AU2021104447A4 - A system for cleaning solar panels - Google Patents

A system for cleaning solar panels Download PDF

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Publication number
AU2021104447A4
AU2021104447A4 AU2021104447A AU2021104447A AU2021104447A4 AU 2021104447 A4 AU2021104447 A4 AU 2021104447A4 AU 2021104447 A AU2021104447 A AU 2021104447A AU 2021104447 A AU2021104447 A AU 2021104447A AU 2021104447 A4 AU2021104447 A4 AU 2021104447A4
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AU
Australia
Prior art keywords
frame
roller
fluid
operative
cleaning
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2021104447A
Inventor
Tejas Bansal
Rushikesh Giri
Surbhi Razdan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Razdan Surbhi Dr
Vishwanath Karad Mit World Peace University
Original Assignee
Razdan Surbhi Dr
Vishwanath Karad Mit World Peace University
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Priority to AU2021104447A priority Critical patent/AU2021104447A4/en
Application granted granted Critical
Publication of AU2021104447A4 publication Critical patent/AU2021104447A4/en
Ceased legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/008Manipulators for service tasks
    • B25J11/0085Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J5/00Manipulators mounted on wheels or on carriages
    • B25J5/007Manipulators mounted on wheels or on carriages mounted on wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S40/00Safety or protection arrangements of solar heat collectors; Preventing malfunction of solar heat collectors
    • F24S40/20Cleaning; Removing snow
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/10Cleaning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/024Cleaning by means of spray elements moving over the surface to be cleaned
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A SYSTEM FOR CLEANING SOLAR PANELS The present invention relates to a system (100) for cleaning solar panels. The system (100) includes self driven wheeled trolley (200), a cleaning fluid storage and pumping system (300) securely disposed on the 5 self-driven wheeled trolley (200), a cleaning system (400) securely disposed on the self-driven wheeled trolley (200), and a guiding system (500) for guiding the self-driven wheeled trolley (200). The solar panel cleaning system (100) of the present invention is simple and inexpensive for building, installation, operation, and maintaining, can be used for cleaning solar panels with different heights, is effective and efficient in cleaning the solar panels in large farms, and does not damage the solar panels while cleaning. 1 1/9 100 300 304 200 204 50 404mn 2020 FIG. 1

Description

1/9
100
300 304 200
204
404mn 2020
FIG. 1
TITLE A SYSTEM FOR CLEANING SOLAR PANELS FIELD OF THE INVENTION
The present invention relates to a system for cleaning. In particular, the present invention relates to a system for cleaning solar panels.
BACKGROUND OF THE INVENTION
Need for energy is ever increasing. At present the sources of energy include non-renewable sources such as coal, oil, natural gas, etc., and renewable sources such as wind, solar energy, sea waves/tides, etc., are being employed to cater the ever-increasing energy needs. Non-renewable energy sources are limited, and some day or the other these would be exhausted.
Therefore, attempts are being made to develop or improve the systems and methods to harness the renewable energy sources.
One such renewable energy source is solar energy. The solar energy in form of sunlight is captured by employing solar panels or photo-voltaic modules. The solar panels employ sunlight energy (photons) received from the Sun to generate electricity. The solar panels include wafer-based crystalline silicon cells which absorb or capture the photons, and are converted into electricity.
Typically, the solar panels include a plurality of solar cells. The solar panels are operatively disposed on supporting structures which enable the solar panels to be titled. The solar panels may be installed on buildings, or ground. These installations may include a single solar panel or a large farm of solar panels. The solar cells may be covered with a protective layer(s) to protect them from water, dust, or dirt. Any collection of dust or dirt or debris may result in significant under performance of the solar panels, which may result in reduced electricity generation, or permanent damage to the solar panels.
Attempts have been made to develop systems and methods focusing on cleaning of the solar panels in the solar panel farms. The conventional systems include apparatus or devices which operate manually or semi automatically or a combination thereof.
However, there are certain drawbacks associated with the conventional cleaning systems and methods.
One drawback is that the conventional cleaning systems are exorbitantly expensive not only for building, and installation, but for operating and maintaining.
Another drawback is that the conventional cleaning systems are not effective and efficient in cleaning the solar panels in large farms.
Still another drawback is that the conventional cleaning systems may damage the solar panels, which may render them useless.
Yet another drawback is that the conventional systems cannot be used for cleaning solar panels with different heights and inclinations.
Another drawback is that the conventional systems are not completely automated and need some human intervention.
Another drawback is that the conventional systems cannot be employed for cleaning solar panels, wherein the solar panels are spaced apart from each other or disposed at a distance from each other. The existing conventional cleaning systems are disposed on the solar panel and cannot be employed to clean another solar panel.
Therefore, there is felt an urgent need to provide an automated solar panel cleaning system that overcomes one or more drawbacks associated with the conventional cleaning systems
OBJECTS OF THE INVENTION
Some of the objects of the presently disclosed invention, of which at the minimum one object is fulfilled by at least one embodiment disclosed herein are as follow:
An object of the present invention is to provide an alternative, which overcomes at least one drawback encountered in the existing prior art;
Another object of the present invention is to provide a solar panel cleaning system.
Still another object of the present invention is to provide a solar panel cleaning system which is relatively inexpensive for building, installation, operating and maintaining.
Yet another object of the present invention is to provide a solar panel cleaning system which is effective and efficient in cleaning the solar panels in large farms.
Another object of the present invention is to provide a solar panel cleaning system which reduces or eliminates any damage the solar panels during the cleaning process.
Another object of the present invention is to provide a solar panel cleaning system which can be used for cleaning solar panels with different heights and inclinations.
Another object of the present invention is to provide a solar panel cleaning system which is completely automated and need no human intervention.
Another object of the present invention is to provide a solar panel cleaning system which can be employed for cleaning solar panels, wherein the solar panels are spaced apart from each other or disposed at a distance from each other.
Other objects and benefits of the present invention will be more apparent from the following description which is not intended to bind the scope of the present invention.
SUMMARY OF THE INVENTION
The present invention relates to a system for cleaning solar panels. In accordance with present invention, a system for cleaning solar panels is disclosed. The system comprising a self-driven wheeled trolley, a cleaning fluid storage and pumping system securely disposed on the self-driven wheeled trolley, a cleaning system securely disposed on the self-driven wheeled trolley, and a guiding system for guiding the self driven wheeled trolley.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWING
The present invention will now be described with the help of the accompanying drawing, in which:
FIG. 1 illustrates a schematic diagram of a system for cleaning solar panels in accordance with the embodiments of the present invention;
FIG. 2 illustrates a schematic diagram of wheels and motors connected to an operative lower portion of the system for cleaning solar panels in accordance with the embodiments of the present invention;
FIG. 3A illustrates a schematic isometric view of a frame;
FIG. 3B illustrates a schematic side view of the frame of FIG. 3A;
FIG. 4 illustrates a schematic diagram of an annular fluid storage tank;
FIG. 5A illustrates a schematic isometric view of a support and articulation system;
FIG. 5B illustrates a schematic side view of the support and articulation system FIG. 5B; FIG. 6A illustrates a schematic isometric view of a cleaning system;
FIG. 6B illustrates a schematic top view of the cleaning system of FIG. 6A; and
FIG. 6C illustrates a schematic top view of a pulley system.
DETAILED DESCRIPTION
All the terms and expressions, which may be technical, scientific, or otherwise, as used in the present invention have the same meaning as understood by a person having ordinary skill in the art to which the present invention belongs, unless and otherwise explicitly specified.
In the present specification, and the claims, the articles "a", "an", and "the" include plural references unless the context clearly dictates otherwise.
The term "comprising" as used in the present specification and the claims will be understood to mean that the list following is non-exhaustive and may or may not include any other extra suitable features or elements or steps or constituents as applicable.
Further, the terms "about" or "approximately" used in combination with ranges relating to sizes of parts, or any other physical properties or characteristics, are meant to include small variations that may occur in the upper and/or lower limits of the ranges of the sizes.
The present invention discloses a system for cleaning solar panels, which overcomes one or more drawbacks associated with the conventional solar panel cleaning systems discussed herein above in the background section.
The system for cleaning the solar panels is described with reference to the figures, wherein FIG. 1 illustrates a schematic diagram of a system for cleaning solar panels in accordance with the embodiments of the present invention, FIG. 2 illustrates a schematic diagram of wheels and motors connected to an operative lower portion of the system for cleaning solar panels in accordance with the embodiments of the present invention, FIG. 3A illustrates a schematic isometric view of a frame, FIG. 3B illustrates a schematic side view of the frame of FIG. 3A, FIG. 4 illustrates a schematic diagram of an annular fluid storage tank, FIG. 5A illustrates a schematic isometric view of a support and articulation system, FIG. 5B illustrates a schematic side view of the support and articulation system FIG. 5B, FIG. 6A illustrates a schematic isometric view of a cleaning system, FIG. 6B illustrates a schematic top view of the cleaning system of FIG. 6A, and FIG. 6C illustrates a schematic top view of a pulley system.
In accordance with the present invention, a system (100) for cleaning solar panels is disclosed.
The system (100) comprises a self-driven wheeled trolley (200), a cleaning fluid storage and pumping system (300) securely disposed on the self-driven wheeled trolley (200), a cleaning system (400) securely disposed on the self-driven wheeled trolley (200), and a guiding system (500) for guiding the self-driven wheeled trolley (200).
In accordance with one embodiment of the present invention, the self-driven wheeled trolley (200) comprises a frame (202). The frame (202) can be made of one material selected from the group consisting of metal, metal alloy, non-metal, and any combinations thereof.
In accordance with one embodiment of the present invention, the metal can be one selected from the group consisting of steel, iron, aluminum, titanium, and any combinations thereof. In accordance with one embodiment of the present invention, the metal alloy can be one selected from the group consisting steel alloy, aluminum alloy, titanium alloy, and any combinations thereof. In accordance with one embodiment of the present invention, the non-metals can be one selected from the group consisting of wood, fiber reinforced plastic or polymer, and combinations thereof.
In accordance with one embodiment of the present invention, the frame (202) is capable of being moved or displaced from one place to other. The frame (202) is coupled with one or more wheels (204) which are operatively connected to an operative lower surface of the frame (202). The wheels (204) can have dimensions such that the frame (202) is spaced apart from the ground to a substantial height which enables smooth movement of the self-driven wheeled trolley (200). The wheels (204) can be coupled or connected to the operative lower surface of the frame (202) by employing fasteners. The wheels (204) are operably connected to and driven by one or more electric motors (208). The wheels (204) may be connected to the electric motors (208) via transmission elements (210). In accordance with one embodiment of the present invention, the transmission elements (210) can be one selected from the group consisting of a belt, chain, gear, and any combinations thereof.
Further, a base plate (206) disposed on an operative upper surface of the frame (202). The base plate (206) facilitates as a base for disposing of one or more components relating to the system (100).
In accordance with one embodiment of the present invention, the frame (202) comprises a lower sub-frame (202a), a middle sub-frame (202b), and an upper sub-frame (202c). The number of sub-frames may be increased or decreased depending upon the requirement or the number of components to be installed thereon. Also, the material of make of the frame (202) depends on the strength required which can withstand the weight of the components installed thereon.
In accordance with one embodiment of the present invention, the lower sub-frame (202a) comprises a first side longitudinal member (202al) extending along a longitudinal axis of the lower sub-frame (202a), a middle longitudinal member (202a2) spaced apart from and parallel to the first side longitudinal member (202al), a second side longitudinal member (202a3) spaced apart from and parallel to the middle longitudinal member (202a2), a first horizontal member (202aH 1), a middle horizontal member (202aH2), a second horizontal member (202aH3), a first traverse member (202aT1), a middle traverse member (202aT2), and second traverse member (202aT3).
In accordance with one embodiment of the present invention, each of the first traverse member
(202aT1), the middle traverse member (202aT2), and the second traverse member (202aT3), the
first horizontal member (202aH1), the middle horizontal member (202aH2), the second horizontal member (202aH3), being fastened with each of the first side longitudinal member (202al), the middle longitudinal member (202a2), and second side longitudinal member (202a3). In accordance with one embodiment of the present invention, the middle longitudinal member (202a2) is having an operative first end (202a2e1) and an operative second end (202a2e2), wherein a first structure (202asl) and a second structure (202as2) extending in an operative downward direction from the operative first end (202a2el) and the operative second end (202a2e2) respectively, the first and second structures (202asl, 202as2) housing sensors or metal detectors (404m) and is configured to displace or remove hurdle in path thereof.
In accordance with one embodiment of the present invention, the middle sub-frame (202b) comprises a first side longitudinal member (202bI) extending along a longitudinal axis of the middle sub-frame (202b), a middle longitudinal member (202b2) spaced apart from and parallel to the first side longitudinal member (202bl), a second side longitudinal member (202b3) space apart from and parallel to the middle longitudinal member (202b2), a first horizontal member (202bH1), a middle horizontal member (202bH2), a second horizontal member (202bH3), a first traverse member (202bT1), a middle traverse member (202bT2), and a second traverse member (202bT3).
In accordance with one embodiment of the present invention, each of the first traverse member (202bT), the middle traverse member (202bT2), and the second traverse member (202bT3), the first horizontal member (202bH1), the middle horizontal member (202bH2), the second horizontal member (202bH3); being fastened with each of the first side longitudinal member (202bl), the middle longitudinal member (202b2), and second side longitudinal member (202b3).
In accordance with one embodiment of the present invention, the upper sub-frame (202c) comprises a first side longitudinal member (202c1) extending along a longitudinal axis of the middle sub-frame (202b), a middle longitudinal member (202c2) spaced apart from and parallel to the first side longitudinal member (202c1), a second side longitudinal member (202c3) space apart from and parallel to the middle longitudinal member (202c2), a first horizontal member (202cH1), a middle horizontal member (202cH2), and a second horizontal member (202cH3).
In accordance with one embodiment of the present invention, the upper sub-frame (202c) is spaced apart from and operatively disposed over the middle sub-frame (202b), one or more vertical pillars (202vp1) and diagonal pillars connected to and disposed between the upper sub-frame (202c) and the middle sub-frame (202b).
In accordance with one embodiment of the present invention, the middle sub-frame (202b) is spaced apart from and operatively disposed over the lower sub-frame (202a), one or more vertical pillars (202vp2) and diagonal pillars connected to and disposed between the upper sub-frame (202c) and the middle sub-frame (202b).
In accordance with the present invention, the spacing of the upper sub-frame (202c) from the middle sub frame (202b), and that of the middle sub-frame (202b) from the lower sub-frame (202a) provides space therebetween, wherein the space can be employed to dispose or place numerous components of the system (100). The number of sub-frames can be increased to increase the space for placement of various frames. Also, the strength of the frame (202) is enhanced by employing more than one sub-frame.
In accordance with one embodiment of the present invention, the cleaning fluid storage and pumping system (300) comprises an annular fluid storage tank (302) and a pumping system. The annular fluid storage tank (302) is secured to and disposed on an operative upper surface of a flat plate (304), the flat plate (304) secured to and disposed on an operative upper surface of the upper sub-frame (202c). The annular fluid storage tank (302) has a charging aperture (306) configured thereon for charging a cleaning fluid into the annular fluid storage from a source of fluid, a central through passage (305) configured thereon.
The pumping system is secured to and disposed on an operative upper surface of the middle sub-frame (202b), wherein the pumping system includes a fluid pump connected to and in fluid communication with the annular fluid storage tank (302). The fluid pump is configured to pump fluid from the annular fluid storage tank (302) to nozzles (404k), wherein the nozzles (404k) spray the fluid on to the solar panels.
In accordance with one embodiment of the present invention, the cleaning system (400) comprises a support and articulation system (402). The support and articulation system (402) comprise a hollow column (402a). The hollow column (402a) extends in an operative upward direction from the operative upper surface of the flat plate (304). The hollow column (402a) is securely and operatively received within the central through passage (305) of the tank (302). The hollow column (402a) can be made of any material including metal, metal alloy, non-metal, and any combinations thereof. The hollow column (402a) may have a cross sectional shape selected from the group consisting of circular, rectangular, square, trapezoidal, and any combinations thereof. The hollow column (402a) can be secured to the flat plate (304) by employing suitable fasteners or can be directly welded thereto. In one embodiment of the present invention, the hollow column (402a) is integrally configured on the flat plate (304). In accordance with one embodiment of the present invention, the hollow column (402a) is made of L-shaped plates (as shown in FIG. 5A).
In accordance with one embodiment of the present invention, an inflatable fluid bag (402b) is operatively received within the hollow column (402a). The inflatable fluid bag (402b) is configured to receive and dispense a fluid, from a source of fluid, thereby facilitating flattening and inflating of the inflatable fluid bag (402b). The fluid may be pumped in or out of the inflatable fluid bag (402b) using a suitable pump. In one embodiment, the inflatable fluid bag (402b) is configured to get inflated in an operative upward direction.
Further, a first arm (402c) extends in an operative upward direction from a plate (402p) disposed on the inflatable fluid bag (402b). The plate (402p) is operably connected to an upper free end of the inflatable fluid bag (402b). The inflatable fluid bag (402b) is configured to expand or inflated in the operative upward direction within the hollow column (402a) such that the plate (402p) and the first arm (402c) is lifted in an operative upward direction, whereas when the fluid is drawn out of the inflatable fluid bag (402b) the plate (402p) and first arm (402c) are displaced in an operative downward direction within the hollow column (402a).
In accordance with one embodiment of the present invention, the first arm (402c) is supported and guided by guiding elements (402cg) which support and guide the first arm (402c) when inflatable fluid bag (402b) is being inflated or flattened by pumping the fluid to and from the inflatable fluid bag (402b). The guiding elements (402cg) ensures that the first arm (402c) moves or is displaced in an operative straight line and sidewise deflection or movement of the first arm (402c) is prevented or avoided.
In an embodiment the first arm (402c) has a plurality of through holes (402c1) configured thereon.
In accordance with one embodiment of the present invention, instead of the inflatable fluid bag (402b), any other mechanism may be employed to lift up or displace the first arm (402c) up or down. For example, the mechanism may employ a piston and cylinder.
In accordance with one embodiment of the present invention, the support and articulation system (402) further include a second arm (402d). The second arm (402d) is provided with a through hole (402dhl) at a first end thereof and a plurality of through holes (402dh2) configured at a second end thereof. The second arm (402d) is displaceably and rotatably coupled and secured to the first arm (402c) at a predetermined angle. More specifically, the second arm (402d) is coupled to the first arm (402c) by employing a suitable fastener which is received in one of the through holes (402c1) configured on the first arm (402c), and the through hole (402dhl) of the second arm (402d). By choosing the right through hole (402c1) on the first arm (402c), the height of the second arm (402d) can be fixed. Further, a dead weight (402w) is secured to the first end of the second arm (402d), wherein the dead weight (402w) is chosen such that the weight of the cleaning mechanism (404) is balanced by the dead weight (402w).
In accordance with one embodiment of the present invention, the through holes (402c1) provides a coarser way to adjust the height of the second arm (402d) from the ground, whereas the inflatable fluid bag (402b) serves a fine adjustment mechanism to adjust the height of the second arm (402d) more accurately. The second arm (402d) is further connected to the cleaning mechanism (404), wherein the varying of the height of the first arm (402c) and the second arm (402d) results in adjustment or variation in the height of the cleaning mechanism (404) which is attached thereto. Thus, the height of the cleaning mechanism (404) can be adjusted such that the cleaning mechanism (404) can be brought in contact with the solar panels for cleaning.
For the horizontal length adjustment, that is to adjust or move the cleaning mechanism (404) closer to or away from the solar panels, a third arm (402e) is provided. The third arm (402e) is provided with through holes (402eh) configured thereon. In accordance with one embodiment of the present invention, the third arm (402e) extends telescopically from and is secured to a free end of the second arm (402d). In accordance with one embodiment of the present invention, the third arm (402e) is having a first portion (402e1), and a second portion (402e2) integrally extending from a free end of the first portion (402e1). In accordance with one embodiment of the present invention, the first portion (402el) and the second portion (402e2) are coupled at a predetermined angle. The angle is chosen such that the cleaning mechanism (404) can be easily brought in contact with the upper surface of the solar panels to facilitate cleaning thereof. The third arm (402e) is secured to the second arm (402d) by using fasteners which are received in the through holes (402eh) and one of the through holes (402dh2). By using the right combination of the through holes (402eh) and the through holes (402dh2), the horizontal length or distance of the cleaning mechanism (404) can be adjusted suitably.
In accordance with one embodiment of the present invention, the cleaning mechanism (404) is operatively secured to the support and articulation system (402). In accordance with one embodiment of the present invention, the cleaning mechanism (404) comprises a collar (404a). The collar (404a) is pivotably coupled to a free end of the second portion (402e2) of the third arm (402e).
In accordance with one embodiment of the present invention, the collar (404a) comprises a first tab (404al) and a second tab (404a2), wherein each of the first tab (404al) and the second tab (404a2) extend from an operative first end (404b1) and an operative second end (404b2) of the collar (404a), respectively. Further, the collar (404a) comprises a first strip (404ac1) and a second strip (404ac2), with shock absorbing elements (404ac3) operatively disposed between the first strip (404ac1) and the second strip (404ac2). The shock absorbing elements (404ac3) provide a cushioning or dampening effect, which is explained herein below in detail.
In accordance with one embodiment of the present invention, the first roller (404d), the middle
roller (404e), and the second roller (404f) are coupled with the collar (404a) such that the shock absorbing elements (404ac3) facilitates in reducing the force exerted by the first roller (404d), the middle roller (404e), and the second roller (404f) on to the solar panel, thereby preventing any possible damage to the solar panel and/or the cleaning mechanism (404).
In accordance with one embodiment of the present invention, a flexible cable (404b) having a first end connected to the operative first end (404b1) of the collar (404a), and a second end connected to the second operative second end (404b2) of the collar (404a) is provided. Further, a motor (404c) is provided which selectively convey the flexible cable (404b) thereby facilitating tilting or inclination of the collar (404a) in proximity of the solar panels to align the collar (404a) and the cleaning mechanism (404) in congruence with the angle of the solar panels.
Further, a channel is secured to the free end of the third arm (402e), wherein an intermediate portion of the flexible cable (404b) is displaceably received in the channel, such that the flexible cable (404b) along with the channel and the motor (404c) facilitate in pivotable movement of the collar (404a).
In accordance with one embodiment of the present invention, a first roller (404d) is provided, wherein the first roller (404d) is having bristles extending from an operative outer surface thereof.
Further, in accordance with one embodiment of the present invention, a middle roller (404e) is provided, which is having a fluid absorbing layer disposed on an outer surface thereof. The fluid absorbing layer absorbs the fluid sprayed on the solar panels. The absorbing layer may be made of a fabric which absorbs fluid or it can be made of sponge or any other material that can absorb the fluid. In accordance with one embodiment of the present invention, the middle roller (404e) may be covered at least partially by a fender (404e1) disposed in proximity thereof. The fender (404e1) prevents the fluid from being sprayed over to the fluid absorbing layer.
In accordance with one embodiment of the present invention, a second roller (404f) is provided, the second roller (404f) having bristles disposed on an operative outer surface thereof similar to the first roller (404d).
In accordance with one embodiment of the present invention, each of the first roller (404d), the middle roller (404e), and the second roller (404f) is operatively and rotatably coupled with the collar (404a) via a connector (404a3, 404a4) wherein the rollers are connected to the connectors and thereafter connected to the motor each on each side of the first roller (404d), the middle roller (404e), and the second roller (404f). The first roller (404d), the middle roller (404e), and the second roller (404f) are connected to the first tab (404al) and the second tab (404a2) via suitable couplings.
In accordance with one embodiment of the present invention, each of the first roller (404d), the middle roller (404e) and the second roller (404f) are driven by driving means. For example, all the three rollers may be coupled to a motor via suitable mechanism for driving the rollers. In accordance with one embodiment of the present invention, the first roller (404d) is coupled with a first pair of grooved pulleys (404g) one each secured to ends of the first roller (404d), a second pair of grooved pulleys (404h) one each secured to end of the middle roller (404e), and a third pair of grooved pulleys (404i) one each secured to end of the second roller (404f). Further, a motor (404z) drives one or all of the first pair of grooved pulleys (404g), the second pair of grooved pulleys (404h), and third pair of grooved pulleys (404i). In an embodiment a transmission element (404TE) may be employed to connect or couple all the grooved pulleys and hence the rollers can be driven by using a single motor. In an alternative embodiment, the rollers can be driven by separate motors. In accordance with the present invention, the grooved pulleys (404g, 404h, 404i) are connected to the rollers using connectors (404g1, 404hl, 404il).
In accordance with one embodiment of the present invention, the single motor or separate motors (as the case may be) rotate in clockwise direction when the cleaning mechanism (404) moves from left to right, and in anti-clockwise direction when the cleaning mechanism (404) moves from right to left. This enables cleaning of the solar panels efficiently and properly.
In accordance with one embodiment of the present invention, the first roller (404d) and the middle roller (404e) are employed together such that the first roller (404d) and the middle roller (404e) are in contact with the upper surface of the solar panel to be cleaned. The first roller (404d) cleans the solar panel by using a cleaning fluid such as water, and the middle roller (404e) absorbs the cleaning fluid after cleaning. Similarly, the combination of the second roller (404f) and the middle roller (404e) work.
In accordance with one embodiment of the present invention, the single motor or separate motors (as the case may be) rotate in clockwise direction when the cleaning mechanism (404) moves from left to right, and in anti-clockwise direction when the cleaning mechanism (404) moves from right to left. This enables cleaning of the solar panels efficiently and properly.
In accordance with one embodiment of the present invention, a plurality of nozzles (404k) is disposed in proximity of the first and second rollers (404d, 404f). The plurality of nozzles (404k) is connected to and in fluid communication with the annular fluid storage tank (302), and configured to dispense a cleaning fluid onto the solar panel. A suitable pumping means is provided to pump the fluid from the annular fluid storage tank (302) to the nozzles (404k). The plurality of nozzles (404k) is secured to the collar (404a) by employing a plurality of nozzle holders (4041). The plurality of nozzle holders (4041) is configured to securely hold the nozzles (404k) at a predetermined angle.
In accordance with one embodiment of the present invention, a plurality of sensors (404o) is secured to the collar (404a), wherein the plurality of sensors (404o) is configured to sense separation between the collar (404a) and the upper surface of the solar panels.
In accordance with one embodiment of the present invention, the plurality of sensors (404o) is also configured to sense inclination of the collar (404a) with respect to the upper surface of the solar panels.
In accordance with one embodiment of the present invention, one or more sensor holders are secured to the collar, wherein the sensor holders are configured to securely hold the sensors (404o) at a predetermined angle.
In accordance with one embodiment of the present invention, the number of nozzles (404k) is six and the number of sensors (404o) is four. In accordance with one embodiment, three nozzles (404k) are fixed or secured on each side of the collar (404a) as shown in the figures. Similarly, in accordance with one embodiment of the present invention, two sensors (404o) are fixed on each side of the collar (404a) as shown in the figures. In accordance with one embodiment of the present invention, out of six nozzles (404k) only three which are on one side of the collar (404a) and only two sensors (404o) which are on the same side as that of the nozzles (404k) operate while others are non-operating. It is to be noted that the number of nozzles and sensors may be more or less than six and four and the present invention is not limited to these numbers. Also, the number of nozzles and sensors on each side of the collar may be same or different and the present invention is not limited by the configuration as depicted in the figures.
In accordance with one embodiment of the present invention, the sensors (404o) detect the separation between the solar panel and the cleaning mechanism (404a) and also the inclination thereof. Further, upon receiving signals from the sensors (404o) the controller generates corresponding signals which when received by the inflatable bag (402b) and the motor (404c), the separation and inclination of the collar (404a) is suitably tuned.
In accordance with one embodiment of the present invention, the system (100) further includes a guiding system (500). The guiding system (500) is provided to guide the self-driven wheeled trolley (200) in and around the solar panel plant or farm. The guiding system (500) comprises a metal strip (502) which is buried in ground in proximity of the solar panels. Further, the guiding system (500) includes a sensor or metal detector (404m) disposed on an operative lower surface of the trolley (200) in proximity of the ground. The metal detector (404m) or the sensor (404m) is configured to generate a signal on detecting the metal strip (502), as the self-driven wheeled trolley (200) moves along within the solar panel farm. The signal so generated is received by a controller, which further processes the signal and generates suitable signals which when received by the motors (208) drives the wheels (204), and hence drives the self-driven wheeled trolley (200). The controller may be suitably programmed for complex movement of the self-driven wheeled trolley (200), and also for operating the cleaning mechanism (404) which is described herein below in detail.
In accordance with one embodiment of the present invention, the separation between the system (100) and the solar panels is maintained constant, which is possible because of provision of the metal strip (502). In accordance with one embodiment of the present invention, coarse adjustment of the separation or distance between the system (100) and the solar panel is achieved by moving the third arm (402e) and with the help of the holes (402eh). Further the fine adjustment of the separation or distance between the system (100) and the solar panel is achieved by moving the system (100) with respect to the metal strip (502). Thus, it is possible to fine tune the distance automatically without human intervention.
In accordance with one embodiment of the present invention, the controller is connected to and in data communication with each of the self-driven wheeled trolley (200), the cleaning fluid storage and pumping system (300) securely disposed on the self-driven wheeled trolley (200), the cleaning system (400) securely disposed on the self-driven wheeled trolley (200), and the guiding system (500) for guiding the self-driven wheeled trolley (200).
In accordance with one embodiment of the present invention, the inflatable fluid bag (402b) receives the fluid from the source of fluid, the fluid being pumped by a fluid compressor into the inflatable fluid bag (402b).
In accordance with one embodiment of the present invention, the system (100) further includes power source, which being selected from a battery, a power grid, a solar panel, and combinations thereof and is suitably connected with each of the electrical and/or electronic components described herein above to power the same.
TECHNICAL ADVANCES AND ADVANTAGES OF THE INVENTION
The presently disclosed invention, as described herein above, provides several technical advances and advantages including, but not limited to:
o a solar panel cleaning system which is simple and inexpensive for building, installation, operation, and maintaining; o a solar panel cleaning system which can be used for cleaning solar panels with different heights; and inclination o a solar panel cleaning system which is effective and efficient in cleaning the solar panels in large farms; o a solar panel cleaning system which is does not damage the solar panels while cleaning; o a solar panel cleaning system which is completely automated and need no human intervention; and o a solar panel cleaning system which can be employed for cleaning solar panels, wherein the solar panels are spaced apart from each other or disposed at a distance from each other.

Claims (5)

1. A system (100) for cleaning solar panels, said system (100) characterized by having: • a self-driven wheeled trolley (200); * a cleaning fluid storage and pumping system (300) securely disposed on said
self-driven wheeled trolley (200); • a cleaning system (400) securely disposed on said self-driven wheeled trolley (200); and • a guiding system (500) for guiding said self-driven wheeled trolley (200).
2. The system (100) as claimed in claim 1, wherein said self-driven wheeled trolley (200) includes: • a frame (202);
• wheels (204) operatively connected to an operative lower surface of said frame (202); - a base plate (206) disposed on an operative upper surface of said frame (202); and • electric motors (208) operatively connected to said wheels (204) via transmission elements (210).
3. The system (100) as claimed in claim 2, wherein said frame (202) includes: Sa lower sub-frame (202a) having: o a first side longitudinal member (202al) extending along a longitudinal axis of said lower sub-frame (202a); o a middle longitudinal member (202a2) spaced apart from and parallel to said first side longitudinal member (202al); o a second side longitudinal member (202a3) spaced apart from and parallel to said middle longitudinal member (202a2); o a first horizontal member (202aH1); o a middle horizontal member (202aH2); o a second horizontal member (202aH3); o a first traverse member (202aT1); o a middle traverse member (202aT2); and a second traverse member (202aT3); o wherein each of said first traverse member (202aT1), said middle traverse member (202aT2), and said second traverse member (202aT3), said first horizontal member (202aH1), said middle horizontal member (202aH2), said second horizontal member (202aH3), being fastened with each of said first side o longitudinal member (202al), said middle longitudinal member (202a2), and second side longitudinal member (202a3); o wherein said middle longitudinal member (202a2) having an operative first end (202a2e1) and an operative second end (202a2e2); o wherein a first structure (202asl) and a second structure (202as2) extending in an operative downward direction from said operative first end (202a2el) and said operative second end (202a2e2) respectively, said first and second structures (202asl, 202as2) housing sensors (404m) and is configured to displace or remove hurdle in path thereof; a middle sub-frame (202b) having: o a first side longitudinal member (202b1) extending along a longitudinal axis of said middle sub-frame (202b); o a middle longitudinal member (202b2) spaced apart from and parallel to said first side longitudinal member (202b1); o a second side longitudinal member (202b3) space apart from and parallel to said middle longitudinal member (202b2); o a first horizontal member (202bH1); o a middle horizontal member (202bH2); o a second horizontal member (202bH3); o a first traverse member (202bT); o a middle traverse member (202bT2); and o a second traverse member (202bT3); o wherein each of said first traverse member (202bTl), said middle traverse member (202bT2), and said second traverse member (202bT3), said first horizontal member (202bH1), said middle horizontal member (202bH2), said second horizontal member (202bH3); being fastened with each of said first side longitudinal member (202b1), said middle longitudinal member (202b2), and second side longitudinal member (202b3); and • an upper sub-frame (202c) having. o a first side longitudinal member (202c1) extending along a longitudinal axis of said middle sub-frame (202b); o a middle longitudinal member (202c2) spaced apart from and parallel to said first side longitudinal member (202c1); o a second side longitudinal member (202c3) space apart from and parallel to said middle longitudinal member (202c2); o a first horizontal member (202cH1); o a middle horizontal member (202cH2); and o a second horizontal member (202cH3); o wherein said upper sub-frame (202c) being spaced apart from and operatively disposed over said middle sub-frame (202b), one or more vertical pillars (202vp1) and diagonal pillars connected to and disposed between said upper sub-frame (202c) and said middle sub-frame (202b); o wherein said middle sub-frame (202b) being spaced apart from and operatively disposed over said lower sub-frame (202a), one or more vertical pillars (202vp2) and diagonal pillars connected to and disposed between said upper sub-frame (202c) and said middle sub-frame (202b).
4. The system (100) as claimed in claim 3, wherein said cleaning fluid storage and pumping system (300) includes: * an annular fluid storage tank (302) being secured to and disposed on an operative upper surface of a flat plate (304), said flat plate (304) secured to and disposed on an operative upper surface of said upper sub-frame (202c), said annular fluid storage tank (302) having o a charging aperture (306) configured thereon for charging a cleaning fluid into said annular fluid storage tank (302) from a source of fluid; and o a central through passage (305) configured thereon; and • a pumping system being secured to and disposed on an operative upper surface of said middle sub-frame (202b), said pumping system including a fluid pump connected to and in fluid communication with said annular fluid storage tank (302), said fluid pump configured to pump fluid from said annular fluid storage tank (302) to nozzles (404k).
5. The system (100) as claimed in claim 4, wherein said cleaning system (400) includes: a support and articulation system (402) having: o a hollow column (402a) extending operatively upward from said operative upper surface of said flat plate (304), said hollow column (402a) being securely and operatively received within said central through passage (305); o an inflatable fluid bag (402b) operatively received within said hollow column (402a), said inflatable fluid bag (402b) being configured to receive and dispense o a fluid thereby facilitating flattening and inflating of said inflatable fluid bag (402b); o a first arm (402c) extending in an operative upward direction from a plate (402p) disposed on said inflatable fluid bag (402b) and operably connected to an upper free end of said inflatable fluid bag (402b), said first arm (402c) having through holes (402c1) configured thereon; o a second arm (402d) having a through hole (402dhl) at a first end thereof and through holes (402dh2) configured at a second end thereof, and displaceably coupled and secured to said first arm (402c) at a predetermined angle; o a third arm (402e) having through holes (402eh) configured thereon and telescopically extending from and secured to a free end of said second arm (402d), said third arm (402e) having a first portion (402e1), and a second portion (402e2) integrally extending from a free end of said first portion (402e 1); a cleaning mechanism (404) operatively secured to said support and articulation system (402), said cleaning mechanism (404) including: o a collar (404a) being pivotably coupled to a free end of said second portion (402e2), said collar (404a) having a first tab (404al) and a second tab (404a2) extending from an operative first end and an operative second end, respectively, of said collar (404a); o said collar (404a) having a first strip (404ac1) and a second strip (404ac2), with shock absorbing elements (404ac3); o a flexible cable (404b) having • a first end connected to said operative first end (404b1) of said collar (404a); • a second end connected to said operative second end (404b2) of said collar (404a); • a motor (404c) to selectively convey said flexible cable (404b) thereby facilitating tilting of said collar (404a) in proximity of said solar panels to align said collar (404a) and said cleaning mechanism (404) in congruence with the angle of said solar panels; o a channel secured to said free end of said third arm (402e), an intermediate portion of said flexible cable (404b) being received in said channel, such that said flexible cable (404b) along with said channel and said motor (404c) facilitate in pivotable movement of said collar (404a); o a first roller (404d) having bristles extending from an operative outer surface thereof; o a middle roller (404e) having a fluid absorbing layer disposed on an outer surface thereof, said middle roller (404e) having a fender (404e1) disposed in proximity thereof; o a second roller(404f) having bristles disposed on an operative outer surface thereof; wherein said first roller (404d), said middle roller (404e), and said second roller (404f) being operatively and rotatably coupled with said collar (404a) via a connector (404a3, 404a4) each on each side of said first roller (404d), said middle roller (404e), and said second roller (404f); o a first pair of grooved pulleys (404g) one each secured to ends of said first roller (404d); o a second pair of grooved pulleys (404h) one each secured to end of said middle roller (404e); o a third pair of grooved pulleys (404i) one each secured to end of said second roller (404f); o wherein a motor (404z) drives one or all of said first pair of grooved pulleys (404g), said second pair of grooved pulleys (404h), and third pair of grooved pulleys (404i); o nozzles (404k) disposed in proximity of said first and second rollers (404d, 404f), said nozzles (404k) connected to and in fluid communication with said annular fluid storage tank (302), and configured to dispense a cleaning fluid onto said solar panel; o nozzle holders (4041) secured to said collar (404a) said nozzle holders (4041) configured to securely hold said nozzles (404k) at a predetermined angle; and o sensors (404o) secured to said collar (404a) said sensors (404o) configured to sense separation between said collar (404a) and the surface of said solar panels; wherein said first roller (404d), said middle roller (404e), and said second roller (404f) are coupled with said collar (404a) such that said shock absorbing elements (404ac3) facilitates in reducing the force exerted by said first roller (404d), said middle roller (404e), and said second roller (404f) on to said solar panel; wherein said a guiding system (500) includes: o metal strip (502) buried in ground in proximity of said solar panels; o a metal detector (404m) disposed on an operative lower surface of said trolley (200) in proximity of the ground, said metal detector (404m) configured to generate a signal on detecting said metal strip (502), said signal being received by a controller; wherein said controller connected to and in data communication with each of said self-driven wheeled trolley (200), said cleaning fluid storage and pumping system (300) securely disposed on said self-driven wheeled trolley (200), said cleaning system (400) securely disposed on said self-driven wheeled trolley (200), and said guiding system (500) for guiding said self-driven wheeled trolley (200); wherein said inflatable fluid bag (402b) receives said fluid from said source of fluid, said fluid being pumped by a fluid compressor into said inflatable fluid bag (402b); wherein the system (100) further including a power source, which being selected from a battery, a power grid, a solar panel, and combinations thereof, wherein said sensor (404o) being a Lidar sensor, said sensor (404o) being coupled to said collar (404a) by a sensor holder (404oh), and wherein said first arm (402c) being supported and guided by guiding elements (402cg) which support and guide said first arm (402c) when inflatable fluid bag (402b) is being inflated or flattened by pumping said fluid to and from said inflatable fluid bag (402b).
AU2021104447A 2021-07-22 2021-07-22 A system for cleaning solar panels Ceased AU2021104447A4 (en)

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