AU2013257026B2 - Process for reliquefying a methane-rich fraction - Google Patents
Process for reliquefying a methane-rich fraction Download PDFInfo
- Publication number
- AU2013257026B2 AU2013257026B2 AU2013257026A AU2013257026A AU2013257026B2 AU 2013257026 B2 AU2013257026 B2 AU 2013257026B2 AU 2013257026 A AU2013257026 A AU 2013257026A AU 2013257026 A AU2013257026 A AU 2013257026A AU 2013257026 B2 AU2013257026 B2 AU 2013257026B2
- Authority
- AU
- Australia
- Prior art keywords
- fraction
- methane
- rich fraction
- nitrogen
- rich
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 134
- 238000000034 method Methods 0.000 title claims abstract description 27
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 85
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 44
- 239000007789 gas Substances 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000012263 liquid product Substances 0.000 claims abstract description 5
- 239000003507 refrigerant Substances 0.000 claims description 16
- 238000010792 warming Methods 0.000 claims description 7
- 239000000047 product Substances 0.000 claims description 5
- 238000004781 supercooling Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 2
- 230000006837 decompression Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 description 16
- 239000003949 liquefied natural gas Substances 0.000 description 8
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000002737 fuel gas Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000002829 nitrogen Chemical class 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
- F25J1/0025—Boil-off gases "BOG" from storages
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
- C10L3/101—Removal of contaminants
- C10L3/105—Removal of contaminants of nitrogen
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0032—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
- F25J1/004—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by flash gas recovery
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0211—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
- F25J1/0219—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle in combination with an internal quasi-closed refrigeration loop, e.g. using a deep flash recycle loop
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0244—Operation; Control and regulation; Instrumentation
- F25J1/0254—Operation; Control and regulation; Instrumentation controlling particular process parameter, e.g. pressure, temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
- F25J1/0291—Refrigerant compression by combined gas compression and liquid pumping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
- F25J1/0295—Shifting of the compression load between different cooling stages within a refrigerant cycle or within a cascade refrigeration system
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0204—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
- F25J3/0209—Natural gas or substitute natural gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0233—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 1 carbon atom or more
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0257—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of nitrogen
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/0605—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the feed stream
- F25J3/061—Natural gas or substitute natural gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/0605—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the feed stream
- F25J3/061—Natural gas or substitute natural gas
- F25J3/0615—Liquefied natural gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/063—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream
- F25J3/0635—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream separation of CnHm with 1 carbon atom or more
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/063—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream
- F25J3/064—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream separation of CnHm with 2 carbon atoms or more
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/06—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation
- F25J3/063—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream
- F25J3/066—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by partial condensation characterised by the separated product stream separation of nitrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/06—Heat exchange, direct or indirect
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/46—Compressors or pumps
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/48—Expanders, e.g. throttles or flash tanks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/02—Processes or apparatus using separation by rectification in a single pressure main column system
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/40—Features relating to the provision of boil-up in the bottom of a column
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/06—Splitting of the feed stream, e.g. for treating or cooling in different ways
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/90—Boil-off gas from storage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/04—Recovery of liquid products
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/62—Separating low boiling components, e.g. He, H2, N2, Air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/08—Cold compressor, i.e. suction of the gas at cryogenic temperature and generally without afterstage-cooler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/30—Compression of the feed stream
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/32—Compression of the product stream
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/12—External refrigeration with liquid vaporising loop
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/66—Closed external refrigeration cycle with multi component refrigerant [MCR], e.g. mixture of hydrocarbons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
Abstract
A process for reliquefying a methane-rich fraction, especially boil-off gas, is described. In this process, a) the methane-rich fraction (1) is compressed (C1) to a pressure at least 20% above the critical pressure of the fraction to be compressed, b) liquefied and subcooled (E2), c) decompressed (V1) to a pressure between 5 and 20 bar, and d) separated into a gaseous nitrogen-rich (4) and a liquid nitrogen-depleted fraction (7), and e) the nitrogen-depleted fraction (7) is decompressed (V2) to a pressure between 1.1 and 2.0 bar, f) wherein the gaseous fraction (8) obtained is added to the methane-rich fraction (1) without being warmed up and compressed, and g) the liquid product fraction (9) which is obtained in the decompression of the low-nitrogen fraction has a nitrogen content of ≤ 1.5 mol%.
Description
Description
Process for reliquefying a methane-rich fraction
The invention relates to a process for reliquefying a methane-rich fraction, in particular boil-off gas.
In the following, the term "boil-off gas" refers both to boil-off gases and also to gas mixtures which have a similar composition; displacement gases which arise, for example, in the loading of LNG into transport tanks on ships or goods vehicles may be mentioned merely by way of example.
In the liquefaction of methane-rich gases or boil-off gases, appropriate measures for discharging a nitrogen-rich fraction are required above a certain nitrogen content in order to limit the nitrogen content of the liquefied natural gas (LNG) to usually 1 mol%. US Patent 5,036,671 discloses a method of discharging a nitrogen-rich fraction, in which gas streams which have a significantly increased content of nitrogen compared to the crude gas are taken off at the cold end of the liquefaction process via one or more separators. These gas streams are generally compressed, optionally partly recirculated to the crude gas and usually used as fuel gas. In the liquefaction process described in US Patent 5, 036, 671, the boil-off gas flowing from the LNG tank located downstream of the liquefaction process is warmed and compressed at approximately ambient temperature .
Since the operating pressure in such LNG tanks is normally only slightly, typically 50 mbar, above ambient pressure, there is a high probability of generating subatmospheric pressure in the compressor in tfee. warm-intake compression of the feoil-Qf.f gas. This can lead to entry of air and thus oxygen and thus represent a safety risk.
Any discussion of the prior art throughout the specification should in no way be considered as an admission that such prior art is widely known or forms part of common general knowledge in the field.
It is an object of the present inyehtion to overcome or ameliorate at least one of the disadvantages: of the prior art or- to provide a useful alternative.
It is an object of a preferred, embodiment of the present indention to propose a process of the type in question for .re:liqu@fiying: a: methane-rich fraction, which avoids the abovemenfioned: disadvantages.
According· to a first aspect, the invention provides a process for reliquefying: a methane-rich fraction haying a critical pressure, wherein the process comprises: a) providing a Supply of a methane-rich fraction, and without prior warming, compressing the methane-rich fraction in a first compressor to a pressure which is at least 20% above the critical pressure of: the methane-rich fraction to produce a compressed methane-rich fraction; to) liquefying and supercooling the compressed methane-rich fraction in a heat exchanger*, to produce a liquefied and supercooled methane-rich: fraction; c) depressurizing the liquefied and supercooled methane- rich fraction to a pressure in the range: from 5 to 20 bar; d) separating the depressurised, liquefied and supercooled methane-rich fraction into a. gaseous nitrogen-rich fraction and a liquid, nitrogen-depleted fraction; e) depressurising the liquid nitrogen-depleted fraction to a. pressure in the range from 1.,1 to 2.0 bar, and then separating the· depressurized nitrogen-depleted fraction into a nitrogen-depleted gaseous fraction and a nitrogen-depleted liquid product; fraetlon.;··· and f) without prior warming or compressing, combining the:: nitrogen-depleted gaseous fraction with the methane-rich fraction; wherein the nitrogen-depleted liquid, product fraction from the separation of the depressurized nitrogen-depleted fraction has a nitrogen content of < 1.5 mol%.
According to a second aspect, the invention provides a product produced by the process according to the first aspect.,
Unless the context clearly requires otherwise, throughout the description and the claims, the words "comprise", "comprising", and the like are to be construed in an inclusive sense as opposed: to an exclusive or exhaustive sense; that is to· say, in the sense of '’including, but not: limited to" ,·
An embodiment of: the invention provides a process of the type in question for reliquefying' a methane-rich fraction, in which a) the me thane-rich fraction is: Compressed to a. pressure which is at least 20% above the critical pressure of the fraction.: to be compressed, h) liquefied and supercooled, c) depressurised to; a pressure in the range: from 5 to 20 bar and d) separated into: a gaseous nitrogen-rich fraction and: a liquid, nitrogen-depleted fraction and e) the nitrogen-depleted fraction is: depressurised to a pressure in the: range from ϊ, 1 to· 2.0 bar , f) where the gaseous fraction obtained is, without being' warmed and compressed, mixed intO: the methane-rich fraction and g} the liquid product fraction obtained in the depressurization of the low-nitrogen fraction has a nitrogen, content of < 1.5 moi%.
If the liquefaction and supercooling of the methane-rich fraction are carried out against at least one refrigerant circuit and/or at least one refrigerant mixture circuit and this/these ha's/have at least one circuit compressor the pressure to which the methane-rich fraction is compressed, the pressure to which the liquefied and supercooled methane"rich fraction is depressurized and the temperature to which the methane-rich fraction is cooled are selected or varied according to the invention in such a way that - the drive power of the compressor used for compressing the methane-rich fraction and the drive power of the circuit compressor (s) are shifted relative to one another without the total power changing by more than + 5% or - the drive power of the compressor used for compressing the methane-rich fraction and the drive power of the circuit compressor (s) are shifted relative to one another in such a way that a division of the total power in the range from 30/70 to 70/30 is achieved.
Further advantageous embodiments of the process of the invention for reliquefying a methane-rich fraction, which are subject matter of the dependent claims, are characterized in that the methane-rich fraction is compressed to a pressure which is at least 30% above the critical pressure of the fraction to be compressed, the liquefied and supercooled methane-rich fraction is depressurized to a pressure in the range from 7 to 15 bar and/or the nitrogen-depleted fraction is depressurized to a pressure in the range from 1.2 to 1.8 bar.
The process of the invention for reliquefying a methane-rich faction and also further advantageous embodiments of this process will be illustrated below with the aid of the example shown in Figure 1.
The methane-rich fraction 1 to be reliquefied is compressed in the single-stage or multistage compressor unit Cl to a pressure which is at least 20%, preferably at least 30%, above the critical pressure of the methane-rich fraction 1 to be reliquefied. In this way, two-phase streams of the methane-rich fraction 1 to be reliquefied are avoided in the heat exchanger(s) of the subsequent liquefaction stage.
According to the invention, the methane-rich fraction 1 to be reliquefied is not warmed before being compressed in Cl. Owing to the compression in Cl, the methane-rich fraction to be reliquefied is heated to a temperature above that of the surroundings, and it is therefore cooled to approximately ambient temperature against cooling water or air in the heat exchanger El.
In the heat exchanger E2, the compressed methane-rich fraction 2 is cooled to a temperature in the range from -100 to -140°C, preferably from -110 to -130°C, and thereby liquefied and supercooled.
The cooling of the compressed methane-rich fraction can in principle be carried out against any refrigerant circuit or refrigerant mixture circuit or combinations of these. The refrigerant mixture circuit shown in Figure 1 is merely one of the many possible variants. The heat exchanger E2 shown in Figure 1 can in reality be formed by a plurality of separate heat exchangers and/or heat exchanger sections. It is preferably configured as helically coiled heat exchanger having two bundles or as soldered plate exchanger.
After liquefaction and supercooling, the methane-rich fraction 3 taken off from the heat exchanger E2 is depressurized in the valve VI to a pressure in the range from 5 to 20 bar, preferably from 7 to 15 bar. The gaseous, nitrogen-rich fraction 4 obtained here is taken off at the top of the separator D1 located downstream of the valve VI, warmed in the heat exchanger E2 against the methane-rich fraction 2 to be cooled, with this warming being optional. The warmed nitrogen-rich fraction 5 is, if desired, subsequently compressed in one or more stages C2 and passed via line 6 to further use, for example as fuel. This nitrogen-rich gas 5 preferably has a pressure in the range from 5 to 20 bar, in particular from 7 to 15 bar. It is thus, for example, directly suitable for firing steamgenerating boilers. When used as fuel gas in gas turbines, the outlay for compression is significantly reduced compared to the prior art in which the initial pressure is a lower tank pressure.
The liquid nitrogen-depleted fraction 7 obtained in the separator D1 after depressurization is depressurized in the valve V2 to a pressure in the range from 1.1 to 2.0 bar, preferably from 1.2 to 1.8 bar. The gaseous fraction obtained in this depressurization is taken off via line 8 from the top of the separator D2 and, without warming, mixed into the methane-rich fraction 1 to be compressed. The liquid fraction obtained at the bottom of the separator D2 represents the liquefied natural gas product (LNG); this has a nitrogen content of < 1.5 mo1% .
Owing to the cold intake of the fractions or gas mixtures 1 and 8 to be compressed in the compressor stage Cl, the safety risk mentioned at the outset which exists in the case of warm-intake compression of boil-off gases can be effectively prevented. Undesirable and dangerous entry of air and thus oxygen into the compressor Cl is thus ruled out.
Owing to the recirculation of the gaseous fraction 8 obtained after the second decompression V2 to the methane-rich fraction 1 to be compressed, the amount of LNG product can be increased, which is advantageous in terms of costs, and the total energy consumption can be reduced. A process alternative which is not shown in Figure 1 is to replace the separator D1 by a stripper. In this, the methane-rich fraction 3 which has been depressurized in the valve VI is stripped of nitrogen from below by a substream of the methane-rich fraction 2 to be cooled over suitable internals such as packing and/or trays. As the required stripping gas, a substream of the methane-rich fraction 2 to be cooled is drawn in either between the heat exchangers El and E2 or, in an embodiment as helically coiled heat exchanger having two bundles, between the bundles.
As mentioned above, cooling and liquefaction of the methane-rich fraction 2 is effected in the heat exchanger E2 against a refrigerant mixture circuit shown merely by way of example. The refrigerant mixture is, after warming and vaporization in the heat exchanger E2 against the methane-rich fraction 2 to be cooled, conveyed via line 10 into a separator D3 located upstream of a two-stage compressor unit C3. This is in the interests of the safety of the compressor unit C3, since liquid particles entrained in the refrigerant mixture precipitate therein.
The refrigerant mixture to be compressed is conveyed from the top of the separator D3 via line 11 to the compressor unit C3 and compressed in the first stage thereof to an intermediate pressure. After cooling in the intermediate cooler E3, the refrigerant mixture which has been compressed to the intermediate pressure is fed via line 12 to a second separator D4. The relatively low-boiling refrigerant mixture fraction taken off from the top of the latter is fed via line 13 to the second compressor stage of the compressor unit C3 and compressed in this to the desired final pressure. This refrigerant mixture fraction is subsequently cooled in the after-cooler E4 and fed via line 15 to a third separator D5.
The liquid fraction obtained in this separator D5 is recirculated via line 16 and valve V3 to a point upstream of the second separator D4. The relatively low-boiling refrigerant mixture fraction taken off from the top of the third separator D5 via line 17 is, after mixing with the liquid relatively high-boiling refrigerant mixture fraction 14 taken off from the bottom of the second separator D4, conveyed via line 18 through the heat exchanger E2. In order to be able to "bridge" the pressure differences in the lines 14 and 17, a pump P is provided in the line 14.
The refrigerant mixture 18 which has been cooled, liquefied and supercooled against itself in the heat exchanger E2 is, after having been taken off from the heat exchanger E2, depressurized in the valve V4 so as to generate cold and subsequently conveyed via line 19 through the heat exchanger E2 again in countercurrent to the methane-rich fraction 2 to be liquefied.
In the process of the invention for reliquefying a methane-rich fraction, the powers of the feed gas compressor Cl and of the refrigeration circuit compressor C3 can be shifted relative to one another by suitable choice of the pressures downstream of the compressor unit Cl and the valve VI and of the temperature of the cooled methane-rich fraction 3 before depressurization in the valve VI, without the total power being appreciably, meaning an increase or decrease of ± 5%, changed.
It is possible, advantageously, to adapt the required powers of the drives A and B of the compressors/compressor units Cl and C3 to such an extent that drives (gas turbines, steam turbines and/or electric motors) having the same power can be used. This simplification is of great economic advantage. Such a redistribution of the drive powers of the feed gas compressor Cl and the refrigeration circuit compressor C3 is neither known from the prior art nor rendered obvious thereby.
The amount of gas taken off at the top of the separator D1 can be kept constant by varying the pressure in the separator D1. This results in a variable amount of gaseous fraction 8 which is recirculated from the separator D2 to the suction side of the feed gas compressor Cl.
As mentioned, a preferred redistribution between the compressor/compressor units Cl and C3 leads to equal drive powers. Instead of this 50/50 solution, any other distribution in the range from 30/70 to 70/30 can be achieved. The solution preferred in each case depends, for example, on the power steps of customary drives (gas turbines).
Claims (7)
- CLAIMS 1. ft process for reliquefying a methane-rich fraction having a critical pressure, wherein the process comprises: a) providing a supply of a methane-rich fraction, and without prior warming, compressing the methane“rich fraction in a first compressor to a pressure which is at least 20% above the critical pressure of the methane-rich; fraction to produce a compressed methane-rich fraction; b) liquefying and supercooling the compressed methane·-rich fraction in a heat exchanger, to produce a liquefied and supercooled methane-rich fraction; c) depressurizing the liquefied and supercooled methane-rich fraction to a pressure in the range from 5 to 20 bar; d} separating the depressurized, liquefied and supercooled methane-rich fraction into a gaseous nitrogen-rich fraction and a liquid nitrogen-depleted fraction; e) depressurizing the liquid nitrogen-depleted fraction to a pressure in the range from 1.1 to 2.0 bar, and then separating the depressurized nitrogen-depleted fraction: into a nitrogen-depleted gaseous fraction and' a nitrogen-depleted liquid product fraction; and f) without prior warming or compressing, combining the nitrogen-depleted gaseous fraction with the methane-rich fraction; wherein the :nitrogen-depleted liquid product fraction from the separation of the depressurized nitrogen-depleted, fraction has a nitrogen content of < 1.5 mol%.
- 2. Process according to Claim 1, wherein the methane-rich fraction having a critical pressure is a boil-off gas.
- 3. Process: according to Claim 1 or Claim 2, wherein in step: (b) the liquefying and supercooling of the compressed methane-rich fraction are carried out against at least one refrigerant Circuit having at least one circuit compressor, wherein in step (a) the pressure to which the methane-rich fraction is compressed in the first compressor, and in step (c) the pressure to which the liquefied and supercooled methane-rich fraction is depressurised and the temperature to 'Which the methane-rich fraction is cooled are selected or varied in such a way that: the drive power of the compressor Used for compressing the Methane-rich fraction and the drive power of the circuit compresadrts) are shifted relative, to one another without the total power changing by More than:: ± 5%; or the drive power ό£ the: compressor used for compressing the Methane-rich fraction and the drive power of the circuit: compressor is.) are shif ted relative to one another in such a way that a division of the total power in the range from 3 0/7 0 to 70/30 is achieved.
- 4. Process according to any one of Claims 1 to 3 , wherein during step (a) the Methane-rich fraction is compressed to a pressure which is at least 3Q% above the critical pressure of the fraction to be compressed,
- 5. Process according to any one off Cla.ims 1 to: 4., 'wherein, during step (c) , said depressurizing of said liquefied and supercooled me thane-rich fracii©n:, said liquefied and supercooled methane-rich fraction is depressurized to a pressure in the range from 7 to 15 bar.
- 6. Process according to any- one of Claims l to 5, wherein, during said step (e) , the depressurizing of said liquid1 .nitrogen-depleted fraction. the nitrogen-depleted fraction is depressurized to a pressure in the range from 1.2 to 1,:8: bar.:
- 7. A product produced by the process according to any one of Claims 1 to 6.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012008961.9 | 2012-05-03 | ||
DE201210008961 DE102012008961A1 (en) | 2012-05-03 | 2012-05-03 | Process for re-liquefying a methane-rich fraction |
PCT/EP2013/001157 WO2013164069A2 (en) | 2012-05-03 | 2013-04-18 | Process for reliquefying a methane-rich fraction |
Publications (2)
Publication Number | Publication Date |
---|---|
AU2013257026A1 AU2013257026A1 (en) | 2014-10-30 |
AU2013257026B2 true AU2013257026B2 (en) | 2017-04-13 |
Family
ID=48227143
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2013257026A Active AU2013257026B2 (en) | 2012-05-03 | 2013-04-18 | Process for reliquefying a methane-rich fraction |
Country Status (6)
Country | Link |
---|---|
US (1) | US20150121953A1 (en) |
AU (1) | AU2013257026B2 (en) |
DE (1) | DE102012008961A1 (en) |
MY (1) | MY173721A (en) |
RU (1) | RU2621572C2 (en) |
WO (1) | WO2013164069A2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015004125A1 (en) * | 2015-03-31 | 2016-10-06 | Linde Aktiengesellschaft | Process for liquefying a hydrocarbon-rich fraction |
JP7089074B2 (en) * | 2018-03-14 | 2022-06-21 | エクソンモービル アップストリーム リサーチ カンパニー | Methods and systems for liquefaction of natural gas using liquid nitrogen |
FR3088416B1 (en) * | 2018-11-08 | 2020-12-11 | Air Liquide | METHOD AND APPARATUS FOR LIQUEFACTION OF A GAS CURRENT CONTAINING CARBON DIOXIDE |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010108464A2 (en) * | 2009-03-27 | 2010-09-30 | Marine Service Gmbh | Method and device for operating a driving engine for a vessel for transporting liquefied petrol gas |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1472533A (en) * | 1973-06-27 | 1977-05-04 | Petrocarbon Dev Ltd | Reliquefaction of boil-off gas from a ships cargo of liquefied natural gas |
US4225329A (en) * | 1979-02-12 | 1980-09-30 | Phillips Petroleum Company | Natural gas liquefaction with nitrogen rejection stabilization |
US4541852A (en) * | 1984-02-13 | 1985-09-17 | Air Products And Chemicals, Inc. | Deep flash LNG cycle |
US5036671A (en) | 1990-02-06 | 1991-08-06 | Liquid Air Engineering Company | Method of liquefying natural gas |
FR2682964B1 (en) * | 1991-10-23 | 1994-08-05 | Elf Aquitaine | PROCESS FOR DEAZOTING A LIQUEFIED MIXTURE OF HYDROCARBONS MAINLY CONSISTING OF METHANE. |
US5657643A (en) * | 1996-02-28 | 1997-08-19 | The Pritchard Corporation | Closed loop single mixed refrigerant process |
RU2256130C2 (en) * | 2003-09-24 | 2005-07-10 | Открытое акционерное общество криогенного машиностроения (ОАО "Криогенмаш") | Method of liquefaction of natural gas in throttling cycle |
DE102004023814A1 (en) * | 2004-05-13 | 2005-12-01 | Linde Ag | Process and apparatus for liquefying a hydrocarbon-rich stream |
MY141887A (en) * | 2004-07-12 | 2010-07-16 | Shell Int Research | Treating liquefied natural gas |
JP5280351B2 (en) * | 2006-04-07 | 2013-09-04 | バルチラ・オイル・アンド・ガス・システムズ・エイ・エス | Method and apparatus for preheating boil-off gas to ambient temperature prior to compression in a reliquefaction system |
RU2344360C1 (en) * | 2007-07-04 | 2009-01-20 | Общество с ограниченной ответственностью "Научно-исследовательский институт природных газов и газовых технологий-ВНИИГАЗ" | Method of gas liquefaction and installation for this effect |
NO330187B1 (en) * | 2008-05-08 | 2011-03-07 | Hamworthy Gas Systems As | Gas supply system for gas engines |
DE102010011052A1 (en) * | 2010-03-11 | 2011-09-15 | Linde Aktiengesellschaft | Process for liquefying a hydrocarbon-rich fraction |
DE102011010633A1 (en) * | 2011-02-08 | 2012-08-09 | Linde Ag | Method for cooling a one-component or multi-component stream |
-
2012
- 2012-05-03 DE DE201210008961 patent/DE102012008961A1/en not_active Withdrawn
-
2013
- 2013-04-18 AU AU2013257026A patent/AU2013257026B2/en active Active
- 2013-04-18 MY MYPI2014703219A patent/MY173721A/en unknown
- 2013-04-18 RU RU2014148678A patent/RU2621572C2/en active
- 2013-04-18 US US14/397,890 patent/US20150121953A1/en not_active Abandoned
- 2013-04-18 WO PCT/EP2013/001157 patent/WO2013164069A2/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010108464A2 (en) * | 2009-03-27 | 2010-09-30 | Marine Service Gmbh | Method and device for operating a driving engine for a vessel for transporting liquefied petrol gas |
Also Published As
Publication number | Publication date |
---|---|
AU2013257026A1 (en) | 2014-10-30 |
US20150121953A1 (en) | 2015-05-07 |
RU2014148678A (en) | 2016-06-27 |
WO2013164069A3 (en) | 2015-04-16 |
DE102012008961A1 (en) | 2013-11-07 |
WO2013164069A2 (en) | 2013-11-07 |
MY173721A (en) | 2020-02-18 |
RU2621572C2 (en) | 2017-06-06 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10488105B2 (en) | Method and system for separating nitrogen from liquefied natural gas using liquefied nitrogen | |
EP2944900B1 (en) | Integrated nitrogen removal in the production of liquefied natural gas using dedicated reinjection circuit | |
US9671160B2 (en) | Multi nitrogen expansion process for LNG production | |
US9625208B2 (en) | Method and apparatus for liquefying a gaseous hydrocarbon stream | |
US11566840B2 (en) | Arctic cascade method for natural gas liquefaction in a high-pressure cycle with pre-cooling by ethane and sub-cooling by nitrogen, and a plant for its implementation | |
CN105043011B (en) | Integrated nitrogen removal with intermediate feed gas separation in the production of liquefied natural gas | |
US9003829B2 (en) | Nitrogen removal from natural gas | |
US20120060553A1 (en) | Natural gas liquefaction | |
US9151537B2 (en) | Method and system for producing liquefied natural gas (LNG) | |
US9903645B2 (en) | Method for ethane liquefaction with demethanization | |
US20110041389A1 (en) | Process for Separating Off Nitrogen from Natural Gas | |
AU2013257026B2 (en) | Process for reliquefying a methane-rich fraction | |
AU2014240354B2 (en) | Method for liquefying a hydrocarbon-rich fraction | |
WO2017006074A1 (en) | Process for producing liquefied natural gas | |
EP1936307A1 (en) | Method and apparatus for cooling a hydrocarbon stream | |
KR20230034899A (en) | Integrated nitrogen rejection for liquefaction of natural gas |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
FGA | Letters patent sealed or granted (standard patent) |