discharged straw to the rear and sides of the combine
harvester.
Preferably the drive shaft of the weed seed destruction section and the
chopper rotor of the straw chopper section are driven by a common belt drive from
the output shaft of the combine harvester.
Preferably the straw chopper section has an input shaft, and the input
shaft of the straw chopper section and the drive shaft of the weed seed destruction
section are parallel and extend traverse to the combine harvester.
Preferably there is provided a jack shaft extending transverse to the
combine harvester, a first mechanical drive transfer arrangement connecting a drive
output shaft of the combine harvester to the jack shaft, at least one second
mechanical drive transfer arrangement connecting the jack shaft to the drive shaft of the weed seed destruction section and to the input shaft of the straw chopper section, said at least one second mechanical drive transfer arrangement including at least one drive belt.
Preferably the jack shaft, the drive shaft of the weed seed destruction
section, said input shaft of the straw chopper section and the drive output shaft of
the combine harvester are parallel.
The embodiments disclosed hereinafter provide a number of further
features and aspects.
According to one feature described herein there is provided an
apparatus for destroying weed seeds comprising:
a housing arranged to be mounted at a location on a combine
harvester for receiving from the location a feed material containing separated chaff
and weed seeds separated by the combine harvester from harvested crop;
a rotor mounted in the housing for rotation about an axis and including
rotor surfaces thereon for engaging the feed material and for accelerating the feed
material in a direction outwardly from the axis of the rotor;
a stator arranged at a location along the direction and including one or
more stator surfaces for engaging the weed seeds in the accelerated feed material;
said stator and said one or more stator surfaces of the stator being
arranged at an angle to a tangent of the rotor axis such that the weed seeds impact
on said one or more stator surfaces.
Preferably the stator surfaces are movable in an adjustment movement relative to a tangent to the axis of the rotor so as to change the number of impacts caused to each weed seed.
Preferably the stator surfaces are movable in the adjustment
movement about an axis parallel to the rotor axis.
Preferably the stator surfaces can be set up or adjusted for different
weed seed sizes.
Preferably the stator surfaces are replaceable.
Preferably the stator surfaces are hard surface coated.
Preferably the rotor comprises a hub carrying rotor blades defining said
rotor surfaces where the blades are pivotally mounted about an axis parallel to the
rotor axis so as to act as flails.
Preferably said stator and said one or more stator surfaces of the
stator are arranged such that the weed seeds impact on said one or more stator
surfaces and do not pass through the stator along said direction but instead are
rebounded therefrom back toward the rotor and such that the weed seeds rebound
back and forth between the rotor and the stator to provide a plurality of impacts on
the accelerated feed material to destroy at least some of the weed seeds.
Preferably at least one of the rotor surfaces and/or at least one of the
stator surfaces is arranged to pivot to a position to increase a spacing between the
stator and rotor surfaces to allow the passage of foreign objects between the rotor
and stator surfaces.
Preferably the rotational speed of the rotor is adjustable to change the number of impacts a seed encounters during its passage.
According to one feature described herein there is provide an
apparatus for destroying weed seeds comprising:
a housing arranged to be mounted at a location on a combine
harvester for receiving from the location a feed material containing separated chaff
and weed seeds separated by the combine harvester from harvested crop;
a rotor mounted in the housing for rotation about an axis and including
rotor surfaces thereon for engaging the feed material and for accelerating the feed
material in a direction outwardly from the axis of the rotor;
a stator arranged at a location along the direction and including one or
more stator surfaces for engaging the weed seeds in the accelerated feed material;
wherein the stator surfaces are movable in an adjustment movement
so as to change the number of impacts caused to each weed seed.
Preferably the stator surfaces are movable in the adjustment
movement about an axis parallel to the rotor axis.
According to one feature described herein there is provide an
apparatus for destroying weed seeds comprising:
a housing arranged to be mounted at a location on a combine
harvester for receiving from the location a feed material containing separated chaff
and weed seeds separated by the combine harvester from harvested crop; a rotor mounted in the housing for rotation about an axis and including rotor surfaces thereon for engaging the feed material and for accelerating the feed material in a direction outwardly from the axis of the rotor; a stator arranged at a location along the direction and including one or more stator surfaces for engaging the weed seeds in the accelerated feed material; wherein the stator surfaces are replaceable.
According to one feature described herein there is provide an
apparatus for destroying weed seeds comprising:
a housing arranged to be mounted at a location on a combine
harvester for receiving from the location a feed material containing separated chaff
and weed seeds separated by the combine harvester from harvested crop;
a rotor mounted in the housing for rotation about an axis and including
rotor surfaces thereon for engaging the feed material and for accelerating the feed
material in a direction outwardly from the axis of the rotor;
a stator arranged at a location along the direction and including one or
more stator surfaces for engaging the weed seeds in the accelerated feed material;
said stator and said one or more stator surfaces of the stator being
arranged such that the weed seeds impact on said one or more stator surfaces;
wherein the rotor comprises a hub carrying rotor blades defining said
rotor surfaces where the blades are pivotally mounted about an axis parallel to the
rotor axis so as to act as flails.
According to one feature described herein there is provide an
apparatus for destroying weed seeds for use in a combine harvester where the
combine harvester comprises a separation system for separating from harvested
crop at a first discharge location a first material comprising straw and at a second
discharge location a second material comprising chaff and said weed seeds, the
apparatus comprising:
a straw chopper section comprising:
a chopper housing arranged to receive from the first discharge
location the first material containing straw;
a chopper rotor mounted in the chopper housing having a
plurality of chopping blades for chopping the straw for discharge from the first
housing component;
and a spreading device for receiving the straw discharged from
the chopper housing and spreading the discharged straw to rear and sides of the
combine harvester;
a weed seed destructor section comprising:
a destructor housing arranged to receive from the second
discharge location the second material;
a rotor arrangement mounted in the destructor housing for
rotation about an axis and including rotor surfaces thereon for engaging the second
material and for accelerating the feed material in a direction outwardly from the axis
of the rotor; a stator arrangement mounted at a location along the direction and including a plurality of stator surfaces for engaging the weed seeds in the accelerated second material to cause a plurality of impacts with the weed seeds; and at least one a discharge mouth for discharge of the second material after the plurality of impacts; said at least one discharge mouth being located so as to direct the second material underneath the bottom wall onto the spreading device.
The rotor arrangement may comprise two rotors each having an
upstanding axis of rotation with the two rotors arranged side by side across the
combine harvester and wherein said at least one discharge mouth comprises two
discharge mouths at spaced positions across combine harvester and each arranged
to direct the second material underneath the chopper housing onto the spreading
device.
Preferably the spreading device comprises a tailboard with a plurality
of fins and the discharge mouth is oriented to direct the second material onto the
fins.
The weed seed destructor section may be mounted with an intake in
front of the chopper housing and with the rotor and stator underneath the chopper
housing.
According to one feature described herein there is provide an
apparatus for destroying weed seeds for use in a combine harvester where the
combine harvester comprises a separation system for separating from harvested crop at a first discharge location a first material comprising straw and at a second discharge location a second material comprising chaff and said weed seeds, the apparatus comprising: a straw chopper section comprising: a chopper housing arranged to receive from the first discharge location the first material containing straw; a chopper rotor mounted in the chopper housing having a plurality of chopping blades for chopping the straw for discharge from the first housing component; and a spreading device for receiving the straw discharged from the chopper housing and spreading the discharged straw to rear and sides of the combine harvester; a weed seed destructor section comprising: a destructor housing arranged to receive from the second discharge location the second material; a rotor arrangement mounted in the destructor housing for rotation about an axis and including rotor surfaces thereon for engaging the second material and for accelerating the feed material in a direction outwardly from the axis of the rotor; a stator arrangement mounted at a location along the direction and including a plurality of stator surfaces for engaging the weed seeds in the accelerated second material to cause a plurality of impacts with the weed seeds; and at least one a discharge mouth for discharge of the second material after the plurality of impacts; and a guide wall component movable between a first position and a second position where: in the first position the chaff and said weed seeds from the second discharge location are directed into the weed seed destructor, while the straw from the first discharge location enters the chopper housing; and in the second position the chaff and said weed seeds from the second discharge location are directed into the chopper housing with the straw.
According to one feature described herein there is provide an
apparatus for destroying weed seeds for use in a combine harvester where the
combine harvester comprises a separation system for separating from harvested
crop at a first discharge location a first material comprising straw and at a second
discharge location a second material comprising chaff and said weed seeds, the
apparatus comprising:
a straw chopper section comprising:
a chopper housing arranged to receive from the first discharge
location the first material containing straw;
a chopper rotor mounted in the chopper housing having a
plurality of chopping blades for chopping the straw for discharge from the first
housing component;
and a spreading device for receiving the straw discharged from the chopper housing and spreading the discharged straw to rear and sides of the combine harvester; a weed seed destructor section comprising: a destructor housing arranged to receive from the second discharge location the second material; a rotor arrangement mounted in the destructor housing for rotation about an axis and including rotor surfaces thereon for engaging the second material and for accelerating the feed material in a direction outwardly from the axis of the rotor; a stator arrangement mounted at a location along the direction and including a plurality of stator surfaces for engaging the weed seeds in the accelerated second material to cause a plurality of impacts with the weed seeds; and a guide wall component movable between a first position and a second position where: in the first position the chaff and said weed seeds from the second discharge location are directed into the weed seed destructor, while the straw enters the spreading device; and in the second position the chaff and said weed seeds from the second discharge location are directed into the straw spreading device.
This arrangement can be used in conjunction with a conventional
arrangement manufactured by CASEIH in which the chopper section is mounted
internally within the combine housing instead of at the rear. Therefore at the rear is provided a rotary type spreader including typically two horizontal disks similar to the conventional chaff spreading system. Thus in this arrangement the chaff and weed seeds form the weed seed destruction section are directed by a guide onto the rotary straw spreader system for common spreading of all material. Again the combined spreading action and the additional air flow can enhance the spreading action to meet the objective of spreading at header width.
The weed seed destructor section may be mounted with an intake in
front of the chopper housing and with the rotor and stator underneath the chopper
housing.
The guide wall component may comprise a front wall portion of the
chopper housing which is pivotal about an axis across a front of the chopper housing
and parallel to the axis of the chopper rotor.
The guide wall component may include a front position which extends
from the chopper housing upward and forwardly so as to butt against or adjacent
guide wall surfaces for the chaff and for the straw respectively.
Preferably there is provided a clutch for halting drive to the rotor of the
weed seed destructor when the wall portion is in in the second position.
According to one feature described herein there is provide an
apparatus for destroying weed seeds for use in a combine harvester where the
combine harvester comprises a separation system for separating from harvested
crop at a first discharge location a first material comprising straw and at a second
discharge location a second material comprising chaff and said weed seeds, the apparatus comprising: a straw chopper section comprising: a chopper housing arranged to receive from the first discharge location the first material containing straw; a chopper rotor mounted in the chopper housing having a plurality of chopping blades for chopping the straw for discharge from the first housing component; and a spreading device for receiving the straw discharged from the chopper housing and spreading the discharged straw to rear and sides of the combine harvester; a weed seed destructor section comprising: a destructor housing arranged to receive from the second discharge location the second material; a rotor arrangement mounted in the destructor housing for rotation about an axis and including rotor surfaces thereon for engaging the second material and for accelerating the feed material in a direction outwardly from the axis of the rotor; a stator arrangement mounted at a location along the direction and including a plurality of stator surfaces for engaging the weed seeds in the accelerated second material to cause a plurality of impacts with the weed seeds; and at least one a discharge mouth for discharge of the second material after the plurality of impacts; at least the weed seed destructor being movable rearwardly of the combine harvester to allow access to a position between the weed seed destructor and the components of the combine harvester at the second discharge location.
Preferably the weed seed destructor section is slidable on a guide in a
rearward direction.
Preferably both the straw chopper section and the weed seed
destructor section are movable rearwardly of the combine harvester.
The weed seed destructor section may be mounted with an intake in
front of the chopper housing and with the rotor and stator underneath the chopper
housing.
According to another feature described herein there is provided an
apparatus for destroying weed seeds comprising:
a housing arranged to be mounted at a location on a combine
harvester for receiving from the location a feed material containing separated chaff
and weed seeds separated by the combine harvester from harvested crop;
a rotor mounted in the housing for rotation about an axis and including
rotor surfaces thereon for engaging the feed material and for accelerating the feed
material in a direction outwardly from the axis of the rotor;
a stator arranged at a location along the direction and including one or
more stator surfaces for engaging the weed seeds in the accelerated feed material;
said stator and said one or more stator surfaces of the stator being
arranged such that the weed seeds impact on said one or more stator surfaces and do not pass through the stator along said direction but instead are rebounded therefrom back toward the rotor; the rotor and stator being arranged such that the weed seeds rebound back and forth between the rotor and the stator to provide a plurality of impacts on the accelerated feed material to destroy at least some of the weed seeds; wherein the housing includes a discharge opening for discharge of the feed material after the plurality of impacts, where the discharge opening is at a location different from the stator so that said weed seeds discharged from the rotor through said discharge opening do not pass through the stator.
Preferably therefore the discharge opening for discharge of the feed
material after the plurality of impacts the discarded seeds discharge from the rotor
and do not pass through the stator but instead are rebounded away from the stator
to discharge at a different location. In this way, any foreign bodies are not trapped in
the stator to cause damage but instead can escape to the discharge.
In the preferred arrangement described in detail hereinafter, the rotor
rotates around an axis so as to direct the discarded seeds centrifugally outwardly,
and the stator surrounds the axis so as to rebound the discarded seeds back toward
the axis and the discharge opening is arranged such that the discarded seeds
discharge axially from within the stator.
In one arrangement the rotor is mounted directly under the first
discharge location of the combine harvester with the rotor axis generally upright so
that the feed material fold directly into the top of the housing on to the rotor along the axial direction of the rotor.
As an alternate embodiment the apparatus comprises a horizontally
rotating tube, with auger flighting in the middle, moving the feed material or chaff to
an impact zone at each end of the horizontal rotor. The discharge zone is then at
the end and is arranged to expel into the straw chopper of the combine harvester.
Preferably as a feature of independent importance the feed material
enters the housing axially of the rotor at one end and discharges axially from the
opposite end of the rotor.
Preferably as a feature of independent importance there is provided a
fan component for driving the discarded seeds from the opposite end radially
outwardly.
Preferably as a feature of independent importance the stator includes a
plurality of stator surface elements spaced angularly around the axis.
Preferably as a feature of independent importance individual seed
engaging surface portions of each stator surface element are arranged at an angle
to a tangent of an imaginary cylindrical surface surrounding the axis.
Preferably as a feature of independent importance the angle of the
seed engaging surface portions of the stator surface elements to the tangent is
adjustable.
Preferably as a feature of independent importance the stator surface
elements and/or the rotor surfaces are arranged to pivot so as to increase the
spacing therebetween to allow the passage of foreign objects between the rotor and stator.
Preferably as a feature of independent importance the stator surface
elements are readily removable for replacement when damaged or worn.
Preferably as a feature of independent importance the stator surface
elements include one or more fins extending generally around the axis.
Preferably as a feature of independent importance, the housing, when
viewed in plan longitudinal of the axis of the rotor, is of polygonal shape to define a
plurality of apexes at angularly spaced positions around the axis, and the stator
surface elements in plan view include a plurality of pairs of individual seed engaging
surface portions which each form a V shape converging to a respective one of the
apexes.
Preferably as a feature of independent importance the rotational speed
of the rotor is adjustable to change the number of impacts a seed encounters during
its passage.
Preferably as a feature of independent importance the velocity of air
along the rotor is adjustable to change the number of impacts a seed encounters
during its passage.
Preferably as a feature of independent importance the rotor and the
stator are arranged so that the impacts act to move the discarded seeds along the
rotor so as to change the position along the rotor at which the impacts of the
discarded seeds occur.
Preferably as a feature of independent importance there is provided two housings each including a rotor and stator arranged side by side across the width of the discharge location.
Preferably as a feature of independent importance each of the
housings is rotatable about the axis of the respective rotor to change an angle of the
discharge around the axis.
According to another feature described herein there is provided an
apparatus for destroying weed seeds for use in a combine harvester where the
combine harvester comprises a separation system for separating from harvested
crop at a first discharge location feed material including chaff and said weed seeds
and at a second discharge location straw, the apparatus comprising:
a straw chopper section comprising:
a chopper housing for mounting at the second location on the
combine harvester for receiving from the first discharge location a feed material
containing separated straw separated by the combine harvester from harvested
crop;
a chopper rotor mounted in the housing for chopping the straw
for discharge from the housing;
and a spreading device onto which the discharged straw is
directed;
and a weed seed destruction section comprising:
a housing arranged to be mounted at the first location for
receiving from the first discharge location the feed material containing separated chaff and said weed seeds; a rotor mounted in the housing for rotation about an axis and including rotor surfaces thereon for engaging the feed material and for accelerating the feed material in a direction outwardly from the axis of the rotor; a stator arranged at a location along the direction and including one or more stator surfaces for engaging the weed seeds in the accelerated feed material to cause impacts with the weed seeds; wherein the housing includes a discharge opening for discharge of the feed material after the plurality of impacts; wherein the straw chopper section and the weed seed destruction section comprise a common unit.
Preferably the common unit includes is a common drive from the
combine harvester to the common unit.
That is preferably the weed seed destruction section is driven from the
straw chopper section.
Optionally the weed seed destruction section is driven from an
intermediate chopper drive shaft or jackshaft in parallel with the drive to the chopper.
That is a main drive belt from the chopper drive output pulley of the combine
harvester communicates drive to a lay shaft or jack shaft and then two belts
communicates in parallel to the horizontal transverse shaft of the chopper rotor and
the horizontal transverse drive shaft underneath the two rotors of the weed seed
destruction section.
In the common unit preferably the weed seed destruction section is
arranged such that material from the discharge opening can be fed into the straw
chopper section.
In this arrangement there are preferably provided two housings each
including a rotor and stator arranged side by side across the width of the second
discharge location.
In this arrangement preferably each of the housings is rotatable about
the axis of the respective rotor to change an angle of the discharge around the axis
such that the discharge opening can be directed to the side of the combine away
from the straw chopper, towards the guide fins of the tailboard of the chopper, or into
the housing of the straw chopper.
In addition to the above defined features, the seed destruction section
can include any of the features previously defined.
The arrangement as described hereinafter may provide one or more of
the following features and advantages:
To provide a seed destroyer in which the residue does not pass
through rotating or stationary rings of objects so that there is less potential for
damage on passage of a solid object.
To provide a seed destroyer in which the impacting members of the
destructor can be hard surface coated and easily removable for annual replacement
and preparation for the next harvest.
To provide a seed destroyer in which the number of hits a seed
impacts can be adjusted or tuned for optimum destruction.
To provide a seed destroyer which can allow passage of debris such
as rocks and other hard objects without damage or destruction, and has replaceable
parts should the object cause damage.
To provide an integrally mounted seed destroyer in which the trajectory
of the discharge can be changed from the side of the combine, to the back of the
combine tailboard, or into the chopper so that the residue can be spread with the
straw.
BRIEF DESCRIPTION OF THE DRAWINGS
One embodiment of the invention will now be described in conjunction
with the accompanying drawings in which:
Figure 1 is an isometric view of an apparatus for destruction of weed
seeds according to the present invention which is arranged in a first embodiment
where the weed seed destruction section is mounted at a position on a combine
harvester at the rear of the sieve so as to discharge the chaff and destroyed seeds
away from the straw chopper to both sides of the combine harvester.
Figure 2 is an isometric view from the front and one side of the
combined apparatus including the straw chopper section and the weed seed
destruction section.
Figure 2A is an isometric view from the rear and the other side of the
combined apparatus including the straw chopper section and the weed seed destruction section.
Figure 3 is an isometric view of the weed seed destruction section of
Figure 2 separate from the combine harvester with the discharge housing arranged
for discharge to the sides.
Figure 4 is a top plan view of the weed seed destruction section of
Figure 3 separate from the combine harvester with the discharge housing arranged
for discharge to the rear.
Figure 5 is an isometric view of the weed seed destruction section of
Figure 3 with a part of the housing removed.
Figure 6 is an isometric view of the weed seed destruction section
according to the present invention which is arranged to feed the discharged material
into the chopper rotor of the straw chopper section at the center thereof.
Figure 7 is an isometric view of the apparatus of Figure 6 adjusted to
feed the discharged material into the straw chopper section at the sides so as to by
pass the rotor and feed directly onto the tailboard.
Figure 8 is a side elevational view of the apparatus of Figure 2 showing
the drive system to the combined apparatus including the straw chopper section and
the seed destructor section.
Figure 9 is a plan view of an alternative arrangement of the weed seed
destruction section where the rotors are arranged to rotate about a horizontal axis
and thus rotate in a vertical plane to discharge rearwardly.
Figures 1OA and 1OB are isometric views of another embodiment of an apparatus for destruction of weed seeds according to the present invention where
Figure 10B shows the structure of one rotor assembly with the cover in place and
Figure 1OA shows the structure of one rotor assembly with the cover removed.
Figure 11 is an isometric view from one side and the rear of the
combined apparatus including the straw chopper section and the weed seed
destruction section of the above Figures.
Figure 12 is an isometric view from one side and the front of the
combined apparatus including the straw chopper section and the weed seed
destruction section of Figure 11.
Figure 13 is a cross-sectional view of the apparatus of Figures 11 and
12 mounted on a combine harvester and showing the apparatus in a rearwardly
displaced position providing access to the sieve of the combine harvester
Figure 14 is a cross-sectional view of the apparatus of Figures 11 and
12 mounted on a combine harvester and showing the apparatus in a first operating
position in which the straw passes through the chopper housing and the chaff and
weed seeds pass through the seed destructor section.
Figure 15 is a cross-sectional view of the apparatus of Figures 11 and
12 mounted on a combine harvester and showing the apparatus in a second
operating position in which both the chaff and weed seeds and the straw pass
through the chopper housing.
In the drawings like characters of reference indicate corresponding
parts in the different figures.
DETAILED DESCRIPTION
The apparatus shown in Figure 1 is mounted on a combine harvester 1
carried on ground wheels 3 and including harvesting components of a conventional
nature the rearmost one of which is the sieve 2 which discharges chaff and
discarded seeds including weed seeds to the rear edge 4 of the sieve.
The combine harvester includes a chopper and discharge arrangement
9 shown in Figures 1 and 6 is basically as shown in US Patent 6840854 issued
January 11 2005 of Redekop, the disclosure of which is incorporated herein by
reference. The chopper thus comprises a housing 10 defined by a top wall 11, a
bottom wall 12 and two end walls 13. The end walls 13 include attachment means
13A for attachment of the housing to the outlet of a combine harvester for discharge
of straw and optionally chaff from the combine harvester into an inlet opening 15 of
the housing 10. The bottom wall 12 defines a semi-cylindrical portion extending
from the inlet 15 to an outlet 16 through which chopped straw and air is discharged
at relatively high velocity for spreading across the field or for transportation into a
container.
Within the housing is mounted a hub 17 which is carried on suitable
bearings 31 for rotation about a hub axis 18 at a center of the housing so that blade
members 19 carried by the hub sweep around within the housing to entrap straw fed
through the inlet 15 and to carry the straw and air past stationary blades 20 for
chopping and for discharge through the outlet 16. The stationary blades 20 are
mounted on the housing at a position approximately midway between the inlet 15 and the outlet 16 so that the blade members 19 sweep between the stationary blades in a cutting action.
The hub 17 carries a plurality of lugs 21 at angularly and axially spaced
positions therealong with each lug mounting a pair of blades 19 for pivotal
movement of the blade members 19 about a pin 22 parallel to the axis 18. Each of
the lugs 21 carries a pair of the blades 19. Each lug 21 is aligned with a respective
one of the stationary blades 20 so that each stationary blade has associated with it a
respective one of the lugs and thus has associated with it the pair of blades carried
by that lug.
In this arrangement of the chopper, there is provided three axially
spaced sections of the chopper assembly including a first fan section 30 at one end
of the hub 17 and the second fan section at the other end of the hub 17. In-between
the two narrow fan sections 30 is defined a center section 30A which provides the
whole of the cutting action.
Within the center section 30A all of the blades 19 are formed with a
cutting edge lying in a radial plane of the axis. The blades are preferably of the
conventional flat blade type with a leading and trailing chamfered edge. Thus each
of the two cutting blades 19 in the center section can pass closely on either side of a
respective one of the stationary blades 20. Thus the stationary blades can be
spaced by a distance which is just sufficient to allow the passage there between of
the preferably flat cutting blade. In the preferred arrangement, the spacing between the stationary blades is thus small in that the stationary blades are not sufficiently spaced to allow the passage there between of a fan type blade.
In the fan sections 30, there is provided a ring 33 which is mounted on
the hub 17 at a respective end of the hub. The ring thus surrounds the cylindrical
wall of the hub and stands outwardly therefrom just beyond the end of the center
section defined by the stationary blades and the blades 19 carried on the hub.
The rings 33 each carry a plurality of fan blades 34 at spaced positions
around the ring. The fan blades 34 are arranged thus so that each follow directly
behind the next at the same axial location.
Each of the fan blades 34 is bent with a fan blade portion so that each
of the fan blades is of the shape shown in Figure 3 of US patent 5,482,508 of
Redekop, the disclosure of which is incorporated herein by reference. However the
fan blades 34 do not necessarily have a sharpened leading edge since there is
intended to be no cutting action in the fan section. Thus the fan blades are spaced
from the end most stationary blade 19 so that in effect no cutting action occurs in
this section.
The bent fan blade portion stands outwardly to one side of the flat plate
portion of the fan blade 34. The fan blade portion which is bent at right angles to the
main body of the fan blade is maximised in dimension so that it may be rectangular.
This large blade area together with the presence of the six blades provides a large
fan blade area which generates a significant air flow.
The fan blade portion is inclined forwardly and outwardly so that at a
regularly outer position toward the outer end of each fan blade the fan blade portion
is angularly advanced relative to its position closer to the axis of the hub. This
incline outwardly and forwardly significantly increases the air flow effect driving the
air in the greater volume and at higher speed radially from the fan section and
outwardly of the exit 16.
Preferably the fan section comprises only a single row of the six fan
blades but in some cases an additional row or rows may be provided although this is
not preferred. The fan blades are arranged immediately adjacent the end walls 13
so that they take up minimum space at the end of the chopper assembly. It will be
appreciated that the intention is to provide maximum air flow in the fan sections
while taking up minimum dimensions so that the maximised chopping effect to
provide shortest material is achieved within the center section using the flat blades.
The above arrangement of straw chopper section is one example only
of arrangements which can be used herein.
The chopper and spreading assembly 9 is arranged to be mounted at a
rear straw discharge 101 of the combine harvester 1 and includes the housing 10,
the rotor 17 mounted in the housing 10 for rotation around a generally horizontal axis
and carrying the plurality of chopper blades 19 for chopping the discharge material.
At the exit 16 is provided the material spreading assembly which can
be the form of a tailboard 16A with guide fins 16B for receiving the chopped material
and spreading the material to the rear and sides of the combine harvester.
An apparatus 35 for destroying seeds comprises a body 36 carried on
a frame 37 mounted at a suitable location on the combine harvester by mounting
arrangements of a conventional arrangement. The body provides two side by side
housings 38, 39 each located adjacent a respective half of the discharge location of
the feed material containing separated chaff and discarded seeds separated by the
combine harvester from harvested crop. In the embodiment shown in Figure 1, the
housings are located at the rear edge 4 of the sieve 2.
Each of the housings, as best shown in Figures 3, 4 and 5 includes an
upper impact section 40 and a lower fan section 41. The upper impact section 40
includes a housing 42 which is polygonal (in this example octagonal) in plan view
with apexes 43A, 43B, 43C etc. The housing 42 incudes a top wall 44 connected to
the polygonal side wall and defining a circular opening 45 arranged to be mounted at
the discharge location of a combine harvester for receiving from the sieve the chaff
and discarded seeds including the weed seeds.
A rotor 46 is mounted in the housing for rotation about an upstanding
axis 47 at right angles to a bottom base of the housing axis. The rotor includes a
cylindrical hub 46A carrying upper and lower sets of blades 46B and 46C. The sets
are spaced axially. The individual blades of the set are spaced angularly. The sets
are carried above and below respectively a series of angularly spaced lugs 46D on
pins 46E so as to act as flails.
Each blade includes as best shown in Figure 5 a base plate 46F lying
in a radial plane and a blade portion 46G turned out of the radial plane so as to act as a fan blade to drive entrained air and the material centrifugally outwardly from the axis of the rotor.
As best shown in Figure 5, the lugs 46D are located adjacent a top
face 461 of the hub 46A of the rotor 46 so that the base plate 46F of each blade lies
in or closely adjacent to a plane of the top face 461. The blade portion 46G stands
upward from the base plate 46F and hence extends in the axial direction of the rotor
axis to an upper end edge 46U at a position beyond the upper face 461 of the hub
46A.
As best shown in Figure 5, the blade portion 46G of each blade
extends diagonally across the base plate 46F from a radially inner end 46R of the
blade portion 46G at a trailing edge 46T of the base plate 46F to a radially outer end
46Z of the blade portion at a leading edge 46L of the base plate 46F. Thus the
blade portion is inclined to a radius of the respective pivot axis of the pin 46E so that
the radially outer end 46Z of the blade portion 46G is angularly advanced relative to
the radially inner end 46R of the blade portion 46G.
Thus the rotor includes components thereon defined by the two sets of
blades for engaging the feed material and for accelerating the feed material in a
centrifugal direction away from the rotor.
In the housing 42 around the rotor 46 is provided a stator 48, at least
part of which is defined by the inside surface of the polygonal housing 42, and the
stator 48 is arranged at a location centrifugally outside the rotor 46 so that the
material and discarded seeds thrown outwardly impact on the stator 48. The stator
48 also includes, as parts thereof, a series of stator surface elements 48A for
engaging the discarded seeds in the accelerated material. The stator surface
elements 48A are arranged such that the discarded seeds impact thereon and
rebound therefrom back toward the rotor 46.
Thus the rotor 46 and stator 48 are arranged such that the discarded
seeds rebound back and forth between the rotor 46 and the various parts of the
stator 48 to provide a plurality of impacts on the feed material to destroy the seeds.
The housing 42 includes a discharge opening defined by a circular
inner edge 50A of a plate 50 lying in a radial plane of the housing between the
impact section 40 and the fan section 41. Thus the bottom of the impact section 40
is defined by the bottom plate 50 so that air and the entrained material is directed
downwardly into the fan section 41 for discharge of the feed material after the
plurality of impacts. As the air and entrained material passes downwardly, the
discarded seeds discharge from the rotor and do not pass or escape outwardly
through the stator 48. That is, in the impact section 40, the various parts of the
stator 48 wholly or substantially wholly surround the rotor 46 to prevent the seeds
from escaping radially. That is all of the seeds are rebounded back inwardly to the
rotor and move downwardly while rebounding back and forth until they pass out of
the impact section 40 at the bottom through the hole 50A in the plate 50 into the fan
section 41.
Thus the rotor 46 rotates around the axis 47 so as to direct the
discarded seeds centrifugally outwardly. The various parts of the stator 48 surround the axis 47 so as to rebound the discarded seeds back toward the axis and the discharge opening is arranged such that the discarded seeds discharge axially from within the stator. In this way, the feed material containing the discarded seeds enters the housing axially of the rotor at the top end and discharges axially from the bottom end of the rotor into the fan section, where the material is accelerated radially outwardly into a channel defined by a peripheral wall 41A which spirals gradually outwardly from a leading edge to a trailing edge 41B so as to define an outlet location 41C.
Thus the fan section 41 shown in plan in Figure 4 at the top includes a
series of blades 41F carried on the rotor 46A underneath the plate 50 so that the fan
components act for driving the discarded seeds from the opposite or bottom end of
the rotor 46 radially outwardly to the discharge opening 41C at the trailing edge 41B.
As best shown in Figure 5, each of the stator surface elements 48A
comprises a generally V-shaped body, and more specifically, each stator surface
element 48A carries (i.e. has as at least part of the stator surface element 48A) two
individual seed engaging surface portions in the form of respective walls 48B and
48C which converge to an apex 48D, and each stator surface element 48A is
located at one of the apexes of the polygonally shaped housing 42. In Figure 5 is
shown one of the stator surface elements 48A and it will be noted that the individual
seed engaging surface portion (wall) 48C against which the seeds are primarily
directed as the rotor 46 turns clockwise is arranged at an angle to a tangent T of an
imaginary cylindrical surface surrounding the axis. Thus the seed engaging surface portion (wall) 48C is inclined forwardly and inwardly so that the seeds moving with the rotor and outwardly of the rotor impact against the seed engaging surface portion
48C and are rebounded inwardly. The stator surface element 48A is mounted at the
apex 48D by a hinge pin 48H which allows the angle of the seed engaging surface
portion 48C to the tangent T to be adjustable to change the level of aggression in the
rebound action.
Also the hinged mounting of the stator surface elements 48A allows
them to pivot to allow the passage of foreign objects between the rotor 46 at the
outer tips of the blades 46B, 46C and the parts of the stator 48 defined by the stator
surface elements 48A. Also the stator surface elements 48A are readily removable
for replacement by pulling the support pin 48H when damaged or worn.
Also the stator surface elements 48A include one or more fins 48G
lying in a plane at right angles to the walls 48B, 48C and thus extending in a radial
plane around the rotor. The stator 48 has an overall octagonal shape and there are
four of the stator surface elements 48A at four of the apexes of the polygon leaving
the remainder of the inner surface of the octagon exposed to act as a further stator
surface. This further stator surface surrounds the whole of the rotor and hence
prevents outward escape of any material, thus confining the material to move
downwardly into the fan section for ejection.
The rotor 46 which carries both the blades of the impact section and
fan blades 41F of the discharge fan section 41 is driven in such a way that the
rotational speed is adjustable to change the speed of the impact blades and thus the number of impacts a seed encounters during its passage.
Also the velocity of air along the rotor through the impact section from
the opening at the top plate 44 to the discharge plate 50 is adjustable to change the
number of impacts a seed encounters during its passage.
The rotor and particularly the stator are shaped and arranged so that
the impacts and rebounding action act to move the discarded seeds along the rotor
from the feed opening at the top plate 44 to the discharge opening at the plate 50 so
as to change the position along the rotor at which the impacts of the discarded
seeds occur. Thus the seeds as they rebound back and forth move through the
impact section at a rate depending on the shape and position of the stator and its
various impact surfaces and depending on the rotation rate of the rotor and the air
speed through the impact section.
In a typical walker style combine there is a large space between
chopper 9 and the end of the sieve 2. In this case the seed destructor 36 is
mounted at the end of the sieve 2. In this position, the discharge openings 41C of
the fan section 41 are located by rotating the housings 38, 39 so that the seed
destructor discharge is set to the side because the discharges are not close enough
to the chopper 9 to allow feeding into the chopper.
The seed destructor is made up of two rotating drums or rotors 46
within the housings 38 and 39 rotating in opposite directions. The housings are
rotatably mounted on the frame 37 so that the discharge 41C can be pointed in the
direction required. Although this is shown as a fixed mounting it could be easily designed as a movable mounting so the operator could change it quickly as desired.
In one arrangement the adjustment can be obtained conveniently by rotation of the
housing around the axis of the rotor.
The impact section 40 contains in the stator 48, replaceable,
adjustable impact plates or stator surface elements 48A, which the residue that is
dropped into the seed destructor housing is flung against by the rotors 46 with
blades 46B and 46C. The residue is deflected back by the stator 48 into the rotating
blades for another hit.
The fan section 41 at the bottom of the housing acts to accelerate the
residue for spreading back onto the field or into the chopper or into the chopper fins
as desired.
The rotors can be driven by hydraulic motors which power and mount
the rotating hubs 46 in which case the motors are mounted to the frame 37.
The stator surface elements 48A are rotatably adjustable at the apex
48D and designed to deflect the residue back into the high speed blades. The guide
fins 48G on the stator surface elements serve to control the angle that the residue is
deflected and therefore the number of times the residue rotates in the housing and
thus the number of hits a seed encounters in its passage through the destructor.
The stator surface elements 48A are replaceable and are hard surface coated for a
longer life.
At the bottom of the housing assembly below the fan section 41 is
provided a bottom plate 60 closing the bottom of the fan section 41 below the plate
50. In the plate 60 is defined an air inlet schematically indicated at 62 which
regulates the flow of exterior air into the fan section through the plate 60. The
opening size of the air inlet 62 can also be varied by an adjustment 62A. As the
adjustment 62A controls the amount of air entering into the fan section, this
adjustment increases or reduces the amount of air drawn through the opening 50A
in the plate 50 and thus also serves to change the speed of the residue flowing
through the assembly. The air inlet 62 can be regulated so that, as it is closed off,
the speed of the residue flow increases, to the point that when closed, all air is
sucked in from the top of the assembly at the plate 44, to be discharged with the fan
in the discharge zone 41. When entirely opened the majority of the air is drawn from
the bottom plate 60 of the assembly and the speed of the residue flowing through
the assembly is reduced allowing for more impacts.
A third method to adjust the number of impacts a seed encounters
through the assembly is of course with the speed of the rotor 46. The drive system
to the rotor can be controlled by the combine or by a separate driver operated
control and the speed of the assembly can be increased or decreased depending on
factors such as seed size, residue toughness, or residue size including factors such
as corn cob size and moisture content or sunflower head size.
In a preferred arrangement, the seed destructor section 36 is
integrated into the chopper 9 as a common unit with the chopper 9. In this
arrangement the seed destruction section 36 acts to receive all residue from the sieves. The weed seeds are destroyed in the seed destructor and can be ejected into the chopper for spread with the straw residue on the tailboard 16A.
In this arrangement where the combination of all of the residue from
both the sieves and the straw exit into the chopper allows the destroyed seeds and
chaff residue to mix with the straw residue and be spread in a much wider spread
pattern. That is in Figure 6, the discharge openings 41C from the fan section 41 of
the seed destruction section 36 are turned on the frame 37 so that they are directed
to the center of the inlet 12 of the chopper 9.
Alternatively the chaff residue and destroyed seeds expelled from the
seed destructor at the discharge openings 41C can be expelled at the sides of the
chopper at the fan sections 30 so as to bypass the center chopper section of the
chopper so as to be directed by the chopper into the fins of the chopper for mixing
on the tailboard 16A and spreading with the straw residue from the chopper.
As a third option, the discharge openings 41C can be positioned to the
side to spread to the side of the combine as shown in Figure 1. Thus the seed
destruction section 36 is a part of or closely associated with the chopper 9. However
the position of the outlet in the embodiment of Figure 14 can be adjusted to the side
in the same manner by rotation of the housings on the frame 37.
Thus the destruction section 36 and the chopper 9 form a common unit
which can be supplied as a common assembly for attachment to the combine
harvester. The common unit may include a common frame. The common unit can
include a common drive arrangement by which a single output drive from the combine harvester is directed to the common unit and then directed by the drive mechanism to the chopper rotor and to the seed destruction section. The common unit can be arranged so that in one or more adjustment positions of the seed destruction section the output from the fan section is directed into the chopper for common distribution into the field. It is also possible in this arrangement that the seed destruction section be adjusted so that the output therefrom is directed into the field bypassing the chopper.
In an arrangement where the space between the sieve 2 and the straw
outlet is greater than can be accommodated by direct feed from the sieve into the
inlet of the seed destruction section, a feed duct or other transfer arrangement can
be provided.
Thus the combined apparatus comprises the straw chopper 9 as
described above together with the apparatus for destroying weed seeds as
described above where the discharge opening of the housing is arranged such that
the discharge opening can be directed to the side of the combine away from the
straw chopper, towards the guide fins of the tailboard of the chopper, or into the
housing of the straw chopper.
As an alternate embodiment shown in Figure 9, which shows a plan
view of the alternative arrangement of the weed seed destruction section where the
rotors are arranged to rotate about a horizontal axis and thus rotate in a vertical
plane, the weed seed destruction section can be designed as a horizontal tube 70
into which the material is fed from the sieve 2 by a feed duct 2A. This can be readily located at this position by a combine manufacturer as a horizontal duct in their combine at a position ahead of the rear discharge for chaff.
The tube 70 has a transverse shaft 71 driven at one end 72 and
carried on end walls of the tube 70 at bearings 73. The shaft carries auger flighting
74A, 74B in the middle moving chaff outwardly to an impact zone 75 at each end of
the horizontal rotor. The arrangement thus provides a seed destructor symmetrical
to and operating in the same manner as that previously described but arranged in an
orientation at 90 degrees to that shown previously and rotating in a vertical plane
about a horizontal axis defined by the shaft 71. Thus the impact zone 75 includes a
rotor 77 and stator 78 as previously described and a fan section 79 so that the
discharge zone 76 is located at the end to expel into a secondary spreading device,
or into a straw chopper or into the tail board fins of the straw chopper.
As shown in Figures 2A and 8 the housing of the chopper section 9
and the seed destruction section 35 are formed as a common or integral
construction coupled together as single or common unit which can be mounted on
the combine harvester at the rear of the combine so as to be associated with the
rear straw discharge and the rear chaff discharge.
The chopper 9 has an input drive pulley 9A connected to a shaft 9S of
the rotor or hub 17 driven by a belt 9C or other drive component or pulley assembly
9B from the combine. In addition the pulley 9A of the chopper drives an output
pulley 9D which communicates drive to the seed destruction section 35 through a
pulley 9E mounted on a shaft 9T driven by a belt 9F. The drive 9B to the chopper can be as shown where an output pulley 9G mounted on the output shaft 9R 9G of the combine drives a belt 9H connected to a pulley system 9K to drive the belt 9C.
The shafts 9R, 9S and 9T, as shown in Figures 2A and 8, are parallel. However of
course other drive arrangements can be used such as a shaft from an output
gearbox. In the arrangement shown the pulleys 9A and 9D are mounted at the same
end of the rotor 17 but this is not essential.
A shroud or hood 35A is over the seed destructor section to allow for
the chaff to be directed underneath the hood into the seed destructor. A roller 35B is
required at the leading edge of the hood 35A to eliminate material buildup on the
leading edge which could cause possible plugging. The roller rotates in a clockwise
direction at 200-500 rpm to roll any long straw over to the chopper section 9 while
the chaff and weed seeds flow under the hood the destructor section 35.
While the arrangement shown herein is shown as an externally
mounted chopper carried on the combine harvester at the rear straw discharge,
some combines include an internal chopper mounted in the housing at a position in
advance of the rear discharge. In this arrangement the seed destructor section can
be located at the chaff discharge and arranged to direct material into the internal
chopper or away from the internal chopper to the ground. In this case the internal
chopper does not cooperate directly with a spreading system such as a tail board.
Turning now to Figure 10A, there is shown a modified embodiment of
the seed destructor which includes a housing 80 with base 81 and a spiral outer
surface 82 upstanding from the base and extending to an outlet or discharge mouth
96. Inside a center part of the spiral is provided a central inlet 83 for feeding the
material from the sieve containing the chaff and weed seeds onto a rotor 84
mounted on a hub 85. Around the hub 85 is provided a plurality of pivot pins or bolts
86 each carrying a flail blade 87.
Around the rotor is provided two stationary annular coaxial perforated
rings 89 and 90 of impact posts with one ring inside the other. Each ring 89, 90 has
perforations between the posts so that the rotor flails 87 act to accelerate, impact
and wipe the material across the inside surface of the inner annular ring 89 to
impact, shear and force some of the material between the posts. Between the two
rings 89, 90 is a ring of posts 92 which are attached to a base plate of the rotor so as
to rotate with the center hub and flail blades. These posts 92 act to impact,
accelerate and shear the material round the inside surface of the annular ring 90
where again there is a plurality of spaces 93 between the posts of the ring 90 to
impact, shear and allow any remaining material to escape outwardly. The material
escaping the spaces 93 is accelerated angularly by a final series of posts 94
attached to the rotating base of the rotor so that the material is flung outwardly and
angularly against the outer surface 82. On this surface is provided a series of
removable and optionally angularly adjustable surface portions (not shown) at
angularly spaced positions around the wall 82. These are inclined inwardly from the
outer wall 82 so as to form a flat inclined surface at an angle of around 45 degrees
to the direction of counter-clockwise flow of the material passing to the discharge
mouth 96 of the seed destruction section.
The arrangements shown in Figures 5 and 10 provide an apparatus for
destroying weed seeds comprising a housing 80 mounted at a location on the
combine harvester for receiving from sieve the chaff and weed seeds separated by
the combine harvester from harvested crop. A rotor 85 is mounted in the housing for
rotation about an axis and including rotor surfaces thereon for engaging the feed
material and for accelerating the feed material in a direction outwardly from the axis
of the rotor. A stator is arranged at a location along the direction and including one
or more stator surfaces for engaging the weed seeds in the accelerated feed
material. The stator includes the angled surfaces 91 arranged at an angle to a
tangent of the rotor axis such that the weed seeds impact on the one or more stator
surfaces.
The stator surfaces 91 can be movable in an adjustment movement
about an axis A parallel to the rotor axis so that the surface pivots relative to a
tangent to the axis of the rotor so as to change the number of impacts caused to
each weed seed. The stator rings 89, 90 are replaceable for example by unbolting a
support bolt from the housing roof. The stator surfaces may be hard surface coated
with a suitable material such as carbide which reduces impact damage. The stator
surfaces defined by the annular rings 89, 90 can be adjusted by rotation around the
axis of the rotor.
The rotational speed of the rotor is adjustable to change the number of
impacts a seed encounters during its passage.
In at least one stage, therefore, the weed seeds do not pass through the stator but are rebounded between the rotor and the stator. The rotor also propels the weed seed from the housing without needing to pass through an outside stator surface so that a higher exit velocity is obtained and probably reduced in residue having more moisture.
Turning now to figures 11 to 15 there is shown a further embodiment of
apparatus for destroying weed seeds which is similar to that shown in Figure 8 in
that it includes a straw chopper section 9 and a weed seed destruction section 35.
The section 35 is of the construction shown in Figure 10 so that it has an inlet 351 in
the center of the housing 80 which is fed by a pair of inlet chutes 352 taking the feed
from across the sieve 354 which drops into a channel 353. Thus the intake of the
destruction section 35 is located in front of the chopper housing and with the rotor
and stator underneath the chopper housing.
As best shown in Figure 14, the destructor 35 is mounted on the
housing of the chopper at a position lower than in Figure 8 so that the top wall of the
destructor 35 is underneath the bottom wall 355 of the chopper housing. Thus the
discharge mouths 96 release the chaff and weed seeds from a position below the
chopper that is underneath the bottom wall of the chopper housing so as to direct
the second material along the direction F underneath the bottom wall directly onto
the tailboard 16 forming the spreading device. Thus the tailboard is inclined
downwardly and the chaff is fed onto the tailboard to join with the straw and airflow
from the chopper so that both materials are spread in a common action by the fins
16B. This acts to provide an improved spreading action on the chaff which tends to be very light and fluffy due to its passage through the destructor. Thus the added momentum from the heavier and more dense straw is communicated to the fluffier chaff to provide a full spreading action which can match the cutting width of the header.
As shown by comparing Figures 14 and 15 the guide channel 353
includes a guide wall component 356 movable between a first position shown in
Figure 14 and a second position shown in Figure 15.
In Figure 14 the chaff and weed seeds from the sieve are directed into
the weed seed destructor, while the straw from the first discharge location enters the
chopper housing. This is achieved by moving the component 356 to the position in
Figure 14 which is raised so that the chaff passes underneath the component. Thus
the component includes a portion 360 defining a front wall of the chopper and an
upper tip portion 357 which contacts a guide surface 361 of the straw channel from
the combine. In figure 15 the component 356 is moved so that the tip portion 357
engages a guide surface 359 of the chaff transfer channel from the sieve 354. Thus
in the second position shown in Figure 15 the component 356 shuts off the flow to
the destructor 35 and instead directs the chaff and weed seeds from the second
discharge location into the chopper housing with the straw.
The guide wall component 356 comprises the front wall portion 360 of
the chopper housing which is pivotal about an axis 364 across a front of the chopper
housing and parallel to the axis of the chopper rotor.
When the system is arranged to bypass the destruction section as shown in Figures 8 and 15, a clutch 362 is operated to halt drive to the rotors of the weed seed destructor 35 from the input drive shaft 363. The clutch 362 thus halts drive to the shaft 9T or 363 to the destruction section from the belt 9F while the drive to the chopper rotor continues.
As best shown by comparing Figures 13 and 14, the destruction
section 35 and the chopper 9 are formed as a common unit which is movable
rearwardly of the combine harvester along a track 401. The common unit can thus
take up the operating position shown in Figure 15 where the chopper inlet is aligned
with the straw supply duct and the destructor inlet 351 is aligned with the chaff inlet
from the sieve 354. Also the combined unit can move to the rearward position
shown in Figure 13 where the destructor is moved rearwardly of the combine
harvester away from the sieve 354 to allow access to a position between the
destructor 35 and the sieve of the combine harvester. This allows the operator to
access the sieve by entering an opening 402 in front of the destructor 35 and behind
the axle of the combine to visibly inspect the sieve.
Thus the weed seed destruction section 35 and optionally also the
chopper section is slidable on the guide 401 in a rearward direction. The guide 401
includes a pair of tracks each on a respective side wall of the combine harvester and
a suitable slide component on the common unit.
The drive for the weed seed destruction section is driven from the
slow-speed drive of the chopper. A selector on the chopper allows the chopper to
operate in either high speed or low speed. Therefore the chopper can be selected to operate in low speed with the weed seed destruction section still operating.
Therefore either chopper speed can be selected without effecting the operation of
the weed seed destruction section.
Since various modifications can be made in my invention as herein
above described, and many apparently widely different embodiments of same made
within the spirit and scope of the claims without department from such spirit and
scope, it is intended that all matter contained in the accompanying specification shall
be interpreted as illustrative only and not in a limiting sense.

Claims (11)

1. A combine harvester comprising:
a separation system for separating from harvested crop at a first
discharge location a first material comprising straw and at a second discharge
location a second material comprising both chaff and weed seeds;
a straw spreading section for spreading the first material comprising
straw;
the separation system including at least one sieve having a rear edge
arranged transverse to the combine harvester where the second discharge location
is defined by the rear edge of the sieve over which the chaff and weed seeds are
discharged; and
a weed seed destruction section comprising:
a housing located at the rear edge of the sieve and extending
across the combine harvester for receiving both the chaff and weed seeds from the
sieve as the chaff and weed seeds pass over the rear edge;
a horizontal transfer member extending along the housing,
across the combine harvester, and which rotates about a longitudinal axis, the
horizontal transfer member being shaped to carry both the chaff and weed seeds
along the housing at least to one end of the housing on one side of the combine
harvester;
said horizontal transfer member including a drive shaft along
said longitudinal axis; and at least one weed seed destructor for receiving both the chaff and weed seeds at said at least one end of the housing, the at least one weed seed destructor comprising: at least one rotor mounted on said drive shaft so as to be driven thereby for rotation about said longitudinal axis, the rotor including a plurality of rotor surfaces thereon for engaging both the chaff and weed seeds and for accelerating both the chaff and weed seeds in a direction outwardly from the longitudinal axis; at least one stator arranged at least partly around the rotor for engaging both the accelerated chaff and weed seeds; wherein said at least one stator comprises a plurality of impact surfaces at spaced positions angularly of the longitudinal axis such that the weed seeds are impacted back and forth between the rotor surfaces and the impact surfaces to cause devitalization of the weed seeds by a plurality of impacts; a destructor housing at least partly surrounding said at least one stator and defining a discharge opening at an angularly restricted location in the housing facing outwardly of the longitudinal axis; and components on said at least one rotor for driving the chaff and weed seeds outwardly through the discharge opening.
2. The combine harvester according to claim 1 wherein the
housing comprises a horizontal tube.
3. The combine harvester according to claim 1 or 2 wherein the
horizontal transfer member includes an auger flight arrangement to carry both the
chaff and weed seeds along the housing at least to one end of the housing on one
side of the combine harvester.
4. The combine harvester according to claim 3 wherein said weed
seed destruction section comprises a first weed seed destructor at a first end of the
drive shaft and a second weed seed destructor at a second end of the drive shaft,
and the auger flight arrangement operates for moving the second material in a
direction from a center of the housing outwardly towards the respective weed seed
destructors at respective ends of the drive shaft.
5. The combine harvester according to claim 3 or 4 wherein the
second discharge location has a width across the combine harvester and the auger
flight arrangement has a width less than that of the second discharge location so
that said at least one weed seed destructor is located at least partly within the width
of the second discharge location.
6. The combine harvester according to any one of claims 1 to 5
wherein the drive shaft is driven by a belt that receives drive from an output shaft of
the combine harvester.
7. The combine harvester according to any one of claims 1 to 6
wherein the straw spreading section includes a straw chopper section comprising:
a chopper housing arranged to receive from the first discharge location
the first material containing straw;
a chopper rotor mounted in the chopper housing and having a plurality
of chopping blades for chopping the straw for discharge from the chopper housing;
and
a spreading device for receiving the straw discharged from the chopper
housing and spreading the discharged straw to the rear and sides of the combine
harvester.
8. The combine harvester according to claim 7 when dependent on
claim 6, wherein the drive shaft of the weed seed destruction section and the
chopper rotor of the straw chopper section are driven by a common belt drive from
the output shaft of the combine harvester.
9. The combine harvester according to any one of claims 7-8
wherein the straw chopper section has an input shaft, and said input shaft of the
straw chopper section and said drive shaft of the weed seed destruction section are
parallel and extend traverse to the combine harvester.
10. The combine harvester according to claim 7 wherein there is provided a jack shaft extending transverse to the combine harvester, a first mechanical drive transfer arrangement connecting a drive output shaft of the combine harvester to the jack shaft, at least one second mechanical drive transfer arrangement connecting the jack shaft to the drive shaft of the weed seed destruction section and to the input shaft of the straw chopper section, said at least one second mechanical drive transfer arrangement including at least one drive belt.
11. The combine harvester according to claim 10 wherein the jack
shaft, the drive shaft of the weed seed destruction section, the input shaft of the
straw chopper section and the drive output shaft of the combine harvester are
parallel.
AU2021257986A 2015-07-14 2021-10-27 Combine harvester with weed seed destruction system Active AU2021257986B2 (en)

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US62/192,111 2015-07-14
PCT/CA2016/050823 WO2017008161A1 (en) 2015-07-14 2016-07-13 Weed seed destruction
US15/701,096 US10492369B2 (en) 2015-07-14 2017-09-11 Weed seed destruction
AU2017228663A AU2017228663B2 (en) 2015-07-14 2017-09-14 Weed seed destruction
AU2018208625A AU2018208625C1 (en) 2015-07-14 2018-07-23 Weed seed destruction
AU2019200123A AU2019200123B2 (en) 2015-07-14 2019-01-09 Weed seed destruction
AU2019203460A AU2019203460B2 (en) 2015-07-14 2019-05-16 Weed seed destruction
AU2019275558A AU2019275558A1 (en) 2015-07-14 2019-12-03 Weed seed destruction
AU2021200395A AU2021200395B2 (en) 2015-07-14 2021-01-21 Combine harvester with weed seed destruction system
AU2021257986A AU2021257986B2 (en) 2015-07-14 2021-10-27 Combine harvester with weed seed destruction system

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AU2019275558A Abandoned AU2019275558A1 (en) 2015-07-14 2019-12-03 Weed seed destruction
AU2020101418A Active AU2020101418B4 (en) 2015-07-14 2020-07-20 Combine harvester with weed seed destruction system
AU2020101419A Active AU2020101419B4 (en) 2015-07-14 2020-07-20 Combine harvester with weed seed destruction system
AU2020101420A Active AU2020101420C4 (en) 2015-07-14 2020-07-20 Combine harvester with weed seed destruction system
AU2021200395A Active AU2021200395B2 (en) 2015-07-14 2021-01-21 Combine harvester with weed seed destruction system
AU2021100875A Active AU2021100875B4 (en) 2015-07-14 2021-02-12 Combine harvester with weed seed destruction system
AU2021100889A Active AU2021100889B4 (en) 2015-07-14 2021-02-15 Combine harvester with weed seed destruction system
AU2021257987A Active AU2021257987B2 (en) 2015-07-14 2021-10-27 Combine harvester with weed seed destruction system
AU2021257986A Active AU2021257986B2 (en) 2015-07-14 2021-10-27 Combine harvester with weed seed destruction system
AU2022203150A Pending AU2022203150A1 (en) 2015-07-14 2022-05-11 Combine harvester with weed seed destruction system
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WO2021155444A1 (en) * 2020-02-05 2021-08-12 Seed Terminator Holdings PTY LTD An impact material processing device
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