AU2017265683B2 - Delay unit, cord support device, and horizontal blind - Google Patents

Delay unit, cord support device, and horizontal blind Download PDF

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Publication number
AU2017265683B2
AU2017265683B2 AU2017265683A AU2017265683A AU2017265683B2 AU 2017265683 B2 AU2017265683 B2 AU 2017265683B2 AU 2017265683 A AU2017265683 A AU 2017265683A AU 2017265683 A AU2017265683 A AU 2017265683A AU 2017265683 B2 AU2017265683 B2 AU 2017265683B2
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Prior art keywords
rotation
drive shaft
winding
delay unit
cord
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AU2017265683A1 (en
Inventor
Junichi Sato
Yoshihiro Takayama
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Tachikawa Corp
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Tachikawa Corp
Tachikawa Blind Manufacturing Co Ltd
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/24Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blinds
    • E06B9/26Lamellar or like blinds, e.g. venetian blinds
    • E06B9/28Lamellar or like blinds, e.g. venetian blinds with horizontal lamellae, e.g. non-liftable
    • E06B9/30Lamellar or like blinds, e.g. venetian blinds with horizontal lamellae, e.g. non-liftable liftable
    • E06B9/303Lamellar or like blinds, e.g. venetian blinds with horizontal lamellae, e.g. non-liftable liftable with ladder-tape
    • E06B9/308Lamellar or like blinds, e.g. venetian blinds with horizontal lamellae, e.g. non-liftable liftable with ladder-tape with coaxial tilting bar and raising shaft
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/24Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blinds
    • E06B9/26Lamellar or like blinds, e.g. venetian blinds
    • E06B9/28Lamellar or like blinds, e.g. venetian blinds with horizontal lamellae, e.g. non-liftable
    • E06B9/30Lamellar or like blinds, e.g. venetian blinds with horizontal lamellae, e.g. non-liftable liftable
    • E06B9/32Operating, guiding, or securing devices therefor
    • E06B9/322Details of operating devices, e.g. pulleys, brakes, spring drums, drives

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Blinds (AREA)
  • Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)

Abstract

Provided are: a delay unit for a cord support member which is embodied in a highly practical manner to enable the operation of lifting, lowering, and tilting slats to be performed by a single drive shaft; a cord support device for the delay unit; and a horizontal blind provided with the delay unit and the cord support device. Also provided is a horizontal blind wherein frictional resistance relating to winding of ladder cords about a tilt drum is appropriate. The delay units 5a of the invention are arranged side by side on a single drive shaft 11 at positions outside or inside a support case 50 for supporting a tilt drum 51 and a winding shaft 52 so that the tilt drum 51 and the winding shaft 52 can rotate about the drive shaft 11, the delay units 5a being mounted so as to be rotatable in a coordinated manner with predetermined amount of delay relative to the rotation of the tilt drum 51. This cord support device 5 is configured such that a delay unit 5a is disposed so as to be directly or indirectly connected to the bearing section of the winding shaft 52. This horizontal blind is provided with a cord support device comprising a tilt drum configured such that the annular upper ends of a plurality of ladder cords are wound about the tilt drum.

Description

DELAY UNIT, CORD SUPPORT DEVICE, AND VENETIAN BLIND Technical Field
[0001] The present disclosure relates to a delay unit of a cord support member allowing operation of raising, lowering, and tilting slats with one drive shaft, a cord support device thereof, and a Venetian blind including them. Background Art
[0002] Venetian blinds are capable of adjusting an amount of solar radiation to be taken indoor by raising, lowering, and tilting a number of slats supported by ladder cords hung from a head box using a lift cord.
[0003] For example, a bottom rail is arranged at the lower end of ladder cords and a lift cord attached to the bottom rail is pulled in a head box and pulled out of the head box to raise and lower the bottom rail, thereby allowing raising and lowering of the number of slats.
[0004] As a type of such a Venetian blind, those are generally known that use a cord support member allowing operation, with one drive shaft, of rotation of a tilt drum hangingly supporting ladder cords and a winding shaft windably or unwindably hangingly supporting a lift cord.
[0005] In such a general cord support member allowing operation of rotating a tilt drum and a winding shaft with one drive shaft, even when tilting operation is desired not to cause raising and lowering of slats, the tilting operation turns out to raise and lower a bottom rail. In particular, a problem to be improved arises from the perspective of operability that, when the bottom rail is not in a lower limit position, stacked slats turns out to be raised before tilted in tilting operation.
[0006] To deal with this situation, a technique is disclosed that a cord support member has a tilt drum and a winding shaft engaged in the respective projections with a clearance to delay rotation of the winding shaft relative to rotation of the tilt drum (e.g., refer to PTL 1).
[0007] More specifically, in the cord support member (mechanism storage box) of the technique in PTL 1, a tilt drum (rotary tilt drum) is directly coupled to rotate with rotation
of the drive shaft and a shaft member (bushing) is newly provided to be fixed to the cord support member. The shaft member has one end provided with a brake drum and a clutch ring and is arranged between the tilt drum and a winding shaft (lift drum). The winding shaft is idlably hooked on a cylindrical periphery of the shaft member protruding from the brake drum and engaged with the tilt drum in the respective projections to rotate together with a 180-degree clearance. Accordingly, the winding shaft is not directly coupled with the drive shaft and the rotation of the winding shaft is provided with some clearance relative to the rotation of the tilt drum to allow delay of the rotation of the winding shaft.
Citation List Patent Literature
[0008] PTL 1: JP 3-161685A
[0009] Any discussion of documents, acts, materials, devices, articles or the like which has been included in the present specification is not to be taken as an admission that any or all of these matters form part of the prior art base or were common general knowledge in the field relevant to the present disclosure as it existed before the priority date of each of the appended claims.
[0009A] Throughout this specification the word "comprise", or variations such as "comprises"or "comprising", will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
Summary of Disclosure
[0010] As described above, a general cord support member allowing operation of rotating a tilt drum and a winding shaft with one drive shaft has operability problems of raising and lowering of a bottom rail due to tilting operation even when the tilting operation is desired not to cause raising and lowering of slats and of raising of stacked slats before tilting during tilting operation when the bottom rail is not in a lower limit position.
[0011] The technique in PTL 1 is capable of solving the problems, whereas the technique in PTL 1 has a configuration of, to delay the rotation of the winding shaft relative to the rotation of the tilt drum, engaging the tilt drum and the winding shaft in the respective projections with a clearance. Accordingly, for providing a plurality of cord support members in a head box and the like, positioning (slat angle adjustment, cord length adjustment, etc.) of the cord support members relative to one drive shaft is assumed to require assembly of the cord support members over and over again while relative positional relationship between the tilt drum and the winding shaft is adjusted every time and there is thus a concern of assemblability to the head box.
[0012] The technique in PTL 1 also has a configuration that the winding shaft is idlably hooked on a cylindrical periphery of the shaft member, causing difficulty in miniaturization. Due to an increase in the diameter of the entire cord support members, there is a concern of an increase in costs of the cord support members or the Venetian blind.
[0013] The technique in PTL 1 only discloses a configuration having a delay angle of 180 degrees, which is required to change the shape of at least the tilt drum, the winding shaft, and the clutch ring for application to the angle of other than 180 degrees. Cord support members respectively with a tilt drum, a winding shaft, and a clutch ring changed in shape have to be prepared for each application of Venetian blinds, resulting in an increase in costs.
[0014] The technique in PTL 1 is also considered to replace the entire cord support members even when a delay angle is intended to be adjusted or altered during assembly. There is thus a concern of an increase in operations and expenses for parts control.
[0015] Accordingly, a technique is desired that allows operation of rotating a tilt drum and a winding shaft of slats with one drive shaft, addresses raising and lowering of a bottom rail due to tilting operation even when the tilting operation is desired not to cause raising and lowering of slats and the raising of stacked slats before tilting during tilting operation when the bottom rail is not in a lower limit position, is able to improve assemblability, and is practical in contributing to miniaturization, versatility, reduction of operations and expenses for parts control, and inexpensiveness.
[0016]
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[0017]
Disclosed herein is a delay unit of a cord support member allowing operation of raising, lowering, and tilting slats with one drive shaft, a cord support device thereof, and a Venetian blind including them.
[0018]
[Blank] Summary
[0019] Disclosed herein is a delay unit for a cord support device allowing operation of raising, lowering, and tilting of slats with one drive shaft, wherein the delay unit is provided so as to be aligned to one drive shaft outside or inside a support case, the support case rotatably supports a tilt drum and a winding shaft, respectively, with the drive shaft as an axis of rotation of the tilt drum and the winding shaft, and the delay unit is configured so that the winding shaft is rotated with a predetermined delay along with rotation of the tilt drum, wherein the delay unit includes: an input shaft member directly coupled with the drive shaft; an output shaft member having an output stem, the output stem configured to rotate with the predetermined delay due to rotation transmission of the input shaft member, and the output shaft member engaged with the input shaft member with a clearance of a predetermined rotational angle; and a brake member to inhibit rotation of the output shaft member other than rotation due to transmission from the input shaft member.
[0020] A cord support device may include the delay unit.
[0021] Also disclosed herein is a cord support device allowing operation of raising, lowering, and tilting of slats with one drive shaft, including: a tilt drum directly coupled with the drive shaft using the drive shaft as an axis of rotation; a winding shaft non-directly coupled with the drive shaft; and a delay unit having an output stem, wherein the output stem is configured to rotate with a predetermined delay along with rotation of the drive shaft, and the delay unit is arranged to directly or indirectly couple the output stem with a bearing of the winding shaft.
[0022] In the cord support device, the delay unit may be configured to link rotation transmission sections to produce the predetermined delay in an axial direction of the drive shaft.
[0023] In the cord support device, the delay unit may be configured to link rotation transmission sections to produce the predetermined delay in a vertical direction to the drive shaft.
[0024] In the cord support device, the delay unit may include:
a case member storing the input shaft member, the output shaft member, and the brake member.
[0025] In the cord support device, the brake member may include: a coiled brake spring having a pair of ends engaged with part of the output shaft member while allowing rotation transmission from the input shaft member to the output shaft member; and a spring case storing the brake spring in a state of reduced diameter and locked by the case member of the delay unit.
[0026] The cord support device may further include a rotation relay plate to relay rotation with a predetermined delay between the input shaft member and the output shaft member, allowing change of a delay due to the engagement of the input shaft member with the output shaft member.
[0027] In the cord support device, the case member of the delay unit may be formed by fitting a plurality of members in a vertical direction to the drive shaft.
[0028] In the cord support device, the delay unit may be arranged to be coupled with a bearing of the winding shaft through an obstacle detecting and stopping device.
[0029] In the cord support device, an amount of rotation to produce a delay by the delay unit may be set as an angular adjustment range of the slats or more.
[0030] In the cord support device, a case member of the delay unit may have a nail, the nail holding the support case of the cord support device or a support auxiliary member of the winding shaft.
[0031]
In the cord support device, an output stem of the delay unit may have a locking mechanism to be directly or indirectly coupled with a bearing of the winding shaft.
[0032] A Venetian blind may include the cord support device.
[0033] Disclosed herein is a Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the tilt drums based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, wherein the Venetian blind includes the delay unit, and wherein the blind is configured to, when the slats are flipped after the operation of raising and lowering of the slats, transmit the rotation of the drive shaft to the tilt drums, prevent rotation of the winding shafts during angular adjustment of the slats, and cause the winding shafts to rotate along with rotation of the drive shaft after predetermined relative rotation, and by providing a brake mechanism including the braking member and the support case, separately from the cord winding device, nonrotatably supported to a head box storing the cord winding device and the tilt drums, configured to prevent the rotation of the winding shafts during the angular adjustment of the slats.
[0034] Disclosed herein is a Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the ladder cords based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, the blind includes a plurality of delay units aligned respectively to the winding shafts on the drive shaft to cause the winding shafts to rotate with a predetermined delay along with relative to rotation of the tilt drums, wherein each of the delay units has a shape allowing, during assembly to a head box to store the winding shafts and the tilt drums, insertion from an opening provided in an upper surface of the head box without deforming the head box.
[0035] Disclosed herein is a Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring
a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the ladder cords based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, the blind includes a plurality of delay units aligned respectively to the winding shafts on the drive shaft to cause the winding shafts to rotate with a predetermined delay along with rotation of the tilt drums, wherein the winding shafts and the tilt drums are stored in a head box, the head box having an upper surface opened with a first length in a fore and aft direction and an inside having a storage space with a second length greater than the first length, each of the delay units has a shape to inhibit, during assembly to the head box, shifting in a fore and aft direction and in an up and down direction relative to the head box in the storage space with the second length in the head box when inserted from the upper surface of the head box opened with the first length and rotated to face in an orientation to be aligned to a respective one of the winding shafts subjected to coupling on the drive shaft.
[0036] Disclosed herein is a Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the ladder cords based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, the blind includes a plurality of delay units aligned respectively to the winding shafts on the drive shaft to cause the winding shafts to rotate with a predetermined delay along with rotation of the tilt drums, wherein the respective delay units are, during assembly to a head box to store the winding shafts and the tilt drums, separated relative to the winding shafts to allow initialization of the respective delay units by arbitrarily inserting the drive shaft into an axial center of the delay units, the winding shafts, and the tilt drums, followed by arbitrary rotation in a predetermined number of rotation or more and to allow positioning of an attachment position of the lift cord in all the winding shafts, and to be aligned by sliding coupling in left and right directions of the respective delay units in the head box after the positioning.
[0037]
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[0038]
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[0039]
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[0040]
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[0041]
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[0042] According to the present disclosure it is possible for operation of rotating a tilt drum and a winding shaft with one drive shaft, to address raising and lowering of a bottom rail due to tilting operation even when the tilting operation is desired not to cause raising and lowering of slats and address the raising of stacked slats before tilting during tilting operation when the bottom rail is not in a lower limit position, or allow for improved assemblability, or allow for practicality in contributing to miniaturization, versatility, reduction of operations or expenses for parts control, or inexpensiveness.
[0043]
[Blank] Brief Description of Drawings
[0044] Fig. 1 is a front view illustrating a schematic configuration of a Venetian blind in one embodiment of the present disclosure. Figs. 2A and 2B are respectively a perspective view and a cross-sectional view illustrating a schematic configuration of a cord support device having a delay unit in a first embodiment of the present disclosure. Fig. 3 is an exploded perspective view illustrating a schematic configuration of the delay unit in the first embodiment of the present disclosure. Fig. 4 is a perspective view illustrating a method of assembling the cord support device having the delay unit in the first embodiment of the present disclosure. Figs. SA, 5B, and 5C are respective diagrams illustrating behavior of the delay unit in the first embodiment of the present disclosure. Figs. 6A, 6B, and 6C are respective schematic side views illustrating behavior of a Venetian blind related to the delay unit in the first embodiment of the present disclosure. Figs. 7A and 7B are respectively a perspective view and a cross-sectional view illustrating a schematic configuration of a cord support device having a delay unit in a second embodiment of the present disclosure. Fig. 8 is an exploded perspective view illustrating a schematic configuration of
the delay unit in the second embodiment of the present disclosure.
Fig. 9 is a perspective view illustrating a method of assembling the cord support device having the delay unit in the second embodiment of the present disclosure. Figs. 1OA and lOB are respectively a perspective view and a cross-sectional view illustrating a schematic configuration of a cord support device of another example having the delay unit in the second embodiment of the present disclosure. Fig. 11 is a perspective view illustrating a method of assembling the cord support device of the above example having the delay unit in the second embodiment of the present disclosure. Fig. 12 is an exploded perspective view illustrating a schematic configuration of a delay unit in a third embodiment of the present disclosure. Fig. 13 is an exploded perspective view illustrating a schematic configuration of a delay unit in a fourth embodiment of the present disclosure. Figs. 14A and 14B are respective diagrams illustrating behavior of the delay unit in the third embodiment of the present disclosure, and Fig. 14C is a diagram illustrating behavior of the delay unit in the fourth embodiment of the present disclosure. Fig. 15 is a top view illustrating a configuration for assembly inside a head box related to a delay unit in one embodiment of the present disclosure. Figs. 16A and 16B are respective top views illustrating a method of assembly in the head box related to the delay unit in the above embodiment of the present disclosure. Figs. 17A, 17B, 17C, and 17D are respective top views illustrating a method of assembly in the head box related to a plurality of delay units in one embodiment of the present disclosure. Figs. 18A and 18B are respective perspective views illustrating an example of a coupling structure to an obstacle detecting and stopping device in a cord support device related to a delay unit in one embodiment of the present disclosure. Fig. 19 is an exploded perspective view illustrating a schematic configuration of a delay unit in a fifth embodiment of the present disclosure. Fig. 20 is a perspective view illustrating a method of assembling a cord support device of a modification having the delay unit in the fifth embodiment of the present disclosure. Fig. 21 is a perspective view illustrating a schematic configuration of the cord support device of the above modification having the delay unit in the fifth embodiment of the present disclosure. Description of Embodiments
[0045] With reference to the drawings, a description as an example is given below to a
Venetian blind allowing rotation of one drive shaft to operate raising and lowering of slats by a lift cord and tilting of slats by ladder cords. In the description herein, regarding the front view of a Venetian blind illustrated in Fig. 1, an upper part and a lower part of the drawing are defined respectively as an upward direction (or an upper side) and a downward direction (or a lower side) with respect to the slat hanging direction, and a left direction and a right direction of the drawing are defined respectively as a left side and a right side of the Venetian blind. A side of visually recognizing the front view in Fig. 1 is referred to as a front side (or an indoor side) and the opposite side as a rear side (or an outdoor side), and a fore and aft direction of the Venetian blind means a direction vertical to an illustrated side of the front view in Fig. 1.
[0046] Configuration of Venetian Blind Fig. 1 is a front view illustrating a schematic configuration of a Venetian blind in one embodiment of the present disclosure. The Venetian blind illustrated in Fig. 1 has a head box 1 is provided inside with a cord support device 5 configured to align a delay unit Sa according to the present disclosure to a cord support unit 5b and the head box 1 has a ladder cord support member 6 arranged inside on a right end side. In the illustrated example, only one cord support device 5 and only one ladder cord support member 6 are shown while two or more cord support devices 5 and cord support members 6 may be provided in the head box 1.
[0047] The cord support unit 5b and the ladder cord support member 6 hangingly support a number of slats 4 via a pair of string-like ladder cords 9 hanging down respectively to the indoor side and the outdoor side, and the respective ladder cords 9 hangingly support a bottom rail 8 at a lower end of them. The head box 1 is fixed to a mount surface on the ceiling side via brackets 7.
[0048] From the cord support unit 5b, a string-like lift cord 10 is hung at the approximate center in a fore and aft direction on a lower surface of the head box 1, and the lift cord 10 has a lower end attached to the bottom rail 8 via through holes, not shown, provided at the approximate center in a fore and aft direction of the slats 4.
[0049] The cord support unit 5b is thus configured to align a tilt drum 51 having a V groove to be laid with the pair of ladder cords 9 hanging down respectively to the indoor side and the outdoor side and a cylindrical winding shaft 52 inclined to allow winding or unwinding of the lift cord 10 on a square-rod drive shaft 11 to be supported by a support case 50.
[0050]
In the present example, an obstacle detecting and stopping device 53 is provided on a tip end side of the winding shaft 52. The obstacle detecting and stopping device 53 is a device to prevent rotation of the winding shaft 52 supporting the lift cord 10 when no tension in a pull-out direction is exerted on the lift cord 10 and has a function of, when the bottom rail 8 collides with an obstacle during lowering of the slats 4, discontinuing unwinding of the lift cord 10, stopping lowering of the slats 4 and the bottom rail 8, and preventing reverse winding of the lift cord 10.
[0051] As details will be described later, particularly in the cord support device 5 of the first embodiment, the cord support unit Sb is configured to have the tilt drum 51 relatively nonrotatably coupled with the drive shaft 11 in contrast to the winding shaft 52 supported by the support case 50 not to be coupled (not engaged) with the drive shaft 11, and the delay unit Sa to actuate the winding shaft 52 to rotate with a predetermined delay along with rotation of the tilt drum 51 is aligned on the drive shaft 11 to the cord support unit Sb.
[0052] The ladder cord support member 6 is a device simply supporting the tilt drum 51a having a V groove to be laid with the pair of ladder cords 9 hanging down respectively to the indoor side and the outdoor side.
[0053] The head box 1 is provided with an operation unit 2 on a right end side. The operation unit 2 of a manually operated type as illustrated has a pulley, not shown, capable of being laid with an endless string-like operation cord 3 (or may be an endless ball chain) and the operation cord 3 is led outward from the head box 1 to be capable of operation of rotating the drive shaft 11.
[0054] Alternatively, the operation unit 2 of an electrically operated type may be an electric motor capable of operation of rotating the drive shaft 11 based on an operating signal from outside. The operation unit 2 may thus be in an arbitrary form as long as the form allows transmission to rotation of the drive shaft 11 in accordance with operation by an operator.
[0055] The Venetian blind illustrated in Fig. 1 is thus capable of tilting operation to adjust the angle of the slats 4 by rotation of the drive shaft 11 by operating the operation cord 3 and rotation of, with the rotation of the drive shaft 11, the tilt drum 51 in the cord support device Sand the tilt drum Slain the ladder cord support member 6. Whenthe drive shaft 11 is rotated more than the rotation required for tilting operation, the winding shaft 52 in the cord support device 5 rotates with a predetermined delay along with rotation of the tilt drum 51 in the tilting operation due to the action of the delay unit Sa to allow operation of raising and lowering the slats 4.
[0056] More specifically, a detailed description is given below to structure and behavior of the delay unit 5a and the cord support device 5 in each embodiment.
[0057] First Embodiment Figs. 2A and 2B are respectively a perspective view and a cross-sectional view illustrating a schematic configuration of the cord support device 5 having the delay unit Sa in the first embodiment of the present disclosure. Fig. 3 is an exploded perspective view illustrating a schematic configuration of the delay unit 5a in the first embodiment of the present disclosure. Fig. 4 is a perspective view illustrating a method of assembling the cord support device 5 having the delay unit Sa in the first embodiment of the present disclosure.
[0058] The cord support device 5 illustrated in Fig. 2A is configured to align the delay unit Sa to the cord support unit 5b. The cord support unit 5b rotatably supports the tilt drum 51 and the winding shaft 52 with the drive shaft 11 as an axis of rotation by the support case 50. The ladder cords 9 (refer to Fig. 1) to be hung down from the tilt drum 51 and the lift cord 10 (refer to Fig. 1) to be hung down from the winding shaft 52 are led from an outlet 50a provided in a bottom surface of the support case 50.
[0059] As illustrated in Fig. 2B, the tilt drum 51 is relatively nonrotatably coupled with the drive shaft 11 to be supported by the support case 50. Meanwhile, the winding shaft 52 is not coupled (not engaged) with the drive shaft 11 to be supported by the support case 50. The obstacle detecting and stopping device 53 is provided on a tip end side of the winding shaft 52 to prevent rotation of the winding shaft 52 supporting the lift cord 10 when no tension in a pull-out direction is exerted on the lift cord 10, and the obstacle detecting and stopping device 53 is also not coupled (not engaged) with the drive shaft 11 to be supported by the support case 50. A case body of the obstacle detecting and stopping device 53 is fixed to the tip end side of the winding shaft 52 while a tubular camshaft 531 stored in the case body of the obstacle detecting and stopping device 53 is rotatable integrally with rotation of the winding shaft 52 with a clearance (i.e., an amount of rotation to prevent rotation of the winding shaft 52) necessary to discontinue, when the bottom rail 8 collides with an obstacle during lowering of the slats 4, unwinding of the lift cord 10 and stop lowering of the slats 4 and the bottom rail 8.
[0060] The delay unit Sa aligned to the support case 50 of the cord support unit 5b is, as illustrated in Fig. 3, configured with an output shaft member 56, a brake spring 57, a spring case 58, a rotation relay plate 59, an input shaft member 60, and case members a and 55b.
[0061] The output shaft member 56 has a tubular stem 561 with a hexagonal outer profile and an approximately cylindrical shaft 562 protruding through a flange 567 with a tubular stem 568 on a base end side (drive transmission input side) of the stem 561, and is provided with a projection 564 projecting to the drive transmission input side within a
predetermined angular range (angle a l described later) from the axial center in part of an outer periphery of the cylindrical shaft 562. The stem 568 and the flange 567 of the output shaft member 56 are relatively rotatably supported respectively by circular openings 559c and open side faces 559a in one side (drive transmission output side) of the case members 55a and 55b. Although the cylindrical shaft 562 and the projection 564 are formed to protrude in a continuous shape in the present example, the cylindrical shaft 562 and the projection 564 may protrude separately. The cylindrical shaft 562 has a recessed area in the outer periphery other than the projection 564, the recessed area formed as an engagement bearing 563 to be the range of movement of a projecting piece 592 of the rotation relay plate 59 described later. In the stem 561 and the cylindrical shaft 562, a shaft hole 565 is formed that allows the drive shaft 11 to be inserted without engagement. The tubular stem 561 with a hexagonal outer profile allows integrally rotatable engagement with the tubular camshaft 531 having a hexagonal shaft hole 531a of the obstacle detecting and stopping device 53 (refer to Fig. 4), and thus rotation of the output shaft member 56 may be transmitted for rotation in synchronization with the camshaft 531 of the obstacle detecting and stopping device 53 (refer to Fig. 2B).
[0062] The brake spring 57 and the spring case 58 function as brake members to inhibit rotation of the output shaft member 56 other than rotation due to transmission from the input shaft member 60. More specifically, a predetermined braking force is applied to rotation of the output shaft member 56 transmitted from the camshaft 531 of the obstacle detecting and stopping device 53. That is, the brake members including the brake spring 57 and the spring case 58 function as a stopper to lock rotation of the drive shaft 11 so as to prevent the slats 4 and the bottom rail 8 from falling by their own weight.
[0063] To stably keep a raising and lowering position of the slats 4, the winding shaft 52
should not freely move except during raising and lowering operation by fitting a pair of ends 571 of the brake spring 57 in a coil shape respectively into both sides of the projection 564 of the output shaft member 56 for engagement. The spring case 58 stores the coiled brake spring 57 in a state of reduced diameter, and thus the brake spring 57 presses an inner periphery of the spring case 58 all the time to apply a predetermined braking force while allowing relative rotation to the spring case 58. Meanwhile, part of the spring case 58 is provided with a pair of concave portions 582 nonrotatably locked by convex portions 557 provided in the respective case members 55a and 55b and fitted into storage portions 556 of the respective case members 55a and 55b, thereby nonrotatably fixing the spring case 58.
[0064] The rotation relay plate 59 is configured with a roughly cylindrical member having an outer shape approximately identical to a diameter of the brake spring 57 stored in the spring case 58 in a state of reduced diameter and has a shaft hole 591 formed to have the approximately same diameter as that of the shaft hole 565 of the output shaft member 56. The shaft hole 591 accordingly allows the drive shaft 11 to be inserted without engagement. The rotation relay plate 59 is configured with the roughly cylindrical member, and to be described in more detail, the rotation relay plate 59 has a tip end surface provided with the projecting piece 592 projecting within a predetermined
angular range (angle a2 described later) from the axial center in a position near the periphery. The rotation relay plate 59 is relatively rotatably stored in the storage portions 556 of the respective case members 55a and 55b while the tip end surface of the rotation relay plate 59 is arranged to allow abutment on a base end surface of the output shaft member 56 through inside the brake spring 57 (refer to Fig. 2B). The projecting piece 592 on the tip end surface of the rotation relay plate 59 is thus relatively rotatable within the range of the engagement bearing 563 in the recessed area other than the projection 564 in the output shaft member 56, that is, even when the rotation relay plate 59 rotates, the rotation is not transmitted to the output shaft member 56 until the projecting piece 592 abuts on the projection 564 in the output shaft member 56 via the ends 571 of the brake spring 57 while, after the abutment, the rotation of the rotation relay plate 59 is transmitted to the output shaft member 56.
[0065] In addition, on the base end surface of the rotation relay plate 59, the engagement bearing 593 in a groove shape is formed around the shaft hole 591 partially except a rotation bearing 594. The rotation bearing 594 is formed within a predetermined angular range (angle a3 described later) from the axial center of the shaft hole591. The engagement bearing 593 in the present example is in a groove shape to
form the rotation bearing 594 while it does not have to be in a groove shape as long as it functions similarly.
[0066] The input shaft member 60 has a tubular stem 601 with an approximately quadrangular shaft hole 602 directly coupled with the drive shaft 11 and a projecting piece 603 projecting in alignment with the stem 601 within a predetermined angular range (angle a4 described later) from the axial center of the stem 601 formed through a flange 604 with a tubular stem 606. When a drive transmission output side of the flange 604 of the input shaft member 60 is arranged to allow abutment on a drive transmission input side of the rotation relay plate 59 (refer to Fig. 2B), the stem 606 and the flange 604 of the input shaft member 60 are relatively rotatably supported respectively by circular openings 559d at an end on a drive transmission input side and storage portions 555 of the case members 55a and 55b. The stem 601 is capable of supporting the shaft hole 565 of the output shaft member 56 and the shaft hole 591 of the rotation relay plate 59.
[0067] The projecting piece 603 of the input shaft member 60 is thus relatively rotatable within a range of the engagement bearing 593 of the rotation relay plate 59, that is, even when the input shaft member 60 directly coupled with the drive shaft 11 rotates, the rotation is not transmitted to the rotation relay plate 59 until the projecting piece 603 abuts on the rotation bearing 594 of the rotation relay plate 59 while, after the abutment, rotation of the input shaft member 60 is transmitted to the rotation relay plate 59.
[0068] Accordingly, the delay unit Sa in the first embodiment applies, until the rotation of the input shaft member 60 is transmitted to the output shaft member 56, a total delay of a delay between the input shaft member 60 and the rotation relay plate 59 and a delay between the rotation relay plate 59 and the output shaft member 56.
[0069] For example, as illustrated in Fig. SA, the delay between the rotation relay plate 59 and the output shaft member 56 is a delay P between the projection 564 projecting within the range of the angle a l and the projecting piece 592 projecting within the range oftheanglea2. For example, where al ~ 60 degrees and a2 ~ 90 degrees, the delay p3~ 210degrees. As illustrated in Fig. 5B, the delay between the input shaft member 60 and
the rotation relay plate 59 is a delay y between the rotation bearing 594 within the range of the angle a3 and the projecting piece 603 projecting within the range of the angle a4. For example, where a3 ~ 60 degrees and a4 ~60 degrees, the delay y ~ 240 degrees. The delay until the rotation of the input shaft member 60 is transmitted to the output shaft member 56 is then P+y ~ 450 degrees. Accordingly, setting of the amount of rotation delayed by the delay unit Sa as an angular adjustment range of the slats 4 or more allows achievement of various delays and the rotation relay plate 59 functions as a delay adjustment member to relay rotation with a predetermined delay.
[0070] Among the components of the delay unit Sa in the first embodiment, a member to rotate in direct coupling with the drive shaft 11 is only the input shaft member 60. Only by aligning the delay unit Sa in the first embodiment on the drive shaft 11, corotation is achieved with a predetermined delay relatively from the rotation of the tilt drum 51 relative to rotation of the winding shaft 52 via the obstacle detecting and stopping device 53 (refer to Figs. 4 and 2B).
[0071] In particular, as illustrated in Fig. 4, the case members 55a and 55b of the delay unit Sa in the first embodiment have nails 558 to hold a projection 50b provided in the support case 50 of the cord support unit 5b respectively formed on side walls on the drive transmission output side. This allows stable assembly of the delay unit Sa in the first embodiment to the cord support unit 5b on the drive shaft 11 in a simple and detachable manner. In this situation, the stem 561 of the output shaft member 56 in the delay unit Sa is engaged with the shaft hole 531a of the camshaft 531 in the obstacle detecting and stopping device 53 for integrally rotatable coupling. When rotation of the drive shaft 11 is overloaded even during actuation of the obstacle detecting and stopping device 53, an undesired force is exerted to detach the obstacle detecting and stopping device 53 from the support case 50 and another undesired force is also exerted in a direction to separate the coupling state, which may cause a failure. To deal with this situation by alleviating the undesired force to separate the coupling state under such an overload, as illustrated in Fig. 4, the support case 50 is preferably provided with an inhibition wall 50j to inhibit upward movement of the camshaft 531.
[0072] As described later as a second embodiment, the rotation relay plate 59 may be omitted to directly connect the input shaft member 60 to the output shaft member 56, allowing a configuration of applying a delay between the input shaft member 60 and the output shaft member 56 to produce different delays commonly using the same output shaft member 56, brake spring 57, spring case 58, and input shaft member 60.
[0073] For example, as illustrated in Fig. SC, the delay between the input shaft member and the output shaft member 56 using no rotation relay plate 59 is a delay between the projection 564 projecting within the range of the angle a l and the projecting piece 603 projecting within the range of the angle a4. For example, where al ~ 60 degrees and a4 60 degrees, the delay i ~ 240 degrees. Accordingly, setting of the amount of rotation delayed by the delay unit Sa as the angular adjustment range of the slats 4 or more allows achievement of various delays.
[0074] Moreover, preparation of rotation relay plates 59 with a change in the shape
(angle a2) of the projecting piece 592 or the shape (angle a3) of the rotation bearing 594 to produce various delays also allow achievement of only by changing the rotation relay plate 59.
[0075] The case members 55a and 55b are designed to store the output shaft member 56, the brake spring 57, the spring case 58, the rotation relay plate 59, and the input shaft member 60 by fitting formation in a vertical direction (in the present example, a fore and aft direction) to the drive shaft 11. More specifically, the case member 55a has an upper surface and a lower surface respectively formed to have fitting receptions 551 with projections 553, and the case member 55b has an upper surface and a lower surface respectively formed to have fitting pieces 552 with holes 554 allowing fitting with the projections 553 to be engaged with the fitting receptions 551. In other words, for formation of one case by fitting using two case members, fitting formation in a parallel direction to the drive shaft 11 may cause a problem in quality due to reduction in the fitting force by the rotation of the drive shaft 11 and thus requires combination formation using screws and the like, whereas a configuration of fitting formation in a vertical direction to the drive shaft 11 as in the present embodiment does not require combination formation with screws and the like due to the strong fitting force against rotation of the drive shaft 11 and thus inclusively contributes to facilitation of assembly and inexpensiveness.
[0076] The present embodiment has described the example of engaging the stem 561 of the output shaft member 56 with the camshaft 531 of the obstacle detecting and stopping device 53 in a hexagonal shape while, from the perspective of improvement in assemblability, an engagement shape preferably has more sides. That is, the stem 561 of the output shaft member 56 is configured to have a polygonal shape and the camshaft 531 of the obstacle detecting and stopping device 53 is configured to be engaged with the stem 561, thereby allowing assembly by slight rotary operation and improvement in assemblability.
[0077] In the Venetian blind illustrated in Fig. 1 to which the cord support device 5 having the delay unit Sa in the first embodiment is applied, when tilting operation not to
cause raising and lowering of the slats 4 is desired, the bottom rail 8 is not raised and lowered due to the tilting operation even in the configuration allowing operation of rotation of the tilt drum 51 and the winding shaft 52 with the one drive shaft 11. In addition, when the bottom rail 8 is not in a lower limit position, impairment of the operability does not occur such as raising of the stacked slats 4 before tilted during tilting operation.
[0078] For example, when a predetermined number of horizontal slats 4 are stacked on the bottom rail 8 as a static state illustrated in Fig. 6A, the bottom rail 8 is not raised and lowered as illustrated in Fig. 6B even by adjusting the angle of the slats 4 by tilting operation. As illustrated in Fig. 6C, impairment of the operability does not occur such as raising of the stacked slats 4 before tilted during tilting operation.
[0079] Moreover, as illustrated in Fig. 3, the case members 55a and 55b have upper corner portions 550a formed with a rectangular recess. Accordingly, when the delay unit Sa is mounted in the head box 1, the upper corner portions 550a of the delay unit Sa supported by lower corner portions 550b are engaged with an upper end of the head box 1 (refer to Figs. 6A, 6B, and 6C) to suppress a wobble in the fore and aft direction and the up and down direction. Since the nails 558 are formed in the case members 55a and b of the delay unit 5a, the holding to the projection 50b of the support case 50 in the cord support unit 5b also inhibits a wobble in the left and right directions.
[0080] The present embodiment has described the example of engaging the stem 561 of the output shaft member 56 with the camshaft 531 of the obstacle detecting and stopping device 53 while the actions and effects according to the present disclosure may be exhibited even when the output shaft member 56 is engaged with the winding shaft 52 not via the obstacle detecting and stopping device 53.
[0081] Second Embodiment A description is then given to a cord support device 5 having a delay unit 5a in the second embodiment. Figs. 7A and 7B are respectively a perspective view and a cross-sectional view illustrating a schematic configuration of a cord support device 5 having the delay unit 5a in the second embodiment of the present disclosure. Fig. 8 is an exploded perspective view illustrating a schematic configuration of the delay unit 5a in the second embodiment of the present disclosure. Fig. 9 is a perspective view illustrating a method of assembling the cord support device 5 having the delay unit 5a in the second embodiment of the present disclosure. In the second embodiment, identical reference signs are given to components having the same function in the first embodiment.
[0082] The cord support device 5 having the delay unit Sa in the second embodiment illustrated in Fig. 7A is configured to align the delay unit Sa to the cord support unit 5b in the same manner as the first embodiment. The cord support unit 5b related to the delay unit Sa in the second embodiment rotatably supports, in the same manner as the first embodiment, the tilt drum 51 and the winding shaft 52 with the drive shaft 11 as an axis of rotation by the support case 50. The ladder cords 9 to be hung down from a tilt drum 51 and a lift cord 10 to be hung down from the winding shaft 52 are led from the outlet a provided in the bottom surface of the support case 50.
[0083] It should be noted that the winding shaft 52 of the cord support unit 5b related to the delay unit Sa in the second embodiment is capable of winding or unwinding a tape-like lift cord 10 in multiple layers and a tilt drum 51 is attached to a hanging member 511 of a torsion coil spring to hangingly support the ladder cords 9. Such a configuration of the cord support unit 5b is suitable for Venetian blinds required to be miniaturized.
[0084] The hanging member 511 has looped ladder cord attachment portions 511a and locking ends 511b formed by bending both ends of the torsion coil spring. Thepairof front and rear ladder cords 9 have upper ends attached to the ladder cord attachment portions 511a for hanging support. The hanging member 511 is attached by clamping the tilt drum 51 and integrally rotates with the tilt drum 51 until either of the locking ends 51lb abut on a wall formed in the support case 50 while abutment of the locking end 51lb on the wall formed in the support case 50 weakens the clamping force and the hanging member 511 idles relative to the tilt drum 51. Based on rotation of the tilt drum 51, each slat 4 is thus angularly adjusted in the same phase via the ladder cords 9.
[0085] Although the delay unit 5a in the first embodiment illustrated in Fig. 3 may be applied to the cord support unit 5b in the second embodiment, the delay unit 5a in the second embodiment is configured as illustrated in Fig. 8 for the purpose of miniaturization.
[0086] With reference to Fig. 8, the delay unit 5a in the second embodiment has a configuration, compared with the first embodiment, where the rotation relay plate 59 is omitted and the case members 55a and 55b have a smaller shape and has others in common with the first embodiment, such as the output shaft member 56, the brake spring 57, the spring case 58, and the input shaft member 60.
[0087] In addition, the shape of the case members 55a and 55b has the same action and effects as the first embodiment other than the contribution to miniaturization by, compared with the first embodiment, omitting formation of the storage portions 555 to store the rotation relay plate 59 and relatively rotatably supporting the stem 606 and the flange 604 of the input shaft member 60 respectively by the circular openings 559d at an end on the drive transmission input side and open side faces 559b of the case members a and 55b.
[0088] That is, the delay unit Sa in the second embodiment has a configuration to omit the rotation relay plate 59 and directly connect the input shaft member 60 to the output shaft member 56 for application of the delay between the input shaft member 60 and the output shaft member 5. Such a configuration produces different delays while using the same output shaft member 56, brake spring 57, spring case 58, and input shaft member in common with the first embodiment.
[0089] For example, as described above with reference to Fig. 5C, the delay between the input shaft member 60 and the output shaft member 56 using no rotation relay plate 59
is the delay i between the projection 564 projecting within the range of the angle a l and the projecting piece 603 projecting within the range of the angle a4. For example, where a l ~ 60 degrees and a4 ~ 60 degrees, the delay ~ 240 degrees. Accordingly, setting of the amount of rotation delayed by the delay unit 5a as the angular adjustment range of the slats 4 or more allows achievement of various delays.
[0090] In the second embodiment as well, as illustrated in Fig. 7B, the tilt drum 51 is relatively nonrotatably coupled with the drive shaft 11 to be supported by the support case 50. Meanwhile, the winding shaft 52 is not coupled (not engaged) with the drive shaft 11 to be supported by the support case 50. The obstacle detecting and stopping device 53 is provided on a tip end side of the winding shaft 52 to prevent rotation of the winding shaft 52 supporting the lift cord 10 when no tension in a pull-out direction is exerted on the lift cord 10, and the obstacle detecting and stopping device 53 is also not coupled (not engaged) with the drive shaft 11 to be supported by the support case 50. A case body of the obstacle detecting and stopping device 53 is fixed to the tip end side of the winding shaft 52 while a tubular camshaft 531 stored in the case body of the obstacle detecting and stopping device 53 is rotatable integrally with rotation of the winding shaft
52 with a clearance necessary to discontinue, when the bottom rail 8 collides with an obstacle during lowering of the slats 4, unwinding of the lift cord 10 and stop lowering of the slats 4 and the bottom rail 8 and also to prevent reverse winding of the lift cord 10.
[0091] In the delay unit Sa in the second embodiment as well, a member to rotate in direct coupling with the drive shaft 11 is only the input shaft member 60. Only by aligning the delay unit Sa in the second embodiment on the drive shaft 11, corotation is achieved with a predetermined delay relatively from the rotation of the tilt drum 51 relative to rotation of the winding shaft 52 via the obstacle detecting and stopping device 53 (refer to Figs. 9 and 7B).
[0092] In particular, as illustrated in Fig. 9, the case members 55a and 55b of the delay unit Sa in the second embodiment have nails 558 to hold a projection 50b provided in the support case 50 of the cord support unit 5b respectively formed on side walls on the drive transmission output side. This allows stable assembly of the delay unit Sa in the second embodiment to the cord support unit 5b on the drive shaft 11 in a simple and detachable manner.
[0093] In the second embodiment as well, the case members 55a and 55b are configured to form fitting in a vertical direction to the drive shaft 11, and due to the strong fitting force against rotation of the drive shaft 11, do not require combination formation with screws and the like and thus inclusively contribute to facilitation of assembly and inexpensiveness.
[0094] Moreover, as illustrated in Fig. 8, in the second embodiment as well, the case members 55a and 55b have the upper corner portions 550a formed with a rectangular recess. Accordingly, when the delay unit Sa is mounted in the head box 1, the respective upper corner portions 550a of the delay unit Sa supported by the lower corner portions 550b are engaged with the upper end of the head box 1 (similar to Figs. 6A, 6B, and 6C above) to suppress a wobble in the fore and aft direction and the up and down direction. Since the nails 558 are formed in the case members 55a and 55b of the delay unit 5a, the holding to the projection 50b of the support case 50 in the cord support unit 5b also inhibits a wobble in the left and right directions.
[0095] In the present embodiment as well, the stem 561 of the output shaft member 56 is configured to have a polygonal shape and the camshaft 531 of the obstacle detecting and stopping device 53 is configured to be engaged with the stem 561, thereby allowing
assembly by slight rotary operation and improvement in assemblability.
[0096] In the Venetian blind illustrated in Fig. 1 to which the cord support device 5 having the delay unit Sa in the second embodiment is applied, when tilting operation not to cause raising and lowering of the slats 4 is desired, the bottom rail 8 is not raised and lowered due to the tilting operation even in the configuration allowing operation of rotation of the tilt drum 51 and the winding shaft 52 with the one drive shaft 11. In addition, when the bottom rail 8 is not in a lower limit position, impairment of the operability does not occur such as raising of the stacked slats 4 before tilted during tilting operation.
[0097] The present embodiment has described the example of engaging the stem 561 of the output shaft member 56 with the camshaft 531 of the obstacle detecting and stopping device 53 while the action and effects according to the present disclosure may be exhibited even when the output shaft member 56 is engaged with the winding shaft 52 not via the obstacle detecting and stopping device 53.
[0098] The delay units Sa in the first and second embodiments may be applied, while keeping the shape and the structure, to a cord support unit 5b configured to wind a string-like lift cord 10 by helical shaft 52C for helical winding to configure a cord support device 5.
[0099] For example, Figs. 1OA and lOB are respectively a perspective view and a cross-sectional view illustrating a schematic configuration of the cord support device 5 for helical winding having the delay unit Sa in the second embodiment of the present disclosure. Fig. 11 is a perspective view illustrating a method of assembling the cord support device 5 for helical winding having the delay unit Sa in the second embodiment of the present disclosure. In Figs. 10A, OB, and 11, identical reference signs are given to components having the same function in the first embodiment.
[0100] The cord support device 5 for helical winding illustrated in Fig.1OA is configured, similar to the above description, to align the delay unit Sa to the cord support unit 5b. It should be noted that the helical shaft 52C in the cord support unit 5b illustrated in Fig. 1OA has an approximately cylindrical body into which the drive shaft 11 is inserted without engagement (without coupling) and has helical screwing projecting threads formed in a surface thereof and that an upper end of the lift cord 10 is attached to the recess near a tip end of the helical shaft 52C, allowing winding or unwinding of the lift
cord 10.
[0101] The helical screwing projecting threads in the helical shaft 52C allow screwing to helical screwed projecting threads 50d in an inner periphery provided in the support case , and with rotation of the helical shaft 52C (winding shaft 52), the helical shaft 52C itself relatively moves to a casing 51C thereof in the axial direction.
[0102] The casing 51C is attached to the hanging member 511 of a torsion coil spring to form a tilt drum 51 hangingly supporting the ladder cords 9.
[0103] The hanging member 511 has the looped ladder cord attachment portions 511a and the locking ends 511b formed by bending both ends of the torsion coil spring and is attached by clamping the tilt drum 51. The hanging member 511 integrally rotates with the tilt drum 51 until either of the locking ends 511b abut on the wall formed in the support case 50 while abutment of the locking end 511b on the wall formed in the support case 50 weakens the clamping force and the hanging member 511 idles relative to the tilt drum 51. Based on rotation of the tilt drum 51, each slat 4 is thus angularly adjusted in the same phase via the ladder cords 9.
[0104] In the example illustrated in Fig. 1OA as well, the support case 50 rotatably supports the tilt drum 51 and the winding shaft 52 with the drive shaft 11 as an axis of rotation. The ladder cords 9 to be hung down from a tilt drum 51 and the lift cord 10 to be hung down from the winding shaft 52 are led from the outlet 50a provided in the bottom surface of the support case 50.
[0105] As illustrated in Fig. 1OB, the casing 51C (tilt drum 51) is relatively nonrotatably coupled with the drive shaft 11 to be supported by the support case 50. Meanwhile, the winding shaft 52 is not coupled with the drive shaft 11 to be supported by the support case 50.
[0106] As illustrated in Figs. 1OA and lOB, the delay unit Sa in the second embodiment is configured to be attached via a disk-shaped support auxiliary member 70 firmly fixed to the tip end of the helical shaft 52C (winding shaft 52).
[0107] In the delay unit Sa in the second embodiment, a member to rotate in direct coupling with the drive shaft 11 is only the input shaft member 60. Only by aligning the delay unit Sa in the second embodiment on the drive shaft 11, corotation is achieved with a predetermined delay relatively from the rotation of the tilt drum 51 relative to rotation of the helical shaft 52C (winding shaft 52) (refer to Figs. 11 and 10B).
[0108] In particular, as illustrated in Fig. 11, the case members 55a and 55b of the delay unit Sa in the second embodiment have the nails 558 to hold the disk-shaped support auxiliary member 70 provided in the helical shaft 52C (winding shaft 52) of the cord support unit 5b. This allows stable assembly of the delay unit Sa in the second embodiment to the helical cord support unit 5b on the drive shaft 11 in a simple and detachable manner.
[0109] OTHER EMBODIMENTS The delay units 5a in the first and second embodiments above have described in that such a delay unit 5a is aligned outside the various forms of support case 50 to improve assemblability in the configuration of the cord support device 5 and is excellent in practicality contributing to miniaturization, versatility reduction of operations and expenses for parts control, and inexpensiveness of the cord support device 5. In particular, in the delay units 5a in the first and second embodiments, members used in common are intended to be increased as much as possible regarding contribution to reduction of operations and expenses for parts control and inexpensiveness as important.
[0110] Since increase in size of the cord support device 5 in the fore and aft direction or in the up and down direction leads to increase in size of the shielding device itself, the delay units 5a in the first and second embodiments avoid such increase in size to produce the effective action and effects.
[0111] Meanwhile, as seen from comparison between the delay unit 5a in the first embodiment illustrated in Fig. 3 and the delay unit 5a in the second embodiment illustrated in Fig. 8, the delay unit 5a in the first embodiment illustrated in Fig. 3 has a configuration with the greater case members 55a and 55b in the left and right directions compared with the delay unit 5a in the second embodiment. For example, when the head box 1 has an insufficient mounting space, a request is assumed for a smaller width in the left and right directions of the case members 55a and 55b of the delay unit 5a in the first embodiment.
[0112] To deal with this situation, third and fourth embodiments are described in order as configuration examples regarding miniaturization of the delay unit Sa itself in the left and right directions as more important than contribution to reduction of operations and expenses for parts control and inexpensiveness. The first and second embodiments are configured to link the rotation transmission sections to produce a predetermined delay in the axial direction of the drive shaft 11 while third and fourth embodiments are configured to link rotation transmission sections to produce the predetermined delay in the vertical direction to the drive shaft 11 to have a smaller width of the case members a and 55b in the left and right directions of the delay unit Sa in third and fourth embodiments.
[0113] Third Embodiment Fig. 12 is an exploded perspective view illustrating a schematic configuration of a delay unit in the third embodiment of the present disclosure. Identical reference signs are given to components having the same function in the first embodiment described above. As illustrated in Fig. 12, a delay unit Sa in the present embodiment is configured with, in the same manner as the first embodiment described above, an output shaft member 56, a brake spring 57, a spring case 58, a rotation relay plate 59, an input shaft member 60, and case members 55a and 55b.
[0114] The output shaft member 56 in the present embodiment is provided with a tubular stem 561 having an octagonal outer profile and a projection 564 projecting to a
drive transmission input side within a predetermined angular range (angle a l described later) from the axial center near part of the outer periphery through a flange 567 with a tubular stem 568 on a base end side (drive transmission input side) of the stem 561. The stem 568 and the flange 567 of the output shaft member 56 are relatively rotatably supported respectively by circular openings 559c in open side faces 559a on one side (drive transmission output side) and the open side faces 559a of the case members 55a and 55b. The output shaft member 56 in the present embodiment has engagement bearings 563a and 563b, recessed stepwise, formed in a surface on a base end side (drive transmission input side) of the flange 567. Inthe stem 561, ashafthole 565 is formed that allows the drive shaft 11 to be inserted without engagement. The tubular stem 561 with an octagonal outer profile allows integrally rotatable engagement with the tubular camshaft 531 having an octagonal shaft hole 531a of the obstacle detecting and stopping device 53, and thus rotation of the output shaft member 56 may be transmitted for rotation in synchronization with the camshaft 531 of the obstacle detecting and stopping device 53 (similar to Fig. 2B above).
[0115] The brake spring 57 and the spring case 58 have greater diameters than those in the first and second embodiments to store a rotation relay plate 59 in the present
embodiment described later inside them, and similar to the first and second embodiments described above, function as brake members to inhibit rotation of the output shaft member 56 other than rotation due to transmission from the input shaft member 60. That is, a predetermined braking force is applied to rotation of the output shaft member 56 transmitted from the camshaft 531 of the obstacle detecting and stopping device 53. To stably keep a raising and lowering position of the slats 4, the winding shaft 52 should not freely move except during raising and lowering operation by fitting a pair of ends 571 of the brake spring 57 in a coil shape respectively into both sides of the projection 564 of the output shaft member 56 for engagement. The spring case 58 stores the coiled brake spring 57 in a state of reduced diameter, and thus the brake spring 57 presses an inner periphery of the spring case 58 all the time to apply a predetermined braking force while allowing relative rotation to the spring case 58. Meanwhile, part of the spring case 58 is provided with a pair of concave portions 582 nonrotatably locked by convex portions 557 provided in the respective case members 55a and 55b and fitted into storage portions 556 of the respective case members 55a and 55b, thereby nonrotatably fixing the spring case 58.
[0116] The rotation relay plate 59 in the present embodiment is markedly different from that in the first embodiment described above. The rotation relay plate 59 in the present embodiment is configured with a roughly cylindrical member with an outer shape smaller than a diameter of the brake spring 57 stored in the spring case 58 in a state of reduced diameter having a projection 592a in part of the outer periphery and a rotation bearing 594 in part of the inner periphery, and has a shaft hole 591 formed to have the approximately same diameter as that of the shaft hole 565 of the output shaft member 56. The shaft hole 591 accordingly allows the drive shaft 11 to be inserted without engagement. The drive transmission output side of the rotation relay plate 59 has a shape allowing abutment on engagement bearings 563a and 563b in a drive transmission input side of the output shaft member 56 through inside the brake spring 57, and in the state of abutting arrangement, the rotation relay plate 59 is located inside the brake spring 57 stored in the spring case 58 in a state of reduced diameter to be relatively rotatably stored in the respective case members 55a and 55b. The projection 592a of the rotation relay plate 59 is thus relatively rotatable within the range of the engagement bearing 563b in the recessed area other than the projection 564 in the output shaft member 56, that is, even when the rotation relay plate 59 rotates, the rotation is not transmitted to the output shaft member 56 until the projection 592a abuts on the projection 564 in the output shaft member 56 via the ends 571 of the brake spring 57 while, after the abutment, the rotation of the rotation relay plate 59 is transmitted to the output shaft member 56.
[0117] In addition, on the inner periphery of the rotation relay plate 59, the engagement bearing 593 in a recessed shape is formed around the shaft hole 591 partially except a rotation bearing 594. The rotation bearing 594 is formed within a predetermined
angular range (angle a3 described later) from the axial center of the shaft hole 591. The example of forming the rotation bearing 594 and the projection 592a within the same range of rotational angles is described in the present example while the rotation bearing 594 and the projection 592a may be changed in size and arrangement depending on the application.
[0118] The input shaft member 60 has a tubular stem 601 with an approximately quadrangular shaft hole 602 directly coupled with the drive shaft 11 and a projecting piece 603 projecting in alignment with the stem 601 within a predetermined angular
range (angle a4 described later) from the axial center of the stem 601 formed in a drive transmission output side of a flange 604 with a tubular stem 606. When an output side of the flange 604 of the input shaft member 60 is arranged to allow abutment on a base end surface of the rotation relay plate 59, the stem 606 and the flange 604 of the input shaft member 60 are relatively rotatably supported respectively by circular openings 559d at an end on a drive transmission input side of the storage portions 556 and open side faces 559b of the case members 55a and 55b. The stem 601 is capable of supporting the shaft hole 565 of the output shaft member 56 and the shaft hole 591 of the rotation relay plate 59.
[0119] The projecting piece 603 of the input shaft member 60 is thus relatively rotatable within a range of the engagement bearing 593 of the rotation relay plate 59, that is, even when the input shaft member 60 directly coupled with the drive shaft 11 rotates, the rotation is not transmitted to the rotation relay plate 59 until the projecting piece 603 abuts on the rotation bearing 594 of the rotation relay plate 59 while, after the abutment, rotation of the input shaft member 60 is transmitted to the rotation relay plate 59.
[0120] Accordingly, the delay unit Sa in the third embodiment applies, until the rotation of the input shaft member 60 is transmitted to the output shaft member 56, a total delay of a delay between the input shaft member 60 and the rotation relay plate 59 and a delay between the rotation relay plate 59 and the output shaft member 56.
[0121] For example, as illustrated in Fig. 14A, the delay between the rotation relay plate
59 and the output shaft member 56 is a delay P between the projection 564 projecting within the range of the angle a1 and the projection 592a projecting within the range of the angle a2. As illustrated in Fig. 14B, the delay between the input shaft member 60 and the rotation relay plate 59 is a delay y between the rotation bearing 594 within the range of the angle a3 and the projecting piece 603 projecting within the range of the angle a4. The delay until the rotation of the input shaft member 60 is transmitted to the output shaft member 56 is then P + y. Accordingly, the delay unit Sa in the present embodiment is capable of achieving equivalent functions as those of the delay unit Sa in the first embodiment and the rotation relay plate 59 functions as a delay adjustment member to relay rotation with a predetermined delay.
[0122] In particular, the delay unit Sa in the present embodiment is configured to have the rotation relay plate 59 located inside the spring case 58 to be stored in the case members 55a and 55b, and is thus capable of achieving an equivalent width in the fore and aft direction and an upper limit direction to that of the delay unit Sa in the first embodiment and also reducing the width in the left and right directions more than that of the delay unit Sa in the first embodiment.
[0123] Among the components of the delay unit Sa in the third embodiment, a member to rotate in direct coupling with the drive shaft 11 is only the input shaft member 60. Only by aligning the delay unit Sa in the third embodiment on the drive shaft 11, corotation is achieved with a predetermined delay relatively from the rotation of the tilt drum 51 relative to rotation of the winding shaft 52 via the obstacle detecting and stopping device 53 (similar to Figs. 4 and 2B above).
[0124] In the present embodiment as well, the case members 55a and 55b of the delay unit Sa in the first embodiment have nails 558 to hold a projection 50b provided in the support case 50 of the cord support unit 5b respectively formed on side walls on the drive transmission output side. This allows stable assembly of the delay unit Sa in the third embodiment to the cord support unit 5b on the drive shaft 11 in a simple and detachable manner.
[0125] In the Venetian blind illustrated in Fig. 1 to which the cord support device 5 having the delay unit Sa in the third embodiment is applied, when tilting operation not to cause raising and lowering of the slats 4 is desired, the bottom rail 8 is not raised and lowered due to the tilting operation. In addition, when the bottom rail 8 is not in a lower limit position, impairment of the operability does not occur such as raising of the stacked slats 4 before tilted during tilting operation (similar to Figs. 6A, 6B, and 6C above).
[0126] Moreover, as illustrated in Fig. 12, in the third embodiment as well, the case members 55a and 55b have the upper corner portions 550a formed with a rectangular recess. Accordingly, when the delay unit Sa is mounted in the head box 1, the respective upper corner portions 550a of the delay unit Sa supported by the lower corner portions 550b are engaged with the upper end of the head box 1 (similar to Figs. 6A, 6B, and 6C above) to suppress a wobble in the fore and aft direction and the up and down direction. Since the nails 558 are formed in the case members 55a and 55b of the delay unit 5a, the holding to the projection 50b of the support case 50 in the cord support unit 5b also inhibits a wobble in the left and right directions.
[0127] Fourth Embodiment A description is then given to a cord support device 5 having a delay unit 5a in the fourth embodiment. Fig. 13 is an exploded perspective view illustrating a schematic configuration of the delay unit in the fourth embodiment of the present disclosure. Identical reference signs are given to components having the same function in the third embodiment described above. As illustrated in Fig. 13, similar to the third embodiment described above, the delay unit 5a in the present embodiment is configured with the output shaft member 56, the brake spring 57, the spring case 58, an input shaft member , and case members 55a and 55b.
[0128] With reference to Fig. 13, the delay unit 5a in the fourth embodiment has a configuration, compared with the third embodiment, where the case members 55a and b are kept in the shape while miniaturized, the rotation relay plate 59 is omitted, and the shape of the input shaft member 60 is changed in association with the above changes and has others in common with the third embodiment, such as the output shaft member 56, the brake spring 57, and the spring case 58.
[0129] The input shaft member 60 of the delay unit 5a in the fourth embodiment has a tubular stem 601 with an approximately quadrangular shaft hole 602 directly coupled with the drive shaft 11, a tubular relay stem 605 continued in a base end side of the stem 601, having a greater diameter, and having a quadrangular shaft hole 602, and a projecting piece 603a projecting in alignment with the relay stem 605within a predetermined angular range (angle a5 described later) from the axial center of the stem 601 and the relay stem 605 formed through a flange 604.
[0130] The stem 601 is capable of supporting the shaft hole 565 of the output shaft member 56. When an interface with the stem 601 in the relay stem 605 is arranged to allow abutment on the engagement bearing 563a in the base end surface of the output shaft member 56 through inside the brake spring 57, the stem 606 and the flange 604 of the input shaft member 60 are relatively rotatably supported respectively by circular openings 559d at ends on a drive transmission input side of storage portions 556 and open side faces 559b of the case members 55a and 55b. In this situation, the relay stem 605 is located inside the brake spring 57 stored in the spring case 58 in a state of reduced diameter to be relatively rotatably stored in the respective case members 55a and 55b.
[0131] The projecting piece 603a of the input shaft member 60 is thus relatively rotatable within a range of the engagement bearing 563b in the base end surface of the output shaft member 56, that is, even when the input shaft member 60 directly coupled with the drive shaft 11 rotates, the rotation is not transmitted to the output shaft member 56 until the projecting piece 603a abuts on the projection 564 of the output shaft member 56 while, after the abutment, rotation of the input shaft member 60 is transmitted to the output shaft member 56.
[0132] The case members 55a and 55b also have a shape keeping more contribution to miniaturization and have the same action and effects as those in the third embodiment.
[0133] For example, as illustrated in Fig. 14C, the delay between the input shaft member 60 and the output shaft member 56 using no rotation relay plate 59 is the delay
i between the projection 564 projecting within the range of the angle a l and the
projecting piece 603a projecting within the range of the angle aS.
[0134] In the fourth embodiment as well, similar to the second embodiment (similar to Fig. 7B above), the tilt drum 51 is relatively nonrotatably coupled with the drive shaft 11 to be supported by the support case 50. Meanwhile, the winding shaft 52 is not coupled (not engaged) with the drive shaft 11 to be supported by the support case 50. The obstacle detecting and stopping device 53 is provided on a tip end side of the winding shaft 52 to prevent rotation of the winding shaft 52 supporting the lift cord 10 when no tension in a pull-out direction is exerted on the lift cord 10, and the obstacle detecting and stopping device 53 is also not coupled (not engaged) with the drive shaft 11 to be supported by the support case 50. A case body of the obstacle detecting and stopping device 53 is fixed to the tip end side of the winding shaft 52 while a tubular camshaft 531 stored in the case body of the obstacle detecting and stopping device 53 is rotatable
integrally with rotation of the winding shaft 52 with a clearance necessary to discontinue, when the bottom rail 8 collides with an obstacle during lowering of the slats 4, unwinding of the lift cord 10 and stop lowering of the slats 4 and the bottom rail 8 and also to prevent reverse winding of the lift cord 10.
[0135] In the delay unit 5a in the fourth embodiment as well, a member to rotate in direct coupling with the drive shaft 11 is only the input shaft member 60. Only by aligning the delay unit 5a in the fourth embodiment on the drive shaft 11, corotation is achieved with a predetermined delay relatively from the rotation of the tilt drum 51 relative to rotation of the winding shaft 52 via the obstacle detecting and stopping device 53 (similar to Fig. 9 above).
[0136] In the delay unit Sa in the fourth embodiment as well, the case members 55a and 55b have nails 558 to hold a projection 50b provided in the support case 50 of the cord support unit 5b respectively formed on side walls on the drive transmission output side. This allows stable assembly of the delay unit Sa in the fourth embodiment to the cord support unit 5b on the drive shaft 11 in a simple and detachable manner.
[0137] The delay units Sa in the third and fourth embodiments may be applied, similar to those in the first and second embodiments, to a cord support unit 5b configured to wind a string-like lift cord 10 by helical shaft 52C for helical winding to configure a cord support device 5 (refer to Figs. 1OA and OB above). In particular, similar to Fig. 11 above, the case members 55a and 55b of the delay unit Sa in the fourth embodiment have the nails 558 to hold the disk-shaped support auxiliary member 70 provided in the helical shaft 52C (winding shaft 52) of the cord support unit 5b. This allows stable assembly of the delay unit Sa in the fourth embodiment to the helical cord support unit 5b on the drive shaft 11 in a simple and detachable manner.
[0138] Moreover, as illustrated in Fig. 13, in the fourth embodiment as well, the case members 55a and 55b have the upper corner portions 550a formed with a rectangular recess. Accordingly, when the delay unit Sa is mounted in the head box 1, the respective upper corner portions 550a of the delay unit Sa supported by the lower corner portions 550b are engaged with the upper end of the head box 1 (similar to Figs. 6A, 6B, and 6C above) to suppress a wobble in the fore and aft direction and the up and down direction. Since the nails 558 are formed in the case members 55a and 55b of the delay unit 5a, the holding to the projection 50b of the support case 50 in the cord support unit 5b also inhibits a wobble in the left and right directions.
[0139]
Configuration for Assembly in Head Box related to Delay Unit Fig. 15 is a top view illustrating a configuration for assembly inside a head box 1 related to a delay unit Sa in one embodiment of the present disclosure. In particular, Fig. illustrates a configuration for assembly inside the head box 1 using the delay unit Sa illustrated in Fig. 13 as an example representative of the delay units Sa in the first to fourth embodiments described above while it should be noted that same applies in any of the first to fourth embodiments above.
[0140] The head box 1 has an upper surface opened with a length Li in a fore and aft direction and an inside having a storage space roughly with a length L2 (> LI) in the fore and aft direction. A cord support unit Sb including a tilt drum 51, a winding shaft 52, and an obstacle detecting and stopping device 53 is stored in a support case 50 to be mounted in the head box 1, controlled by the storage space with the length L2 not to shift in the fore and aft direction and in an up and down direction. The cord support unit Sb stored in the support case 50 is thus mounted in the head box 1 by enlarging the upper surface of the head box 1 or being inserted from openings, not shown, at both ends of the head box 1 in left and right directions.
[0141] Meanwhile, taken from above as illustrated in Fig. 15, the delay unit Sa has a length d between sides on a drive transmission input side of case members 55a and 55b and a side on a drive transmission output side of a stem 561 shorter than the length LI of the opening in the upper surface of the head box 1. The delay unit Sa is thus readily mounted in a desired position of the storage space in the head box 1. That is, mounting of the delay unit Sa in the head box 1 does not require enlargement of the upper surface of the head box 1 or insertion from the openings, not shown, at both ends of the head box 1 in the left and right directions.
[0142] In addition, taken from above as illustrated in Fig. 15, the delay unit Sa has an
outer shape fitting within a circular arc S with a diameter D ( L2) from the center of gravity OP. The delay unit Sa mounted in the head box 1 may thus face the cord support unit 5b stored in the support case 50 subjected to coupling by, for example, rotation about the center of gravity OP.
[0143] More specifically, for assembly of the delay unit 5a inside the head box 1, as illustrated in Fig. 16A, the delay unit 5a is firstly mounted in the storage space of the head box 1 near the cord support unit 5b stored in the support case 50 subjected to
coupling. As illustrated in Fig. 16B, the delay unit 5a is then rotated in the storage space of the head box 1 to face the cord support unit 5b stored in the support case 50 subjected to coupling.
[0144] As illustrated in the top view of Fig. 17A, then, a plurality of such delay units Sa and a plurality of such cord support units 5b are arranged in the head box 1 in accordance with specifications of the intended Venetian blind. As illustrated in Fig. 17A, the plurality of cord support units 5b are arranged in respective orientations in accordance with a position of hanging down the lift cord 10, and the delay units Sa are also arranged in orientations according to the orientations of the respective cord support units 5b subjected to coupling. As illustrated in Fig. 17A, in accordance with the specifications of the Venetian blind, a ladder cord support member 6 may be arranged in an appropriate position.
[0145] As illustrated in the top view of Fig. 17B, a drive shaft 11 is then inserted arbitrarily from the openings, not shown, at both ends of the head box 1 in the left and right directions into the delay units Sa, the cord support units 5b, and the ladder cord support member 6 arranged in the head box 1. Functional members, such as an operation unit 2, are then arranged and both ends of the head box 1 in the left and right directions are closed with side caps ic.
[0146] In this situation, in an assembly procedure according to the related art, to describe with the reference signs according to the present disclosure, the drive shaft 11 has to be inserted into the plurality of cord support units 5b while positioning of the lift cord 10 is simultaneously performed in all the winding shafts 52 (initially wounded amount and attachment position of each winding shaft 52). In contrast, the delay units Sa described above in the first to fourth embodiments according to the present disclosure are separated to allow free combination to the plurality of cord support units 5b, and thus the drive shaft 11 may be arbitrarily inserted, allowing reduction in costs (operations and expenses) for the assembly.
[0147] In other words, in the assembly procedure according to the present disclosure, after insertion of the drive shaft 11, the attachment position (initially wounded amount and attachment position of each winding shaft 52) of the lift cord 10 may be positioned in all the winding shafts 52.
[0148] More specifically, after arbitrary insertion of the drive shaft 11, as illustrated in the top view of Fig. 17C, the drive shaft 11 is arbitrarily rotated several times
(approximately, twice) using an operation cord 3 to initialize each delay unit Sa for mounting of the delay units Sa. In other words, the drive shaft 11 is arbitrarily rotated several times (approximately, twice) using the operation cord 3 for initialization to align the positions of each projection and each projecting piece (e.g., in the example illustrated in Fig. 12, the projecting piece 603 of the input shaft member 60, the projections 592a and 594 of the rotation relay plate 59, and the projection 564 of the output shaft member 56) inside each delay unit Sa.
[0149] As illustrated in the top view of Fig. 17D, attachment positions (S in Fig. 17D) of the lift cord 10 on the winding shafts 52 idlable to the drive shaft 11 are then aligned in the respective cord support units 5b, followed by coupling of the respective delay units 5a faced with the respective cord support units 5b subjected to coupling by sliding operation in the left and right directions. The respective delay units 5a in the first to fourth embodiments described above have upper corner portions 550a formed with a rectangular recess in the case members 55a and 55b having lower corner portions 550b, and thus the upper corner portions 550a are engaged with the upper end of the head box 1 to allow sliding while suppressing a wobble in the fore and aft direction and the up and down direction. It is thus possible to readily align the positions of the winding shafts 52 in the respective cord support units 5b by initializing the respective delay units Sa and to achieve raising and lowering behavior of the slats 4 balanced in the left and right directions.
[0150] Each delay units 5a has the case members 55a and 55b provided with nails 558, which hold a projection 50b of the support case 50 in each cord support unit 5b to inhibit a wobble in the left and right directions. In particular, the nails 558 of the delay unit 5a are formed in a position allowing visual recognition of the holding state from the opening in the upper surface of the head box 1 (a position within the range of the length LI illustrated in Fig. 16B) with respect to the projection 50b of the cord support unit 5b subjected to coupling, leading to easy coupling. In the related art, although assembly had to be conducted by confirming the coupling state of the drive shaft 11 with the winding shaft 52, the coupling state is not visually recognizable and thus the assembly costs (operations and expenses) are large. In the first to fourth embodiments, the delay unit 5a is capable of reduction in assembly costs (operations and expenses) from this perspective.
[0151] The respective delay units 5a in the first to fourth embodiments are, as
illustrated in Fig. 18A, described as examples where the nails 558 described above holds the projection 50b of the support case 50 by fitting to couple the stem 561 (in the illustrated example, an octagonal shaft) of the output shaft member 56 in the delay unit Sa with the shaft hole 531a (in the illustrated example, an octagonal shaft hole) of the camshaft 531 in the obstacle detecting and stopping device 53. As another example, such shaft coupling may be achieved by a configuration of direct holding (fitting) between the stem 561 and the camshaft 531.
[0152] For example, as illustrated in Fig. 18B, direct holding (fitting) between the stem 561 and the camshaft 531 also allows a configuration of achieving the shaft coupling. With reference to Fig. 18B, in the delay unit Sa, instead of providing the nails 558, the stem 561 of the output shaft member 56 is provided in a cylindrical shape and has an inner periphery 561a with convex portions 561b at two facing spots. Theinner periphery 561a of the stem 561 is also provided with elastically deformable engagement pieces 561d not to interfere with insertion of the drive shaft 11 at two spots orthogonal to the convex portions 561b at the two facing spots. Each engagement piece 561d is provided with a fitting projection 561c on an outer surface relative to the axial center of the inner periphery 561a. Meanwhile, a coupling section in the camshaft 531 of the obstacle detecting and stopping device 53 is, instead of the shaft hole 531a illustrated in Fig. 18A, in a two-level outer peripheral shape having steps of a section 5310 and a section 5319 on the outer periphery, the section 5319 provided with concave portions 531b at two facing spots. On a surface of the coupling section in the camshaft 531, a fitting wall 531c is provided that has a smaller diameter than that of an inner peripheral wall constituting a shaft hole 5313 of the camshaft 531 and allows insertion of the drive shaft 11.
[0153] The convex portions 561b at two facing spots in the stem 561 are then capable of engaging with the concave portions 53lb at two facing spots in the section 5319 of the camshaft 531, and in the coupling state by such engagement, the fitting projections 561c of the elastically deformable engagement pieces 561d of the stem 561 fit and hold the fitting wall 531c of the camshaft 531 in a position where a tip end of the coupling in the stem 561 approximately abuts on the section 5310 in the camshaft 531, thereby configuring the stem 561 of the delay unit Sa as a locking mechanism to lock the camshaft531. In the coupling state by the engagement, the support case 50 rotatably supports the cylindrical tubular stem 561 of the output shaft member 56. Note that Fig. 18B merely illustrates an example and various modifications are assumed such as exchanging the shapes of the convex portions 561b and the concave portions 531b with
each other.
[0154] As exemplified in Fig. 18B, the configuration of the stem 561 and the camshaft 531 for coupling with each other allows relatively nonrotatable coupling of rotation of the stem 561 and the camshaft 531 without providing the nails 558 and the projection 50b as illustrated in Fig. 18A and also holding of the delay unit Sa by the cord support unit 5b not to shift in the left and right directions.
[0155] Fifth Embodiment A description is then given to a cord support device 5 having a delay unit Sa in the fifth embodiment. Fig. 19 is an exploded perspective view illustrating a schematic configuration of the delay unit Sa in the fifth embodiment of the present disclosure. Figs. and 21 are perspective views respectively illustrating an assembly method and a schematic configuration of a cord support device 5 of a modification having the delay unit Sa in the fifth embodiment of the present disclosure. The delay unit Sa and the cord support device 5 in the fifth embodiment in Figs. 19 to 21 are illustrated as a modification from the first embodiment described above. Similar modifications may be configured from the second to fourth embodiments as well. Identical reference signs are given to components having the same function in the respective embodiments described above.
[0156] The first to fourth embodiments have described the examples of aligning the delay unit 5a from outside a support case 50 of the cord support device 5 while the fifth embodiment is an example of a configuration in which the delay unit 5a is supported inside the support case 50 of the cord support device 5 and the winding shaft 52 rotates on the drive shaft 11 with a predetermined delay along with rotation of the tilt drum 51.
[0157] As illustrated in Fig. 19, similar to the first embodiment described above (refer to Fig. 3), the delay unit 5a in the fifth embodiment is configured with the output shaft member 56, the brake spring 57, the spring case 58, the rotation relay plate 59, and an input shaft member 60, while a case member 55 to store them and the input shaft member 60 have partially different shapes compared with those in the first embodiment.
[0158] With reference to Fig. 19, the delay unit 5a in the fifth embodiment is configured, compared with the first embodiment, in a shape suitable for supporting the case member inside the support case 50 of the cord support device 5 and the shape of the input shaft member 60 is changed in association with the above changes, and has the output shaft member 56, the brake spring 57, and the spring case 58 in common with various
cord support devices 5.
[0159] The input shaft member 60 of the delay unit Sa in the fifth embodiment has a roughly similar shape to that in the first embodiment while it is different in a shape from a drive transmission input side of a flange 604 of the input shaft member 60 to a tubular stem 606 having an approximately quadrangular shaft hole 602 directly coupled with the drive shaft 11.
[0160] The stem 606 of the input shaft member 60 is, as illustrated in Figs. 20 and 21, rotatably supported by a bearing 50c in the support case 50 of the cord support device 5 when the delay unit Sa is supported inside the support case 50 of the cord support device S.
[0161] The output shaft member 56, the brake spring 57, the spring case 58, and the rotation relay plate 59 have the same shapes as those in the first embodiment to apply a total delay of a delay between the input shaft member 60 and the rotation relay plate 59 and a delay between the rotation relay plate 59 and the output shaft member 56 until the rotation of the input shaft member 60 is transmitted to the output shaft member 56.
[0162] The case member 55 of the delay unit Sa in the fifth embodiment is configured in a shape suitable for being supported inside the support case 50 of the cord support device and has, in the present example, a cylindrical body with a storage portion 556 to store the output shaft member 56, the brake spring 57, the spring case 58, the rotation relay plate 59, and the input shaft member 60 provided with legs 550c having an approximately E-shaped cross section to form lower corner portions 550b and extending downward.
[0163] The storage portion 556 of the case member 55 has a circumference rotatably supporting a periphery of the flange 604 of the input shaft member 60 and the storage portion 556 is provided with convex portions 557 in the circumference locking a pair of concave portions 582 provided in part of the spring case 58 to nonrotatably fix the spring case 58. The stem 568 and the flange 567 of the output shaft member 56 are relatively rotatably supported respectively by a circular opening 559c in an open side face 559a (drive transmission output side) and the open side face 559a of the case member 55. The stem 561 of the output shaft member 56 thus protrudes from the circular opening 559c of the case member 55 and allows integrally rotatable engagement with the camshaft 531 of the obstacle detecting and stopping device 53.
[0164]
The delay unit 5a in the fifth embodiment thus configured is, as illustrated in Fig. , firstly inserted into the cord support unit 5b including the tilt drum 51, the winding shaft 52, and the obstacle detecting and stopping device 53 to engage the stem 561 of the output shaft member 56 in the delay unit Sa with the camshaft 531 of the obstacle detecting and stopping device 53 for integration. The delay unit Sa, the obstacle detecting and stopping device 53, the winding shaft 52, and the tilt drum 51 are then are placed in respective storage sections 50d, 50e, 50f, and 50g of the support case 50 to configure the cord support device S. As illustrated in Fig. 21, the drive shaft 11 is then inserted into the cord support device S.
[0165] As illustrated in Fig. 21, the delay unit Sa in the fifth embodiment is thus coupled with the winding shaft 52 via the obstacle detecting and stopping device 53 in such a manner that the winding shaft 52 rotates with a predetermined delay along with rotation of the tilt drum 51 on the drive shaft 11 to be stored in the support case 50 of the cord support device S.
[0166] In the case member 55 of the delay unit Sa in the fifth embodiment, the lower corner portions 550b of the legs 550c are stably supported inside the support case 50 of the cord support device 5 not to positionally shift in the left and right directions and in the fore and aft direction. The drive shaft 11 is then inserted into the cord support device 5 supported inside the head box 1, so that the delay unit Sa is not shifted in the up and down direction (and the left and right directions), either.
[0167] As just described, even in a configuration where the delay unit Sa and the cord support device 5 in the first embodiment are modified as in the fifth embodiment to support the delay unit Sa inside the support case 50 of the cord support device 5, it is possible to operate rotation of the tilt drum 51 and the winding shaft 52 with the one drive shaft 11 and also solve the problem of raising and lowering of the bottom rail 8, when tilting operation is desired not to cause raising and lowering of the slats 4, due to the tilting operation. In particular, it is possible to solve the problem of raising the stacked slats before tilted during tilting operation when the bottom rail 8 is not in a lower limit position.
[0168] Accordingly, the delay unit Sa according to the present disclosure is a device for the cord support device 5 allowing operation of raising, lowering, and tilting of the slats 4 with the one drive shaft 11, and the winding shaft 52 is aligned on the drive shaft 11 to
rotate with a predetermined delay along with rotation of the tilt drum 51 outside or inside the support case 50 rotatably supporting the tilt drum 51 and the winding shaft 52, respectively, with the one drive shaft 11 as an axis of rotation.
[0169] In particular, the cord support device 5 of the present disclosure has an output stem (the stem 561 of the output shaft member 56). The output stem is configured to rotate with a predetermined delay along with rotation of the drive shaft, and the delay unit Sa is arranged to directly or indirectly couple the output stem with a bearing of the winding shaft 52.
[0170] The Venetian blind according to the present disclosure then allows operation of raising and lowering the slats 4 by winding or unwinding the lift cord 10 by the plurality of winding shafts 52 configuring a cord winding device based on rotation of the one drive shaft 11. The Venetian blind is configured to allow adjustment of the angle of the slats 4 supported by the ladder cords 9 by hanging the ladder cords 9 from the plurality of tilt drums 51 (or the tilt drum 51a of the ladder cord support member 6) to be rotated based on rotation of the drive shaft 11 and configured to, when the slats 4 are flipped after the operation of raising and lowering the slats 4, transmit the rotation of the drive shaft 11 to the tilt drums 51 (or 51a) and prevent rotation of the winding shaft 52 during adjustment of the angle of the slats 4 and thus cause the drive shaft 11 and the winding shafts 52 to rotate along with rotation of the drive shaft 11 after predetermined relative rotation. In addition, the Venetian blind is provided with a brake mechanism (the case members 55a and 55b, the brake spring 57, and the spring case 58 in the delay unitSa) nonrotatably supported relative to the head box 1 storing the cord winding device and the tilt drums 51 (or 51a), separately from the cord winding device, and thus configured to prevent rotation of the winding shaft 52 during adjustment of the angle of the slats 4.
[0171] Such a configuration allows rotation of the tilt drum 51 and the winding shaft 52 with the one drive shaft 11 and also solves the problem of raising and lowering of the bottom rail 8, when tilting operation is desired not to cause raising and lowering of the slats 4, due to the tilting operation. In particular, it solves the problem of raising the stacked slats before tilted during tilting operation when the bottom rail 8 is not in a lower limit position, leading to improvement in assemblability and excellent practicality contributing to miniaturization, versatility reduction of operations and expenses for parts control, and inexpensiveness.
[0172] The present invention has been described above using the examples of the specific embodiments while the present disclosure is not limited to the examples of the embodiments described above and may be variously modified without departing from the technical spirit thereof. For example, although the examples of the embodiments described above have mainly explained the example of working via the obstacle detecting and stopping device 53, the present disclosure is not limited to them and may be configured to directly or indirectly engage with the winding shaft 52 to exhibit the action and effects according to the present disclosure.
[0173] In addition, although the examples of the embodiments described above have mainly explained the examples of using different delay units Sa for the type of cord support unit 5b, the present invention may be configured to obtain a similar delay to that in the case applying the delay unit Sa in the second embodiment by preparing a rotation relay plate 59 not to produce a delay, instead of applying the delay unit Sa in the second embodiment to the cord support unit 5b illustrated in Figs. 7A and 7B for example, to be applied to the delay unit Sa in the first embodiment. In this case, it is possible to use the case members 55a and 55b in common.
[0174] The present disclosure allows a configuration of a delay unit and a cord support device that are excellent in practicality and is thus useful for Venetian blind applications allowing operation of raising, lowering, and tilting slats with one drive shaft. Reference Signs List
[0175] 1 Head Box 4 Slat Cord Support Device a Delay Unit b Cord Support Unit 6 Ladder Cord Support Member 8 Bottom Rail 9 Ladder Cord Lift Cord SupportCase 51,51a Tilt Drum 52 Winding Shaft 53 Obstacle Detecting and Stopping Device a, 55bCase Member 56 Output Shaft Member
57 Brake Spring
58 Spring Case 59 Rotation Relay Plate Input Shaft Member
Support Auxiliary Member

Claims (15)

  1. THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS: 1. A delay unit for a cord support device allowing operation of raising, lowering, and tilting of slats with one drive shaft, wherein the delay unit is provided so as to be aligned to one drive shaft outside or inside a support case, the support case rotatably supports a tilt drum and a winding shaft, respectively, with the drive shaft as an axis of rotation of the tilt drum and the winding shaft, and the delay unit is configured so that the winding shaft is rotated with a predetermined delay along with rotation of the tilt drum, wherein the delay unit includes: an input shaft member directly coupled with the drive shaft; an output shaft member having an output stem, the output stem configured to rotate with the predetermined delay due to rotation transmission of the input shaft member, and the output shaft member engaged with the input shaft member with a clearance of a predetermined rotational angle; and a brake member to inhibit rotation of the output shaft member other than rotation due to transmission from the input shaft member.
  2. 2. A cord support device, comprising the delay unit according to claim 1.
  3. 3. A cord support device allowing operation of raising, lowering, and tilting of slats with one drive shaft, comprising: a tilt drum directly coupled with the drive shaft using the drive shaft as an axis of rotation; a winding shaft non-directly coupled with the drive shaft; and a delay unit having an output stem, wherein the output stem is configured to rotate with a predetermined delay along with rotation of the drive shaft, and the delay unit is arranged to directly or indirectly couple the output stem with a bearing of the winding shaft.
  4. 4. The cord support device according to Claim 2 or 3, wherein the delay unit is configured to link rotation transmission sections to produce the predetermined delay in an axial direction of the drive shaft.
  5. 5. The cord support device according to Claim 2 or 3, wherein the delay unit is configured to link rotation transmission sections to produce the predetermined delay in a vertical direction to the drive shaft.
  6. 6. The cord support device according to any one of Claims 2 to 5, wherein the delay unit further includes: a case member storing the input shaft member, the output shaft member, and the brake member.
  7. 7. The cord support device according to Claim 6, wherein the brake member includes: a coiled brake spring having a pair of ends engaged with part of the output shaft member while allowing rotation transmission from the input shaft member to the output shaft member; and a spring case storing the brake spring in a state of reduced diameter and locked by the case member of the delay unit.
  8. 8. The cord support device according to Claim 6 or 7, further comprising a rotation relay plate to relay rotation with a predetermined delay between the input shaft member and the output shaft member, allowing change of a delay due to the engagement of the input shaft member with the output shaft member.
  9. 9. The cord support device according to any one of Claims 2 to 8, wherein the case member of the delay unit is formed by fitting a plurality of members in a vertical direction to the drive shaft.
  10. 10. The cord support device according to any one of Claims 2 to 9, wherein the delay unit is arranged to be coupled with a bearing of the winding shaft through an obstacle detecting and stopping device.
  11. 11. A Venetian blind, comprising the cord support device according to any one of Claims 2 to 10.
  12. 12. A Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the tilt drums based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, wherein the Venetian blind comprising the delay unit according to claim 1, wherein; the blind is configured to, when the slats are flipped after the operation of raising and lowering of the slats, transmit the rotation of the drive shaft to the tilt drums, prevent rotation of the winding shafts during angular adjustment of the slats, and cause the drive shaft and the winding shafts to rotate along with rotation of the drive shaft after predetermined relative rotation, and by providing a brake mechanism comprising the braking member and the support case, separately from the cord winding device, nonrotatably supported to a head box storing the cord winding device and the tilt drums, configured to prevent the rotation of the winding shafts during the angular adjustment of the slats.
  13. 13. A Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the ladder cords based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, the blind comprising a plurality of delay units aligned respectively to the winding shafts on the drive shaft to cause the winding shafts to rotate with a predetermined delay along with rotation of the tilt drums, wherein each of the delay units has a shape allowing, during assembly to a head box to store the winding shafts and the tilt drums, insertion from an opening provided in an upper surface of the head box without deforming the head box.
  14. 14. A Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the ladder cords based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, the blind comprising a plurality of delay units aligned respectively to the winding shafts on the drive shaft to cause the winding shafts to rotate with a predetermined delay along with rotation of the tilt drums, wherein the winding shafts and the tilt drums are stored in a head box, the head box having an upper surface opened with a first length in a fore and aft direction and an inside having a storage space with a second length greater than the first length, each of the delay units has a shape to inhibit, during assembly to the head box, shifting in a fore and aft direction and in an up and down direction relative to the head box in the storage space with the second length in the head box when inserted from the upper surface of the head box opened with the first length and rotated to face in an orientation to be aligned to a respective one of the winding shafts subjected to coupling on the drive shaft.
  15. 15. A Venetian blind, allowing operation of raising and lowering of slats by winding or unwinding a lift cord with a plurality of winding shafts configuring a cord winding device based on rotation of one drive shaft, hanging ladder cords from a plurality of tilt drums, and rotating the ladder cords based on the rotation of the drive shaft to allow angular adjustment of the slats supported by the ladder cords, the blind comprising a plurality of delay units aligned respectively to the winding shafts on the drive shaft to cause the winding shafts to rotate with a predetermined delay along with rotation of the tilt drums, wherein the respective delay units are, during assembly to a head box to store the winding shafts and the tilt drums, separated relative to the winding shafts to allow initialization of the respective delay units by arbitrarily inserting the drive shaft into an axial center of the delay units, the winding shafts, and the tilt drums, followed by arbitrary rotation in a predetermined number of rotation or more and to allow positioning of an attachment position of the lift cord in all the winding shafts, and to be aligned by sliding coupling in left and right directions of the respective delay units in the head box after the positioning.
    Fig. 1 1/21
AU2017265683A 2016-05-17 2017-05-12 Delay unit, cord support device, and horizontal blind Active AU2017265683B2 (en)

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JP2016099141 2016-05-17
JP2016-099141 2016-05-17
JP2016-131814 2016-07-01
JP2016131814 2016-07-01
PCT/JP2017/018070 WO2017199883A1 (en) 2016-05-17 2017-05-12 Delay unit, cord support device, and horizontal blind

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JP7199923B2 (en) * 2018-11-07 2023-01-06 株式会社ニチベイ Shielding device

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JP6998130B2 (en) 2022-01-18
CN109154179A (en) 2019-01-04
AU2017265683A1 (en) 2019-01-17
JP2018009440A (en) 2018-01-18
EP3460168A4 (en) 2019-12-04
EP3460168A1 (en) 2019-03-27
CN109154179B (en) 2020-10-30
TW201742979A (en) 2017-12-16
BR112018073680A2 (en) 2019-02-26

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