AU2018402616B2 - Air conditioner - Google Patents

Air conditioner Download PDF

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Publication number
AU2018402616B2
AU2018402616B2 AU2018402616A AU2018402616A AU2018402616B2 AU 2018402616 B2 AU2018402616 B2 AU 2018402616B2 AU 2018402616 A AU2018402616 A AU 2018402616A AU 2018402616 A AU2018402616 A AU 2018402616A AU 2018402616 B2 AU2018402616 B2 AU 2018402616B2
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AU
Australia
Prior art keywords
rectifying plate
heat exchanger
air conditioner
radial direction
fan
Prior art date
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AU2018402616A
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AU2018402616A1 (en
Inventor
Masakazu Ito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Thermal Systems Ltd
Original Assignee
Mitsubishi Heavy Industries Thermal Systems Ltd
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Publication of AU2018402616A1 publication Critical patent/AU2018402616A1/en
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Publication of AU2018402616B2 publication Critical patent/AU2018402616B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • F24F1/0022Centrifugal or radial fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0047Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in the ceiling or at the ceiling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • F24F1/0067Indoor units, e.g. fan coil units characterised by heat exchangers by the shape of the heat exchangers or of parts thereof, e.g. of their fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/24Means for preventing or suppressing noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/02Ducting arrangements
    • F24F13/06Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
    • F24F2013/0616Outlets that have intake openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/082Grilles, registers or guards
    • F24F2013/088Air-flow straightener

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Air-Conditioning Room Units, And Self-Contained Units In General (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
  • Air-Flow Control Members (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

Provided is an air conditioner in which air blowing noise generated when a discharge air flow strikes fins is reduced without a significant increase in air flow resistance. This air conditioner is provided with: an indoor heat exchanger (18) disposed surrounding the outer periphery of a turbo fan (17); and a plurality of flow conditioning plates (32) mounted on the inner peripheral side of the indoor heat exchanger (18). The indoor heat exchanger (18) has: a plurality of flat surface sections arranged along a flat plane perpendicular to a radial direction at a closest position (P1) which is closest to the turbo fan (17); and a plurality of curved surface sections which connect the plurality of flat surface sections. First flat surface sections (18A) have mounted thereon: a first flow conditioning plate (32A) located at a first predetermined position on the upstream side of the closest position (P1) in the rotational direction (Rd) of the turbo fan (17); and a second flow conditioning plate (32B) located at a second predetermined position on the downstream side of the closest position (P1) in the rotational direction (Rd) of the turbo fan (17), the first and second flow conditioning plates (32A, 32B) being arranged adjacent to each other.

Description

Description
Title of Invention: AIR CONDITIONER
Technical Field
[0001]
The present invention relates to an air conditioner
provided with a plurality of rectifying plates attached to a
heat exchanger on an inner peripheral side.
Background Art
[0002]
The discussion of the background to the invention that
follows is intended to facilitate an understanding of the
invention. However, it should be appreciated that the
discussion is not an acknowledgement or admission that any
aspect of the discussion was part of the common general
knowledge as at the priority date of the application.
[0002a]
In the related art, a ceiling buried-type air conditioner
with a fin tube-shaped heat exchanger provided in the
surroundings of a centrifugal fan is known (see PTL 1, for
example).
The air conditioner disclosed in PTL 1 is adapted such
that three wind guide plates are disposed at each of centers inside four sides of a rectangular heat exchanger. The wind guide plates are formed into a curved shape inclined in a direction opposite to a rotational direction of the centrifugal fan and expanding inward. The air conditioner according to PTL 1 is adapted to cause blowing wind to flow into narrow spaces of the three wind guide plates to change an orientation of the blowing wind to the direction of fins, thereby reducing blowing noise generated by the blowing wind colliding against the fins.
Citation List
Patent Literature
[00031
PTL 1: Japanese Unexamined Patent Application, Publication No.
2001-99436
Summary of Invention
[0004]
However, the air conditioner according to PTL 1 has the
three wind guide plates disposed at each of the centers inside
the four sides of the rectangular heat exchanger. Also, the
wind guide plates are formed into the curved shape inclined in
the direction opposite to the rotational direction of the
centrifugal fan and expanding inward. Thus, disposing the
wind guide plates lead to a significant increase in ventilation resistance.
[00051
The present invention is made in view of such
circumstances, whereby it is desirable to provide an air
conditioner capable of reducing blowing noise generated by
blowing wind colliding against fins without significantly
increasing a ventilation resistance.
[00061
According to a first aspect of the invention there is
provided an air conditioner comprising: a fan that causes air
flowing in along an axial direction of a rotational shaft to
flow out in a radial direction that intersects the axial
direction; a heat exchanger that is disposed so as to surround
an outer periphery of the fan and has a heat transfer pipe and
a plurality of fins attached to the heat transfer pipe; and a
plurality of rectifying plates that is attached to the heat
exchanger on an inner peripheral side, extends along an axial
line that is parallel to the rotational shaft, and linearly
projects toward the rotational shaft, wherein the heat
exchanger has a plurality of planar portions that is disposed
along a plane that perpendicularly intersects the radial
direction at a closest position to the fan, and a plurality of
curved portions that couples the plurality of planar portions,
a first rectifying plate out of the rectifying plates is
attached to at least any of the plurality of planar portions at a first predetermined position on an upstream side in a rotational direction of the fan beyond the closest position while a second rectifying plate out of the rectifying plates is attached thereto at a second predetermined position on a downstream side in the rotational direction of the fan beyond the closest position, the first rectifying plate and the second rectifying plate are disposed to be adjacent to each other, and a first angle formed between the radial direction passing through the closest position of the planar portions and the radial direction passing through a distal end of the first rectifying plate is smaller than a second angle formed between the radial direction passing through the closest position of the planar portions and the radial direction passing through a distal end of the second rectifying plate.
[0007]
According to the air conditioner of an aspect of the
present invention, the first rectifying plate is attached to
at least any one of the plurality of planar portions of the
heat exchanger at the first predetermined position on the
upstream side in the rotational direction of the fan beyond
the closest position to the fan. Thus, a velocity component
of the blowing wind in the rotational direction is reduced due
to turbulence generated by the first rectifying plate before
reaching the closest position, and blowing noise generated by
the blowing wind colliding against fins at the closest
4a
position is reduced.
Also, according to the air conditioner of an aspect of
the present invention, the second rectifying plate is attached
to at least any one of the plurality of planar portions of the
heat exchanger at the second predetermined position on the
downstream side in the rotational direction of the fan beyond
the closest position to the fan. Thus, rising of the velocity component of the blowing wind in the rotational direction again on the downstream side in the rotational direction of the fan beyond the closest position is curbed, and blowing noise generated by the blowing wind colliding against the fins is reduced.
[00081
Further, according to the air conditioner of an aspect of
the present invention, the rectifying plates have a shape
extending along the axial line that is parallel to the
rotational shaft of the fan and linearly projecting toward the
rotational shaft, and a ventilation resistance is thus reduced
as compared with a case in which the rectifying plates are
formed into a curved shape that is inclined in the direction
opposite to the rotational direction of the fan and expands
inward. Also, since the first rectifying plate and the second
rectifying plate are disposed to be adjacent to each other on
the upstream side and the downstream side in the rotational
direction of the fan with the closest position sandwiched
therebetween, a ventilation resistance is reduced as compared
with a case in which three rectifying plates including the
closest position are disposed.
In this manner, according to the air conditioner of the
aspect of the present invention, it is possible to reduce
blowing noise generated by blowing wind colliding against fins
without significantly increasing a ventilation resistance.
[0009]
In the air conditioner according to an aspect of the
present invention, the first predetermined position may be
such a position that an angle formed between the radial
direction passing through the closest position of the planar
portions and the radial direction passing through a distal end
of the first rectifying plate falls within a range of equal to
or greater than 3 degrees and equal to or less than 7 degrees.
More preferably, the first predetermined position may be such
a position that the angle is 5 degrees.
In this manner, it is possible to appropriately reduce a
velocity component of the blowing wind in the rotational
direction at the closest position.
[0010]
In the air conditioner according to an aspect of the
present invention, the second predetermined position may be
such a position that an angle formed between the radial
direction passing through the closest position of the planar
portions and the radial direction passing through a distal end
of the second rectifying plate falls within a range of equal
to or greater than 15 degrees and equal to or less than 20
degrees.
In this manner, it is possible to appropriately curb
rising of the velocity component of the blowing wind in the
rotational direction again on the downstream side in the rotational direction of the fan beyond the closest position.
[0011]
In the air conditioner according to an aspect of the
present invention, in a case in which a distance in the radial
direction between the fan at the closest position of the
planar portions to which the first rectifying plate and the
second rectifying plate are attached and the heat exchanger is
defined as L, and a projecting length of the first rectifying
plate toward the rotational shaft is defined as 1, L/1 3.5
and 1 7 mm may be satisfied.
By setting the distance L between the fan and the heat
exchanger in the radial direction to be equal to or greater
than 3.5 times the projecting length 1 of the first rectifying
plate toward the rotational shaft, it is possible to
sufficiently curb an increase in ventilation resistance due to
the first rectifying plate. By setting 1 to be equal to or
greater than 7 mm, it is possible to cause the first
rectifying plate to appropriately generate turbulence and to
reduce the velocity component of the blowing wind in the
rotational direction at the closest position.
Advantageous Effects of Invention
[0012]
According to the present invention, it is possible to
provide an air conditioner capable of reducing blowing noise generated by blowing wind colliding against fins without significantly increasing a ventilation resistance.
[0012a]
Where any or all of the terms "comprise", "comprises", "comprised" or "comprising" are used in this specification (including the claims) they are to be interpreted as specifying the presence of the stated features, integers, steps or components, but not precluding the presence of one or more other features, integers, steps or components.
Brief Description of Drawings
[0013]
[Figure 1] Figure 1 is a perspective view of an air
conditioner according to an embodiment of the present
invention.
[Figure 2] Figure 2 is a vertical sectional view of an indoor
unit of the air conditioner illustrated in Figure 1.
[Figure 3] Figure 3 is a view of a fan and an indoor heat
exchanger illustrated in Figure 2 when seen from the side of
an opening.
[Figure 4] Figure 4 is a partially enlarged view of the indoor
heat exchanger and a rectifying plate illustrated in Figure 2.
[Figure 5] Figure 5 is a partially enlarged view in the
vicinity of a closest position of a first planar portion
illustrated in Figure 3.
[Figure 6] Figure 6 is a graph illustrating a sound pressure
level of noise generated by the indoor unit.
8a
Description of Embodiments
[00141
Hereinafter, an embodiment of an air conditioner 1
according to the present invention will be described with reference to drawings.
Figure 1 illustrates a perspective view of the ceiling
buried-type air conditioner 1 according to the embodiment, and
Figure 2 illustrates a vertical sectional view thereof. Here,
an example of the ceiling buried-type air conditioner 1 in
which one indoor unit 3 is connected to an outdoor unit 2 is
illustrated.
[0015]
The air conditioner 1 is used with the indoor unit 3
suspended from an indoor ceiling or the like and connected to
the outdoor unit 2 placed outdoor via a refrigerant pipe 4 and
an electric wiring 5. In the outdoor unit 2, machines such as
a refrigerant compressor 6, an outdoor heat exchanger 7, an
outdoor fan 8, a control box 9, and a four-way selector valve,
which is not illustrated, are placed. The outdoor unit 2
configures a refrigerating cycle along with an indoor heat
exchanger 18 provided on the side of the indoor unit 3, which
will be described later, and has a function of adjusting a
refrigerant to be supplied to the indoor unit 3.
[0016]
The indoor unit 3 includes a cabinet 10 with an opened
lower portion and a substantially quadrangular ceiling panel
11 attached to the lower portion of the cabinet 10. At a
lower part inside the cabinet 10, a bellmouth 13 forming an
air suction port 12 and a drain pan 14 are placed, and a part of the drain pan 14 forms an air duct 15. Also, a turbofan 17 driven and rotated by a fan motor 16 is placed at a central part of the ceiling panel of the cabinet 10, and the indoor heat exchanger 18 folded and formed into a quadrangular shape is placed in a secured manner on the ceiling panel side via a bracket, which is not illustrated, so as to surround the outer periphery of the turbofan 17.
[0017]
Inside the cabinet 10, an air passage 19 that guides
indoor air to the turbofan 17 via the bellmouth 13 forming the
air suction port 12 and causes air, the pressure of which has
been raised by the turbofan 17, which has blown out in the
radial direction, to be distributed to the air duct 15 formed
by an inner surface of the cabinet 10 and an outer peripheral
surface of the drain pan 14 through the indoor heat exchanger
18 disposed so as to surround the outer periphery thereof is
configured.
[0018]
The quadrangular ceiling panel 11 is provided with along
rectangular-shaped air outlets 20 from which conditioned wind
blows out along four sides thereof such that the air outlets
communicate with the air duct 15, and the ceiling panel 11
also includes an opening 21 for suctioning the indoor air
provided at the center thereof. The opening 21 is provided
with a suction grille 23 with an air filter 22 and the like placed therein so as to be freely raised and lowered via a wire 24 or the like as illustrated in Figure 1. Also, a wind direction adjustment louver 25 for adjusting a wind direction of the conditioned wind blowing out of the air outlets 20 is placed at each of the air outlets 20 so as to be able to individually swing.
[0019]
The turbofan 17 is configured of a main plate 27
including a hub 26 for securing a rotational shaft 16A of the
fan motor 16 provided at the center, a shroud 29 for forming a
fluid flow path 28 disposed to face the main plate 27, and a
plurality of blades 30 disposed between the shroud 29 and the
main plate 27. The turbofan 17 on the side of the shroud 29
is disposed to face the air suction port 12 of the bellmouth
13, a part of the bellmouth 13 overlaps the inner periphery of
the shroud 29, and a recirculating path 31 is formed
therebetween for circulating a part of the blowing wind of the
turbofan 17 from a gap of the overlapping portion between the
bellmouth 13 and the shroud 29 to the side of an inner surface
29A of the shroud 29 along a rear surface of the bellmouth 13.
[0020]
The turbofan 17 is a fan that rotates about the
rotational shaft 16A of the fan motor 16 and causes air
flowing in along the axial direction of the rotational shaft
16A to flow out in the radial direction that intersects the axial direction of the rotational shaft 16A. Here, the axial direction of the rotational shaft 16A conforms to the vertical direction while the radial direction that intersects the axial direction conforms to the horizontal direction.
[0021]
Here, the indoor heat exchanger 18 will be described with
reference to Figure 3. Figure 3 is a diagram of the turbofan
17 and the indoor heat exchanger 18 illustrated in Figure 2
when seen from the opening 21.
As illustrated in Figure 3, the indoor heat exchanger 18
is disposed to surround the outer periphery of the turbofan 17
and has a heat transfer pipe 18a and a plurality of fins 18b
attached to the heat transfer pipe 18a. As illustrated in
Figure 3, the indoor heat exchanger 18 has a first planar
portion 18A, a second planar portion 18B, a third planar
portion 18C, a fourth planar portion 18D, a fifth planar
portion 18E, a first curved portion 18F, a second curved
portion 18G, a third curved portion 18H, and a fourth curved
portion 181.
[0022]
The first planar portion 18A is a portion disposed along
a plane that perpendicularly intersects the radial direction
at a closest position P1 to the blades 30 of the turbofan 17.
The second planar portion 18B is a portion disposed along a
plane that perpendicularly intersects the radial direction at a closest position P2 to the blades 30 of the turbofan 17.
The third planar portion 18C is a portion disposed along a
plane that perpendicularly intersects the radial direction at
a closest position P3 to the blades 30 of the turbofan 17.
The fourth planar portion 18D is a portion disposed along a
plane that perpendicularly intersects the radial direction at
a closest position P3 to the blades 30 of the turbofan 17.
The fifth planar portion 18E is a portion disposed along a
plane that perpendicularly intersects the radial direction at
a closest position P5 to the blades 30 of the turbofan 17.
[0023]
The first curved portion 18F is a portion that couples
the first planar portion 18A to the second planar portion 18B,
the second curved portion 18G is a portion that couples the
second planar portion 18B to the third planar portion 18C, the
third curved portion 18H is a portion that couples the third
planar portion 18C to the fourth planar portion 18D, and the
fourth curved portion 181 is a portion that couples the fourth
planar portion 18D to the fifth planar portion 18E.
[0024]
Next, a plurality of rectifying plates 32 attached to the
indoor heat exchanger 18 on the inner peripheral side will be
described with reference to Figs. 2 to 5. Figure 4 is a
partially enlarged view of the indoor heat exchanger 18 and
the rectifying plates 32 illustrated in Figure 2. Figure 5 is a partially enlarged view in the vicinity of the closest position P1 of the first planar portion 18A in Figure 3.
As illustrated in Figure 2, a rectifying plate 32
extending along an axial line Xl that is parallel to the
rotational shaft 16A and a rectifying plate 32 extending along
an axial line X2 that is parallel to the rotational shaft 16A
are attached to the indoor heat exchanger 18 on the inner
peripheral side.
[0025]
As illustrated in Figure 3, two rectifying plates 32 are
attached to the first planar portion 18A on the inner
peripheral side, two rectifying plates 32 are attached to the
second planar portion 18B on the inner peripheral side, and
two rectifying plates 32 are attached to the third planar
portion 18C on the inner peripheral side. One rectifying
plate 32 is attached to the fourth planar portion 18D on the
inner peripheral side, and one rectifying plate 32 is attached
to the fifth planar portion 18E on the inner peripheral side.
[0026]
As illustrated in Figure 4, each rectifying plate 32 has
a base portion 32a disposed along a plane that perpendicularly
intersects the radial direction of the turbofan 17, a plate
portion 32b linearly projecting from the base portion 32a
toward the rotational shaft 16A, a pair of holding portions
32c projecting from the base portion 32a in the direction opposite to the plate portion 32b, and a support portion 32d projecting from the base portion 32a in the direction opposite to the plate portion 32b. Each rectifying plate 32 is attached to the indoor heat exchanger 18 by causing the pair of holding portions 32c to hold the heat transfer pipe 18a in a state in which the heat transfer pipe 18a is caused to support the support portion 32d.
[0027]
As illustrated in Figure 4, the upper end of the base
portion 32a of each rectifying plate 32 conforms to the upper
end of each fin 18b of the indoor heat exchanger 18 in a state
in which the rectifying plate 32 is attached to the indoor
heat exchanger 18. With such a positional relationship, an
operator can easily attach the rectifying plate 32 to the
indoor heat exchanger 18 by positioning the rectifying plate
32 such that the upper end of the base portion 32a of the
rectifying plate 32 conforms to the upper end of the fin 18b.
[0028]
As illustrated in Figure 5, a rectifying plate 32A (first
rectifying plate) and a rectifying plate 32B (second
rectifying plate) are attached to the first planar portion 18A
in a state in which the rectifying plate 32A and the
rectifying plate 32B are disposed to be adjacent to each
other. The rectifying plate 32A is attached to a first
predetermined position on the upstream side in a rotational direction Rd of the turbofan 17. Here, the first predetermined position is such a position that an angle 01 formed between the radial direction passing through the closest position P1 of the first planar portion 18A and the radial direction passing through the distal end of the rectifying plate 32A falls within a range of equal to or greater than 3 degrees and equal to or less than 7 degrees.
It is further desirable that the first predetermined position
be such a position that 01 is 5 degrees. In this manner, it
is possible to appropriately reduce a velocity component of
the blowing wind from the turbofan 17 at the closest position
P1 in the rotational direction Rd.
[0029]
The rectifying plate 32B is attached to a second
predetermined position on the downstream side in the
rotational direction Rd of the turbofan 17. Here, the second
predetermined position is such a position that an angle 02
formed between the radial direction passing through the
closest position P1 of the first planar portion 18A and the
radial direction passing through the distal end of the
rectifying plate 32B falls within a range of equal to or
greater than 15 degrees and equal to or less than 20 degrees.
In this manner, it is possible to appropriately curb raising
of the velocity component of the blowing wind in the
rotational direction Rd again on the downstream side in the rotational direction Rd of the turbofan 17 beyond the closest position Pl.
[00301
In Figure 5, the distance L is a distance between the
turbofan 17 at the closest position P1 of the first planar
portion 18A to which the rectifying plate 32A and the
rectifying plate 32B are attached and the indoor heat
exchanger 18 in the radial direction. Also, the distance 1 is
the projecting length of the rectifying plate 32A and the
rectifying plate 32B toward the rotational shaft 16A. In the
present embodiment, the distance L and the distance 1 satisfy
the relationships of Equation (1) and Equation (2) below.
L/1 3.5 (1)
1 7 mm (2)
Equation (1) is a condition for curbing an increase in
ventilation resistance due to the rectifying plate 32A. Also,
Equation (2) is a condition for reducing the velocity
component of the blowing wind from the turbofan 17 in the
rotational direction Rd at the closest position Pl.
[0031]
Note that although the two rectifying plates 32 attached
to the first planar portion 18A have been described above, the
two rectifying plates 32 attached to the second planar portion
18B also have disposition similar to that of the two
rectifying plates 32 attached to the first planar portion 18A.
Also, the two rectifying plates 32 attached to the third
planar portion 18C also have deposition similar to that of the
two rectifying plates 32 attached to the first planar portion
18A.
[0032]
Note that the two rectifying plates 32 are attached to
each of the first planar portion 18A, the second planar
portion 18B, and the third planar portion 18C while one
rectifying plate 32 is attached to each of the fourth planar
portion 18D and the fifth planar portion 18E. This is because
the lengths of the fourth planar portion 18D and the fifth
planar portion 18E are shorter than the lengths of the first
planar portion 18A, the second planar portion 18B, and the
third planar portion 18C, and the amounts of velocity
components of the blowing wind at the closest positions P4 and
P5 in the rotational direction Rd are small.
[0033]
Next, a sound pressure level of noise generated by the
indoor unit 3 of the air conditioner 1 according to the
present embodiment and a comparative example thereof will be
described. Figure 6 is a graph illustrating a sound pressure
level of noise generated by the indoor unit 3 according to the
present embodiment. In Figure 6, the solid line represents a
sound pressure level in a case in which the plurality of
rectifying plates 32 is disposed at the indoor heat exchanger
18 on the inner peripheral side as illustrated in Figure 3
according to the present embodiment, and the dashed line
represents a sound pressure level in a case in which all of
the plurality of rectifying plates 32 illustrated in Figure 3
are not disposed. Figure 6 illustrates a relationship between
a 1/3 octave band center frequency (Hz) and a sound pressure
level (dB).
[0034]
As illustrated in the experiment result in Figure 6, the
air conditioner 1 according to the present embodiment has a
lower sound pressure level in a high frequency region (2 kHz
to 4 kHz) that is likely to be recognized as noise as compared
with the comparative example. The reason for this is
considered to be because the rectifying plates 32 are attached
to the first predetermined position on the upstream side in
the rotational direction Rd of the turbofan 17 beyond the
closest positions P1, P2, and P3 and the velocity component of
the blowing wind in the rotational direction Rd is thus
reduced due to turbulence generated by the rectifying plates
32 before reaching the closest positions P1, P2, and P3.
[0035]
The reason is also considered to be because the
rectifying plates 32 are attached to the second predetermined
position on the downstream side in the rotational direction Rd
of the turbofan 17 beyond the closest positions P1, P2, and P3 to the turbofan 17, and the raising of the velocity component of the blowing wind in the rotational direction Rd again is thus curbed on the downstream side in the rotational direction
Rd of the turbofan 17 beyond the closest positions P1, P2, and
P3.
[00361
Actions and effects achieved by the air conditioner 1
according to the present embodiment described above will be
described.
According to the air conditioner 1 of the present
embodiment, the rectifying plates 32 are attached to the first
predetermined position on the upstream side in the rotational
direction Rd of the turbofan 17 beyond the closest positions
P1, P2, and P3 to the blades 30 of the turbofan 17 at each of
the first planar portion 18A, the second planar portion 18B,
and the third planar portion 18C of the indoor heat exchanger
18. Thus, the velocity component of the blowing wind in the
rotational direction Rd is reduced due to turbulence generated
by the rectifying plates 32 before reaching the closest
positions P1, P2, and P3, and blowing noise generated by the
blowing wind colliding against the fins 18b at the closest
positions P1, P2, and P3 is reduced.
[0037]
Here, the first predetermined position is such a position
that the angle 01 formed between the radial direction passing through the closest position P1 (P2, P3) of the first planar portion 18A (the second planar portion 18B, the third planar portion 18C) and the radial direction passing through the distal end of the rectifying plate 32A falls within a range of equal to or greater than 3 degrees and equal to or less than 7 degrees. More preferably, the first predetermine position is such a position that the angle 01 is 5 degrees.
[00381
Also, according to the air conditioner 1 of the present
embodiment, the rectifying plates 32 are attached to the first
planar portion 18A, the second planar portion 18B, and the
third planar portion 18C of the indoor heat exchanger 18 at
the second predetermine position on the downstream side in the
rotational direction Rd of the turbofan 17 beyond the closest
positions P1, P2, and P3 to the blades 30 of the turbofan 17.
Thus, the raising of the velocity component of the blowing
wind in the rotational direction Rd again is curbed on the
downstream side in the rotational direction Rd of the turbofan
17 beyond the closest positions P1, P2, and P3, and blowing
noise generated by the blowing wind colliding against the fins
18b is thus reduced.
[00391
Here, the second predetermined position is such a
position that the angle 02 formed between the radial direction
passing through the closest position P1 (P2, P3) of the first planar portion 18A (the second planar portion 18B, the third planar portion 18C) and the radial direction passing through the distal end of the rectifying plate 32B falls within a range of equal to or greater than 15 degrees and equal to or less than 20 degrees.
[0040]
Further, according to the air conditioner 1 of the
present embodiment, the rectifying plates 32 have shapes
extending along the axial lines Xl and X2 that are parallel to
the rotational shaft 16A of the turbofan 17 and linearly
projecting toward the rotational shaft 16A, and a ventilation
resistance is thus reduced as compared with a case in which
the rectifying plates 32 are formed into a curved shape
inclined in the direction opposite to the rotational direction
Rd of the turbofan 17 and expanding inward. Also, the two
rectifying plates 32 are disposed to be adjacent to each other
on the upstream side and the downstream side in the rotational
direction Rd of the turbofan 17 with the closest positions P1,
P2, and P3 sandwiched therebetween, and the ventilation
resistance is thus reduced as compared with a case in which
three rectifying plates including the closest positions P1,
P2, and P3 are disposed.
In this manner, according to the air conditioner 1 of the
present embodiment, it is possible to reduce blowing noise
generate by blowing wind colliding against the fins 18b without significantly increasing a ventilation resistance.
[0041]
In the air conditioner 1 according to the present
embodiment, in a case in which the distance between the
turbofan 17 at the closest position P1 (P2, P3) to the first
planar portion 18A (the second planar portion 18B, the third
planar portion 18C) to which the rectifying plate 32A and the
rectifying plate 32B are attached and the indoor heat
exchanger 18 in the radial direction is defined as L, and the
projecting length of the rectifying plate 32A toward the
rotational shaft 16A is defined as 1, L/1 3.5 and 1 7 mm
are satisfied.
[0042]
By setting the distance L between the turbofan 17 and the
indoor heat exchanger 18 in the radial direction to be equal
to or greater than 3.5 times the projecting length 1 of the
rectifying plate 32A and the rectifying plate 32B toward the
rotational shaft 16A, it is possible to sufficiently curb an
increase in ventilation resistance due to the rectifying plate
32A and the rectifying plate 32B. By setting 1 to be equal to
or greater than 7 mm, it is possible to cause the rectifying
plate 32A to appropriately generate turbulence and to reduce
the velocity component of the blowing wind in the rotational
direction Rd at the closest position P1 (P2, P3).
Reference Signs List
[00431
1 Air conditioner
2 Outdoor unit
3 Indoor unit
4 Refrigerant pipe
Electric wiring
6 Refrigerant compressor
7 Outdoor heat exchanger
8 Outdoor fan
9 Control box
Cabinet
11 Ceiling panel
12 Air suction port
13 Bellmouth
14 Drain pan
Air duct
16 Fan motor
16A Rotational shaft
17 Turbofan
18 Indoor heat exchanger
18a Heat transfer pipe
18b Fin
18A First planar portion
18B Second planar portion
18C Third planar portion
18D Fourth planar portion
18E Fifth planar portion
18F First curved portion
18G Second curved portion
18H Third curved portion
181 Fourth curved portion
19 Air passage
Air outlet
21 Opening
22 Air filter
23 Suction grille
24 Wire
Wind direction adjustment louver
26 Hub
27 Main plate
28 Fluid flow path
29 Shroud
Blade
31 Recirculating path
32, 32A, 32B Rectifying plate
32a Base portion
32b Plate portion

Claims (5)

  1. The claims defining the invention are as follows:
    [Claim 1]
    An air conditioner comprising:
    a fan that causes air flowing in along an axial direction
    of a rotational shaft to flow out in a radial direction that
    intersects the axial direction;
    a heat exchanger that is disposed so as to surround an
    outer periphery of the fan and has a heat transfer pipe and a
    plurality of fins attached to the heat transfer pipe; and
    a plurality of rectifying plates that is attached to the
    heat exchanger on an inner peripheral side, extends along an
    axial line that is parallel to the rotational shaft, and
    linearly projects toward the rotational shaft,
    wherein the heat exchanger has
    a plurality of planar portions that is disposed
    along a plane that perpendicularly intersects the radial
    direction at a closest position to the fan, and
    a plurality of curved portions that couples the
    plurality of planar portions,
    a first rectifying plate out of the rectifying plates is
    attached to at least any of the plurality of planar portions
    at a first predetermined position on an upstream side in a
    rotational direction of the fan beyond the closest position
    while a second rectifying plate out of the rectifying plates
    is attached thereto at a second predetermined position on a downstream side in the rotational direction of the fan beyond the closest position, the first rectifying plate and the second rectifying plate are disposed to be adjacent to each other, and a first angle formed between the radial direction passing through the closest position of the planar portions and the radial direction passing through a distal end of the first rectifying plate is smaller than a second angle formed between the radial direction passing through the closest position of the planar portions and the radial direction passing through a distal end of the second rectifying plate.
  2. [Claim 2]
    The air conditioner according to claim 1, wherein the
    first predetermined position is such a position that the first
    angle falls within a range of equal to or greater than 3
    degrees and equal to or less than 7 degrees.
  3. [Claim 3]
    The air conditioner according to claim 2, wherein the
    first predetermined position is such a position that the first
    angle is 5 degrees.
  4. [Claim 4]
    The air conditioner according to any one of claims 1 to
    3, wherein the second predetermined position is such a
    position that the second angle falls within a range of equal
    to or greater than 15 degrees and equal to or less than 20 degrees.
  5. [Claim 5]
    The air conditioner according to any one of claims 1 to
    4, wherein in a case in which a distance in the radial
    direction between the fan at the closest position of the
    planar portions to which the first rectifying plate and the
    second rectifying plate are attached and the heat exchanger is
    defined as L, and a projecting length of the first rectifying
    plate toward the rotational shaft is defined as 1, L/1 3.5
    and 1 7 mm are satisfied.
AU2018402616A 2018-01-19 2018-11-09 Air conditioner Active AU2018402616B2 (en)

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JP2018-007218 2018-01-19
JP2018007218A JP7005355B2 (en) 2018-01-19 2018-01-19 Air conditioner
PCT/JP2018/041713 WO2019142466A1 (en) 2018-01-19 2018-11-09 Air conditioner

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JP (1) JP7005355B2 (en)
CN (1) CN111602006A (en)
AU (1) AU2018402616B2 (en)
ES (1) ES2969560T3 (en)
WO (1) WO2019142466A1 (en)

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JPS6030921A (en) * 1983-07-29 1985-02-16 Hitachi Ltd Air conditioner
JPH05187649A (en) * 1992-01-16 1993-07-27 Mitsubishi Electric Corp Ceiling-embedded type air conditioner

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JPH0749295Y2 (en) * 1991-05-16 1995-11-13 三菱電機株式会社 Ceiling embedded air conditioner
US5277547A (en) * 1991-05-18 1994-01-11 Usui Kokusai Sangyo Kaisha Ltd. Motor fan unit
JP2000304347A (en) * 1999-04-22 2000-11-02 Mitsubishi Electric Corp Heat exchanging unit
JP2001099436A (en) 1999-09-30 2001-04-13 Fujitsu General Ltd Air conditioner flush with ceiling
CN2416419Y (en) * 2000-02-28 2001-01-24 大金工业株式会社 Top air conditioner
JP3918111B2 (en) * 2002-03-13 2007-05-23 三菱電機株式会社 Air conditioner
JP2006226595A (en) * 2005-02-17 2006-08-31 Matsushita Electric Ind Co Ltd Air conditioner
KR100782195B1 (en) * 2006-08-10 2007-12-04 엘지전자 주식회사 Air conditioner
JP6135125B2 (en) * 2012-12-26 2017-05-31 ダイキン工業株式会社 Indoor unit
JP2016142431A (en) * 2015-01-30 2016-08-08 ジョンソンコントロールズ ヒタチ エア コンディショニング テクノロジー(ホンコン)リミテッド Air conditioner

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6030921A (en) * 1983-07-29 1985-02-16 Hitachi Ltd Air conditioner
JPH05187649A (en) * 1992-01-16 1993-07-27 Mitsubishi Electric Corp Ceiling-embedded type air conditioner

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EP3739268B1 (en) 2024-01-03
JP2019124437A (en) 2019-07-25
CN111602006A (en) 2020-08-28
JP7005355B2 (en) 2022-02-10
EP3739268A4 (en) 2021-03-17
EP3739268A1 (en) 2020-11-18
AU2018402616A1 (en) 2020-09-03
EP3739268C0 (en) 2024-01-03
WO2019142466A1 (en) 2019-07-25
ES2969560T3 (en) 2024-05-21

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