AU2021101649A4 - A kind of plant-based food production formula and its preparation method - Google Patents

A kind of plant-based food production formula and its preparation method Download PDF

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Publication number
AU2021101649A4
AU2021101649A4 AU2021101649A AU2021101649A AU2021101649A4 AU 2021101649 A4 AU2021101649 A4 AU 2021101649A4 AU 2021101649 A AU2021101649 A AU 2021101649A AU 2021101649 A AU2021101649 A AU 2021101649A AU 2021101649 A4 AU2021101649 A4 AU 2021101649A4
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Australia
Prior art keywords
plant
soybean
preparation
temperature
pea
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AU2021101649A
Inventor
Xiaoquan Hu
Yaohui Hu
Bo LV
Junmei Liu
Chunhong Piao
Yuhua Wang
Jian Wei
Hansong Yu
Nannan Zhu
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Jilin Friend Food Co Ltd
Jilin Agricultural University
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Jilin Friend Food Co Ltd
Jilin Agricultural University
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Priority to AU2021101649A priority Critical patent/AU2021101649A4/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/22Working-up of proteins for foodstuffs by texturising
    • A23J3/225Texturised simulated foods with high protein content
    • A23J3/227Meat-like textured foods
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/001Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste materials, e.g. kitchen waste
    • A23J1/005Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste materials, e.g. kitchen waste from vegetable waste materials
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/12Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/18Vegetable proteins from wheat
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • A23L11/07Soya beans, e.g. oil-extracted soya bean flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Nutrition Science (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Molecular Biology (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention discloses a kind of plant-based food production formula and its preparation method, wherein the preparation method comprises the following steps: (1) Uniformly mixing 100kg of wet okaraokara, 40kg-60kg of soybean or pea protein isolation(SPI)SPI, 20kg-60kg of low temperature defatted soybean meal and 40kg-80kg of wheat gluten. (2) Extruding with a single screw or twin-screw extruder to obtain semi-finished products with uniform texture and properties, and chopping. (3) Evenly mixing the semi-finished product with lkg-5kg soybean protein isolate, lkg-5kg wheat gluten, 2kg-4kg egg white and 0.1kg transglutaminasetransglutaminase(TG). (4) Squeezing the material statically for 2h, and cutting into fixed sizes after molding. (5) Seasoning, packaging and sterilization. The method has the advantages that: (1) SPISPI, okara, wheat gluten and the like are compounded to replace complete soy protein isolate to produce plant-based soybean or pea food, thus solving the problem of single variety of traditional plant-based soybean or pea food. (2) After the second extrusion reorganization, the shape of the plant-based soybean or pea food can be changed flexibly, the leftover material can be used efficiently, and the products with uniform specifications and more uniform organization can be obtained.

Description

A kind of plant-based food production formula and its preparation method
TECHNICAL FIELD
The invention relates to a kind of plant-based soybean or pea food and a preparation method
thereof, in particular to a kind of plant-based soybean or pea food produced by
compounding SPI, okara, wheat gluten and the like to replace complete SPI and a
preparation method thereof, belonging to the technical field of food.
BACKGROUND
Peas is a nutritious food, which contains many trace elements such as protein, lipid,
copper and chromium. Regular consumption can reduce the risk of diabetes, cancer and
cardiovascular diseases. Peas is rich in dietary fiber, vitamins, trace elements and
macroelements. Peas contains phytohaemagglutinin, which can agglutinate erythrocytes of
human body, promote mitosis, activate lymphocytes of tumor patients, produce
lymphotoxin, and do non-specific harm to various animal cells, so Pisum sativum Linn has
the function of preventing and treating tumor.
Pea protein is a kind of high-quality plant protein resourcewhile the protein is generally
used as feed. With more and more attention paid to plant protein, pea protein is widely used
in food processing.
SPI is the protein extracted frompea or soybean by advanced technology, and the protein
content in SPI is as high as 80%- 9 0%. Pea or soybean protein contains all essential amino
acids for human body, and belongs to complete protein. Protein is the material basis of life
and the three major components of human body. Protein deficiency can lead to growth retardation, low immunity, loose skin and premature aging. Pea(Pisumsativum Linn) is a legume plant, which is rich in various nutrients needed by human body, especially high quality protein. Moreover, legumes do not contain cholesterol, which is superior to animal protein.
The development and research ofpea or soybean is on the rise in China and abroad, but it
has not been reported to combine with them to produce plant-based soybean or pea food.
SUMMARY
In order to improve the shortcomings in the existing technologies, the invention aims to
provide a method for preparing plant-based soybean or pea food by compounding SPI,
okara, gluten powder and the like.
In order to achieve the above objectives, the invention adopts the following technical
scheme:
A preparation method of plant-based soybean or pea food, which is characterized by
comprising the following steps:
Step 1: mixing 100kg of wet okara, 40kg-60kg of soybean SPI, pea SPI or their 1: 1
mixture, 20kg-60kg of low-temperature defatted soybean meal and 40kg-80kg of wheat
gluten, and uniformly mixing with a mixer.
Step 2: turning on the extruder, and the barrel of the extruder is divided into three sections,
wherein the temperature of the first section is controlled at 90°C-100°C, the temperature of
the second section is controlled at 120°C-170°C, and the temperature of the third section is
controlled at 100°C-110°C, and the mixture is extruded by twin-screw in the barrel to obtain semi-finished products with uniform texture and properties, which are chopped for later use.
Step 3: mixing the chopped semi-finished products with lkg-5kg SPI, lkg-5kg wheat
gluten, 2kg-4kg egg white and 0.1kg transglutaminase, and mix them evenly and
recombine with a mixer.
Step 4: putting the recombined material in an extruder, extrude it statically for 2 hours, and
cut it into fixed sizes after molding.
Step 5: seasoning the extruded and cut products with different tastes.
Step 6: packaging the product, and then sterilizing it in a high-temperature and high
pressure sterilization kettle.
The method for preparing plant-based soybean or pea food is characterized in that in Step
2, the barrel temperature of the extruder is adjusted to 130°C.
The method for preparing plant-based soybean or pea food is characterized in that in Step
4, the extrusion pressure of the extruder is 2000pa-5000pa.
The above preparation method of plant-based soybean or pea food is characterized in that
in Step 6, the sterilization condition is: sterilization at 121°C for 20min.
The method has the advantages that:
(1) Pea SPI is compounded with okara and wheat gluten to replace complete soy protein
isolate to produce plant-based soybean or pea food, thus solving the problem of single
variety of traditional plant-based soybean or pea food.
(2) After the second extrusion reorganization, the shape of the plant-based soybean or pea
food can be changed flexibly, the leftover material can be used efficiently, and the products
with uniform specifications and more uniform organization can be obtained.
DESCRIPTION OF THE INVENTION
The present invention will be specifically introduced with specific embodiments below.
Embodiment 1
(1) Mixing: mixing 100kg of wet okara, 40kg of SPI, 20kg of low-temperature defatted
soybean meal and 40kg of wheat gluten, and uniformly mixing with a mixer.
(2) Twin-screw extrusion: starting the extruder, wherein the barrel of the extruder is divided
into three sections, wherein the temperature of the first section is controlled at 90°C, the
temperature of the second section is controlled at 120°C, and the temperature of the third
section is controlled at 110°C, and the mixture is extruded in the barrel to obtain semi
finished products with uniform texture and properties, which are chopped for later use.
(3) Recombination: the chopped semi-finished product is mixed with 1kg soy protein
isolate, 1kg wheat gluten and 2kg egg white (egg white can increase the viscosity of the
product, and the protein dissolves in water to form a polymer solution, in which a large
number of hydrogen bonds can be formed between protein molecules, so the product has
viscosity.) and 0.1kg transglutaminase (transglutaminase can improve the texture of food,
increase the cross-linking between egg white matter and improve the structure of tissue
protein.) mixing, uniformly mixing and recombining with a mixer.
(4) Extrusion molding: putting the recombined material in an extruder with an extrusion
pressure of 2000pa, press for 2 hours, and cutting into a fixed size after molding.
(5) Seasoning: seasoning the extruded products with different tastes.
(6) Packaging and sterilization: packaging the product, and then sterilizing at 121°C for
min in a high temperature and high pressure sterilization kettle.
Sense of the product: it has the organized structure of meat, with deep yellow color and it
is bright and lustrous.
Taste of the product: it is chewy and has the unique flavor of bean products.
Embodiment 2
(1) Mixing: mixing 100kg of wet okara, 50kg of SPI, 35kg of low-temperature defatted
soybean meal and 60kg of wheat gluten, and uniformly mixing with a mixer.
(2) Single-screw extrusion: starting the extruder, wherein the barrel of the extruder is
divided into three sections, wherein the temperature of the first section is controlled at 90
100°C, the temperature of the second section is controlled at 140-160°C, and the
temperature of the third section is controlled at 100°C, and the mixture is extruded in the
barrel to obtain semi-finished products with uniform texture and properties, which are
chopped for later use.
(3) Recombination: the chopped semi-finished products are mixed with 3kg of soy protein
isolate, 3kg of wheat gluten, 3kg of egg white and 0.1kg of transglutaminase, and then
mixed evenly with a mixer for recombination.
(4) Extrusion molding: putting the recombined material in an extruder with an extrusion
pressure of 3500pa, extruding for 2 hours at rest, and cutting into fixed sizes after molding.
(5) Seasoning: seasoning the extruded products with different tastes.
(6) Packaging and sterilization: packaging the product, and then sterilizing at 121°C for
min in a high temperature and high pressure sterilization kettle.
Sense of the product: it has the organized structure of meat, with deep yellow color and it
is bright and lustrous.
Taste of the product: It is chewy and has the unique flavor of bean products.
Embodiment 3
(1) Mixing: mixing 100kg of wet okara, 60kg of SPI, 60kg of low-temperature defatted
soybean meal and 80kg of wheat gluten, and uniformly mixing with a mixer.
(2) Twin-screw extrusion: starting the twin-screw extruder, wherein the barrel of the twin
screw extruder is divided into three sections, wherein the temperature of the first section is
controlled at 100°C, the temperature of the second section is controlled at 170°C, and the
temperature of the third section is controlled at 100°C, and the mixture is extruded by twin
screw in the barrel to obtain semi-finished products with uniform texture and properties,
which are chopped for later use.
(3) Recombination: the chopped semi-finished products are mixed with 5kg of soy protein
isolate, 5kg of wheat gluten, 4kg of egg white and 0.1kg of transglutaminase, and then
evenly mixed and recombined by a mixer.
(4) Extrusion molding: putting the recombined material in an extruder with an extrusion
pressure of 5000pa, extruding for 2 hours at rest, and cutting into fixed sizes after molding.
(5) Seasoning: seasoning the extruded products with different tastes.
(6) Packaging and sterilization: packaging the product, and then sterilizing at 121°C for
min in a high temperature and high pressure sterilization kettle.
Sense of the product: it has the organized structure of meat, with deep yellow color and it
is bright and lustrous.
Taste of the product: It is soft and chewy, and has the unique flavor of bean products.
Soybean protein products have the characteristics of high protein and zero cholesterol, and
belong to nutritional snack foods. However, due to the single variety, the differentiation of
similar products in the market is small. We compounded SPI with okara and wheat gluten to replace complete soy protein isolate to produce plant-based soybean or pea food, which solved the problem of single variety of traditional plant-based soybean or pea food.
Dried bean products produced by twin-screw extrusion have a single shape and a lot of
leftover materials, resulting in waste of raw materials. We adopt recombination technology
to produce dried bean products. After secondary extrusion and recombination, we can
flexibly change the shape of the products, make efficient use of leftover materials, and
obtain products with uniform specifications and more uniform organization.
It should be noted that the above embodiments do not limit the present invention in any
form, and all technical solutions obtained by equivalent substitution or equivalent
modification fall within the protection scope of the present invention.

Claims (5)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS
1. A kind of plant-based food production formula and its preparation method, which is
characterized by comprising the following steps:
Step 1: mixing 100kg of wet okara, 40kg-60kg of SPI, 20kg-60kg of low-temperature
defatted soybean meal and 40kg-80kg of wheat gluten, and uniformly mixing with a mixer.
Step 2: turning on the extruder, and the barrel of the twin-screw extruder is divided into
three sections, wherein the temperature of the first section is controlled at 90°C-100°C, the
temperature of the second section is controlled at 120°C-170°C, and the temperature of the
third section is controlled at 100°C-110C, and the mixture is extruded in the barrel to
obtain semi-finished products with uniform texture and properties, which are chopped for
later use.
Step 3: mixing the chopped semi-finished products with lkg-5kg soy protein isolate, 1kg
kg wheat gluten, 2kg-4kg egg white and 0.1kg transglutaminase, and mix them evenly
and recombine with a mixer.
Step 4: putting the recombined material in an extruder, extrude it statically for 2 hours, and
cut it into fixed sizes after molding.
Step 5: seasoning the extruded and cut products with different tastes.
Step 6: packaging the product, and then sterilizing it in a high-temperature and high
pressure sterilization kettle.
2. The preparation method of plant-based soybean or pea food according to claim 1,
characterized in that in Step 2, the barrel temperature of the twin-screw extruder is adjusted
to 130°C.
3. A kind of plant-based food production formula and its preparation method according to claim
1, characterized in that in Step 4, the extrusion pressure of the extruder is 2000pa-5000pa.
4. The preparation method of plant-based soybean or pea food according to claim 1,
characterized in that in Step 6, the sterilization condition is 121C for 20 minutes.
5. A kind of plant-based food production formula and its preparation method of anyone of claims
1 to 4.
AU2021101649A 2021-03-30 2021-03-30 A kind of plant-based food production formula and its preparation method Active AU2021101649A4 (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
AU2021101649A4 true AU2021101649A4 (en) 2021-05-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115428853A (en) * 2022-08-05 2022-12-06 唐山兴之赢商贸有限公司 Flavored composite protein spicy strip leisure food and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115428853A (en) * 2022-08-05 2022-12-06 唐山兴之赢商贸有限公司 Flavored composite protein spicy strip leisure food and preparation method thereof

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