AU2019352419B2 - Refrigerator and method for controlling same - Google Patents
Refrigerator and method for controlling same Download PDFInfo
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- AU2019352419B2 AU2019352419B2 AU2019352419A AU2019352419A AU2019352419B2 AU 2019352419 B2 AU2019352419 B2 AU 2019352419B2 AU 2019352419 A AU2019352419 A AU 2019352419A AU 2019352419 A AU2019352419 A AU 2019352419A AU 2019352419 B2 AU2019352419 B2 AU 2019352419B2
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- Prior art keywords
- heater
- ice
- tray
- temperature
- ice making
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/18—Producing ice of a particular transparency or translucency, e.g. by injecting air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/22—Construction of moulds; Filling devices for moulds
- F25C1/24—Construction of moulds; Filling devices for moulds for refrigerators, e.g. freezing trays
- F25C1/243—Moulds made of plastics e.g. silicone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/22—Construction of moulds; Filling devices for moulds
- F25C1/24—Construction of moulds; Filling devices for moulds for refrigerators, e.g. freezing trays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C5/00—Working or handling ice
- F25C5/02—Apparatus for disintegrating, removing or harvesting ice
- F25C5/04—Apparatus for disintegrating, removing or harvesting ice without the use of saws
- F25C5/08—Apparatus for disintegrating, removing or harvesting ice without the use of saws by heating bodies in contact with the ice
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2305/00—Special arrangements or features for working or handling ice
- F25C2305/022—Harvesting ice including rotating or tilting or pivoting of a mould or tray
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2400/00—Auxiliary features or devices for producing, working or handling ice
- F25C2400/08—Auxiliary features or devices for producing, working or handling ice for different type of ice
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2400/00—Auxiliary features or devices for producing, working or handling ice
- F25C2400/10—Refrigerator units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2400/00—Auxiliary features or devices for producing, working or handling ice
- F25C2400/14—Water supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2600/00—Control issues
- F25C2600/04—Control means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C2700/00—Sensing or detecting of parameters; Sensors therefor
- F25C2700/12—Temperature of ice trays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C5/00—Working or handling ice
- F25C5/02—Apparatus for disintegrating, removing or harvesting ice
- F25C5/04—Apparatus for disintegrating, removing or harvesting ice without the use of saws
- F25C5/06—Apparatus for disintegrating, removing or harvesting ice without the use of saws by deforming bodies with which the ice is in contact, e.g. using inflatable members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2317/00—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass
- F25D2317/06—Details or arrangements for circulating cooling fluids; Details or arrangements for circulating gas, e.g. air, within refrigerated spaces, not provided for in other groups of this subclass with forced air circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/02—Refrigerators including a heater
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2700/00—Means for sensing or measuring; Sensors therefor
- F25D2700/02—Sensors detecting door opening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2700/00—Means for sensing or measuring; Sensors therefor
- F25D2700/12—Sensors measuring the inside temperature
- F25D2700/122—Sensors measuring the inside temperature of freezer compartments
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Production, Working, Storing, Or Distribution Of Ice (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
A refrigerator according to the present invention comprises: a storage compartment for storing food; a first temperature sensor for sensing the temperature in the storage compartment; a door for opening and closing the storage compartment; a cold air supply means for supplying cold air into the storage compartment; trays forming ice-making cells which are spaces in which water changes phase into ice due to the cold air; a second temperature sensor for sensing the temperature of the water or ice in the ice-making cells; a heater for supplying heat to the trays; and a control unit for controlling the heater, wherein, after opening or closing of the door is sensed during the ice-making process, the control unit increases the cooling power of the cold air supply means if an increase in cooling power therefrom is determined to be needed on the basis of the temperature sensed by the first temperature sensor, and decreases the amount of heat applied by the heater if a reduction in heat applied by the heater is determined to be needed on the basis of the change in temperature sensed by the second temperature sensor.
Description
[Technical Field]
[1] The present disclosure relates to a refrigerator and a method for controlling the
same.
[Background]
[2] In general, refrigerators are home appliances for storing foods at a low
temperature in a storage chamber that is covered by a door. The refrigerator may cool
the inside of the storage space by using cold air to store the stored food in a
refrigerated or frozen state. Generally, an ice maker for making ice is provided in the
refrigerator. The ice maker makes ice by cooling water after accommodating the
water supplied from a water supply source or a water tank into a tray.
[3] The ice maker may separate the made ice from the ice tray in a heating manner
or twisting manner.
[4] For example, the ice maker through which water is automatically supplied and
the ice automatically separated may be opened upward so that the mode ice is
pumped up.
[5] As described above, the ice made in the ice maker may have at least one flat
surface such as crescent or cubic shape.
[6] When the ice has a spherical shape, it is more convenient to use the ice, and
also, it is possible to provide different feeling of use to a user. Also, even when the
made ice is stored, a contact area between the ice cubes may be minimized to
minimize a mat of the ice cubes.
92121828.3
[7] An ice maker is disclosed in Korean Registration No. 10-1850918 (hereinafter,
referred to as a "prior art document 1") that is a prior art document.
[8] The ice maker disclosed in the prior art document 1 includes an upper tray in
which a plurality of upper cells, each of which has a hemispherical shape, are
arranged, and which includes a pair of link guide parts extending upward from both
side ends thereof, a lower tray in which a plurality of upper cells, each of which has a
hemispherical shape and which is rotatably connected to the upper tray, a rotation
shaft connected to rear ends of the lower tray and the upper tray to allow the lower
tray to rotate with respect to the upper tray, a pair of links having one end connected
to the lower tray and the other end connected to the link guide part, and an upper
ejecting pin assembly connected to each of the pair of links in at state in which both
ends thereof are inserted into the link guide part and elevated together with the upper
ejecting pin assembly.
[9] In the prior art document 1, although the spherical ice is made by the
hemispherical upper cell and the hemispherical lower cell, since the ice is made at the
same time in the upper and lower cells, bubbles containing water are not completely
discharged but are dispersed in the water to make opaque ice.
[10] An ice maker is disclosed in Japanese Patent Laid-Open No. 9-269172
(hereinafter, referred to as a "prior art document 2") that is a prior art document.
[11] The ice maker disclosed in the prior art document 2 includes an ice making
plate and a heater for heating a lower portion of water supplied to the ice making plate.
[12] In the case of the ice maker disclosed in the prior art document 2, water on one
surface and a bottom surface of an ice making block is heated by the heater in an ice
92121828.3 making process. Thus, when solidification proceeds on the surface of the water, and also, convection occurs in the water to make transparent ice.
[13] When growth of the transparent ice proceeds to reduce a volume of the water
within the ice making block, the solidification rate is gradually increased, and thus,
sufficient convection suitable for the solidification rate may not occur.
[14] Thus, in the case of the prior art document 2, when about 2/3 of water is
solidified, a heating amount of the heater increases to suppress an increase in the
solidification rate.
[15] However, according to prior art document 2, since the heating amount of the
heater is increased simply when the volume of water is reduced, it is difficult to make
ice having uniform transparency according to the shape of the ice.
[16] It is desired to address or ameliorate one or more disadvantages or limitations
associated with the prior art, provide a refrigerator and a method of controlling the
same, or to at least provide the public with a useful alternative
[Summary]
[17] Embodiments may provide a refrigerator capable of making ice having uniform
transparency as a whole regardless of shape, and a method for controlling the same.
[18] Embodiments may provide a refrigerator capable of making spherical ice and
having uniform transparency for each unit height of the spherical ice, and a method for
controlling the same.
[19] Embodiments may provide a refrigerator capable of making ice having uniform
transparency as a whole by varying a heating amount of a transparent ice heater in
92121828.3 response to the change in the heat transfer amount between water in an ice making cell and cold air in a storage chamber, and a method for controlling the same.
[20] Embodiments may provide a refrigerator wherein, if it is necessary to reduce a
heating amount of a transparent ice heater after an opening/closing of a door is
detected during an ice making process, the heating amount of the transparent ice
heater is reduced to prevent deterioration of transparency of ice and reduce the power
consumption of a transparent ice heater, and a method for controlling the same.
[21] Embodiments may provide a refrigerator wherein, if it is necessary to increase
cooling power of a cold air supply part for supply of cold air after an opening/closing of
a door is detected during an ice making process, the cooling power of the cold air
supply part is increased to quickly lower a temperature of a storage chamber, and an
output of a transparent ice heater is increased in response thereto, thereby making ice
having uniform transparency as a whole, and a method for controlling the same.
[22] According to a first aspect, the present disclosure may broadly provide a
refrigerator comprising: a storage chamber configured to store food; a first
temperature sensor configured to sense a temperature of the storage chamber; a door
configured to open or close the storage chamber; a cold air supply part configured to
supply cold air into the storage chamber; a tray configured to define an ice making cell
having a space in which water is phase-changed into ice by the cold air; a second
temperature sensor configured to sense a temperature of the water or the ice within
the ice making cell; a heater configured to supply heat into the tray; and a controller
configured to control at least the heater, wherein, the controller: (a) determines
whether it is necessary to increase cooling power of the cold air supply part based on
the temperature sensed by the first temperature sensor after detecting an 92121828.3 opening/closing of the door during an ice making process, and upon such determination, increases the cooling power of the cold air supply part, and (b) determines whether it is necessary to decrease a heating amount of the heater based on a change in temperature sensed by the second temperature sensor after detecting an opening/closing of the door during an ice making process, and upon such determination, decreases the heating amount of the heater, decrease the heating amount of the heater when the temperature sensed by the second temperature sensor is higher than or equal to a second set temperature after detecting the opening/closing of the door, or decrease the heating amount of the heater when the temperature sensed by the second temperature sensor after detecting the opening/closing of the door is increased by more than a second set value than the temperature sensed by the second temperature sensor before detecting the opening/closing of the door, or decrease the heating amount of the heater when the current heating amount of the heater is greater than a reference value.
[23] In an embodiment, a refrigerator may include a tray configured to define a
portion of an ice making cell, a heater configured to supply heat to the tray, and a
controller configured to control the heater.
[24] The refrigerator may further include a storage chamber and a cold air supply
part configured to supply cold air to the storage chamber. Water in the ice making
cell may be phase-changed into ice by the cold air supplied to the storage chamber.
[25] The controller may turn on the heater, which supplies heat to the ice making
cell, in at least partial section while the cold air supply part supplies cold air to the ice
making cell so that bubbles in the water within the ice making cell moves from a
92121828.3 portion, at which the ice is made, toward the water that is in a liquid state to make transparent ice.
[26] When the opening/closing of the door is detected in a state in which the heater
is turned on, the controller may determine whether it is necessary to vary the cooling
power of the cooling air supply part.
[27] In addition, when the opening/closing of the door is detected in a state in which
the heater is turned on, the controller may determine whether it is necessary to vary
the heating amount of the heater.
[28] As an example, the controller may determine whether it is necessary to
increase the cooling power of the cooling air supply part, based on the temperature
sensed by a first temperature sensor configured to sense the temperature of the
storage chamber.
[29] When the controller determines: (a) whether it is unnecessary to increase the
cooling power of the cold air supply part based on the temperature sensed by the first
temperature sensor after detecting the opening/closing of the door during an ice
making process, and upon such determination, the controller may maintain the cooling
power of the cold air supply part, and (b) whether it is unnecessary to decrease the
heating power of the heater based on the change in temperature sensed by the
second temperature sensor, and upon such determination, the controller may maintain
the heating amount of the heater.
[30] The controller may be configured to: (a) increase the cooling power of the cold
air supply part when the temperature sensed by the first temperature sensor is equal
to or higher than a first set temperature after detecting the opening/closing of the door,
92121828.3 and (b) maintain the cooling power of the cold air supply part when the temperature sensed by the first temperature sensor is maintained below the first set temperature.
[31] The controller may be configured to: (a) increase the cooling power of the cold
air supply part when the temperature sensed by the first temperature sensor after
detecting the opening/closing of the door is higher by more than a first set value than
the temperature sensed by the first temperature sensor after detecting the opening of
the door, and (b) maintain the cooling power of the cold air supply part when the
temperature sensed by the first temperature sensor is not higher by more than the first
set value than the temperature sensed by the first temperature sensor after detecting
the opening of the door.
[32] The controller may be configured to: (a) decrease the heating amount of the
heater when the temperature sensed by the second temperature sensor is higher than
or equal to a second set temperature after detecting the opening/closing of the door,
and (b) maintain the heating amount of the heater when the temperature sensed by
the second temperature sensor is maintained below the second set temperature.
[33] The controller may configured to: (a) decrease the heating amount of the heater
when the temperature sensed by the second temperature sensor after detecting the
opening/closing of the door is increased by more than a second set value than the
temperature sensed by the second temperature sensor before detecting the
opening/closing of the door, , and (b) maintain the heating amount of the heater when
the temperature sensed by the second temperature sensor is not increased by more
than the second set value than the temperature sensed by the second temperature
sensor before detecting the opening/closing of the door is detected.
92121828.3
[34] The controller may be configured to: (a) maintain the heating amount of the
heater when a current heating amount of the heater is less than or equal to a
reference value after detecting the opening/closing of the door, and (b) decrease the
heating amount of the heater when the current heating amount of the heater is greater
than the reference value.
[35] The controller may be configured to turn off the heater when it is determined
that it is necessary to decrease the heating amount of the heater.
[36] The controller may be configured to increase the heating amount of the heater
when the cooling power of the cold air supply part increases.
[37] The controller may be configured to control the heater such that the heating
amount of the heater varies according to a mass per unit height of water in the ice
making cell.
[38] A plurality of sections in the refrigerator may be defined: (a) based on the unit
height of water, and (b) a reference heating amount of the heater in each of the
plurality of sections is predetermined.
[39] The controller may be configured to decrease the heating amount of the heater
in a current section when it is determined that it is necessary to decrease the heating
amount of the heater after detecting the opening/closing of the door is detected during
the ice making process.
[40] The controller may be configured to operate the heater with the reference
heating amount corresponding to a subsequent section when the temperature sensed
by the second temperature sensor reaches a reference temperature corresponding to
a section immediately next to the current section.
92121828.3
[41] The tray may comprise: a first tray configured to define a portion of the ice
making cell and a second tray configured to define another portion of the ice making
cell, and the second tray contacts the first tray in the ice making process and is
spaced apart from the first tray in an ice separation process.
[42] One of the first tray and the second tray may be made of a non-metal material
so as to decrease a heat transfer rate of the heater.
[43] The second tray may be disposed below the first tray, the heater may be
disposed adjacent to the second tray such that water starts to freeze from above in the
ice making cell, and at least the second tray may be made of a non-metal material.
[44] At least one of the first tray and the second tray may be made of a flexible or
soft material such that the shape thereof of the first and the second tray may be
deformed during the ice separation process and is returned to an original shape.
[45] When it is necessary to increase the cooling power of the cold air supply part,
the controller may increase the cooling power of the cold air supply part, and when it is
unnecessary to increase the cooling power of the cold air supply part, the controller
may maintain the cooling power of the cooling air supply part.
[46] For example, when the temperature sensed by the first temperature sensor
reaches a first set temperature or higher, the controller may increase the cooling
power of the cold air supply part, and when the temperature sensed by the first
temperature sensor is maintained below the first set temperature, the controller may
maintain the cooling power of the cold air supply part.
[47] As another example, when the temperature sensed by the first temperature
sensor after the opening/closing of the door is detected is higher by more than a first
set value than the temperature sensed by the first temperature sensor when the 92121828.3 opening of the door is sensed, the controller may increase the cooling power of the cold air supply part. On the other hand, when the temperature sensed by the first temperature sensor is not higher by more than the first set value than the temperature sensed by the first temperature sensor when the opening of the door is detected, the controller may maintain the cooling power of the cold air supply part.
[48] According to an embodiment, the controller may determine whether it is
necessary to reduce the heating amount of the heater, based on the change in
temperature sensed by a second temperature sensor configured to the temperature of
the ice making cell.
[49] When the controller determines that it is necessary to reduce the heating
amount of the heater, the controller may reduce the heating amount of the heater, and
when the controller determines that it is unnecessary to reduce the heating amount of
the heater, the controller may maintain the heating amount of the heater.
[50] As another example, the controller may reduce the heating amount of the
transparent ice heater when the temperature sensed by the second temperature
sensor is higher than or equal to a second set temperature after the opening/closing of
the door is detected. On the other hand, when the temperature sensed by the
second temperature sensor is maintained below the second set temperature, the
controller may maintain the heating amount of the heater.
[51] As another example, when the temperature sensed by the second temperature
sensor after the opening/closing of the door is detected is increased by more than a
second set value than the temperature sensed by the second temperature sensor
before the opening/closing of the door is detected, the controller may reduce the
heating amount of the heater. On the other hand, when the temperature sensed by 92121828.3 the second temperature sensor is not increased by more than the second set value than the temperature sensed by the second temperature sensor before the opening/closing of the door is detected, the controller may maintain the heating amount of the heater.
[52] As another example, after the opening/closing of the door is detected, if the
current heating amount of the heater is less than or equal to a reference value, the
controller may maintain the heating amount of the heater, and when the current
heating amount of the heater is greater than the reference value, the controller may
reduce the heating amount of the heater.
[53] For example, when the controller determines that it is necessary to reduce the
heating amount of the heater, the controller may turn off the heater.
[54] When the cooling power of the cold air supply part increases, the controller may
increase the heating amount of the heater.
[55] The ice making time when the opening/closing of the door is detected and the
heating amount of the heater is reduced may be longer than the ice making time when
the opening/closing of the door is not detected.
[56] The tray may include a first tray configured to define a portion of the ice making
cell and a second tray configured to define another portion of the ice making cell.
The second tray may contact the first tray in the ice making process and may be
spaced apart from the first tray in an ice separation process. The second tray may be
connected to a driver to receive power from the driver.
[57] Due to the operation of the driver, the second tray may move from a water
supply position to an ice making position. Also, due to the operation of the driver, the
second tray may move from the ice making position to an ice separation position. 92121828.3
The water supply of the ice making cell starts when the second tray moves to a water
supply position. After the water supply is completed, the second tray may be moved
to the ice making position. After the second tray moves to the ice making position,
the cold air supply part may supply the cold air to the ice making cell.
[58] When the ice is completely made in the ice making cell, the second tray move
to the ice separation position in a forward direction so as to take out the ice in the ice
making cell. After the second tray moves to the ice separation position, the second
tray may move to the water supply position in the reverse direction, and the water
supply may start again.
[59] According to one aspect, the controller may control one or more of the cooling
power of the cold air supply part and the heating amount of the heater to vary
according to a mass per unit height of water in the ice making cell, so that the
transparency for each unit height of the water in the ice making cell is uniform.
[60] A plurality of sections may be defined based on the unit height of water. A
reference heating amount of the heater in each of the plurality of sections may be
predetermined. When the ice making cell has a spherical shape, the controller may
perform control so that the heating amount of the heater decreases and then
increases during the ice making process.
[61] When the temperature sensed by the temperature sensor reaches the
reference temperature corresponding to the section immediately next to the current
section, the controller may operate the heater with the reference heating amount
corresponding to the next section.
[62] One of the first tray and the second tray may be made of a non-metal material
so as to reduce a heat transfer rate of the heater. The second tray may be disposed 92121828.3 below the first tray. The heater may be disposed adjacent to the second tray so that water starts to freeze from above in the ice making cell. At least the second tray may be made of a non-metal material. At least one of the first tray and the second tray may be made of a flexible material so that the shape thereof is deformed during the ice separation process and is returned to the original shape.
[63] According to another aspect, a method for controlling a refrigerator relates to a
method for controlling a refrigerator that includes a first tray accommodated in a
storage chamber, a second tray configured to define an ice making cell together with
the first tray, a driver configured to move the second tray, and a heater configured to
supply heat to at least one of the first tray and the second tray.
[64] According to another aspect, the method for controlling a refrigerator may
include: performing water supply of the ice making cell when the second tray moves to
a water supply position; performing ice making after the water supply is completed and
the second tray moves from the water supply position to an ice making position in a
reverse direction; turning on the heater during an ice making process; detecting
opening/closing of a door during the ice making process; when the opening/closing of
the door is detected, determining whether it is necessary to reduce a heating amount
of the heater, based on a temperature sensor configured to sense a temperature of
the ice making cell; and when it is necessary to reduce the heating amount of the
heater, reducing the heating amount of the heater, and operating a controller to:
decrease the heating amount of the heater when the temperature sensed by the
second temperature sensor is higher than or equal to a second set temperature after
detecting the opening/closing of the door, or decrease the heating amount of the
heater when the temperature sensed by the second temperature sensor after 92121828.3 detecting the opening/closing of the door is increased by more than a second set value than the temperature sensed by the second temperature sensor before detecting the opening/closing of the door, or decrease the heating amount of the heater when the current heating amount of the heater is greater than a reference value.
[65] According to another aspect, the present disclosure may broadly provide a
method for controlling a refrigerator comprising a first tray accommodated in a storage
chamber, a second tray configured to define an ice making cell together with the first
tray, and a heater configured to supply heat to at least one of the first tray and the
second tray, the method comprising: supplying water to the ice making cell when the
second tray moves to a water supply position; generating ice after the water supply is
completed and the second tray moves from the water supply position to an ice making;
turning on the heater during an ice making process; detecting opening or closing of a
door during the ice making process; when the opening or closing of the door is
detected, determining whether it is necessary to decrease a heating amount of the
heater, based on a temperature sensor configured to sense a temperature of the ice
making cell; and when it is necessary to decrease the heating amount of the heater,
reducing the heating amount of the heater.
[66] The method may further comprise the step of: maintaining the heating amount
of the heater when it is unnecessary to decrease the heating amount of the heater.
[67] The method may further comprise the step of: turning off the heater in a
process in which the heating amount of the heater is decreased.
[68] The method may further comprise the steps of: determining whether ice making
is completed; and when the ice making is completed, moving the second tray from the
ice making position to an ice separation position. 92121828.3
[69] When it is unnecessary to reduce the heating amount of the heater, the heating
amount of the heater may be maintained. For example, the heater may be turned off
in a process in which the heating amount of the heater is reduced.
[70] The method for controlling the refrigerator may further include: determining
whether the ice making is completed; and when the ice making is completed, moving
the second tray from the ice making position to an ice separation position in a forward
direction.
[71] According to another aspect, a method for controlling a refrigerator relates to a
method for controlling a refrigerator, which includes a first tray and a second tray
configured to define a spherical ice making cell, a first temperature sensor configured
to sense a temperature of a storage chamber in which the first tray and the second
tray are disposed, a second temperature sensor configured to sense a temperature of
the ice making cell, a heater configured to supply heat to the ice making cell, and a
cold air supply part configured to supply cold air to the ice making cell.
[72] The method for controlling the refrigerator may include: after the water supply of
the ice making cell is completed, starting ice making by supplying cold air to the ice
making cell by the cold air supply part; turning on the heater after the ice making
starts; determining whether the ice making is complete; and when the ice making is
complete, moving the second tray from the ice making position to the ice separation
position in a forward direction.
[73] During the ice making process, the controller may determine whether
opening/closing of a door for opening or closing the storage chamber is detected.
[74] If the opening/closing of the door is detected, when the controller determines
that it is necessary to increase cooling power of the cold air supply part based on the 92121828.3 temperature sensed by the first temperature sensor, the controller may increase the cooling power of the cold air supply part. If it is determined that it is unnecessary to increase the cooling power of the cold air supply part, the cooling power of the cold air supply part may be maintained. When it is determined that it is necessary to reduce the heating amount of the heater based on the change in temperature sensed by the second temperature sensor, the heating amount of the heater may be reduced.
When it is determined that it is unnecessary to reduce the heating amount of the
heater, the heating amount of the heater may be maintained.
[75] According to further another aspect, a refrigerator may include a controller that,
when a first transparent ice operation and a second transparent ice operation for door
load response collide, preferentially performs the second transparent ice operation
and stops the first transparent ice operation.
[76] The refrigerator may include: a cold air supply part configured to supply cold air
to a storage chamber; a first temperature sensor configured to sense a temperature of
the storage chamber; a first tray disposed in the storage chamber and configured to
define a portion of an ice making cell that is a space in which water is phase-changed
into ice by the cold air; a second tray configured to define another portion of the ice
making cell, the second tray being connected to a driver to contact the first tray during
an ice making process and to be spaced apart from the first tray during an ice
separation process; a water supply part configured to supply water into the ice making
cell; a second temperature sensor configured to sense a temperature of the water or
the ice within the ice making cell; and a heater disposed adjacent to at least one of the
first tray or the second tray.
92121828.3
[77] The first transparent ice operation may include performing control so that, after
the water supply of the ice making cell is completed, the controller controls the cold air
supply part to supply cold air to the ice making cell, the heater is turned on in at least
some sections while the cold air supply part supplies cold air, and the turned-on heater
is variable in a predetermined reference heating amount in each of a plurality of pre
divided sections.
[78] The second transparent ice operation may include a process of performing
control so that, when the start condition of the door load response operation for the
cold air supply part is satisfied, the controller increases the cooling power of the cold
air supply part in order to remove the heat load inputted to the storage chamber by
opening or closing the door, when the start condition of the door load response
operation for the heater is satisfied, the controller reduces the deterioration of the ice
making efficiency due to the lowering of the ice making rate caused by the inputted
heat load, and the controller controls the heating amount of the heater to be smaller
than the heating amount during the first transparent ice operation in order to maintain
the ice making rate within a predetermined range to uniformly maintain the
transparency of ice.
[79] The case in which the start condition of the door load response operation for
the cold air supply part is satisfied may include at least one of a case in which the first
set time elapses from the detection of the opening of the door, a case in which the
temperature sensed by the first temperature sensor becomes higher than the first set
temperature after the opening/closing of the door is detected, and a case in which the
temperature is higher by more than the first set value than the temperature sensed by
the first temperature sensor after the opening/closing of the door is detected. 92121828.3
[80] The case in which the start condition of the door load response operation for
the heater is satisfied may include at least one of a case in which the second set time
elapses from the detection of the opening of the door, a case in which the temperature
sensed by the second temperature sensor becomes higher than or equal to the
second set temperature after the opening/closing of the door is detected, a case in
which the temperature is higher by more than a second set value than the temperature
sensed by the second temperature sensor after the opening/closing of the door is
detected, a case in which the change in temperature sensed by the second
temperature sensor per unit time after the opening/closing of the door is detected is
greater than zero, a case in which the current heating amount of the heater is greater
than a reference value after the opening/closing of the door is detected, and a case in
which the start condition of the door load response operation for the cold air supply
parts is satisfied.
[81] The second set value may be set differently according to a plurality of sections,
and at least one of the second set values may be greater than the first set value.
[82] After both the end condition of the door load response operation for the cold air
supply part and the end condition of the door load response operation for the heater
are satisfied, the controller may control the first transparent ice operation to resume.
[83] The case in which the end condition of the door load response operation for the
cold air supply part is satisfied may include at least one of a case in which the A set
time elapses from the start of the door load response operation, a case in which the
temperature sensed by the first temperature sensor becomes less than or equal to the
A set temperature after the door load response operation starts, and a case in which
92121828.3 the temperature sensed by the first temperature sensor is lower than or equal to the A set value after the door load response operation starts.
[84] The case in which the end condition of the defrosting response operation for the
heater is satisfied may include at least one of a case in which the B set time elapses
after the door load response operation starts, a case in which the temperature sensed
by the second temperature sensor after the door load response operation starts is
equal to or lower than the B set temperature, a case in which, after the door load
response operation starts, the temperature is lower than the temperature detected by
the second temperature sensor by the B set value or more, a case in which the
amount of change in temperature detected by the second temperature sensor per unit
time after the door load response operation starts is less than zero, and a case in
which the door load process operation for the cold air supply part is ended.
[85] The plurality of pre-divided sections may include at least one of a case in which
the sections are classified based on the unit height of the water to be iced, a case in
which the sections are divided based on the elapsed time after the second tray moves
to the ice making position, and a case in which the sections are divided based on the
temperature detected by the second temperature sensor after the second tray moves
to the ice making position.
[86] When the ice making cell has a spherical shape, the controller may perform
control so that the heating amount of the heater decreases and then increases during
the ice making process.
[87] According to embodiments, since the heater is turned on in at least partial
section while the cold air supply part supplies cold air, an ice making rate may
decrease by the heat of the heater so that the bubbles in the water inside the ice 92121828.3 making cell move toward the liquid water from the portion at which the ice is made, thereby making the transparent ice.
[88] In particular, according to the embodiments, one or more of the cooling power
of the cold air supply part and the heating amount of the heater may be controlled to
vary according to the mass per unit height of water in the ice making cell to make the
ice having the uniform transparency as a whole regardless of the shape of the ice
making cell.
[89] In addition, after the opening/closing of the door is detected, the cooling power
of the cold air supply part is varied based on the temperature sensed by the first
temperature sensor. Thus, if the temperature of the freezing compartment rises, the
temperature of the freezing compartment can be quickly lowered. In response to this,
since the heating amount of the transparent ice heater is varied, it is possible to
minimize a decrease in the transparency of ice.
[90] In addition, if the temperature of the ice making cell rises, power consumption
of the transparent ice heater can be reduced by reducing the heating amount of the
transparent ice heater.
[91] The term "comprising" as used in the specification and claims means
''consisting at least in part of." When interpreting each statement in this specification
that includes the term "comprising," features other than that or those prefaced by the
term may also be present. Related terms "comprise" and "comprises" are to be
interpreted in the same manner.
[92] The reference in this specification to any prior publication (or information
derived from it), or to any matter which is known, is not, and should not be taken as,
an acknowledgement or admission or any form of suggestion that that prior publication 92121828.3
(or information derived from it) or known matter forms part of the common general
knowledge in the field of endeavour to which this specification relates.
[Brief Description of the Drawings]
[93] FIG. 1 is a front view of a refrigerator according to an embodiment.
[94] FIG. 2 is a perspective view of an ice maker according to an embodiment.
[95] FIG. 3 is a perspective view illustrating a state in which a bracket is removed
from the ice maker of FIG. 2.
[96] FIG. 4 is an exploded perspective view of the ice maker according to an
embodiment.
[97] FIG. 5 is a cutaway cross-sectional view taken along line A-A of FIG. 3 for
showing a second temperature sensor installed in an ice maker according to an
embodiment.
[98] FIG. 6 is a longitudinal cross-sectional view of an ice maker when a second tray
is disposed at a water supply position according to an embodiment.
[99] FIG. 7 is a block diagram illustrating a control of a refrigerator according to an
embodiment.
[100] FIG. 8 is a flowchart for explaining a process of making ice in the ice maker
according to an embodiment.
[101] FIG. 9 is a view for explaining a height reference depending on a relative
position of the transparent heater with respect to the ice making cell.
[102] FIG. 10 is a view for explaining an output of the transparent heater per unit
height of water within the ice making cell.
92121828.3
[103] FIG. 11 is a view illustrating a state in which supply of water is completed at a
water supply position.
[104] FIG. 12 is a view illustrating a state in which ice is made at an ice making
position.
[105] FIG. 13 is a view illustrating a state in which a second tray is separated from a
first tray during an ice separation process.
[106] FIG. 14 is a view illustrating a state in which a second tray is moved to an ice
separation position during an ice separation process.
[107] FIG. 15 is a view for explaining a method for controlling a refrigerator when an
opening/closing of a door is detected during an ice making process.
[108] FIG. 16 is a view illustrating a change in output of a transparent ice heater for
each unit height of water and a change in temperature sensed by a second
temperature sensor during an ice making process.
[Detailed Description]
[109] Hereinafter, some embodiments of the present disclosure will be described in
detail with reference to the accompanying drawings. It should be noted that when
components in the drawings are designated by reference numerals, the same
components have the same reference numerals as far as possible even though the
components are illustrated in different drawings.
[110] Also, in the description of the embodiments of the present disclosure, the terms
such as first, second, A, B, (a) and (b) may be used. Each of the terms is merely
used to distinguish the corresponding component from other components, and does
not delimit an essence, an order or a sequence of the corresponding component. It
92121828.3 should be understood that when one component is "connected", "coupled" or "joined" to another component, the former may be directly connected or jointed to the latter or may be "connected", coupled" or "joined" to the latter with a third component interposed therebetween.
[111] FIG. 1 is a front view of a refrigerator according to an embodiment.
[112] Referring to FIG. 1, a refrigerator according to an embodiment may include a
cabinet 14 including a storage chamber and a door that opens and closes the storage
chamber.
[113] The storage chamber may include a refrigerating compartment 18 and a
freezing compartment 32. The refrigerating compartment 14 is disposed at an upper
side, and the freezing compartment 32 is disposed at a lower side. Each of the
storage chambers may be opened and closed individually by each door. For another
example, the freezing compartment may be disposed at the upper side and the
refrigerating compartment may be disposed at the lower side. Alternatively, the
freezing compartment may be disposed at one side of left and right sides, and the
refrigerating compartment may be disposed at the other side.
[114] The freezing compartment 32 may be divided into an upper space and a lower
space, and a drawer 40 capable of being withdrawn from and inserted into the lower
space may be provided in the lower space.
[115] The door may include a plurality of doors 10, 20, 30 for opening and closing the
refrigerating compartment 18 and the freezing compartment 32. The plurality of
doors 10, 20, and 30 may include some or all of the doors 10 and 20 for opening and
closing the storage chamber in a rotatable manner and the door 30 for opening and
closing the storage chamber in a sliding manner. 92121828.3
[116] The freezing compartment 32 may be provided to be separated into two spaces
even though the freezing compartment 32 is opened and closed by one door 30.
[117] In this embodiment, the freezing compartment 32 may be referred to as a first
storage chamber, and the refrigerating compartment 18 may be referred to as a
second storage chamber.
[118] The freezing compartment 32 may be provided with an ice maker 200 capable
of making ice. The ice maker 200 may be disposed, for example, in an upper space
of the freezing compartment 32.
[119] An ice bin 600 in which the ice made by the ice maker 200 falls to be stored
may be disposed below the ice maker 200. A user may take out the ice bin 600 from
the freezing compartment 32 to use the ice stored in the ice bin 600. The ice bin 600
may be mounted on an upper side of a horizontal wall that partitions an upper space
and a lower space of the freezing compartment 32 from each other.
[120] Although not shown, the cabinet 14 is provided with a duct supplying cold air to
the ice maker 200. The duct guides the cold air heat-exchanged with a refrigerant
flowing through the evaporator to the ice maker 200. For example, the duct may be
disposed behind the cabinet 14 to discharge the cold air toward a front side of the
cabinet 14. The ice maker 200 may be disposed at a front side of the duct.
Although not limited, a discharge hole of the duct may be provided in one or more of a
rear wall and an upper wall of the freezing compartment 32.
[121] Although the above-described ice maker 200 is provided in the freezing
compartment 32, a space in which the ice maker 200 is disposed is not limited to the
freezing compartment 32. For example, the ice maker 200 may be disposed in
various spaces as long as the ice maker 200 receives the cold air. 92121828.3
[122] FIG. 2 is a perspective view of an ice maker according to an embodiment, FIG.
3 is a perspective view illustrating a state in which a bracket is removed from the ice
maker of FIG. 2, and FIG. 4 is an exploded perspective view of the ice maker
according to an embodiment. FIG. 5 is a cutaway cross-sectional view taken along
line A-A of FIG. 3 for showing a second temperature sensor installed in an ice maker
according to an embodiment.
[123] FIG. 6 is a longitudinal cross-sectional view of an ice maker when a second tray
is disposed at a water supply position according to an embodiment.
[124] Referring to FIGS. 2 to 6, each component of the ice maker 200 may be
provided inside or outside the bracket 220, and thus, the ice maker 200 may constitute
one assembly.
[125] The bracket 220 may be installed at, for example, the upper wall of the freezing
compartment 32. A water supply part 240 may be installed on the upper side of the
inner surface of the bracket 220. The water supply part 240 may be provided with
openings at upper and lower sides so that water supplied to the upper side of the
water supply part 240 may be guided to the lower side of the water supply part 240.
Since the upper opening of the water supply part 240 is larger than the lower opening
thereof, a discharge range of water guided downward through the water supply part
240 may be limited. A water supply pipe to which water is supplied may be installed
above the water supply part 240. The water supplied to the water supply part 240
may move downward. The water supply part 240 may prevent the water discharged
from the water supply pipe from dropping from a high position, thereby preventing the
water from splashing. Since the water supply part 240 is disposed below the water
supply pipe, the water may be guided downward without splashing up to the water 92121828.3 supply part 240, and an amount of splashing water may be reduced even if the water moves downward due to the lowered height.
[126] The ice maker 200 may include an ice making cell 320a in which water is
phase-changed into ice by the cold air.
[127] The ice maker 200 may include a first tray 320 defining at least a portion of a
wall for providing the ice making cell 320a, and a second tray 380 defining at least
another portion of the wall for providing the ice making cell 320a.
[128] Although not limited, the ice making cell 320a may include a first cell 320b and
a second cell 320c. The first tray 320 may define the first cell 320b, and the second
tray 380 may define the second cell 320c.
[129] The second tray 380 may be disposed to be relatively movable with respect to
the first tray 320. The second tray 380 may linearly rotate or rotate. Hereinafter, the
rotation of the second tray 380 will be described as an example.
[130] For example, in an ice making process, the second tray 380 may move with
respect to the first tray 320 so that the first tray 320 and the second tray 380 contact
each other. When the first tray 320 and the second tray 380 contact each other, the
complete ice making cell 320a may be defined.
[131] On the other hand, the second tray 380 may move with respect to the first tray
320 during the ice making process after the ice making is completed, and the second
tray 380 may be spaced apart from the first tray 320.
[132] In this embodiment, the first tray 320 and the second tray 380 may be arranged
in a vertical direction in a state in which the ice making cell 320a is formed.
Accordingly, the first tray 320 may be referred to as an upper tray, and the second tray
380 may be referred to as a lower tray. 92121828.3
[133] A plurality of ice making cells 320a may be defined by the first tray 320 and the
second tray 380. In FIG. 4, three ice making cells 320a are provided as an example.
[134] When water is cooled by cold air while water is supplied to the ice making cell
320a, ice having the same or similar shape as that of the ice making cell 320a may be
made.
[135] In this embodiment, for example, the ice making cell 320a maybe provided in a
spherical shape or a shape similar to a spherical shape. In this case, the first cell
320b may be provided in a spherical shape or a shape similar to a spherical shape.
Also, the second cell 320c may be provided in a spherical shape or a shape similar to
a spherical shape. The ice making cell 320a may have a rectangular parallelepiped
shape or a polygonal shape.
[136] The ice maker 200 may further include a first tray case 300 coupled to the first
tray 320.
[137] For example, the first tray case 300 may be coupled to the upper side of the
first tray 320. The first tray case 300 may be manufactured as a separate part from
the bracket 220 and then may be coupled to the bracket 220 or integrally formed with
the bracket 220.
[138] The ice maker 200 may further include a first heater case 280. An ice
separation heater 290 may be installed in the first heater case 280. The heater case
280 may be integrally formed with the first tray case 300 or may be separately formed.
[139] The ice separation heater 290 may be disposed at a position adjacent to the
first tray 320. The ice separation heater 290 may be, for example, a wire type heater.
For example, the ice separation heater 290 may be installed to contact the first tray
320 or may be disposed at a position spaced a predetermined distance from the first 92121828.3 tray 320. In any cases, the ice separation heater 290 may supply heat to the first tray
320, and the heat supplied to the first tray 320 may be transferred to the ice making
cell 320a.
[140] The ice maker 200 may further include a first tray cover 340 disposed below the
first tray 320.
[141] The first tray cover 340 may be provided with an opening corresponding to a
shape of the ice making cell 320a of the first tray 320 and may be coupled to a lower
surface of the first tray 320.
[142] The first tray case 300 may be provided with a guide slot 302 inclined at an
upper side and vertically extending at a lower side. The guide slot 302 may be
provided in a member extending upward from the first tray case 300. A guide
protrusion 262 of the first pusher 266, which will be described later, may be inserted
into the guide slot 302. Thus, the guide protrusion 266 may be guided along the
guide slot 302.
[143] The first pusher 260 may include at least one extension part 264. Forexample,
the first pusher 260 may include the extension part 264 provided with the same
number as the number of ice making cells 320a, but is not limited thereto. The
extension part 264 may push out the ice disposed in the ice making cell 320a during
the ice separation process. For example, the extension part 264 may be inserted into
the ice making cell 320a through the first tray case 300. Therefore, the first tray case
300 may be provided with a hole 304 through which a portion of the first pusher 260
passes.
[144] The guide protrusion 266 of the first pusher 260 may be coupled to a pusher
link 500. In this case, the guide protrusion 266 may be coupled to the pusher link 500 92121828.3 so as to be rotatable. Therefore, when the pusher link 500 moves, the first pusher
260 may also move along the guide slot 302.
[145] The ice maker 200 may further include a second tray case 400 coupled to the
second tray 380.
[146] The second tray case 400 may be disposed at a lower side of the second tray
to support the second tray 380. For example, at least a portion of the wall defining
the second cell 320a of the second tray 380 may be supported by the second tray
case 400.
[147] A spring 402 may be connected to one side of the second tray case 400. The
spring 402 may provide elastic force to the second tray case 400 to maintain a state in
which the second tray 380 contacts the first tray 320.
[148] The ice maker 200 may further include a second tray cover 360.
[149] The second tray 380 may include a circumferential wall 382 surrounding a
portion of the first tray 320 in a state of contacting the first tray 320. The second tray
cover 360 may cover the circumferential wall 382.
[150] The ice maker 200 may further include a second heater case 420. A
transparent ice heater 430 may be installed in the second heater case 420.
[151] The transparent ice heater 430 will be described in detail.
[152] The controller 800 according to this embodiment may control the transparent
ice heater 430 so that heat is supplied to the ice making cell 320a in at least partial
section while cold air is supplied to the ice making cell 320a to make the transparent
ice.
[153] An ice making rate may be delayed so that bubbles in water within the ice
making cell 320a may move from a portion at which ice is made toward liquid water by 92121828.3 the heat of the transparent ice heater 430, thereby making transparent ice in the ice maker 200. That is, the bubbles in water may be induced to escape to the outside of the ice making cell 320a or to be collected into a predetermined position in the ice making cell 320a.
[154] When a cold air supply part 900 to be described later supplies cold air to the ice
making cell 320a, if the ice making rate is high, the bubbles in the water inside the ice
making cell 320a may be frozen without moving from the portion at which the ice is
made to the liquid water, and thus, transparency of the ice may be reduced.
[155] On the contrary, when the cold air supply part 900 supplies the cold air to the
ice making cell 320a, if the ice making rate is low, the above limitation may be solved
to increase in transparency of the ice. However, there is a limitation in which an ice
making time increases.
[156] Accordingly, the transparent ice heater 430 may be disposed at one side of the
ice making cell 320a so that the heater locally supplies heat to the ice making cell
320a, thereby increasing in transparency of the made ice while reducing the ice
making time.
[157] When the transparent ice heater 430 is disposed on one side of the ice making
cell 320a, the transparent ice heater 430 may be made of a material having thermal
conductivity less than that of the metal to prevent heat of the transparent ice heater
430 from being easily transferred to the other side of the ice making cell 320a.
[158] At least one of the first tray 320 and the second tray 380 may be made of a
resin including plastic so that the ice attached to the trays 320 and 380 is separated in
the ice making process.
92121828.3
[159] At least one of the first tray 320 or the second tray 380 may be made of a
flexible or soft material so that the tray deformed by the pushers 260 and 540 is easily
restored to its original shape in the ice separation process.
[160] The transparent ice heater 430 may be disposed at a position adjacent to the
second tray 380. The transparent ice heater 430 may be, for example, a wire type
heater. For example, the transparent ice heater 430 may be installed to contact the
second tray 380 or may be disposed at a position spaced a predetermined distance
from the second tray 380. For another example, the second heater case 420 may not
be separately provided, but the transparent heater 430 may be installed on the second
tray case 400.
[161] In any cases, the transparent ice heater 430 may supply heat to the second tray
380, and the heat supplied to the second tray 380 may be transferred to the ice
making cell 320a.
[162] The ice maker 200 may further include a driver 480 that provides driving force.
The second tray 380 may relatively move with respect to the first tray 320 by receiving
the driving force of the driver 480.
[163] A through-hole 282 may be defined in an extension part 281 extending
downward in one side of the first tray case 300. A through-hole 404 may be defined
in the extension part 403 extending in one side of the second tray case 400. The ice
maker 200 may further include a shaft 440 that passes through the through-holes 282
and 404 together.
[164] A rotation arm 460 may be provided at each of both ends of the shaft 440.
The shaft 440 may rotate by receiving rotational force from the driver 480.
92121828.3
[165] One end of the rotation arm 460 may be connected to one end of the spring
402, and thus, a position of the rotation arm 460 may move to an initial value by
restoring force when the spring 402 is tensioned.
[166] The driver 480 may include a motor and a plurality of gears.
[167] A full ice detection lever 520 maybe connected to the driver 480. Thefullice
detection lever 520 may also rotate by the rotational force provided by the driver 480.
[168] The full ice detection lever 520 may have a ' shape as a whole. For
example, the full ice detection lever 520 may include a first portion 521 and a pair of
second portions 522 extending in a direction crossing the first portion 521 at both ends
of the first portion 521. One of the pair of second portions 522 may be coupled to the
driver 480, and the other may be coupled to the bracket 220 or the first tray case 300.
The full ice detection lever 520 may rotate to detect ice stored in the ice bin 600.
[169] The driver 480 may further include a cam that rotates by the rotational power of
the motor.
[170] The ice maker 200 may further include a sensor that senses the rotation of the
cam.
[171] For example, the cam is provided with a magnet, and the sensor may be a hall
sensor detecting magnetism of the magnet during the rotation of the cam. The
sensor may output first and second signals that are different outputs according to
whether the sensor senses a magnet. One of the first signal and the second signal
may be a high signal, and the other may be a low signal.
[172] The controller 800 to be described later may determine a position of the second
tray 380 based on the type and pattern of the signal outputted from the sensor. That
is, since the second tray 380 and the cam rotate by the motor, the position of the 92121828.3 second tray 380 may be indirectly determined based on a detection signal of the magnet provided in the cam.
[173] For example, a water supply position and an ice making position, which will be
described later, may be distinguished and determined based on the signals outputted
from the sensor.
[174] The ice maker 200 may further include a second pusher 540. The second
pusher 540 may be installed on the bracket 220.
[175] The second pusher 540 may include at least one extension part 544. For
example, the second pusher 540 may include the extension part 544 provided with the
same number as the number of ice making cells 320a, but is not limited thereto. The
extension part 544 may push out the ice disposed in the ice making cell 320a. For
example, the extension part 544 may pass through the second tray case 400 to
contact the second tray 380 defining the ice making cell 320a and then press the
contacting second tray 380. Therefore, the second tray case 400 may be provided
with a hole 422 through which a portion of the second pusher 540 passes.
[176] The first tray case 300 may be rotatably coupled to the second tray case 400
with respect to the shaft 440 and then be disposed to change in angle about the shaft
440.
[177] In this embodiment, the second tray 380 may be made of a non-metal material.
For example, when the second tray 380 is pressed by the second pusher 540, the
second tray 380 may be made of a flexible or soft material which is deformable.
Although not limited, the second tray 380 may be made of, for example, a silicone
material.
92121828.3
[178] Therefore, while the second tray 380 is deformed while the second tray 380 is
pressed by the second pusher 540, pressing force of the second pusher 540 may be
transmitted to ice. The ice and the second tray 380 may be separated from each
other by the pressing force of the second pusher 540.
[179] When the second tray 380 is made of the non-metal material and the flexible or
soft material, the coupling force or attaching force between the ice and the second tray
380 may be reduced, and thus, the ice may be easily separated from the second tray
380.
[180] Also, if the second tray 380 is made of the non-metal material and the flexible
or soft material, after the shape of the second tray 380 is deformed by the second
pusher 540, when the pressing force of the second pusher 540 is removed, the
second tray 380 may be easily restored to its original shape.
[181] On the other hand, the first tray 320 may be made of a metal material. In this
case, since the coupling force or the separating force between the first tray 320 and
the ice is strong, the ice maker 200 according to this embodiment may include at least
one of the ice separation heater 290 or the first pusher 260.
[182] For another example, the first tray 320 may be made of a non-metal material.
When the first tray 320 is made of the non-metal material, the ice maker 200 may
include only one of the ice separation heater 290 and the first pusher 260.
[183] Alternatively, the ice maker 200 may not include the ice separation heater 290
and the first pusher 260.
[184] Although not limited, the second tray 320 may be made of, for example, a
silicone material.
92121828.3
[185] That is, the first tray 320 and the second tray 380 may be made of the same
material. When the first tray 320 and the second tray 380 are made of the same
material, the first tray 320 and the second tray 380 may have different hardness to
maintain sealing performance at the contact portion between the first tray 320 and the
second tray 380.
[186] In this embodiment, since the second tray 380 is pressed by the second pusher
540 to be deformed, the second tray 380 may have hardness less than that of the first
tray 320 to facilitate the deformation of the second tray 380.
[187] On the other hand, referring to FIG. 5, the ice maker 200 may further include a
second temperature sensor (or a tray temperature sensor) 700 that senses the
temperature of the ice making cell 320a. The second temperature sensor 700 may
sense a temperature of water or ice of the ice making cell 320a.
[188] The second temperature sensor 700 may be disposed adjacent to the first tray
320 to sense the temperature of the first tray 320, thereby indirectly determining the
water temperature or the ice temperature of the ice making cell 320a. In this
embodiment, the water temperature or the ice temperature of the ice making cell 320a
may be referred to as an internal temperature of the ice making cell 320a.
[189] The second temperature sensor 700 may be installed in the first tray case 300.
In this case, the second temperature sensor 700 may contact the first tray 320, or may
be spaced apart from the first tray 320 by a predetermined distance. Alternatively,
the second temperature sensor 700 may be installed on the first tray 320 to contact
the first tray 320.
92121828.3
[190] Of course, when the second temperature sensor 700 is disposed to pass
through the first tray 320, the temperature of water or ice of the ice making cell 320a
may be directly sensed.
[191] On the other hand, a portion of the ice separation heater 290 may be disposed
higher than the second temperature sensor 700 and may be spaced apart from the
second temperature sensor 700. An electric wire 701 coupled to the second
temperature sensor 700 may be guided above the first tray case 300.
[192] Referring to FIG. 6, the ice maker 200 according to this embodiment may be
designed such that the position of the second tray 380 is different in the water supply
position and the ice making position.
[193] For example, the second tray 380 may include a second cell wall 381 defining
the second cell 320c of the ice making cell 320a, and a circumferential wall 382
extending along the outer edge of the second cell wall 381
[194] The second cell wall 381 may include an upper surface 381a. In this
specification, the upper surface 381a of the second cell wall 381 may be referred to as
the upper surface 381a of the second tray 380. The upper surface 381a of the
second cell wall 381 may be disposed lower than the upper end of the circumferential
wall 381.
[195] The first tray 320 may include a first cell wall 321a defining the first cell 320b of
the ice making cell 320a. The first cell wall 321a may include a straight portion 321b
and a curved portion 321c. The curved portion 321c may be formed in an arc shape
having a center of the shaft 440 as a radius of curvature. Accordingly, the
circumferential wall 381 may also include a straight portion and a curved portion
corresponding to the straight portion 321b and the curved portion 321c. 92121828.3
[196] The first cell wall 321a may include a lower surface 321d. In this specification,
the lower surface 321b of the first cell wall 321a may be referred to as the lower
surface 321b of the first tray 320.
[197] The lower surface 321d of the first cell wall 321a may contact the upper surface
381a of the second cell wall 381a.
[198] For example, at least a portion of the lower surface 321d of the first cell wall
321a and the upper surface 381a of the second cell wall 381 may be spaced apart at
the water supply position as shown in FIG. 6. In FIG. 6, for example, it is shown that
the lower surface 321d of the first cell wall 321a and the entire upper surface 381a of
the second cell wall 381 are spaced apart from each other.
[199] Accordingly, the upper surface 381a of the second cell wall 381 may be inclined
to form a predetermined angle with the lower surface 321d of the first cell wall 321a.
[200] Although not limited, the lower surface 321d of the first cell wall 321a at the
water supply position may be maintained substantially horizontally, and the upper
surface 381a of the second cell wall 381 may be disposed to be inclined with respect
to the lower surface 321d of the first cell wall 321a under the first cell wall 321a.
[201] In the state shown in FIG. 6, the circumferential wall 382 may surround the first
cell wall 321a. In addition, the upper end of the circumferential wall 382 may be
disposed higher than the lower surface 321d of the first cell wall 321a.
[202] On the other hand, the upper surface 381a of the second cell wall 381 may
contact at least a portion of the lower surface 321d of the first cell wall 321a at the ice
making position (see FIG. 12).
[203] The angle formed by the upper surface 381a of the second tray 380 and the
lower surface 321d of the first tray 320 at the ice making position is smaller than the 92121828.3 angle formed by the upper surface 382a of the second tray 380 and the lower surface
321d of the first tray 320 at the water supply position.
[204] The upper surface 381a of the second cell wall 381 may contact the entire
lower surface 321d of the first cell wall 321a at the ice making position. At the ice
making position, the upper surface 381a of the second cell wall 381 and the lower
surface 321d of the first cell wall 321a may be disposed to be substantially horizontal.
[205] In this embodiment, the water supply position of the second tray 380 and the
ice making position are different from each other so that, when the ice maker 200
includes a plurality of ice making cells 320a, a water passage for communication
between the ice making cells 320a is not formed in the first tray 320 and/or the second
tray 380, and water is uniformly distributed to the plurality of ice making cells 320a.
[206] If the ice maker 200 includes the plurality of ice making cells 320a, when the
water passage is formed in the first tray 320 and/or the second tray 380, the water
supplied to the ice maker 200 is distributed to the plurality of ice making cells 320a
along the water passage.
[207] However, in a state in which the water is distributed to the plurality of ice
making cells 320a, water also exists in the water passage, and when ice is made in
this state, the ice made in the ice making cell 320a is connected by the ice made in the
water passage.
[208] In this case, there is a possibility that the ice will stick together even after the
ice separation is completed. Even if pieces of ice are separated from each other,
some pieces of ice will contain ice made in the water passage, and thus there is a
problem that the shape of the ice is different from that of the ice making cell.
92121828.3
[209] However, as in this embodiment, when the second tray 380 is spaced apart
from the first tray 320 at the water supply position, water falling into the second tray
380 may be uniformly distributed to the plurality of second cells 320c of the second
tray 380.
[210] For example, the first tray 320 may include a communication hole 321e. When
the first tray 320 includes one first cell 320b, the first tray 320 may include one
communication hole 321e.
[211] When the first tray 320 includes a plurality of first cells 320b, the first tray 320
may include a plurality of communication holes 321e. The water supply part 240 may
supply water to one communication hole 321e among the plurality of communication
holes 321e. In this case, the water supplied through the one communication hole
321e falls into the second tray 380 after passing through the first tray 320.
[212] During the water supply process, water may fall into any one second cell 320c
among the plurality of second cells 320c of the second tray 380. The water supplied
to one second cell 320c overflows from one second cell 320c.
[213] In this embodiment, since the upper surface 381a of the second tray 380 is
spaced apart from the lower surface 321d of the first tray 320, the water that overflows
from one of the second cells 320c moves to another adjacent second cell 320c along
the upper surface 381a of the second tray 380. Accordingly, the plurality of second
cells 320c of the second tray 380 may be filled with water.
[214] In addition, in a state in which the supply of water is completed, a portion of the
supplied water is filled in the second cell 320c, and another portion of the supplied
water may be filled in a space between the first tray 320 and the second tray 380.
92121828.3
[215] Water at the water supply position when water supply is completed may be
positioned only in the space between the first tray 320 and the second tray 380, the
space between the first tray 320 and the second tray 380, and the first tray 320
according to the volume of the ice making cell 320a (see FIG. 11).
[216] When the second tray 380 moves from the water supply position to the ice
making position, the water in the space between the first tray 320 and the second tray
380 may be uniformly distributed to the plurality of first cells 320b.
[217] On the other hand, when the water passage is defined in the first tray 320
and/or the second tray 380, ice made in the ice making cell 320a is also made in the
water passage portion.
[218] In this case, when the controller of the refrigerator controls one or more of the
cooling power of the cooling air supply part 900 and the heating amount of the
transparent ice heater 430 to vary according to the mass per unit height of water in the
ice making cell 320a in order to make transparent ice, one or more of the cooling
power of the cold air supply part 900 and the heating amount of the transparent ice
heater 430 are controlled to rapidly vary several times or more in the portion where the
water passage is defined.
[219] This is because the mass per unit height of water is rapidly increased several
times or more in the portion where the water passage is defined. In this case, since
the reliability problem of the parts may occur and expensive parts with large widths of
maximum and minimum output may be used, it can also be disadvantageous in terms
of power consumption and cost of parts. As a result, the present disclosure may
require a technology related to the above-described ice making position so as to make
transparent ice. 92121828.3
[220] FIG. 7 is a block diagram illustrating a control of a refrigerator according to an
embodiment.
[221] Referring to FIG. 7, the refrigerator according to this embodiment may further
include a cold air supply part 900 supplying cold air to the freezing compartment 32 (or
the ice making cell). The cold air supply part 900 may supply cold air to the freezing
compartment 32 using a refrigerant cycle.
[222] For example, the cold air supply part 900 may include a compressor
compressing the refrigerant. A temperature of the cold air supplied to the freezing
compartment 32 may vary according to the output (or frequency) of the compressor.
Alternatively, the cold air supply part 900 may include a fan blowing air to an
evaporator. An amount of cold air supplied to the freezing compartment 32 may vary
according to the output (or rotation rate) of the fan. Alternatively, the cold air supply
part 900 may include a refrigerant valve controlling an amount of refrigerant flowing
through the refrigerant cycle. An amount of refrigerant flowing through the refrigerant
cycle may vary by adjusting an opening degree by the refrigerant valve, and thus, the
temperature of the cold air supplied to the freezing compartment 32 may vary.
[223] Therefore, in this embodiment, the cold air supply part 900 may include one or
more of the compressor, the fan, and the refrigerant valve.
[224] The refrigerator according to this embodiment may further include a controller
800 that controls the cold air supply part 900.
[225] The refrigerator may further include a water supply valve 242 controlling an
amount of water supplied through the water supply part 240. The refrigerator may
further include a door opening/closing detector 930 detecting a door opening/closing of
92121828.3 a storage chamber (for example, the freezing compartment 32) in which the ice maker
200 is installed.
[226] The controller 800 may control a portion or all of the ice separation heater 290,
the transparent ice heater 430, the driver 480, the cold air supply part 900, and the
water supply valve 242.
[227] When the door opening/closing detector 930 detects the opening/closing of the
door (a state in which the door is opened or closed), the controller 800 may determine
whether to vary the cooling power of the cooling air supply part 900 based on the
temperature sensed by the first temperature sensor 33.
[228] When the door opening/closing detector 930 detects the opening/closing of the
door, the controller 800 may determine whether to vary the output of the transparent
ice heater 430 based on the temperature sensed by the second temperature sensor
700.
[229] On the other hand, in this embodiment, when the ice maker 200 includes both
the ice separation heater 290 and the transparent ice heater 430, an output of the ice
separation heater 290 and an output of the transparent ice heater 430 may be different
from each other. When the outputs of the ice separation heater 290 and the
transparent ice heater 430 are different from each other, an output terminal of the ice
separation heater 290 and an output terminal of the transparent ice heater 430 may be
provided in different shapes, incorrect connection of the two output terminals may be
prevented.
[230] Although not limited, the output of the ice separation heater 290 may be set
larger than that of the transparent ice heater 430. Accordingly, ice may be quickly
separated from the first tray 320 by the ice separation heater 290. 92121828.3
[231] In this embodiment, when the ice separation heater 290 is not provided, the
transparent ice heater 430 may be disposed at a position adjacent to the second tray
380 described above or be disposed at a position adjacent to the first tray 320.
[232] The refrigerator may further include a first temperature sensor 33 (or an internal
temperature sensor) that senses a temperature of the freezing compartment 32.
[233] The controller 800 may control the cold air supply part 900 based on the
temperature sensed by the first temperature sensor 33.
[234] The controller 800 may determine whether ice making is completed based on
the temperature sensed by the second temperature sensor 700.
[235] FIG. 8 is a flowchart for explaining a process of making ice in the ice maker
according to an embodiment.
[236] FIG. 9 is a view for explaining a height reference depending on a relative
position of the transparent heater with respect to the ice making cell, and FIG. 10 is a
view for explaining an output of the transparent heater per unit height of water within
the ice making cell.
[237] FIG. 11 is a view illustrating a state in which supply of water is completed at a
water supply position, FIG. 12 is a view illustrating a state in which ice is made at an
ice making position, FIG. 13 is a view illustrating a state in which a second tray is
separated from a first tray during an ice separation process, and FIG. 14 is a view
illustrating a state in which a second tray is moved to an ice separation position during
an ice separation process.
[238] Referring to FIGS. 6 to 14, to make ice in the ice maker 200, the controller 800
moves the second tray 380 to a water supply position (S1).
92121828.3
[239] In this specification, a direction in which the second tray 380 moves from the ice
making position of FIG. 12 to the ice separation position of FIG. 14 may be referred to
as forward movement (or forward rotation). On the other hand, the direction from the
ice separation position of FIG. 14 to the water supply position of FIG. 11 may be
referred to as reverse movement (or reverse rotation).
[240] The movement to the water supply position of the second tray 380 is detected
by a sensor, and when it is detected that the second tray 380 moves to the water
supply position, the controller 800 stops the driver 480.
[241] The water supply starts when the second tray 380 moves to the water supply
position (S2). For the water supply, the controller 800 may turn on the water supply
valve 242, and when it is determined that a predetermined amount of water is supplied,
the controller 800 may turn off the water supply valve 242. For example, in the
process of supplying water, when a pulse is outputted from a flow rate sensor (not
shown) and the outputted pulse reaches a reference pulse, it may be determined that
a predetermined amount of water is supplied.
[242] After the water supply is completed, the controller 800 controls the driver 480 to
allow the second tray 380 to move to the ice making position (S3). For example, the
controller 800 may control the driver 480 to allow the second tray 380 to move from
the water supply position in the reverse direction.
[243] When the second tray 380 move in the reverse direction, the upper surface
381a of the second tray 380 comes close to the lower surface 321e of the first tray 320.
Then, water between the upper surface 381a of the second tray 380 and the lower
surface 321e of the first tray 320 is divided into each of the plurality of second cells
320c and then is distributed. When the upper surface 381a of the second tray 380 92121828.3 and the lower surface 321e of the first tray 320 are completely in close contact, the first cell 320b is filled with water.
[244] The movement to the ice making position of the second tray 380 is detected by
a sensor, and when it is detected that the second tray 380 moves to the ice making
position, the controller 800 stops the driver 480.
[245] In the state in which the second tray 380 moves to the ice making position, ice
making is started (S4). For example, the ice making may be started when the second
tray 380 reaches the ice making position. Alternatively, when the second tray 380
reaches the ice making position, and the water supply time elapses, the ice making
may be started.
[246] When ice making is started, the controller 800 may control the cold air supply
part 900 to supply cold air to the ice making cell 320a.
[247] After the ice making is started, the controller 800 may control the transparent
ice heater 430 to be turned on in at least partial sections of the cold air supply part 900
supplying the cold air to the ice making cell 320a.
[248] When the transparent ice heater 430 is turned on, since the heat of the
transparent ice heater 430 is transferred to the ice making cell 320a, the ice making
rate of the ice making cell 320a may be delayed.
[249] According to this embodiment, the ice making rate may be delayed so that the
bubbles in the water inside the ice making cell 320a move from the portion at which
ice is made toward the liquid water by the heat of the transparent ice heater 430 to
make the transparent ice in the ice maker 200.
[250] In the ice making process, the controller 800 may determine whether the turn
on condition of the transparent ice heater 430 is satisfied (S5). 92121828.3
[251] In this embodiment, the transparent ice heater 430 is not turned on immediately
after the ice making is started, and the transparent ice heater 430 may be turned on
only when the turn-on condition of the transparent ice heater 430 is satisfied (S6).
[252] Generally, the water supplied to the ice making cell 320a may be water having
normal temperature or water having a temperature lower than the normal temperature.
The temperature of the water supplied is higher than a freezing point of water. Thus,
after the water supply, the temperature of the water is lowered by the cold air, and
when the temperature of the water reaches the freezing point of the water, the water is
changed into ice.
[253] In this embodiment, the transparent ice heater 430 may not be turned on until
the water is phase-changed into ice.
[254] If the transparent ice heater 430 is turned on before the temperature of the
water supplied to the ice making cell 320a reaches the freezing point, the speed at
which the temperature of the water reaches the freezing point by the heat of the
transparent ice heater 430 is slow. As a result, the starting of the ice making may be
delayed.
[255] The transparency of the ice may vary depending on the presence of the air
bubbles in the portion at which ice is made after the ice making is started. If heat is
supplied to the ice making cell 320a before the ice is made, the transparent ice heater
430 may operate regardless of the transparency of the ice.
[256] Thus, according to this embodiment, after the turn-on condition of the
transparent ice heater 430 is satisfied, when the transparent ice heater 430 is turned
on, power consumption due to the unnecessary operation of the transparent ice heater
430 may be prevented. 92121828.3
[257] Alternatively, even if the transparent ice heater 430 is turned on immediately
after the start of ice making, since the transparency is not affected, it is also possible
to turn on the transparent ice heater 430 after the start of the ice making.
[258] In this embodiment, the controller 800 may determine that the turn-on condition
of the transparent ice heater 430 is satisfied when a predetermined time elapses from
the set specific time point. The specific time point may be set to at least one of the
time points before the transparent ice heater 430 is turned on. For example, the
specific time point may be set to a time point at which the cold air supply part 900
starts to supply cooling power for the ice making, a time point at which the second tray
380 reaches the ice making position, a time point at which the water supply is
completed, and the like.
[259] Alternatively, the controller 800 determines that the turn-on condition of the
transparent ice heater 430 is satisfied when a temperature sensed by the second
temperature sensor 700 reaches a turn-on reference temperature.
[260] For example, the turn-on reference temperature may be a temperature for
determining that water starts to freeze at the uppermost side (communication hole
side) of the ice making cell 320a. When a portion of the water is frozen in the ice
making cell 320a, the temperature of the ice in the ice making cell 320a is below zero.
[261] The temperature of the first tray 320 may be higher than the temperature of the
ice in the ice making cell 320a.
[262] Alternatively, although water is present in the ice making cell 320a, after the ice
starts to be made in the ice making cell 320a, the temperature sensed by the second
temperature sensor 700 may be below zero.
92121828.3
[263] Thus, to determine that making of ice is started in the ice making cell 320a on
the basis of the temperature detected by the second temperature sensor 700, the turn
on reference temperature may be set to the below-zero temperature.
[264] That is, when the temperature sensed by the second temperature sensor 700
reaches the turn-on reference temperature, since the turn-on reference temperature is
below zero, the ice temperature of the ice making cell 320a is below zero, i.e., lower
than the turn-on reference temperature. Therefore, it may be indirectly determined
that ice is made in the ice making cell 320a.
[265] As described above, when the transparent ice heater 430 is not used, the heat
of the transparent ice heater 430 is transferred into the ice making cell 320a.
[266] In this embodiment, when the second tray 380 is disposed below the first tray
320, the transparent ice heater 430 is disposed to supply the heat to the second tray
380, the ice may be made from an upper side of the ice making cell 320a.
[267] In this embodiment, since ice is made from the upper side in the ice making cell
320a, the bubbles move downward from the portion at which the ice is made in the ice
making cell 320a toward the liquid water.
[268] Since density of water is greater than that of ice, water or bubbles may convex
in the ice making cell 320a, and the bubbles may move to the transparent ice heater
430.
[269] In this embodiment, the mass (or volume) per unit height of water in the ice
making cell 320a may be the same or different according to the shape of the ice
making cell 320a.
[270] For example, when the ice making cell 320a is a rectangular parallelepiped, the
mass (or volume) per unit height of water in the ice making cell 320a is the same. On 92121828.3 the other hand, when the ice making cell 320a has a shape such as a sphere, an inverted triangle, a crescent moon, etc., the mass (or volume) per unit height of water is different.
[271] When the cooling power of the cold air supply part 900 is constant, if the
heating amount of the transparent ice heater 430 is the same, since the mass per unit
height of water in the ice making cell 320a is different, an ice making rate per unit
height may be different.
[272] For example, if the mass per unit height of water is small, the ice making rate is
high, whereas if the mass per unit height of water is high, the ice making rate is slow.
[273] As a result, the ice making rate per unit height of water is not constant, and thus,
the transparency of the ice may vary according to the unit height. In particular, when
ice is made at a high rate, the bubbles may not move from the ice to the water, and
the ice may contain the bubbles to lower the transparency.
[274] That is, the more the variation in ice making rate per unit height of water
decreases, the more the variation in transparency per unit height of made ice may
decrease.
[275] Therefore, in this embodiment, the control part 800 may control the cooling
power and/or the heating amount so that the cooling power of the cold air supply part
900 and/or the heating amount of the transparent ice heater 430 is variable according
to the mass per unit height of the water of the ice making cell 320a.
[276] In this specification, the cooling power of the cold air supply part 900 may
include one or more of a variable output of the compressor, a variable output of the fan,
and a variable opening degree of the refrigerant valve.
92121828.3
[277] Also, in this specification, the variation in the heating amount of the transparent
ice heater 430 may represent varying the output of the transparent ice heater 430 or
varying the duty of the transparent ice heater 430.
[278] In this case, the duty of the transparent ice heater 430 represents a ratio of the
turn-on time and a sum of the turn-on time and the turn-off time of the transparent ice
heater 430 in one cycle, or a ratio of the turn-ff time and a sum of the turn-on time and
the turn-off time of the transparent ice heater 430 in one cycle.
[279] In this specification, a reference of the unit height of water in the ice making cell
320a may vary according to a relative position of the ice making cell 320a and the
transparent ice heater 430.
[280] For example, as shown in FIG. 9(a), the transparent ice heater 430 at the
bottom surface of the ice making cell 320a may be disposed to have the same height.
[281] In this case, a line connecting the transparent ice heater 430 is a horizontal line,
and a line extending in a direction perpendicular to the horizontal line serves as a
reference for the unit height of the water of the ice making cell 320a.
[282] In the case of FIG. 9(a), ice is made from the uppermost side of the ice making
cell 320a and then is grown. On the other hand, as shown in FIG. 9(b), the
transparent ice heater 430 at the bottom surface of the ice making cell 320a may be
disposed to have different heights.
[283] In this case, since heat is supplied to the ice making cell 320a at different
heights of the ice making cell 320a, ice is made with a pattern different from that of
FIG. 9(a).
92121828.3
[284] For example, in FIG. 9(b), ice may be made at a position spaced apart from the
uppermost side to the left side of the ice making cell 320a, and the ice may be grown
to a right lower side at which the transparent ice heater 430 is disposed.
[285] Accordingly, in FIG. 9(b), a line (reference line) perpendicular to the line
connecting two points of the transparent ice heater 430 serves as a reference for the
unit height of water of the ice making cell 320a. The reference line of FIG. 9(b) is
inclined at a predetermined angle from the vertical line.
[286] FIG. 10 illustrates a unit height division of water and an output amount of
transparent ice heater per unit height when the transparent ice heater is disposed as
shown in FIG. 9(a).
[287] Hereinafter, an example of controlling an output of the transparent ice heater so
that the ice making rate is constant for each unit height of water will be described.
[288] Referring to FIG. 10, when the ice making cell 320a is formed, for example, in a
spherical shape, the mass per unit height of water in the ice making cell 320a
increases from the upper side to the lower side to reach the maximum and then
decreases again.
[289] For example, the water (or the ice making cell itself) in the spherical ice making
cell 320a having a diameter of about 50 mm is divided into nine sections (section A to
section I) by 6 mm height (unit height). Here, it is noted that there is no limitation on
the size of the unit height and the number of divided sections.
[290] When the water in the ice making cell 320a is divided into unit heights, the
height of each section to be divided is equal to the section A to the section H, and the
section I is lower than the remaining sections. Alternatively, the unit heights of all
92121828.3 divided sections may be the same depending on the diameter of the ice making cell
320a and the number of divided sections.
[291] Among the many sections, the section E is a section in which the mass of unit
height of water is maximum. For example, in the section in which the mass per unit
height of water is maximum, when the ice making cell 320a has spherical shape, a
diameter of the ice making cell 320a, a horizontal cross-sectional area of the ice
making cell 320a, or a circumference of the ice may be maximum.
[292] As described above, when assuming that the cooling power of the cold air
supply part 900 is constant, and the output of the transparent ice heater 430 is
constant, the ice making rate in section E is the lowest, the ice making rate in the
sections A and I is the fastest.
[293] In this case, since the ice making rate varies for the height, the transparency of
the ice may vary for the height. In a specific section, the ice making rate may be too
fast to contain bubbles, thereby lowering the transparency.
[294] Therefore, in this embodiment, the output of the transparent ice heater 430 may
be controlled so that the ice making rate for each unit height is the same or similar
while the bubbles move from the portion at which ice is made to the water in the ice
making process.
[295] Specifically, since the mass of the section E is the largest, the output W5 of the
transparent ice heater 430 in the section E may be set to a minimum value. Since
the volume of the section D is less than that of the section E, the volume of the ice
may be reduced as the volume decreases, and thus it is necessary to delay the ice
making rate. Thus, an output W6 of the transparent ice heater 430 in the section D
92121828.3 may be set to a value greater than an output W5 of the transparent ice heater 430 in the section E.
[296] Since the volume in the section C is less than that in the section D by the same
reason, an output W3 of the transparent ice heater 430 in the section C may be set to
a value greater than the output W4 of the transparent ice heater 430 in the section D.
Since the volume in the section B is less than that in the section C, an output W2 of
the transparent ice heater 430 in the section B may be set to a value greater than the
output W3 of the transparent ice heater 430 in the section C. Since the volume in the
section A is less than that in the section B, an output W1 of the transparent ice heater
430 in the section A may be set to a value greater than the output W2 of the
transparent ice heater 430 in the section B.
[297] For the same reason, since the mass per unit height decreases toward the
lower side in the section E, the output of the transparent ice heater 430 may increase
as the lower side in the section E (see W6, W7, W8, and W9).
[298] Thus, according to an output variation pattern of the transparent ice heater 430,
the output of the transparent ice heater 430 is gradually reduced from the first section
to the intermediate section after the transparent ice heater 430 is initially turned on.
[299] The output of the transparent ice heater 430 may be minimum in the
intermediate section in which the mass of unit height of water is minimum. The
output of the transparent ice heater 430 may again increase step by step from the next
section of the intermediate section.
[300] The transparency of the ice may be uniform for each unit height, and the
bubbles may be collected in the lowermost section by the output control of the
transparent ice heater 430. Thus, when viewed on the ice as a whole, the bubbles 92121828.3 may be collected in the localized portion, and the remaining portion may become totally transparent.
[301] As described above, even if the ice making cell 320a does not have the
spherical shape, the transparent ice may be made when the output of the transparent
ice heater 430 varies according to the mass for each unit height of water in the ice
making cell 320a.
[302] The heating amount of the transparent ice heater 430 when the mass for each
unit height of water is large may be less than that of the transparent ice heater 430
when the mass for each unit height of water is small.
[303] For example, while maintaining the same cooling power of the cold air supply
part 900, the heating amount of the transparent ice heater 430 may vary so as to be
inversely proportional to the mass per unit height of water.
[304] Also, it is possible to make the transparent ice by varying the cooling power of
the cold air supply part 900 according to the mass per unit height of water.
[305] For example, when the mass per unit height of water is large, the cold force of
the cold air supply part 900 may increase, and when the mass per unit height is small,
the cold force of the cold air supply part 900 may decrease.
[306] For example, while maintaining a constant heating amount of the transparent
ice heater 430, the cooling power of the cold air supply part 900 may vary to be
proportional to the mass per unit height of water.
[307] Referring to the variable cooling power pattern of the cold air supply part 900 in
the case of making the spherical ice, the cooling power of the cold air supply part 900
from the initial section to the intermediate section during the ice making process may
gradually increase. 92121828.3
[308] The cooling power of the cold air supply part 900 may be maximum in the
intermediate section in which the mass for each unit height of water is minimum. The
cooling power of the cold air supply part 900 may be gradually reduced again from the
next section of the intermediate section.
[309] Alternatively, the transparent ice may be made by varying the cooling power of
the cold air supply part 900 and the heating amount of the transparent ice heater 430
according to the mass for each unit height of water.
[310] For example, the heating power of the transparent ice heater 430 may vary so
that the cooling power of the cold air supply part 900 is proportional to the mass per
unit height of water and inversely proportional to the mass for each unit height of water.
[311] According to this embodiment, when one or more of the cooling power of the
cold air supply part 900 and the heating amount of the transparent ice heater 430 are
controlled according to the mass per unit height of water, the ice making rate per unit
height of water may be substantially the same or may be maintained within a
predetermined range.
[312] The controller 800 may determine whether the ice making is completed based
on the temperature sensed by the second temperature sensor 700 (S8). When it is
determined that the ice making is completed, the controller 800 may turn off the
transparent ice heater 430 (S9).
[313] For example, when the temperature sensed by the second temperature sensor
700 reaches a first reference temperature, the controller 800 may determine that the
ice making is completed to turn off the transparent ice heater 430.
[314] In this case, a distance between the second temperature sensor 700 and each
ice making cell 320a is different. Thus, in order to determine that the ice making is 92121828.3 completed in all the ice making cells 320a, the controller 800 may perform the ice separation after a certain amount of time, at which it is determined that ice making is completed, has passed or when the temperature sensed by the second temperature sensor 700 reaches a second reference temperature lower than the first reference temperature.
[315] When the ice making is completed, the controller 800 operates one or more of
the ice separation heater 290 and the transparent ice heater 430 (S10).
[316] When at least one of the ice separation heater 290 or the transparent ice heater
430 is turned on, heat of the heater is transferred to at least one of the first tray 320 or
the second tray 380 so that the ice may be separated from the surfaces (inner
surfaces) of one or more of the first tray 320 and the second tray 380.
[317] Also, the heat of the heaters 290 and 430 is transferred to the contact surface
of the first tray 320 and the second tray 380, and thus, the lower surface 321d of the
first tray 320 and the upper surface 381a of the second tray 380 may be in a state
capable of being separated from each other.
[318] When at least one of the ice separation heater 290 and the transparent ice
heater 430 operate for a predetermined time, or when the temperature sensed by the
second temperature sensor 700 is equal to or higher than an off reference
temperature, the controller 800 is turned off the heaters 290 and 430, which are turned
on (S10). Although not limited, the turn-off reference temperature may be set to
below zero temperature.
[319] The controller 800 operates the driver 480 to allow the second tray 380 to move
in the forward direction (S11).
92121828.3
[320] As illustrated in FIG. 13, when the second tray 380 moves in the forward
direction, the second tray 380 is spaced apart from the first tray 320.
[321] The moving force of the second tray 380 is transmitted to the first pusher 260
by the pusher link 500. Then, the first pusher 260 descends along the guide slot 302,
and the extension part 264 passes through the communication hole 321e to press the
ice in the ice making cell 320a.
[322] In this embodiment, ice may be separated from the first tray 320 before the
extension part 264 presses the ice in the ice making process. That is, ice may be
separated from the surface of the first tray 320 by the heater that is turned on. In this
case, the ice may move together with the second tray 380 while the ice is supported
by the second tray 380.
[323] For another example, even when the heat of the heater is applied to the first
tray 320, the ice may not be separated from the surface of the first tray 320.
[324] Therefore, when the second tray 380 moves in the forward direction, there is
possibility that the ice is separated from the second tray 380 in a state in which the ice
contacts the first tray 320.
[325] In this state, in the process of moving the second tray 380, the extension part
264 passing through the communication hole 320e may press the ice contacting the
first tray 320, and thus, the ice may be separated from the tray 320.
[326] The ice separated from the first tray 320 may be supported by the second tray
380 again.
[327] When the ice moves together with the second tray 380 while the ice is
supported by the second tray 380, the ice may be separated from the tray 250 by its
own weight even if no external force is applied to the second tray 380. 92121828.3
[328] While the second tray 380 moves, even if the ice does not fall from the second
tray 380 by its own weight, when the second pusher 540 presses the second tray 380
as illustrated in FIG. 13, the ice may be separated from the second tray 380 to fall
downward.
[329] Specifically, as illustrated in FIG. 13, while the second tray 380 moves, the
second tray 380 may contact the extension part 544 of the second pusher 540.
When the second tray 380 continuously moves in the forward direction, the extension
part 544 may press the second tray 380 to deform the second tray 380. Thus, the
pressing force of the extension part 544 may be transferred to the ice so that the ice is
separated from the surface of the second tray 380. The ice separated from the
surface of the second tray 380 may drop downward and be stored in the ice bin 600.
[330] In this embodiment, as shown in FIG. 14, the position at which the second tray
380 is pressed by the second pusher 540 and deformed may be referred to as an ice
separation position.
[331] Whether the ice bin 600 is full may be detected while the second tray 380
moves from the ice making position to the ice separation position.
[332] For example, the full ice detection lever 520 rotates together with the second
tray 380, and the rotation of the full ice detection lever 520 is interrupted by ice while
the full ice detection lever 520 rotates. In this case, it may be determined that the ice
bin 600 is in a full ice state. On the other hand, if the rotation of the full ice detection
lever 520 is not interfered with the ice while the full ice detection lever 520 rotates, it
may be determined that the ice bin 600 is not in the ice state.
[333] After the ice is separated from the second tray 380, the controller 800 controls
the driver 480 to allow the second tray 380 to move in the reverse direction (S11). 92121828.3
Then, the second tray 380 moves from the ice separation position to the water supply
position.
[334] When the second tray 380 moves to the water supply position of FIG. 6, the
controller 800 stops the driver 480 (Si).
[335] When the second tray 380 is spaced apart from the extension part 544 while
the second tray 380 moves in the reverse direction, the deformed second tray 380
may be restored to its original shape.
[336] In the reverse movement of the second tray 380, the moving force of the
second tray 380 is transmitted to the first pusher 260 by the pusher link 500, and thus,
the first pusher 260 ascends, and the extension part 264 is removed from the ice
making cell 320a.
[337] On the other hand, in this embodiment, cooling power of the cold air supply part
900 may be determined corresponding to the target temperature of the freezing
compartment 32. The cold air generated by the cold air supply part 900 may be
supplied to the freezing compartment 32.
[338] The water of the ice making cell 320a may be phase-changed into ice by heat
transfer between the cold water supplied to the freezing compartment 32 and the
water of the ice making cell 320a.
[339] In this embodiment, a heating amount of the transparent ice heater 430 for
each unit height of water may be determined in consideration of predetermined cooling
power of the cold air supply part 900.
[340] The heating amount (or output) of the transparent ice heater 430 determined in
consideration of the predetermined cooling power of the cold air supply part 900 is
92121828.3 referred to as a reference heating amount (or reference output). The magnitude of the reference heating amount per unit height of water is different.
[341] However, when the amount of heat transfer between the cold of the freezing
compartment 32 and the water in the ice making cell 320a is variable, if the heating
amount of the transparent ice heater 430 is not adjusted to reflect this, the
transparency of ice for each unit height varies.
[342] In this embodiment, the case in which the heat transfer amount between the
cold and the water increase may be a case in which the cooling power of the cold air
supply part 900 increases or a case in which the air having a temperature lower than
the temperature of the cold air in the freezing compartment 32 is supplied to the
freezing compartment 32.
[343] On the other hand, for example, the case in which the heat transfer amount of
cold air and water decreases may be a case in which the cooling power of the cold air
supply part 900 decreases, a case in which the door is opened and air having a
temperature higher than the temperature of the cold air in the freezing compartment
32 is supplied to the freezing compartment 32, a case in which food having a
temperature higher than the temperature of the cold air in the freezing compartment
32 is added to the freezing compartment 32, or a case in which a defrosting heater
(not shown) defrosting an evaporator is turned on.
[344] For example, the cooling power of the cold air supply part 900 may increase
when a target temperature of the freezing compartment 32 is lowered, when an
operation mode of the freezing compartment 32 is changed from a normal mode to a
rapid cooling mode, when an output of at least one of the compressor or the fan
increases, or when an opening degree increases. 92121828.3
[345] On the other hand, the cooling power of the cold air supply part 900 may
decrease when the target temperature of the freezing compartment 32 increases,
when the operation mode of the freezing compartment 32 is changed from the rapid
cooling mode to the normal mode, when the output of at least one of the compressor
or the fan decreases, or when the opening degree of the refrigerant valve decreases.
[346] When the heat transfer amount of the cold air and the water increases, the
temperature of the cold air around the ice maker 200 is lowered to increase in ice
making rate.
[347] On the other hand, if the heat transfer amount of the cold air and the water
decreases, the temperature of the cold air around the ice maker 200 increases, the ice
making rate decreases, and the ice making time increases.
[348] Therefore, in this embodiment, when the amount of heat transfer of cold and
water increases so that the ice making rate is maintained within a predetermined
range lower than the ice making rate when the ice making is performed with the
transparent ice heater 430 that is turned off, the heating amount of transparent ice
heater 430 may be controlled to increase.
[349] On the other hand, when the amount of heat transfer between the cold and the
water decreases, the heating amount of transparent ice heater 430 may be controlled
to decrease.
[350] In this embodiment, when the ice making rate is maintained within the
predetermined range, the ice making rate is less than the rate at which the bubbles
move in the portion at which the ice is made, and no bubbles exist in the portion at
which the ice is made.
92121828.3
[351] Hereinafter, a method for controlling a refrigerator for making transparent ice
when an opening/closing of a door is detected will be described as an example.
[352] FIG. 15 is a view for explaining a method for controlling a refrigerator when an
opening/closing of a door is detected during an ice making process, and FIG. 16 is a
view illustrating a change in output of a transparent ice heater for each unit height of
water and a change in temperature sensed by a second temperature sensor during an
ice making process.
[353] FIG. 16(a) is a view illustrating a case in which the opening/closing of the door
is not detected during the ice making process, and FIG. 16(b) is a view illustrating a
case in which the opening/closing of the door is detected during the ice making
process.
[354] Referring to FIGS. 15 and 16, ice making may be started (S4), and the
transparent ice heater 430 may be turned on during the ice making process to make
ice. In the ice making process, the cold air supply part 900 may operate with a
predetermined cooling power.
[355] For example, the compressor may be turned on, and the fan may operate with
a predetermined output.
[356] During the ice making process, the door opening/closing detector 930 may
detect the opening/closing of the door (for example, the door for opening/closing the
freezing compartment) (S41).
[357] When the door is opened, air outside the refrigerator may be introduced into the
freezing compartment 32, and thus, there is a possibility that the temperature sensed
by the first temperature sensor 33 will increase. In addition, when the door is opened,
air outside the refrigerator may be introduced into the freezing compartment 32, and 92121828.3 thus, there is a possibility that the temperature sensed by the second temperature sensor 700 will increase.
[358] In this embodiment, after the opening/closing of the door is detected, the
controller 800 may control the cold air supply part 900 or the transparent ice heater
430 based on the change in temperature sensed by the first temperature sensor 33
and the second temperature sensor 700. Thus, even when the door is opened or
closed, the transparency of the transparent ice can be made uniform.
[359] For example, when the opening/closing of the door is detected, the controller
800 may determine whether it is necessary to increase the cooling power of the
cooling air supply part 900 (S42).
[360] For example, when the temperature sensed by the first temperature sensor 33
is higher than or equal to the first set temperature after the opening/closing of the door
is detected, the controller 800 may determine that it is necessary to increase the
cooling power of the cooling air supply part 900.
[361] On the other hand, when the temperature sensed by the first temperature
sensor 33 is maintained below the first set temperature after the opening/closing of the
door is detected, the controller 800 may determine that it is unnecessary to increase
the cooling power of the cooling air supply part 900. In this case, the first set
temperature is a temperature higher than the temperature sensed by the first
temperature sensor 33 when the opening of the door is detected.
[362] That is, when the door opening time is long, or when the door is opened and
food having a temperature higher than the cold air of the freezing compartment 32 is
added to the freezing compartment 32, the temperature of the freezing compartment
92121828.3
32 increases rapidly. Thus, the cooling power of the cold air supply part 900 may be
increased for rapid cooling of the freezing compartment 32 (S43).
[363] When the cooling power of the cold air supply part 900 increases, the controller
800 may increase the heating amount of the transparent ice heater 430 in response to
the increase in the cooling power of the cold air supply part 900 (S44).
[364] Alternatively, when the temperature sensed by the first temperature sensor 33
after the opening/closing of the door is detected is higher by more than the first set
value than the temperature sensed by the first temperature sensor 33 before the
opening/closing of the door is detected, the controller 800 may determine that it is
necessary to increase the cooling power of the cooling air supply part 900.
[365] On the other hand, when the temperature sensed by the first temperature
sensor 33 after the opening/closing of the door is detected is not higher by more than
the first set value than the temperature sensed by the first temperature sensor 33
before the opening/closing of the door is detected, the controller 800 may determine
that it is unnecessary to increase the cooling power of the cooling air supply part 900.
[366] That is, when the opening time of the door is short, the change in the
temperature of the freezing compartment 32 may be small because the influence of
the temperature of the air outside the refrigerator is small. In this case, the current
cooling power may be maintained without increasing the cooling power of the cooling
air supply part 900 (S45).
[367] When it is determined to maintain the cooling power of the cold air supply part
900, the controller 800 may determine whether it is necessary to reduce the heating
amount of the transparent ice heater 430 (S46).
92121828.3
[368] For example, when the temperature sensed by the second temperature sensor
700 is higher than or equal to the second set temperature, the controller 800 may
determine that it is necessary to reduce the heating amount of the transparent ice
heater 430, and may reduce the heating amount of the transparent ice heater 430
(S47). That is, the heating amount of the transparent ice heater 430 may be reduced
compared to the heating amount before the opening/closing of the door is detected.
[369] After the opening/closing of the door is detected, when the temperature of the
freezing compartment 32 increases and the temperature of the ice making cell 320a
increases accordingly, the ice making rate may decrease due to the increase in the
temperature of the ice making cell 320a. Thus, the heating amount of the transparent
ice heater 430 may be reduced.
[370] If the heating amount of the transparent ice heater 430 is maintained when the
temperature of the ice making cell 320a increases, there is a disadvantage in that the
ice making rate decreases significantly.
[371] Therefore, when the temperature of the ice making cell 320a increases, the ice
making rate of ice may decrease due to the increase in the temperature of the freezing
compartment 32 even if the output of the transparent ice heater 430 is reduced. Thus,
power consumption may be reduced by the reduction in the output of the transparent
ice heater 430.
[372] On the other hand, when the temperature sensed by the second temperature
sensor 700 is maintained below the second set temperature after the opening/closing
of the door is detected, the controller 800 may determine that it is unnecessary to
reduce the heating amount of the transparent ice heater 430. In this case, the
heating amount of the transparent ice heater 430 may be maintained (S48). 92121828.3
[373] For another example, when the temperature sensed by the second temperature
sensor 700 is increased by more than the second set value than the temperature
sensed by the second temperature sensor 700 before the opening/closing of the door
is detected, the controller 800 may determine that it is necessary to reduce the heating
amount of the transparent ice heater 430, and may reduce the heating amount of the
transparent ice heater 430 (S47).
[374] On the other hand, when the temperature sensed by the second temperature
sensor 700 after the opening/closing of the door is detected is not increased by more
than the second set value than the temperature sensed by the second temperature
sensor 700 before the opening/closing of the door is detected, the controller 800 may
determine that it is unnecessary to increase the heating amount of the transparent ice
heater 430.
[375] As another example, when the heating amount of the transparent ice heater
430 is less than or equal to a reference value after the opening/closing of the door is
detected, the controller 800 may maintain the heating amount of the transparent ice
heater 430. On the other hand, when the heating amount of the transparent ice
heater 430 is greater than the reference value after the opening/closing of the door is
detected, the controller 800 may reduce the heating amount of the transparent ice
heater 430. In this case, the reference value may be, for example, the minimum
heating amount of the transparent ice heater.
[376] Referring to FIG. 16(a), when the opening/closing of the door is not detected
during the ice making process, the transparent ice heater 430 is controlled to vary the
reference output for each section. The temperature sensed by the second
temperature sensor 700 has a decreasing pattern. 92121828.3
[377] On the other hand, referring to FIG. 16(b), when the opening/closing of the door
is detected during the ice making process, the temperature sensed by the second
temperature sensor 700 may increase.
[378] As described above, after the opening/closing of the door is detected, if the
controller 800 determines that it is necessary to reduce the heating amount of the
transparent ice heater 430, the controller 800 may reduce the output of the transparent
ice heater 430. Although not limited, the controller 800 may turn off the transparent
ice heater 430.
[379] When the opening/closing of the door is detected in a specific section and the
heating amount of the transparent ice heater 430 is reduced, the controller 800 may
determine whether the temperature sensed by the second temperature sensor 700
reaches a reference temperature of a next section.
[380] For example, the variable control of the output of the transparent ice heater 430
is normally performed when a set time elapses in a state in which the heating amount
of the transparent ice heater 430 is reduced, or when the temperature sensed by the
second temperature sensor 700 reaches a section reference temperature
corresponding to the next section of the section in which the heating amount is
reduced (S49).
[381] For example, when the variable control of the heating amount of the transparent
ice heater 430 is performed during the ice making process, the timing at which the
heating amount of the transparent ice heater 430 varies may be determined by time or
the temperature sensed by the second temperature sensor 700.
[382] When the transparent ice heater 430 starts operating with the reference heating
amount corresponding to the current section and the set time elapses, the heating 92121828.3 amount of the transparent ice heater 430 may be changed to the reference heating amount corresponding to the next section.
[383] In this case, the reference temperature for changing the section is
predetermined in the memory independently of the set time.
[384] That is, the reference temperature of each of the plurality of sections may be
predetermined and stored in the memory. In this embodiment, the reference
temperature is not used in the normal ice making process, but may be used only when
determining whether it is necessary to reduce the heating amount of the transparent
ice heater 430 after the opening/closing of the door is detected.
[385] As another example, when the transparent ice heater 430 starts operating with
the reference heating amount corresponding to the current section and the
temperature reaches the reference temperature for changing the section, the heating
amount of the transparent ice heater 430 may be changed to the reference heating
amount corresponding to the next section.
[386] In this case, the reference temperature of each of the plurality of sections may
be predetermined and stored in the memory. Even in the normal ice making process,
the variable control of the heating amount of the transparent ice heater 430 may be
performed using the reference temperature.
[387] If the heating amount of the transparent ice heater 430 decreases after the
opening/closing of the door is detected when using the reference temperature for
changing the section as described above, the time it takes for the second temperature
sensor 700 to reach the reference temperature for the start of the next section
increases.
92121828.3
[388] Consequently, in the whole ice making process, the ice making time when the
opening/closing of the door is detected during the ice making process and the heating
amount of the transparent ice heater is reduced may be longer than the ice making
time when the opening/closing of the door is not detected during the ice making
process.
[389] Referring to FIG. 16(b), when the opening/closing of the door is detected in
section E and the temperature sensed by the second temperature sensor 700 reaches
the section reference temperature corresponding to section F, which is the next
section of section E, in a state where the heating amount of the transparent ice heater
430 is reduced, the heating amount of the transparent ice heater 430 may be changed
to a heating amount corresponding to the section F. Sequentially, the heating
amount of the transparent ice heater 430 may be controlled so that the transparent ice
heater 430 operates with the reference heating amount corresponding to sections G to
[390] In summary, when it is necessary to reduce the heating amount of the
transparent ice heater 430, the controller 800 reduces the heating amount of the
transparent ice heater 430 only in the current section, and when the next section starts,
the controller 800 normally performs the variable control of the heating amount of the
transparent ice heater 43 in the next section (S49).
[391] According to this embodiment, after detecting the opening/closing of the door,
by controlling the heating amount of the transparent ice heater and the cold air supply
part based on the temperature sensed by the first temperature sensor and the
temperature sensed by the second temperature sensor, the temperature of the
92121828.3 freezing compartment may be maintained at the target temperature, and the supply of excessive heat to the ice making cell may be prevented.
[392] In addition, if the temperature of the ice making cell rises, power consumption
of the transparent ice heater can be reduced by reducing the heating amount of the
transparent ice heater.
[393] Although the method for controlling the refrigerator of FIG. 16 has been
described as including operations S42 to S48, the method for controlling the
refrigerator may not include operations S42 to S45. That is, when the
opening/closing of the door is detected, operation S46 may be immediately performed.
[394] In addition, it should be noted that there is no restriction on the order of
operations S42 and S46 in FIG. 16. That is, it is also possible that operation S46 is
performed first, and then operation S42 is performed.
[395] In the present disclosure, the "operation" of the refrigerator may be defined as
including four operation processes: a process of determining whether the start
condition of the operation is satisfied, a process in which a predetermined operation is
performed when the start condition is satisfied, a process of determining whether the
end condition of the operation is satisfied, and a process in which the operation is
ended when the end condition is satisfied.
[396] In the present disclosure, the "operation" of the refrigerator may be classified
into a general operation for cooling the storage chamber of the refrigerator and a
special operation for starting when a special condition is satisfied. The controller of
the present disclosure may perform control so that, when the normal operation and the
special operation collide, the special operation is preferentially performed, and the
92121828.3 normal operation is stopped. When the execution of the special operation is completed, the controller may control the normal operation to resume.
[397] In the present disclosure, the collision of the operation may be defined as a
case in which the start condition of operation A and the start condition of operation B
are satisfied at the same time, a case in which the start condition of operation A is
satisfied and the start condition of operation B is satisfied while operation A is being
performed, and a case in which when the start condition of operation B is satisfied and
the start condition of operation A is satisfied while the operation is being performed.
[398] On the other hand, the general operation for generating transparent ice
(hereinafter referred to as "first transparent ice operation") may be defined as an
operation in which, after the water supply to the ice making cell 320a is completed, the
controller 800 controls at least one of the cooling power of the cold air supply part 900
or the heating amount of the transparent ice heater 430 to vary in order to perform a
typical ice making process.
[399] The first transparent ice operation may include a process in which the controller
800 controls the cold air supply part 900 to supply cold air to the ice making cell 320a.
[400] The first transparent ice operation may include a process in which the controller
800 may control the transparent ice heater 430 to be turned on in at least partial
section while the cold air supply part 900 supplies the cold air so that bubbles in the
water within the ice making cell 320a moves from a portion, at which the ice is made,
toward the water that is in a liquid state to make transparent ice.
[401] The controller 800 may control the turned-on transparent ice heater 430 to be
varied by a predetermined reference heating amount in each of a plurality of pre
divided sections. 92121828.3
[402] The plurality of pre-divided sections may include at least one of a case in which
the sections are classified based on the unit height of the water to be iced, a case in
which the sections are divided based on the elapsed time after the second tray 380
moves to the ice making position, and a case in which the sections are divided based
on the temperature detected by the second temperature sensor 700 after the second
tray 380 moves to the ice making position.
[403] On the other hand, the special operation for making transparent ice (hereinafter
referred to as "second transparent ice operation") may include a transparent ice
operation for door load response, which performs the ice making process when the
start condition of the door load response operation is satisfied, and a transparent ice
operation for defrosting response to perform the ice making process when the start
condition of the defrosting operation is satisfied.
[404] When the controller 800 satisfies the start condition of the door load response
operation for the cold air supply part 900, the transparent ice operation for door load
response may include increasing the cooling power of the cold air supply part 900 in
order to remove the heat load inputted to the storage chamber by opening or closing
the door.
[405] When the controller 800 satisfies the start condition of the door load response
operation for the transparent ice heater 430, the transparent ice operation for door
load response may include a process of performing control to reduce the deterioration
of the ice making efficiency due to the lowering of the ice making rate caused by the
inputted heat load, and make the heating amount of the transparent ice heater 430 be
smaller than the heating amount during the first transparent ice operation in order to
92121828.3 maintain the ice making rate within a predetermined range and uniformly maintain the transparency of ice.
[406] The start condition of the door load response operation for the cold air supply
part 900 and the start condition of the door load response operation for the transparent
ice heater 430 may be different from each other.
[407] The end condition of the door load response operation for the cold air supply
part 900 and the end condition of the door load response operation for the transparent
ice heater 430 may be different from each other.
[408] The case in which the start condition of the door load response operation for
the cold air supply part 900 is satisfied may refer to a case in which, after the
opening/closing of the door is detected, it is determined whether it is necessary to vary
the cooling power of the cold air supply part 900, and it is determined that it is
necessary to vary the cooling power.
[409] The case in which the start condition of the door load response operation for
the cold air supply part 900 is satisfied may include at least one of a case in which the
first set time elapses from the detection of the opening of the door, a case in which the
temperature sensed by the first temperature sensor becomes higher than the first set
temperature after the opening/closing of the door is detected, and a case in which the
temperature is higher by more than the first set value than the temperature sensed by
the first temperature sensor 33 after the opening/closing of the door is detected.
[410] The case in which the start condition of the door load response operation for
the transparent ice heater 430 is satisfied may refer to a case in which, after the
opening/closing of the door is detected, it is determined whether it is necessary to vary
92121828.3 the heating amount of the transparent ice heater 430, and it is determined that it is necessary to vary the heating amount.
[411] The case in which the start condition of the door load response operation for
the transparent ice heater 430 is satisfied may include at least one of a case in which
the second set time elapses from the detection of the opening of the door, a case in
which the temperature sensed by the second temperature sensor becomes higher
than or equal to the second set temperature after the opening/closing of the door is
detected, a case in which the temperature is higher by more than a second set value
than the temperature sensed by the second temperature sensor after the
opening/closing of the door is detected, a case in which the change in temperature
sensed by the second temperature sensor per unit time after the opening/closing of
the door is detected is greater than zero, a case in which the current heating amount
of the transparent ice heater 430 is greater than a reference value after the
opening/closing of the door is detected, and a case in which the start condition of the
door load response operation for the cold air supply parts 900 is satisfied.
[412] As another example, after the opening/closing of the door is detected, when the
amount of change in temperature sensed by the second temperature sensor 700 per
unit time is greater than zero, the controller 800 may reduce the heating amount of the
transparent ice heater 430. On the other hand, when the change in temperature is
not greater than zero, the heating amount of the transparent ice heater 430 may be
maintained.
[413] After both the end condition of the door load response operation for the cold air
supply part 900 and the end condition of the door load response operation for the
92121828.3 transparent ice heater 430 are satisfied, the controller 800 may control the first transparent ice operation to resume.
[414] The case in which the end condition of the door load response operation for the
cold air supply part 900 is satisfied may include at least one of a case in which the A
set time elapses from the start of the door load response operation, a case in which
the temperature sensed by the first temperature sensor becomes less than or equal to
the A set temperature after the door load response operation starts, and a case in
which the temperature sensed by the first temperature sensor 33 is lower than or
equal to the A set value after the door load response operation starts.
[415] The case in which the end condition of the door load response operation for the
transparent ice heater 430 is satisfied may include at least one of a case in which the
B set time elapses from the start of the door load response operation, a case in which
the temperature sensed by the second temperature sensor 700 after the start of the
door load response operation is less than or equal to the B set temperature, a case in
which the temperature is lower than the temperature sensed by the second
temperature sensor 700 by less than the B set value, a case in which the change in
temperature sensed by the second temperature sensor 700 per unit time after the start
of the door load response operation is less than zero, and a case in which the door
load response operation for the cold air supply part 900 is end.
[416] The first set temperature and the A set temperature may be equal to or different
from each other. The second set temperature and the B set temperature may be
equal to or different from each other. The first set value and the A set value may also
be equal to or different from each other. The second set value and the B set value
may also be equal to or different from each other. 92121828.3
[417] The second set value may be set differently according to a plurality of sections.
At least one of the second set values may be greater than the first set value.
[418] Although embodiments have been described with reference to a number of
illustrative embodiments thereof, it will be understood by those skilled in the art that
various changes in form and details may be made therein without departing from the
spirit and scope of the invention as defined by the appended claims.
[419] Many modifications will be apparent to those skilled in the art without departing
from the scope of the present invention as herein described with reference to the
accompanying drawings.
92121828.3
Claims (21)
1. A refrigerator comprising:
a storage chamber configured to store food;
a first temperature sensor configured to sense a temperature of the storage
chamber;
a door configured to open or close the storage chamber;
a cold air supply part configured to supply cold air into the storage chamber;
a tray configured to define an ice making cell having a space in which water is
phase-changed into ice by the cold air;
a second temperature sensor configured to sense a temperature of the water
or the ice within the ice making cell;
a heater configured to supply heat into the tray; and
a controller configured to control at least the heater,
wherein, the controller is configured to:
(a) determine whether it is necessary to increase cooling power of the cold air
supply part based on the temperature sensed by the first temperature sensor after
detecting an opening/closing of the door during an ice making process, and upon such
determination, increase the cooling power of the cold air supply part, and
(b) determine whether it is necessary to decrease a heating amount of the
heater based on a change in temperature sensed by the second temperature sensor
after detecting an opening/closing of the door during an ice making process, and upon
such determination, decrease the heating amount of the heater, (c) decrease the heating amount of the heater when the temperature sensed by
92121828.3 the second temperature sensor is higher than or equal to a second set temperature after detecting the opening/closing of the door, or
(d) decrease the heating amount of the heater when the temperature sensed by
the second temperature sensor after detecting the opening/closing of the door is
increased by more than a second set value than the temperature sensed by the
second temperature sensor before detecting the opening/closing of the door, or
(e) decrease the heating amount of the heater when the current heating
amount of the heater is greater than a reference value.
2. The refrigerator of claim 1, wherein, when the controller is configured to:
(a) determine whether it is unnecessary to increase the cooling power of the
cold air supply part based on the temperature sensed by the first temperature sensor
after detecting the opening/closing of the door during an ice making process, and
upon such determination maintains the cooling power of the cold air supply part, and
(b) determine whether it is unnecessary to decrease the heating power of the
heater based on the change in temperature sensed by the second temperature sensor,
and upon such determination maintains the heating amount of the heater.
3. The refrigerator of claim 1 or claim 2, wherein the controller is configured to:
(a) increase the cooling power of the cold air supply part when the temperature
sensed by the first temperature sensor is equal to or higher than a first set
temperature after detecting the opening/closing of the door, and
92121828.3
(b) maintain the cooling power of the cold air supply part when the temperature
sensed by the first temperature sensor is maintained below the first set temperature.
4. The refrigerator of any one of the preceding claims 1 - 3, wherein the
controller is configured to:
(a) increase the cooling power of the cold air supply part when the temperature
sensed by the first temperature sensor after detecting the opening/closing of the door
is higher by more than a first set value than the temperature sensed by the first
temperature sensor after detecting the opening of the door , and
(b) maintain the cooling power of the cold air supply part when the temperature
sensed by the first temperature sensor is not higher by more than the first set value
than the temperature sensed by the first temperature sensor after detecting the
opening of the door.
5. The refrigerator of any one of the preceding claims 1 - 4, wherein the
controller is configured to:
maintain the heating amount of the heater when the temperature sensed by
the second temperature sensor is maintained below the second set temperature.
6. The refrigerator of any one of the preceding claims 1 - 5, wherein the
controller is configured to:
maintain the heating amount of the heater when the temperature sensed by
the second temperature sensor is not increased by more than the second set value
92121828.3 than the temperature sensed by the second temperature sensor before detecting the opening/closing of the door is detected.
7. The refrigerator of any one of the preceding claims 1 - 6, wherein the
controller is configured to:
maintain the heating amount of the heater when a current heating amount of
the heater is less than or equal to the reference value after detecting the
opening/closing of the door.
8. The refrigerator of any one of claims 1 to 7, wherein the controller is
configured to turn off the heater when it is determined that it is necessary to decrease
the heating amount of the heater
9. The refrigerator of any one of the preceding claims 1 - 8, wherein the
controller is configured to increase the heating amount of the heater when the cooling
power of the cold air supply part increases.
10. The refrigerator of any one of the preceding claims 1 - 9, wherein the
controller is configured to control the heater such that the heating amount of the heater
varies according to a mass per unit height of water in the ice making cell.
11. The refrigerator of claim 10, wherein a plurality of sections are defined:
(a) based on the unit height of water, and
92121828.3
(b) a reference heating amount of the heater in each of the plurality of sections
is predetermined.
12. The refrigerator of claim 11, wherein the controller is configured to
decrease the heating amount of the heater in a current section when it is determined
that it is necessary to decrease the heating amount of the heater after detecting the
opening/closing of the door is detected during the ice making process
13. The refrigerator of claim 12, wherein the controller is configured to operate
the heater with the reference heating amount corresponding to a subsequent section
when the temperature sensed by the second temperature sensor reaches a reference
temperature corresponding to a section immediately next to the current section.
14. The refrigerator of any one of the preceding claims 1 - 13, wherein the tray
comprises:
a first tray configured to define a portion of the ice making cell and a second
tray configured to define another portion of the ice making cell, and
the second tray contacts the first tray in the ice making process and is spaced
apart from the first tray in an ice separation process.
15. The refrigerator of claim 14, wherein one of the first tray and the second
tray is made of a non-metal material so as to decrease a heat transfer rate of the
heater.
92121828.3
16. The refrigerator of claim 15, wherein the second tray is disposed below the
first tray,
the heater is disposed adjacent to the second tray such that water starts to
freeze from above in the ice making cell, and
at least the second tray is made of a non-metal material.
17. The refrigerator of claim 16, wherein at least one of the first tray and the
second tray is made of a flexible or soft material such that the shape thereof of the first
tray and the second tray is deformed during the ice separation process and is returned
to an original shape.
18. A method for controlling a refrigerator comprising a first tray
accommodated in a storage chamber, a second tray configured to define an ice
making cell together with the first tray, and a heater configured to supply heat to at
least one of the first tray and the second tray,
the method comprising:
supplying water to the ice making cell when the second tray moves to a water
supply position;
generating ice after the water supply is completed and the second tray moves
from the water supply position to an ice making;
turning on the heater during an ice making process;
detecting opening or closing of a door during the ice making process;
when the opening or closing of the door is detected, determining whether it is
necessary to decrease a heating amount of the heater, based on a temperature 92121828.3 sensor configured to sense a temperature of the ice making cell; and when it is necessary to decrease the heating amount of the heater, reducing the heating amount of the heater, and operating a controller to:
(a) decrease the heating amount of the heater when the temperature sensed
by the second temperature sensor is higher than or equal to a second set temperature
after detecting the opening/closing of the door, or
(b) decrease the heating amount of the heater when the temperature sensed
by the second temperature sensor after detecting the opening/closing of the door is
increased by more than a second set value than the temperature sensed by the
second temperature sensor before detecting the opening/closing of the door, or
(c) decrease the heating amount of the heater when the current heating
amount of the heater is greater than a reference value.
19. The method of claim 18 comprising: maintaining the heating amount of the
heater when it is unnecessary to decrease the heating amount of the heater.
20. The method of claim 18 or claim 19 comprising: turning off the heater in a
process in which the heating amount of the heater is decreased.
21. The method of any one of the preceding claims 18 - 20, comprising:
determining whether ice making is completed; and
when the ice making is completed, moving the second tray from the ice making
position to an ice separation position. 92121828.3
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2023204204A AU2023204204A1 (en) | 2018-10-02 | 2023-06-30 | Refrigerator and method for controlling same |
Applications Claiming Priority (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020180117819A KR102709377B1 (en) | 2018-10-02 | 2018-10-02 | Ice maker and Refrigerator having the same |
KR10-2018-0117819 | 2018-10-02 | ||
KR10-2018-0117822 | 2018-10-02 | ||
KR1020180117785A KR102669631B1 (en) | 2018-10-02 | 2018-10-02 | Ice maker and Refrigerator having the same |
KR1020180117822A KR20200038119A (en) | 2018-10-02 | 2018-10-02 | Ice maker and Refrigerator having the same |
KR1020180117821A KR102636442B1 (en) | 2018-10-02 | 2018-10-02 | Ice maker and Refrigerator having the same |
KR10-2018-0117821 | 2018-10-02 | ||
KR10-2018-0117785 | 2018-10-02 | ||
KR1020180142117A KR102657068B1 (en) | 2018-11-16 | 2018-11-16 | Controlling method of ice maker |
KR10-2018-0142117 | 2018-11-16 | ||
KR1020190081713A KR20210005788A (en) | 2019-07-06 | 2019-07-06 | Refrigerator and method for controlling the same |
KR10-2019-0081713 | 2019-07-06 | ||
PCT/KR2019/012851 WO2020071741A1 (en) | 2018-10-02 | 2019-10-01 | Refrigerator and method for controlling same |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2023204204A Division AU2023204204A1 (en) | 2018-10-02 | 2023-06-30 | Refrigerator and method for controlling same |
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Publication Number | Publication Date |
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AU2019352419A1 AU2019352419A1 (en) | 2021-05-27 |
AU2019352419B2 true AU2019352419B2 (en) | 2023-03-30 |
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Application Number | Title | Priority Date | Filing Date |
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AU2019352419A Active AU2019352419B2 (en) | 2018-10-02 | 2019-10-01 | Refrigerator and method for controlling same |
AU2023204204A Pending AU2023204204A1 (en) | 2018-10-02 | 2023-06-30 | Refrigerator and method for controlling same |
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Application Number | Title | Priority Date | Filing Date |
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AU2023204204A Pending AU2023204204A1 (en) | 2018-10-02 | 2023-06-30 | Refrigerator and method for controlling same |
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US (2) | US12130063B2 (en) |
EP (1) | EP3862676A4 (en) |
CN (1) | CN112789460B (en) |
AU (2) | AU2019352419B2 (en) |
WO (1) | WO2020071741A1 (en) |
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CN114623645A (en) * | 2020-12-14 | 2022-06-14 | 青岛海尔电冰箱有限公司 | Ice making control method, computer readable storage medium and refrigerator |
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2019
- 2019-10-01 EP EP19869500.9A patent/EP3862676A4/en active Pending
- 2019-10-01 AU AU2019352419A patent/AU2019352419B2/en active Active
- 2019-10-01 CN CN201980064194.2A patent/CN112789460B/en active Active
- 2019-10-01 US US17/281,777 patent/US12130063B2/en active Active
- 2019-10-01 WO PCT/KR2019/012851 patent/WO2020071741A1/en unknown
-
2023
- 2023-06-30 AU AU2023204204A patent/AU2023204204A1/en active Pending
-
2024
- 2024-05-14 US US18/663,545 patent/US20240361060A1/en active Pending
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CN112789460B (en) | 2023-06-02 |
WO2020071741A1 (en) | 2020-04-09 |
US20210404724A1 (en) | 2021-12-30 |
AU2023204204A1 (en) | 2023-07-27 |
US12130063B2 (en) | 2024-10-29 |
CN112789460A (en) | 2021-05-11 |
AU2019352419A1 (en) | 2021-05-27 |
US20240361060A1 (en) | 2024-10-31 |
EP3862676A1 (en) | 2021-08-11 |
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