AU2015259870B2 - Joint and joint parts for drill string components - Google Patents

Abstract

A joint for joining together drill string components (6, 7) of a drill string for percussion drilling, the joint including a male part (8) and a female part (9) f wherein a first impact surface (10) is arranged to co-operate with a second impact surface (11). When the drill string is in operation, relative axial movement is allowed, between the male (8) and the female (9) parts when the first and the second impact surfaces (10,11) are adjacent to each other. The invention also concerns a male joint part, a female joint part, a drill rod, a shank adapter, a drill head, a drill bit and a drill string component.

Description

JOINT AND JOINT PARTS FOR DRILL STRING COMPONENTS AND COMPONENTS

FIELD OF THE INVENTION

The invention relates to a joint for a drill rod. The invention also relates to parts of suck a joint and a drill rod and other drill string components including such parts.

BACKGROUND OF THE INVENTION

Drill strings for percussion drilling are typically composed of a. number of drill string components, such as drill rods, that are connected to each other via a threaded joint. The function of the drill rods is to transmit rotation; feed force and percussive impacts from the percussive rock drilling machine to the drill bit. Flushing medium is also transmitted through the drill rods.

When the bore hole is completed or in case the drill bit has to be replaced prematurely, the drill string has to be retrieved by pulling it out of the bore hole and be successively disassembled.

Today's conventional drill rods are simple to use and associated -with low tooling costs. There are, however, drawbacks associated with the use of today's drill rods such as hole deviation and zig-sag-shaped hole walls. The requirement for skilled and experienced operators in order tc obtain acceptable quality results is also a problem.

The threaded joints limit the working life of the reds since the threads are frequently subjected to wear and different kinds of failures such as breakages. Furthermore, in 30 order to ensure secure drilling, the threaded joints have to be continuously tightened so as to ensure proper shock wave transmission all the way through the drill string.

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Xn order to loosen threads prior to disassembly, the drill string has to be frequently rattled.

When it comes to operator skills, an experienced driller is required in order to most optimally tune feed force and rotation and he careful and observant during start of drilling and to adapt drilling parameters to rook properties, encountered rook formations, start angles vis-a-vis drilling direction.etc .

The thread joints are subject to wear and are exposed to risk of failure for many reasons. Meeting threads are subject to relatively' sliding or rubbing wear longitudinally due to percussion waves and reflections as well as laterally because of torsional shock waves generated when the hit cuts into the rock to the extent that thereby rotation is drastically slowed momentarily.

In the root of the last turn of the male thread, the stress concentration factor can he greater than three, thus setting an upper limit to the allowed percussive stress level.

The virtually universal non-1inearity of bore holes produced with conventional drill rods in the drill string results in pulsating bending moments affecting the threaded joints. A. threaded joint Has potential for high stress concentration resulting from such bending moments. Added to bending moment resulting from hole-deviation and human error, premature fatal failures occur frequently.

Finally, so-called drilling loose and also extensive rattling to loosen joints upon completion at a hole will induce excess damage to the joint. If not performed correctly, severe damage or even breakage can occur.

In respect of a drill rod system intending to reduceproblems with conventional drill string components there has been suggested to have the percussive shock waves by-passing the threads via a separate stack of rods provided in the

2015259870 08 Apr 2019 centre of a series of tubes which are interconnected with threads. This system delivers high top-hammer penetration rates with quality corresponding to a down-the-hole drilling system and long service life. Because of relatively high investment costs, this system has so far reached only a high end market.

EP0387218 describes a background art drill string component having a central rod surrounded by a tube.

W003097881 Al, US6293360 and US4687368 describe threaded drill 10 string components. W02008/004937 Al describes a non-threaded joint for drill string components.

AIM AND MOST IMPORTANT FEATURES OF THE INVENTION

It is an advantage of at least one embodiment of the present invention to provide a system that solves or at least reduces the problems mentioned above.

There is provided in a first aspect, a joint for joining together drill string components for percussion drilling, wherein each drill string component extends along an axial direction (A), and wherein, in operation, impact shock waves and rotation torque are arranged to be transferred via the joint, the joint including a male part and a female part having meeting impact surfaces, characterized in that the male part exhibits: i. first rotation torque transfer means, and ii. first axial coupling means, that the female part exhibits:

iii. second rotation torque transfer means, and iv. second axial coupling means, wherein the first and second rotation torque transfer means extend on the respective male and female parts such, and wherein the first and second axial coupling means are positioned such, that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of co-operation between the

3a

2015259870 08 Apr 2019 first and second rotation torque transfer means, and wherein the first and second rotation torque transfer means are mating splines .

There is provided in a second aspect, a male part of a joint for joining together drill string components for percussion drilling, wherein each drill string component extends along an axial direction, and wherein, in operation, impact shock waves and rotation torque are arranged to be transferred via the joint, wherein the male part is part of a first drill string component and is arranged to co-operate with a female part of a second drill string component, and wherein an impact surface on the male part is arranged to cooperate with an impact surface on the female part, characterized in that the male part exhibits: i. first rotation torque transfer means, and ii. first axial coupling means, for co-operation with iii. second rotation torque transfer means, and iv. second axial coupling means, on the female part, wherein the first rotation torque transfer means for contacting the second rotation torque transfer means extend on the male part such, and wherein the first axial coupling means for co-operation with the second axial coupling means is positioned such, that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of co-operation between the first and second rotation torque transfer means, and wherein the first rotation torque transfer means is splines arranged for mating with splines being the second rotation torque transfer means of said female part.

There is provided in a third aspect, a female part of a joint for joining together drill string components for percussion drilling, wherein each drill string component extends along an axial direction, and wherein, in operation,

3b

2015259870 08 Apr 2019 impact shock waves and rotation torque are arranged to be transferred via the joint, wherein the female part is part of a second drill string component and is arranged to co-operate with a male part of a first drill string component, wherein a second impact surface on the female part is arranged to cooperate with a first impact surface on the male part, characterized in that the female part exhibits: i. second rotation torque transfer means, and ii. second axial coupling means, for co-operation with iii. first rotation torque transfer means, and iv. first axial coupling means, on the male part, wherein the second rotation torque transfer means for contacting the first rotation torque transfer means extends on the female part such, and wherein the second axial coupling means for co-operation with the first axial coupling means is positioned such, that, when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of co-operation between the first and second rotation torque transfer means, and wherein the second rotation torque transfer means is splines arranged for mating with splines being the first rotation torque transfer means of said male part.

This advantage is provided in a joint for joining together drill string components for percussion drilling, wherein each drill string component extends along an axial direction, and wherein, in operation, impact shock waves and rotation torque are arranged to be transferred via the joint, the joint including a male part and a female part having meeting impact surfaces. The invention is distinguished in 30 that the male part exhibits: i. first rotation torque transfer means, and ii. first axial coupling means, - that the female part exhibits: iii. second rotation torque transfer means, and iv. second axial coupling means, - wherein the first and

3c

2015259870 08 Apr 2019 second rotation torque transfer means extend on the respective male and female parts such, and - wherein the first and second axial coupling means are positioned such - that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of co-operation between the first and second rotation torque transfer means

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PCT/SE2015/050550 which is when ths first and .the second impact surfaces, are adjacent to each other.

Hereby several advantages over the background art are achieved. The invention makes it possible to transmit both rotation and percussive shock waves through the drill string over only two meeting elements in the joint. This is achieved with a hole quality being comparable to. a system as described, above (Coprod , wherein transmission of rotation and of percussive shock waves is separated in two separate elements 10 for each drill string component unit .

A drill string component including one or two parts of a joint according to the invention is hereby comparatively easy and cost-effective to produce and with a weight being about half that of a corresponding Coprod ® element. In order to 15 separate the individual components, there will no longer be required to rattle the drill string and since a joint wan be produced such that bending forces are greatly reduced, the expected working life of the components goes fat beyond that of conventional one piece drill rods.

.20 In order to drill high quality holes there¹ is less demand on skilled and experienced drillers, and altogether ft has been made possible to drill holes of high quality at a low

x.d <

According to the. invention, the first and the second rotation torque transfer means are laid out such as to allow a relative axial movement between the male: and the female parts in the interconnected state in a region, close to where the first and the second impact surfaces contact each other. In particular, a minor relative displacement between the male and

0 female parts is allowed subsequent to an impact shock wave passage ,

The magnitude of the relative axial movement or separation between the parts of the joint is normally expected

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PCT/SE2015/050550 to bi? from about 0₍ 2 to about 0_f6 aim during drilling. The separation between the parts of the joint cah, however in -case of drilling' in very hard rock and. with a drill hammer without damping even be expected to be as high as between about 1,.2 5 l_fi non Drilling in rock with cavities could result in even greater separation than that.

For that reason the joint is preferably constructed for allowing at least 1 mm separation and preferably 2 mm or more of separation. It should, however be understood that the inventive joint can be constructed for considerably higher degree of separation such as even up to about 100 mm.

Hereby It is avoided that high forces that otherwise would affect the components subsequent to a percussive shock wave passing the joint have to be received by elements of threads belonging to the joint parts.

Instead these- forces are sou?:? ter acted by the feed force provided through, the drill string. This is a great advantage, since it is no longer necessary to dimension joint parts, such as thread ridges_f for receiving and counteracting these farces. Therefore a .significantly longer service life is possible for an inventive joint. It is also possible to produce ths inventive joints for allowing certain mutual misalignment between adjacent string components without inducing particular bending' moments corresponding to what is being so harmful forconventional threaded joints.

Another advantage is that the inventive joint provides greater energy transwission efficiency than that of conventional threaded connections.

It is important to understand that, during percussion drilling, the drill hammer subjects the drill string to intense repeated impacts in. the order of 200 MPa, wherebyshock waves are transmitted from drill string component to drill string component, passing via the joints of the drill

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PCT/SE2015/050550 string all the way to th® drill bit. Thia initial shook wave is in the fonti of a compressiohal wave propagating through the material of the. drill string.

As a result of reflexion. at the bit end of the drill string of the initial shook wave, either a tensile wave or a oompressional wave is generated propagating beck through the: drill string, sassage via a joint of these reflected waves has a separating effect to impact surfaces of the joints.

In a threaded joint, separation is counterscted by the thread ridges resulting in subsequent fatigue problems and wear. Such a threaded joint is pre-loaded. In the case of bottom-drive the female part is in tension and the male part is in. compression. In ths case of shoulder-drive the situation is the opposite. When an impact wave arrives, the pre-loaded

IS joint undergoes a partial or even a full release. Upon the passing of the shock wave, the joint regains its full preload .

The drill string is also subjected to repeated reflected shock waves, either tensile or compreasional. These reflected shock waves will either increase or decrease the degree of the pre-loading, adding more releasing and reloading effect to the joint. The elastic deformation associated with all these releasing and reloading effects causes relative movements of the two parts being connected, but there should be no rigid25 body separation between them at any time. I.e. the impact surface of the male part is in constant contact with the impact surface of the female part.

A feed force applied to the drill string depends on various parameters but can be said, to be in the region up to about 5 MRa, i.e. only a minute .fraction-of the shock wave value >

No realistic feed force can in any joint construction prevent shook wave passage induced influence to the joint

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PCT/SE2015/050550 pasits. According to the invention., ths problem associated with such influence it solved through th® inventive completely new approach in allowing a certain relative axial movem.ent between ths parts, Hereby the intense but very short-las ting’ forces induced by the shock wave passage csn be effectively absorbed by being counteracted by the feed force over a relatively longer period during the relative axial movement between the parts ,

In order to ensure that a relative axial movement between 10 the parts can be obtained in practice during drilling, the inventive joint per se is free from pretension in either rotational or axial direction when being subjected to rotation for drilling. Any such pretension would result in mutually loch. parts, wear because of relative micro-movements and fatigue problems.

It is therefore important that co-operating, meeting, surfaces of the first and second rotation torque transfer means are arranged to contact each other in a rotational direction such that self-locking and pretensloping of the joint can not occur. This is achieved in that an angle between a flank direction and a radius where the contact occurs between two meeting surfaces of the first and second rotation torque transfer means is great enough to avoid self-looking and pretensionlag of the joint. The angle is preferably at least 4 5'1 more preferred over 60° and most preferred over 70^s. .Hereby no tendencies of self-locking occurs.

An important purpose of the first and. the second axial coupling means of the male and the female parts is basically to ensure safe retrieval of the drill string. It is important 30 to understand that in the interconnected state of two adjacent drill string components,- the first and the second axial coupling means do not obstruct the relative axial movement between the joint parts. For that reason, at least in a state

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PCT/SE2015/050550 where the drill string is subjected to rotation torque or drilling, the first and the second axial coupling means allow and do not obstruct said relative axial movement.

With joint for joining together drill string components, here is in particular intended joints between tubular components that are to be positioned between a percussive rock drilling machine and a drill bit for percussion drilling since the invention is particularly advantageous for such components often referred to as a drill rod. This definition .also includes a. joint between the shank adapter and the first drill rod.

The first and second rotation torque transfer means axe preferably mating splines that are preferably comprised, for each one of the male and the female parts, of at least six IS ridges that are elongated and that, extend along each one of the male -and the female parts, Ridges are protruding radially inwards from an. inside wall of a cylindrical member .to form female splines. Ridges are protruding radially outwards from an outside wall of a cylindrical, member to form mala splines. 2f) It is in principle undesirable to have rotation inducing considerable contractive effect in. the joint, because of ths above mentioned force reception as well at the creation of undesired rigidity in the joint resulting in risk of fatal failure problems. Contacting surfaces therefore preferably 25 extend in parallel with said axial direction on the respective ma 1 e and f e ma 1 e p a re c

It is, however, in some instances advantageous to have the contacting surfaces extending slightly helically in the direction of contraction on the respective male and female 30 parts of the joint when the drill string is subjected to ths normal forward rotation during drilling. This contraction must, however, be limited and contacting surfaces must extend so as not to prevent relative movements between the male and

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PCT/SE2015/050550 the female joint parts which could result in tendencies of the above problems. For that reason the helix angle of the contacting surfaces should preferably normally be from -20 up to about 2Q° to the axial direction. Negative values means that, separation of the impact .surfaces because of the above described effect results in separation between meeting first and second rotation torque transfer means.

Forming the rotation torque transfer means helically is more complicated and expensive compared to forming these surfaces axially extending, hut gives a somewhat softer rotation torque transfer between adjacent components.

The joint is obviously not preloaded as a conventional threaded joint for drill string components.

In case the contacting surfaces extend axially, basically 15 no force inducted by the joint itself restricts, the relative axial movement between the joint parts.

The first and second axial coupling means advantageously include axial engagement means formed by radially directed protrusions on one of the male and the 20 female parts.

Axial engagement means advantageously includes radially directed protrusions in the form of hook elements or abutments on one of the male and the female parts for engagement with, abutment surface portions on the other one of 25 the male and the female parts. The axial engagement means are intended for temporary axial locking so as to limit and prevent exaggerated separation between the joint parts. One example when this is required is for allowing quick lifting of i 'U d...l i .n \ a , vj c ' -. b.< „ j . v>. n < t .

cuttings.

The axial engagement means .can be arranged such that the first and the second axial coupling weans, in an interconnected state: of the joint, are made to engage in a

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PCT/SE2015/050550 positive/ forward, rotation direction, i.e. in the normal rotation direction used during rock drilling or in ths opposite, reverse·:, direction, whereby the connection is looked during reverse rotation but not locked during drilling. In the 5 latter case,, it will not be required to have an auto rod changer on the rig. It is also possible to have a joint arranged for looking in both forward rotation direction and in the opposite,, reverse, direeticn. This ertbodiment is particularly advantageous for use for a shank adapter whereby 10 faster operation is achieved. In all locking, axial movements between the parts is limited according to the above.

It is preferred that one of the first and second axial coupling means,, is constituted by end surfaces of splines on the male or female part for co-operation with the above mentionedhook elements or abutments. No extra elements have to be provided with this embodiment.

It is preferred that, the first and second axial coupling means include axial security coupling means. Thin provides for safe prevention against any accidental release of the joined components. Most preferred the axial security coupling means includes a thread coupling or a bayonet coupling.

Advantageously, second axial security coupling means in the form of outside threads are positioned at a distal portion of a sleeve-shaped or rod-shaped element extending 25 centrally of the female part and that mating first axial security coupling means in the form of inside threads are positioned at a distal portion of the male part. Suitably a distal portion of the rod-shaped element is cup-shaped with holes for flushing fluid and a rod base has holes for flushing 3.0 fluid in order to ensure advantageous fluid transfer through the drill string during operation.

It should be noted that it is. advantageous to provide the one and the same inventive joint with, first and second

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1<1 axial coupling means including axial, security coupling means as well as axial engagement means for both safe drill string retrieval and enhanced functionality according to the above.

The first and second axial coupling means can be arranged in various ways and for exampIs as threaded means engaging only during a first stage of connection of two adjacent components. Hereby, upon termination of that first stage, free movement along the mating first and second rotation torque transfer means is allowed all. the way to the operational position where the impact surfaces of the two adjacent components meet. Tn. order to avoid that meeting -end surfaces of splines initially abut each other axially and obstruct the connection phase, the end surfaces can be made pointed. Alternatively, bayonet coupling means can. be used or intermeshing hooks on the inside of one of the first and second rotation torque transfer means that engage with inside ends of the second of the first and the second rotation torque transfer means or hooks or lugs on an outside of one of the first- rotation torque transfer means for engagement with the .20 outside of the ot'?r one of the first and second, .rotation torque transfer means. Said hooks or lugs make up the first and a second axial uoupling means,

Id a preferred variant, the female part includes an inner and.an .outer, dual-wall construction, the walls being 25 sleeve-shaped together to define an annular compartment for the reception of a sleeve-formed (portion of a) male part.

The first rotation torque transfer means can be positioned on one of the inside and the outside of the sleeveformed male part, whereas the first axial coupling -means can .30 be positioned, on one the same side or on the opposite side from the first rotation torque transfer means.

It is preferred, that a sealing arrangement is positioned at an inside opening slot formed between the male

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PCT/SE2015/050550 and the female parts, as seen in an operative position with the first and second impact surfaces close to each ether.

The first and second impact surfaces can be arranged for either shoulder drive, bottom drive .or dual drive (both

5' shoulder and bottom drive) ,

For clarifying purposes; In shoulder drive, impact surface shoulders are ring-shaped and are positioned. radially cut side the first and second rotation torque transfer means and the first and second axial coupling means,

Shoulder drive has proved to be most advantageous for use with respect to the invention, since shoulder drive joints tend to be less subjected to wear because the transfer of the shock wave outside and in parallel with the portions of the joint parts supporting the rotation transfer means. Another important advantage with shoulder drive is that it makes it more easy to provide for a virtually closed continuous outside surface for the entire drill string. In particular it is possible to make^: the entire drill string or at least the regions of the joints between the individual drill string components forming a continuous cylindrical envelope surface. This reduces ware.

It is also important that during ths small relative axial movements in the joint in operation, impurities are prevented to enter into the joint. The risk for that is minimised by using shoulder drive and having mating cooperating circular cylindrical guiding surfaces closest to the meeting impact surfaces of two joining drill string components. Flushing fluid leaking between the impact surfaces when they are slightly separated adds to reduction of the risk for impurities, entering the joint.

It is advantageous in a more easily produced variant chat the female part is sleeve--shaped with one wall, having

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PCT/SE2015/050550 both the second rotation torque transfer means and the second axial coupling means being oriented on an inside sleeve wall.

Advantageously an angle betweexx a radius of the joint parts and a flank direction forming a right angle against a main surface of the rotation torque transfer means is ts‘³ - S0^s and more preferably 70^δ -- 9Q°. Hereby unwanted self-looking of the parts in a rotational direction is avoided and wear during drilling reduced to a minimum..

It is highly advantageous that, the male part externally has a proximal, cylindrical guide portion for co-operation, with an internal, cylindrical guide surface at a distal portion of the female part. Advantageously, the male part at a distal region has part cylindrical outside guide surfaces for co-operation with an internal, cylindrical guide surface at a proximal portion of the female part . Hereby adv - jeous alignment of the joint is achieved.

The invention also relates to a male part of a joint for joining together tubular drill string components to be positioned betweexx a percussive rock drilling machine and a drill bit of a drill string for percussion drilling, wherein each drill string component extends along an axial direction, and wherein, in operation., impact shock waves and rotation torque are arranged to be transferred via the joint, wherein the male part is part of a first drill string component and is arranged to co-operate with a female part of a second drill string component, and wherein a first impact surface on the male part is arranged to co-operate with a second impact surface .on the female part. Ths inventive male part exhibits; i. first rotation torque transfer means, and ii. first axial coupling means., for co-operation with iii. second rotation torque transfer means, and iv. second axial coupling means on the female part, - wherein the first rotation torque transfer means for contacting the second rotation torque transfer means

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PCT/SE2015/050550 extend on ths male part such, and - wherein the first axial coupling means for co-operation with the second axial coupling means is positioned such -- that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the. female parts when being in an. interconnected state: of co-operation between the first and second rotation, torque transfer means, being when, the first and the second impact surfaces are adjacent to each other.

Preferably, the first rotation torque transfer means are splines having contacting surfaces that extend in parallel with said axial direction oxi the male part or extend helically on the respective male parts, at a helix angle (a) between 0^s and 2G^:5 to the axial direction.

Suitably,, the first axial coupling means include axial engagement means formed by radially directed protrusions on the male part,

Preferably, the axial engagement means includes radially directed protrusions in the form of hook elements or 20 abutments on the male part, for engagement with abutment, surface portions on the female part.

When the male and the female parts are interconnected, the axial engagement means are arranged to engage in forward rotation of the drill string and/or reverse 25 rotation, of the drill string and thereby limit relative axial movement between the male and the female part.

Preferably, the first axial coupling means, is constituted by end surfaces of splines on the male part.

Preferably, the first axial coupling means include axial security coupling means. Hereby the axial security coupling means preferably includes a thread coupling or a bayonet coupling.

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PCT/SE2015/050550 t; jr

When second axial security coupling means in the farm of cut side threads are positioned at a distal portion, of a sleeve-shaped or rod-shaped element extending centrally of the female part,, mating first axial security coupling means in the form of inside threads are advantageously positioned at a distal portion of the male part.

The first rotation torque transfer means is to- y pundcict mi ; n·. fb = -Hoe ant tlx. -ua saw r * the sleeve-formed male part.

The first axial coupling means is preferably positioned on one of the inside and the outside of the sleeveformed male part,.

A sealing arrangement is preferably positioned, at an inside opening slot formed between the male and the female parts, as seen in an operative position with the first and second impact surfaces close to each other.

The first impact surface is preferably arranged, for one from the group: shoulder drive, bottom drive and dual drive,

When the first impact surface is arranged fur shoulder drive, outside surfaces of meeting drill string components, at least in the region of the joint, form an essentially continuous envelope surface.

An angle (£} between a radius (.RJ of the joint parts and a flank direction (f) forming a right angle against a main surface of the rotation torque transfer means is preferably 60^s - S0^y and more preferably 7O'^} - 90^s.

The male part has preferably externally a proximal, cylindrical guide portion for co-operation with an internal, 30 cylindrical guide surface at a distal portion of the female part .

The male part has preferably at a distal region part cylindrical outside guide surfaces for co-operaticxi with an

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PCT/SE2015/050550 internal, cylindrical guide surface at a proxiwl portion of the female part.

The invention also relates to a female part of a joint for joining together drill string components of a drill string 5 for percussion drilling, wherein, each drill string component r’ **“' ''lour t ^ΛΧνί u u q s' < impact shook waves and rotation torque from a percussion drilling machine at one and of the drill string is arranged to be transferred via the joint, to a drill bit at an opposite and 10 of the drill string, wherein the female part is part of a second, drill string component and is arranged tc co-operate with a male part of a first drill string component, wherein a second impact surface on. the female part is arranged to cooperate with a first impact surface on the male part. The inventive female part exhibits; i. second rotation torque transfer means, and 11. second, axial coupling means for cooperation with ill. first rotation torque transfer means, and iv. first axial coupling means, on ths male part, - wherein the second rotation torque transfer means for contacting the

SO first rotation torque transfer means extend on the female part such, and .- wherein the second axial coupling sfieaps for .cooperation. with the first axial coupling means is positioned such - that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of -co-operation between the first and second rotation torque- transfer means, which is when the first and the second impact surfaces are adjacent to each other.

Preferably, the second rotation torque transfer means is splines having contacting surfaces that extend in parallel with said axial direction on the female part or extend helically on the female part, at a helix angle (g) between Q^w and 20^y to the axial direction.

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The second axial coupling means preferably include axial engagement means formed by radially directed protrusions on one of the female parts.

The axial engagement means preferably includes radially directed protrusions in the form of hook elements or abutments' on the female part for engagement with abutment surface portions one the male part.

When the male and the f'emalb parts are interconnected, the axial engagement means are arranged. to 10 engage in forward rotation of the drill string and/or reverse rotation of the drill string and thereby limit relative axial movement between the male and the female part.

Preferably the second axial coupling means is constituted by end 'surfaces of splines on female part .

Preferably the second axial coupling means include axial security coupling means.

Preferably the axial security coupling means includes a thread coupling or a bayonet coupling.

Second axial security coupling means in the form of outside threads are positioned at a distal portion of a sleeve--shaped or rod-shaped element extending centrally of the female part for mating with first axial security coupling means in the form of inside threads that are positioned at a distal portion of the male part.

The female part preferably includes an inner and an outer wall, together defining an annular compartment for the reception of a sleeve--formed male part.

A sealing arrangement is preferably positioned at an inside opening slot formed between the male and the female 30 parts, as Seen in an operative position with the first and second impact surfaces close to each other.

The seepnd impact surface is arranged for one from the: group: shoulder drive, bottom drive and dual drive.

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Λ. Ο

When the second impact surface la arranged for shoulder drive, outside surfaces of meeting drill string components, at least in. the region, of the joint, preferably form an essentially continuous envelope surface.

The female part is preferably sleeve-shaped having both the second rotation torque transfer means and the secund axial coupling means being oriented on an inside sleeve wall.

Advantageously,, an angle ($) between a radius (R.) of ths joint parts and a flank direction (f) forming a right angle

1G against a main surface of the rotation torque transfer means is GC’^? - 90⁵ and more preferably 70^υ - 90°.

When the male part externally has a proximal, cylindrical guide portion, it preferably co-operates with an internal_; cylindrical guide surface at a distal portion of the female part.

It is preferred that whan the male part at a distal region has part cylindrical outside guide surfaces, it cooperates with an internal, cyl indrleal guide surface at a proximal portion of the female part.

Shoulder drive is preferred because the shock wave can be transferred past the joint outside the very coupling elements making up the rotation torque transfer means and the axial coupling means. Hereby wear is reduced compared to what is the case with respect to a bottom drive solution, see also the above for more advantages of shoulder drive.

The advantages explained -above that are relating to the inventive joint are correspondingly achieved in respect of the mala and the female parts. Subordinate optional features relating to the inventive joint are applicable also in respect 30 of ths inventive male and female parts.

Art inventive drill rod includes one such male part or/and one such female part or two_: such male parts or two such female parts .

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An inventive shank adapter for a rock drilling machine includes one such male part or one such female part.

Thera ate. numerous ways in producing drill string components according to the invention. One method frequently used for producing drill rods is to friction weld the male and female parte onto a pipe-shaped rod blank. When it comes to female parts having the dual-wall construction, an inner sleeve making up the. inner wall or an outer sleeve making up the outer wall may be friction welded, to a base part including 10 the other one of the walls.

Thu drill rod according to the invention is also advantageous for use in drill strings for down the hols hammers that produce impacts at the end of a drill string as well as for drill strings for rotational drilling (e.g.

tri cone) on1y.

The invention also relates to a method fox joining together tubular drill string components to be positioned between a percussive rock drilling machine and a drill bit for percussion drilling, wherein each drill string component extends along an axial direction., and wherein impact shock waves and rotation torque are transferred via a joint, including the steps of: - initiating axial insertion of a male part of a first drill string component into a female part of a second drill string component,- rotate the first drill string

2S component relative to the second drill string component to ensure engagement of axial security coupling means in the form of a thread coupling or a bayonet coupling,- continue axial insertion of the male part into the female part a determined distance whereby ths first drill string component is allowed to restate relative to the second .drill string component to ensure engagement of axial engagement means and to ensure engagement of first and second rotation torque transfer means arranged on the respective male and f emale part.

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Further details and advantages 7 -· explained in the belo-w detailed description of' embodiments.

BRIEF DESCRIPTION OP DRAWINGS

The invention will now be described in greater detail at the background of embodiments and with reference to the annexed drawings, where in -x

Fig. 1 -shows, in a simplified side view, partly in section, a top hammer with a drill string including drill rods and drill bit.

Figs. 2a, b and c show in axial views a first embodiment of a joint with joint parts of a first and a second drill rod in three different states of connection,

Fig, 2cl shows a cross section of the first embodiment and Fig. 2c2 shows in a greater seals a contact region between two meeting splines.

Figs. Ba - d show in different views a second embodiment of a joint according to the invention.

Fig, 4 shows a different joint part,

Figs, 5a: - d show a details of different joint part in different positions,

Fig. S illustrates an alternatively constructed joint.

Figs, 7a and b show further different joint parts,

Figs, 8a - e show a further different joint and joint pa rt s,

Figs, Sa and b show an alternative male joint part,

Figs. 10a and b show a further alternative male joint part.,

Fig, 11 shows a shank adapter in a side view.

DESCRIPTION OF EMBODIMENTS

Similar and like elements are indicated with same reference numerals in different figures.

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The tap. hammer 1 in Fig. 1 is movably supported by a (wot shown) feed beam, of a drill rig and is arranged to deliver impacts and a rotational movement to a drill bit 3 in. order to dislutegrets rock,

A. shank adapter 5, partly inside a front end region of the top hammer 1, connects to a drill string component being a drill rod of the drill string 2., said drill string being, composed of a number' of drill string components such as individual drill rods 4 that are connected via joints.

The drill hit 3 is connected to the lowermost drill rod 4 of the drill string 2 via a drill head 31.

An example of an inventive joint for joining together drill rods according to the invention is shown in Figs 2a, 2b and he:. A first drill rod 6 has a male part 8 to be connected 15 to a female part 3 of a second drill rod 7. The male part 8 is in this: embodiment formed tubular as a sleeve having a free,, distal, end and a proximal end being fastened to a tubular main part of the first drill rod S.

The drill rods have an axially extending flushing channel 20 for allowing a flow of flushing fluid from the top hammer to the drill bit.

The joint in Fig. 2a - c is constructed for shoulder drive and 10 indicates a first impact surface at a shoulder being included at a proximal end of the male part and being 2S directed axially for co-operation with a second impact surface 11 at a most distal end of the second drill rod 7, In this case there is provided shoulder drive impact between the drill rods 6 and 7 such that the impact waves pass radially outside the elements securing connection of the drill rods to each

3.0 other.

It is- also possible to. have bottom drive, in which ease an alternative impact surface at the distal end of the male part would have been arranged for co-operation with an

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PCT/SE2015/050550 alternative impact surface on (a bottom portion of) the female part. In· so called dual drive, shoulder drive as well as bottom dtivs would .be active..

The male part 8 exhibits first rotation torque transfer means, being in the form of splines 12 in to this embodiment, The splines 12 extend axially in parallel with an axis A of the drill rods 6 and 7, and are arranged evenly distributed on an outside surface Of the sleeve-formed male part,.

In an interconneoted state of the male and female parts, the first rotation torque transfer means 12 co-operate with mating second rotation, torque transfer means 14 being arranged on an inside surface of a portion of the female part 9,

The male part 8 further includes first axial coupling means 13 in the form of a short screw thread on an inside surface of and at a distal region of the sleeve-formed male part 8, The first axial noupling means 13 is arranged to cooperate with mating second axial coupling, means 15, also in the form of a short screw thread on a portion of the female part 9 being positioned radially inside the second rotation torque transfer means 14 and directed radially outward.

The female part .9' in this embodiment includes two sleeveshaped coaxial members together forming an annular space or compartment for more or less completely receiving the coupling elements of the male, part 8. Hereby the female part has an inner and an outer, dual-wall construction, to define said annular compartment for the reception of the sleeve-formed (portion, of the), male part.. In the shown embodiment according to Figs. 2a. - 2c, the second axial coupling means being a short male screw tread is arranged at a distal region of an inner one of the sleeve-shaped ccaxial members, that together forming an annular space or compartment for receiving ..ths coupling elements of the male part 8.

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In Fig. 2a. the male part 8 and the female part 9 are shown in. a state where the male part 8 has been inserted into the annular space of the female part 9 and the first axial coupling means 13 engage the second axial coupling means 15 by the short screw threads being threaded together with each other .

In the state shown in Fig. 2b, the male part 8 has been, threaded further with respect to the female part .9. in that the short screw threads being the first and second axial, coupling tneans. 13 and 15 have been through·*threaded, passed their relatively short axial lengths. The male part 8 can now basically be free to. move axially into said annular space or compartment being formed in the female part 9, whereupon the splines being the first and second rotation torque transfer means 12 and 14, can come into engagement with each other so as to transfer rotation torque between the first and the second drill rods.

A state where the first and second rotation torque transfer means 12 and 14 have come into engagement with each 20 other is illustrated in an axial and a radial sections in Fig. 2c, wherein the coupling elements of the male part S has been completely pushed into said annular space inside the female part 9 such that the first and second impact surfaces 10 and 11 contact each ether.

The position shown in Fig. 2c is the operative position, wherein, during drilling, impact shock waves can be transmitted over the joint from the first drill rod 6 to the second drill rod 7 over the meeting impact surfaces 10 and 11.

Since the rotation torque transfer means 12 and 14 are also in engagement in this position, rotation induced by the top hammer can also be transferred from the first drill rod 6 to the second drill rod. 7,.

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According to the invention it is provided that tendencies to separate the impact surfaces 10 and 11 occurring immediately upon impact and also upon possible shock wave reflections passing the joint ate not counteracted by the

S elements making up the joint. On the contrary, a relative movement of the male part 8 and the female part 9 is possible which is counteracted neither by the co-operating rotation torque transfer means nor toy the axial coupling means.

It is also ensured, according to the invention, that

IQ relative bending of the first and second drill rods does not essentially affect the mis and the female parts of the joint, since also· a limited relative bending movement is allowed. Altogether, the joint' parts are not at all affected by harmful forces to the extent that, normally affect joix'it parts of background art threaded joints.

big. 2a illustrates a drill rod 6 being produced by a tubular member toeing friction welded together with an element essentially making up the male- part 8 via a friction weld 13, which can be produced in a per se known manner. 20 indicates a 20 second friction weld between a female joint part and a similar tubular member together making up: the second drill rod 7, dermally a drill rod includes a tubular part having a male part at one end and a female at the other end. It is, however, also possible that drill rods have exclusively 25 male parts or female parts at both ends.

indicates a third friction weld wherein the member to be connected to the second drill rod 7 is a part of the female joint part only.

The steps of welding together different parts into a

30- completed drill rod is .-advantageous,· since a .relatively small complicated part of a component can he. manufactured separately in a_: conventional machine in a conventional machining process.

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Numeral 18 in Fig. 2c indicates a sealing arrangement in the form of a sealing ring, for example of a synthetic material, which is arranged to seal an inside opening slot 30 being formed between the two. drill rods S and 7 during operation. It is also possible to arrange a similar or different seal at an outside opening slot being formed between the joint parts. The sealing arrangement can be arranged with a slit (or slits) or diminutive holes for allowing a minor leakage of flushing fluid flowing in the central flushing

1G channel for providing limited flushing of the coupling parts of the joint.

It is possible to arrange and position both the axial coupling means and the rotation torque transfer means inverted such that the first rotation torque transfer means are arranged at the inside of the male part, and the second rotation torque transfer means are arranged at an outside of a portion of the female part (but inside said annular space or compartment) receiving the male part. The first axial coupling means can he arranged at the outside of the male part end the second axial coupling means at the inside of the female part.

It id also passible to arrange the female and male parts such that both the axial coupling means and the rotation torque transfer means of one of the parts are on the same side. In that case, the female part can be constructed without an annular space or compartment receiving the male part.

Figs. 3a - d show another joint embodiment, wherein the axial coupling means are constructed differently. As can be seen on Fig. 3a, a male part S of a drill string component 6 has a plurality of axially extending splines constituting first) rotation torque transfer means. The plural splines are evenly distributed around part of the length of the male part and are adapted for co-operation with corresponding plural

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PCT/SE2015/050550 splines constituting second rotation torque transfer means in an inside of a female part (7 in Figs. 3b - d) .

At a distal region of the male part 8, from the main parts of the splines, there are radially protruding portions

S 32 constituting (first) axial coupling means. These, (first} axial coupling means in the form of. protruding portions are adapted for co-operation between surfaces .33, directed axially from the distal end of the male part, and corresponding surface portions 35 in a recess or recesses 34, constituting second axial coupling means,, formed inside of a mating female part (see in particular Fig. 3d).

Fig. 3b shows the male part 8 slightly entered into the female part 9, the protruding portions 32 being entered between ridges of the splines 14.. Grooves between the spline ridges are deepened and measured to allow the protruding portions to be moved all the way to the completed interconnected state prevailing during drilling when the impact surfaces io and 11 meet. This state is shown on Fig. 3c and more clearly yet on the partly cut perspective view Fig.

3d. One such deepened groove is. referenced with 36 on Fig, 3d.

Figs. 3 a - d basically illustrate a variant having a bayonet-like coupling being used instead of a threaded coupling making up the first and second axial coupling means aa illustrated in Figs, ,2a - c. In order to reach the position in Fig. 3d, after having been fully inserted into- the female part 9, the male part 8 has been rotated such that the surfaces 3.3 face the surfaces 35 inside the recess 34. Further rotation is prevented because of contact between the splines 1.2 on the male part reaching contact with the splines 14

9 inside the female part .

The bayonet-like coupling can be arranged for interlocking axial coupling means either as a result of forward rotation, used during drilling or as. .a result of

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PCT/SE2015/050550 reverse- rotation. Interlock of the axial coupling maas results in that the drill String can he extracted from the hole after completed drilling.

indicates two sealing rings that are received in surrounding grooves being provided dn a circular cylindrical extension at a distal end region of the male joint part 8. The sealing rings 46 constitute a sealing arrangement in this embodiment, where the female part is of a one wall type. The sealing rings contact and provide sealing co-operation together with a circular cylindrical sealing surface 47 inside a proximal portion of the female joint part 3,

In case of interlocking axial coupling means as a result of forward rotation, used during drilling, it is important that there is sufficient play between the surfaces 33 and 3S such that -relative movement between the male and female parts is not obstructed or even come into contact with each other for the reasons explained above.

An important feature of the invention is shown in the radial section Fig. del, wherein an angle β is illustrated, being an angle between a radius R of the joint and a flank direction f, being a line forming a right angle against a main, or central., flank surface of the rotation torque transfer means (here being splines): as seen in a radial section.

Two meeting splines are indicated 39 and 40. The radius R extends through a contact, region of meeting surfaces contacting each other at an angle 1 as defined above through the region of contact between the two meeting flank surfaces of the splines 3.9 and 40 and a plane SR along the surfaces at the region of contact ,. A rotational direction is indicated with Rd. The angle 3 is great enough and preferably 45“ ~ 90“ more preferred 60“ - 90“ and jupst preferred 70^w - 90“ to avoid excessive wear as well as self locking tendencies in a

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PCT/SE2015/050550 rotational direetiou when the joint is subjected to rotation torque for drilling.

The embodiment in Figs. 2a - c is an example, wherein a considerable axial separation of for example 100 mm is

5. possible after having established the axial coupling through the axial coupling means,. The embodimen.t in Figs. 3a - d is an example of forward locking (looking during forward rotation), wherein a smaller axial separation of for example 2 - 4 mm is possible after having established the axial locking through the axial coupling means.

Fig. 4 shows splines 12 extending on a male part 8 forming a helix angle a with respect to an axial direction. This may be advantageous in order to obtain a very slight contracting effect onto meeting drill rods as an effect of forward rotation. The helix angle u must, however, be small enough such that the mutual movement between the parts is not at all restrfeted or leading to wear, limited working life or fatigue failure.

For that reason the helix angle a must be sc small that

Q there is no risk of inducing any self-locking effect between the first and second rotation barque transfer means in order to avoid reduction of the beneficial affects of the invention. This is normally achieved when the helix angle a is between 0' and 20°.

As is illustrated in Fig. 4, for variants of splines having a helical path, the flank direction f_;. also forms an angle e to a cross sectional plane CP through the joint part -s).. The resulting angle of the flank direction has to be calculated considering both a and 0,

Figs., 5a, b and c .show a variant where the splines 12 on a male part 8 are arranged with hook-like abutments 37 for preventing separation when ths drill string components are: rotated in one direction. The hook-like abutments 37 co

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PCT/SE2015/050550 operate with contact surfaces s-S at ends of splines 14 inside the female part g_f which is shown partially cut, so as together make up the first and the second axial coupling means. Fig. Sb shows a relative rotational position between ;S the male and the female part constituting a looked position, where ths hook-'like abutments 37 co-operate with contact surfaces 38. Fig. 5c shows a relative rotational position between the male and the female part constituting an unlocked position, where the hook-like abutments 37 are free from contact with the contact surfaces 38.

Fig. 5d diagrammatically illustrates a further variant where the splines 12 on a male part, sire arranged with hook-like abutments 37 being completed with upstanding lugs 51 so as to give an. inverted J-shape. This prevents separation when 15 the drill string components are relatively rotated In both directions when St corresponding lug 52 at the bottom end of each female part spline 14 is engaged in a compartment limited by the lug 51 on the male part.

Tn advantageous and preferred embodiments, the

2-3 arrangements in Figs. 3a - d, 4 and 5 with differently shaped and functioning co-operating hook-like abutments and contact surfaces are combined with the arrangement described in relation to Figs. 2a -- 2 c,

One example of this is illustrated on Fig. 6, wherein the 2S joint parts on the one hand are provided with short threads

13, 15 constituting first axial security coupling means on the male part and second axial security coupling means on the female part, furthermore, and on the other hand, there is also arranged co-operating hook-like abutments and contact surfaces 30 on protruding portions 32 and in recesses 34 .constituting first and second axial engagement means on the male and the female part respectively. Hereby the combinatory effect of the first and second axial coupling means including axial 'Security

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PCT/SE2015/050550 coupling sreans as well as axial engagement, means, the significance of which being explained above, is obiained.

Figs, 7a and b illustrate a variant of axial coupling means snowo in Figs, 3a - d being axial security coupling means. After the joint parts have been rotated relative to each other, to the position illustrated in Fig. 7a, and have been axially displaced relative each other to the position illustrated in Fig. 7b, each protruding· portion. 32 is positioned in a seat 44 having an axial stop (not shown} for the protruding portion 32 and a rim element 45 preventing unintentional rotational movement of the protruding portion 32 and thereby rotational displacement of the joint parts.. During lifting of the drill string, this embodiment provides increased security against 'unintentional disassembly compared to the common embodiment of Figs., 3a - d.

When the parts are being pressed together again (back to Fig. 7a} and the: male part has been rotated in a release direction according to the arrow 48 in respect of the femals part, the parts can be dismounted by the protruding portions 20 32 being free to pass the full grooves 49 between, the splines ,

Fig. 8a shows an axial section. Fig, Sb a -sectioned, perspective view and Fig. 8a a cross section of an assembled joint with the male part 8 fully inserted into the female part 25 9 and the male slines 12 in engagement with the female splines .

In this embodiment, a rod-shaped element 53 extends from a rod base 55 adjoining to the inside of the pipe-shaped part 56 of the female part, This is in contrast to the embodiment.

shown in Fig. S and described above where an inner sleeveshaped member of the female part at. a distal region provides a male tread.

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Furthermore regarding the embodiment in Fig. 8 a, at its distal region, the rad-shaped element 53 is farmed with a cupshaped structure 54 with a cavity 57, an opening of which facing away from the rod base, lit its outside, the cup-shaped structure 54 carries a male thread 60 being female part (second) axial security coupling means of the second axial coupling means .

The cup-shaped structure 54 is provided with a plurality of first through holes 58 for flushing fluid. The rod base, which extends from the rod-shaped element radially outwards to pass over to the inside of the tubular outside of the pipeshaped part 55, is provided, with a plurality of second through holes 5S: for flushing fluid.

The male part 8 exhibits a sleeve shape and extends from a proximal region being adjoining to the evenly pipe-shaped part of a drill string component to a distal region having on its inside a female thread 61 corresponding to the male thread 6 0 (male part (first) axial security coupling means of the first axial coupling means) together forming the axial.

2Q security coupling means of the second axial coupling means.

The passage between the female thread 61, the· inside 62 of ths sleeve shape and the outside surface of the rod-shaped elements form together with the holes 68 and 59 an effective flushing fluid path. During operation, small amounts of flushing fluid leaks out in each and every joint passed the splines 12, 14 for cooling purposes, and out between a an outside surface of a cylindrical guiding part 63 most proximal on the on the male part and an inside surface of a cylindrical guiding part 64 most distal on the on pipe-shaped part of the female part and subsequently between shoulder contact surfaces at 6S between impacts.

These inside and outside surfaces 63 and 64 of the male and the female parts respectively contribute to the alignment

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PCT/SE2015/050550 of the joint, during operation. Furthermore, alignment of the joint is also advantageously effected through cooperation bewesn radially outwardly directed surfaces 72 on the abutments 37 and an inside surface 71 inside the pipe-shaped part of th® female part (see rigs, 8a, to, 3b and XObj . Th® radially outwardly directed surfaces 72 of the abutments 37 together form an interrupted annular envelope surface.

Ensuring proper contact between the surfaces 71 and 72 can be arranged by having a slightly smaller inside diameter 0 of a portion of the female part forming the inside surface 71.

Ensuring proper contact between ths surfaces 71 and 72 can alternatively he arranged by having a slightly larger outside diameter of the abutments (and ths radially outwardly directed surfaces 72).

S This combined, guiding arrangement at two axially separated positions of the joint is advantageous for achieving stable alignment.

Th® complete female part includes a rod portion comprising the rod-shaped element 53,. the rod base 55 and a 0 portion of the pipe-shaped part as shown in Fig 3d together with a continuation 55' of the pips-shaped part as shown in Fig. Sc. The. portion 56 .is friction, welded at 66 to a meeting surface at 6 S' of the continuation 5€ to form, a weld 66 of the complete female part. The female part is subsequently in turn friction welded to a pipe of the drill string component.

Furthermore, inside the continuation 56“ there are positioned female part splines 14. At the inside end of each slina 14 there are provided contact surfaces 38 constituting 0 female part axial engagement means (compare 3 8 in Figs. Sa c) ,

Figs. Sa and b illustrates the male part of the embodiment of Fig. 8a. From the side view in Fig. 9b is

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3 evident that abutments 37 are arranged free from the splines such that an annular groove can be said to be provided therebetween. This facilitates production and fine machining of contact surfaces on the abutments 37. The contact surfaces

37' are arranged for engagement in one rotational direction only with contact surfaces 38 constituting female part axial engagement means (see Tig. 8e). It is referred to the description, above of different elements for full understanding of the male part. The male part is friction welded to a pipe forming the main part of a drill string component.

Figs. 10a and b illustrates an alternatively configured male part. From the side view in Fig, Oh is evident that abutments 37 have contact surfaces 37'' are arranged for engagement in a first rotational direction with, contact

IS surfaces 38 constituting female part axial engagement means (see Fig. Se). This alternatively configured male part, however, has abutments 37 arranged so as to have contact surfaces 37”” that are arranged for engagement also in a second rotational direction with contact surfaces 38 constituting female part axial engagement means (see Fig. Be) > Furthermore, in this male part: ec^odlment, there is no inner female thread making up a male part axial security coupling means most distally inside the surface 82. Axial engagement thus relies fully on the axial engagement means.

The embodiment in Pigs. 10a and. b is particularly applicable for a shank adapter 87, see Fig.. 11, where axial security coupling means would be an obstacle because of the repeated assembly, disassembly taking place between the shank adapter and the most adjacent drill string component. 88 indicates a male part as shown and described with reference to Figs. 10a and b. 5 9 Indicates a drilling machine end of the shank adapter and 70 indicates an Inside component of a swivel.,

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It is possible to use other means preventing rotation between .interconnected parts besides splines as first and second rotation torque transfer means. Basically, interconnected parts- having rotation preventing means: that engage each other can be made in various configurations when they fulfil the requirements explained above. Use of splines is, however, preferred for a number of reasons such as ease of production and reliability. The number of splines can be adapted to the situation and if the joint parts have to be

IQ relatively rotated for achieving axial locking. The axial length of the splines is chosen so as to reach an acceptable surface load on the flanks of the splines.

The embodiments shown in the Figs, illustrate drill strings having the male joint part of a joint being carried by 15 a drill string component being closest to the drill hammer but it should be evident that the opposite situation with the female joint part being carried by the drill string component being closest to the drill hammer is fully possible .

The term comprised is here intended as an open (and not Sh closed) definition, which is nut restricted to the feature following the term. Also other features can be present.

Claims (28)

1. Joint for joining together drill string components for percussion drilling, wherein each drill string component

5 extends along an axial direction (A), and wherein, in operation, impact shock waves and rotation torque are arranged to be transferred via the joint, the joint including a male part and a female part having meeting impact surfaces, characterized in

10 - that the male part exhibits:

1. first rotation torque transfer means, and ii. first axial coupling means,

- that the female part exhibits:

iii. second rotation torque transfer means, and

15 iv. second axial coupling means,

- wherein the first and second rotation torque transfer means extend on the respective male and female parts such, and

- wherein the first and second axial coupling means are positioned such,

20 that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of co-operation between the first and second rotation torque transfer means, and

25 - wherein the first and second rotation torque transfer means are mating splines.

2. Joint according to claim 1, characterized in that the mating splines having contacting surfaces that extend in

30 parallel with said axial direction (A) on the respective male and female parts or extend helically on the respective male and female parts, at a helix angle (a) between 0° and 20° to the axial direction.

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3. Joint according to claim 2, characterized in that the first and second axial coupling means include axial engagement means formed by radially directed protrusions on one of the male and

5 the female parts.

4. Joint according to claim 3, characterized in that the axial engagement means includes radially directed protrusions in the form of hook elements or abutments on one of the male and the

10 female parts for engagement with abutment surface portions on the other one of the male and the female parts.

5. Joint according to claim 3 or 4, characterized in that when the male and the female parts are interconnected, the axial

15 engagement means are arranged to engage in forward rotation of the drill string and/or reverse rotation of the drill string and thereby limit relative axial movement between the male and the female part.

20

6. Joint according to any one of claims 2-5, characterized in that one of the first and second axial coupling means, is constituted by end surfaces of splines on the male or female part.

25

7. Joint according to any one of the previous claims, characterized in that the first and second axial coupling means include axial security coupling means.

8. Joint according to claim 7, characterized in that the axial 30 security coupling means includes a thread coupling or a bayonet coupling.

2015259870 08 Apr 2019

9. Joint according to claim 7 or 8, characterized in that second axial security coupling means in the form of outside threads are positioned at a distal portion of a sleeve-shaped or rod-shaped element extending centrally of the female part

5 and that mating first axial security coupling means in the form of inside threads are positioned at a distal portion of the male part.

10. Joint according to any one of claims 1-9, characterized

10 in that the female part includes an inner and an outer wall, together defining an annular compartment for the reception of a sleeve-formed male part.

11. Joint according to claim 10, characterized in that the

15 first rotation torque transfer means is positioned on one of the inside and the outside of the sleeve-formed male part.

12. Joint according to claim 10 or 11, characterized in that the first axial coupling means is positioned on one of the

20 inside and the outside of the sleeve-formed male part.

13. Joint according to any one of claims 1 - 12, characterized in that a sealing arrangement is positioned at an inside opening slot formed between the male and the female parts, as

25 seen in an operative position with the first and second impact surfaces close to each other.

14. Joint according to any one of claims 1 - 13, characterized in that the first and second impact surfaces are arranged for

30 one from the group: shoulder drive, bottom drive and dual drive .

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15. Joint according to claim 14, wherein the first and second impact surfaces are arranged for shoulder drive, characterized in that outside surfaces of meeting drill string components, at least in the region of the joint, form an essentially

5 continuous envelope surface.

16. Joint according to any one of claims 1 - 15, characterized in that the female part is sleeve-shaped having both the second rotation torque transfer means and the second axial

10 coupling means being oriented on an inside sleeve wall.

17. Joint according to any one of claims 1 - 16, characterized in that an angle (β) between a radius (R) of the joint parts and a flank direction (f) forming a right angle against a main 15 surface of the rotation torque transfer means is 60° - 90° and more preferably 70° - 90°.

18. Joint according to any one of claims 1 - 17, characterized in that the male part externally has a proximal, cylindrical

20 guide portion for co-operation with an internal, cylindrical guide surface at a distal portion of the female part.

19. Joint according to any one of claims 1 - 18, characterized in that the male part at a distal region has part cylindrical

25 outside guide surfaces for co-operation with an internal, cylindrical guide surface at a proximal portion of the female part.

20. Male part of a joint for joining together drill string

30 components for percussion drilling, wherein each drill string component extends along an axial direction, and wherein, in operation, impact shock waves and rotation torque are arranged to be transferred via the joint, wherein the male part is part

2015259870 08 Apr 2019 of a first drill string component and is arranged to cooperate with a female part of a second drill string component, and wherein an impact surface on the male part is arranged to co-operate with an impact surface on the female part,

5 characterized in

- that the male part exhibits:

i. first rotation torque transfer means, and ii. first axial coupling means, for co-operation with

10 iii. second rotation torque transfer means, and iv. second axial coupling means, on the female part,

- wherein the first rotation torque transfer means for contacting the second rotation torque transfer means extend on

15 the male part such, and

- wherein the first axial coupling means for co-operation with the second axial coupling means is positioned such,

- that when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the

20 male and the female parts when being in an interconnected state of co-operation between the first and second rotation torque transfer means, and

- wherein the first rotation torque transfer means is splines arranged for mating with splines being the second rotation

25 torque transfer means of said female part.

21. Female part of a joint for joining together drill string components for percussion drilling, wherein each drill string component extends along an axial direction, and wherein, in

30 operation, impact shock waves and rotation torque are arranged to be transferred via the joint, wherein the female part is part of a second drill string component and is arranged to cooperate with a male part of a first drill string component,

2015259870 08 Apr 2019 wherein a second impact surface on the female part is arranged to co-operate with a first impact surface on the male part, characterized in

- that the female part exhibits:

5 i. second rotation torque transfer means, and ii. second axial coupling means, for co-operation with iii. first rotation torque transfer means, and iv. first axial coupling means,

10 on the male part,

- wherein the second rotation torque transfer means for contacting the first rotation torque transfer means extends on the female part such, and

- wherein the second axial coupling means for co-operation

15 with the first axial coupling means is positioned such,

- that, when the drill string is subjected to rotation torque for drilling, relative axial movement is allowed between the male and the female parts when being in an interconnected state of co-operation between the first and second rotation

20 torque transfer means, and

- wherein the second rotation torque transfer means is splines arranged for mating with splines being the first rotation torque transfer means of said male part.

25

22. Drill rod for percussion rock drilling, characterized in that the drill rod includes at least one male part of a joint according to claim 20.

23. Drill rod for percussion rock drilling, characterized in

30 that the drill rod includes at least one female part of a joint according to claim 21.

2015259870 08 Apr 2019

24. Drill rod according to claim 22 or 23, wherein the first and second impact surfaces are arranged for shoulder drive, characterized in that outside surfaces of joint parts of cooperating drill rods are formed such that at least in the

5 region of the joint they form an essentially continuous envelope surface.

25. Shank adapter for a rock drilling machine, characterized in that the shank adapter includes a male part of a joint

10 according to claim 23 or a female part of a joint according to claim 24.

26. Shank adapter according to claim 25, characterized in that the shank adapter is provided with axial engagement means that

15 are arranged to engage in forward as well as reverse rotation of the drill string and thereby limit relative axial movement relative to an attached and engaged drill string component.

27. Method for joining together drill string components for

20 percussion drilling, wherein each drill string component extends along an axial direction (A), and wherein, in operation, impact shock waves and rotation torque are transferred via a joint, including the steps of:

- initiating axial insertion of a male part of a first drill

25 string component into a female part of a second drill string component,

- rotate the first drill string component relative to the second drill string component to ensure engagement of axial security coupling means in the form of a thread coupling or a

30 bayonet coupling,

- continue axial insertion of the male part into the female part a determined distance whereby the first drill string component is allowed to rotate relative to the second drill

2015259870 08 Apr 2019 string component to ensure engagement of axial engagement means and to ensure engagement of first and second rotation torque transfer means arranged on the respective male and female part.