AU2019239776A1 - Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock - Google Patents

Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock Download PDF

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Publication number
AU2019239776A1
AU2019239776A1 AU2019239776A AU2019239776A AU2019239776A1 AU 2019239776 A1 AU2019239776 A1 AU 2019239776A1 AU 2019239776 A AU2019239776 A AU 2019239776A AU 2019239776 A AU2019239776 A AU 2019239776A AU 2019239776 A1 AU2019239776 A1 AU 2019239776A1
Authority
AU
Australia
Prior art keywords
plasma
molten
stream
feed
supersonic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2019239776A
Other languages
English (en)
Inventor
Bernard ALLARD
Pierre Carabin
Christopher Alex DORVAL DION
Milad MARDAN
François Proulx
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pyrogenesis Canada Inc
Original Assignee
Pyrogenesis Canada Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pyrogenesis Canada Inc filed Critical Pyrogenesis Canada Inc
Publication of AU2019239776A1 publication Critical patent/AU2019239776A1/en
Priority to AU2024266947A priority Critical patent/AU2024266947A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/14Making metallic powder or suspensions thereof using physical processes using electric discharge
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/42Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder or liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0832Handling of atomising fluid, e.g. heating, cooling, cleaning, recirculating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/088Fluid nozzles, e.g. angle, distance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0884Spiral fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2202/00Treatment under specific physical conditions
    • B22F2202/13Use of plasma
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Plasma Technology (AREA)
AU2019239776A 2018-03-17 2019-03-18 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock Abandoned AU2019239776A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2024266947A AU2024266947A1 (en) 2018-03-17 2024-11-27 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201862644459P 2018-03-17 2018-03-17
US62/644,459 2018-03-17
PCT/CA2019/000034 WO2019178668A1 (en) 2018-03-17 2019-03-18 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock

Related Child Applications (1)

Application Number Title Priority Date Filing Date
AU2024266947A Division AU2024266947A1 (en) 2018-03-17 2024-11-27 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock

Publications (1)

Publication Number Publication Date
AU2019239776A1 true AU2019239776A1 (en) 2020-10-29

Family

ID=67988240

Family Applications (2)

Application Number Title Priority Date Filing Date
AU2019239776A Abandoned AU2019239776A1 (en) 2018-03-17 2019-03-18 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock
AU2024266947A Abandoned AU2024266947A1 (en) 2018-03-17 2024-11-27 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock

Family Applications After (1)

Application Number Title Priority Date Filing Date
AU2024266947A Abandoned AU2024266947A1 (en) 2018-03-17 2024-11-27 Method and apparatus for the production of high purity spherical metallic powders from a molten feedstock

Country Status (9)

Country Link
US (2) US11772159B2 (https=)
EP (1) EP3768450A4 (https=)
JP (2) JP2021518490A (https=)
KR (1) KR20200129154A (https=)
CN (1) CN112512733A (https=)
AU (2) AU2019239776A1 (https=)
CA (1) CA3094106A1 (https=)
EA (1) EA202092056A1 (https=)
WO (1) WO2019178668A1 (https=)

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AU2019290663B2 (en) 2018-06-19 2023-05-04 6K Inc. Process for producing spheroidized powder from feedstock materials
WO2021118762A1 (en) * 2019-11-18 2021-06-17 6K Inc. Unique feedstocks for spherical powders and methods of manufacturing
CN111470481B (zh) * 2020-05-19 2023-09-19 四川大学 一种等离子体反应雾化制备高纯氮化铝球形粉末的方法
AU2021297476A1 (en) 2020-06-25 2022-12-15 6K Inc. Microcomposite alloy structure
CN112743096B (zh) * 2020-12-30 2023-06-06 中航迈特粉冶科技(徐州)有限公司 一种等离子雾化装置、金属粉末的制备装置及制备方法
EP4275239A4 (en) 2021-01-11 2024-12-18 6K Inc. METHODS AND SYSTEMS FOR RECLAIMING LI-ION CATHODE MATERIALS USING MICROWAVE PLASMA TREATMENT
KR102491080B1 (ko) * 2021-08-05 2023-01-19 한국핵융합에너지연구원 플라즈마를 이용한 분말 구형화 장치
KR102467741B1 (ko) * 2021-08-05 2022-11-16 한국핵융합에너지연구원 플라즈마를 이용한 아토마이징 시스템 및 아토마이징 방법
CN113927039B (zh) * 2021-10-15 2023-10-03 浙江亚通新材料股份有限公司 一种基于等离子的无坩埚气雾化制粉装置
WO2023229928A1 (en) 2022-05-23 2023-11-30 6K Inc. Microwave plasma apparatus and methods for processing materials using an interior liner
US12040162B2 (en) 2022-06-09 2024-07-16 6K Inc. Plasma apparatus and methods for processing feed material utilizing an upstream swirl module and composite gas flows
WO2024044498A1 (en) 2022-08-25 2024-02-29 6K Inc. Plasma apparatus and methods for processing feed material utilizing a powder ingress preventor (pip)
CA3264939A1 (en) 2022-12-09 2024-06-13 Thg, Llc RECYCLING OF LOW-CARBON MATERIALS
US12195338B2 (en) 2022-12-15 2025-01-14 6K Inc. Systems, methods, and device for pyrolysis of methane in a microwave plasma for hydrogen and structured carbon powder production

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Also Published As

Publication number Publication date
CN112512733A (zh) 2021-03-16
US11772159B2 (en) 2023-10-03
US20240091857A1 (en) 2024-03-21
WO2019178668A1 (en) 2019-09-26
CA3094106A1 (en) 2019-09-26
BR112020019090A2 (pt) 2020-12-29
JP2021518490A (ja) 2021-08-02
AU2024266947A1 (en) 2024-12-19
US20210114104A1 (en) 2021-04-22
JP2024045584A (ja) 2024-04-02
WO2019178668A8 (en) 2020-09-24
KR20200129154A (ko) 2020-11-17
EA202092056A1 (ru) 2020-11-25
EP3768450A4 (en) 2021-07-14
BR112020019090A8 (pt) 2023-04-25
EP3768450A1 (en) 2021-01-27

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MK5 Application lapsed section 142(2)(e) - patent request and compl. specification not accepted