US20120060553A1 - Natural gas liquefaction - Google Patents
Natural gas liquefaction Download PDFInfo
- Publication number
- US20120060553A1 US20120060553A1 US13/226,633 US201113226633A US2012060553A1 US 20120060553 A1 US20120060553 A1 US 20120060553A1 US 201113226633 A US201113226633 A US 201113226633A US 2012060553 A1 US2012060553 A1 US 2012060553A1
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- US
- United States
- Prior art keywords
- feed fraction
- nitrogen
- exchange process
- heat exchanger
- liquefied
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 239000003345 natural gas Substances 0.000 title claims abstract description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 114
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 56
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 17
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 17
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 238000000926 separation method Methods 0.000 claims abstract description 6
- 238000005057 refrigeration Methods 0.000 claims abstract description 5
- 238000009835 boiling Methods 0.000 claims description 13
- 238000009833 condensation Methods 0.000 claims description 7
- 230000005494 condensation Effects 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 9
- 239000003507 refrigerant Substances 0.000 description 5
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010943 off-gassing Methods 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/005—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/007—Primary atmospheric gases, mixtures thereof
- F25J1/0072—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0203—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle
- F25J1/0204—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle as a single flow SCR cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0221—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0244—Operation; Control and regulation; Instrumentation
- F25J1/0245—Different modes, i.e. 'runs', of operation; Process control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0244—Operation; Control and regulation; Instrumentation
- F25J1/0254—Operation; Control and regulation; Instrumentation controlling particular process parameter, e.g. pressure, temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0262—Details of the cold heat exchange system
- F25J1/0264—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
- F25J1/0265—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
- F25J1/0285—Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings
- F25J1/0288—Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings using work extraction by mechanical coupling of compression and expansion of the refrigerant, so-called companders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/42—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/64—Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2235/00—Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
- F25J2235/42—Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2245/00—Processes or apparatus involving steps for recycling of process streams
- F25J2245/90—Processes or apparatus involving steps for recycling of process streams the recycled stream being boil-off gas from storage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2250/00—Details related to the use of reboiler-condensers
- F25J2250/02—Bath type boiler-condenser using thermo-siphon effect, e.g. with natural or forced circulation or pool boiling, i.e. core-in-kettle heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/14—External refrigeration with work-producing gas expansion loop
- F25J2270/16—External refrigeration with work-producing gas expansion loop with mutliple gas expansion loops of the same refrigerant
Definitions
- the invention relates to a method for liquefying a hydrocarbon-rich feed fraction, preferably natural gas, against a nitrogen refrigeration cycle, wherein the feed fraction is cooled against gaseous nitrogen that is to be warmed and the feed fraction is liquefied against liquid nitrogen that is to be vaporized.
- Hydrocarbon-rich gases in particular natural gases, are liquefied commercially in a capacity range from 10 to 30,000 tons of LNG per day (tpd).
- tpd tons of LNG per day
- plants of medium capacity this is taken to mean liquefaction processes having a capacity between 300 and 3000 tpd of LNG—and large capacity—this is taken to mean liquefaction processes having a capacity between 3000 and 30,000 tpd of LNG—those skilled in the art attempt to optimize the operating costs by means of high efficiency.
- this is taken to mean liquefaction processes having a capacity between 10 and 300 tpd of LNG—low capital costs are in the foreground.
- brazed aluminum plate heat exchangers are generally used. These appliances, however, are sensitive to high thermal stresses as can arise, for example, by an oversupply of refrigerant and/or large temperature differences between warm and cold process streams. The resultant mechanical stresses can lead to damage to these appliances.
- a method of the type in question for liquefying a hydrocarbon-rich feed fraction is known from U.S. Pat. No. 5,390,499. This method is suitable, in particular, for plants of small capacity, as explained at the outset.
- the gas to be liquefied is cooled and liquefied against nitrogen in two separate heat exchangers. In this case the liquid low-boiling nitrogen is completely vaporized in the second heat exchanger and warmed up to a temperature at which relatively heavy crude gas components can be taken off in the liquid state by means of a separator from the gas that is to be liquefied.
- the point at which the nitrogen vaporizes completely can vary considerably according to load. This can lead to unwanted process conditions which have the abovementioned disadvantages as a consequence.
- the method according to the invention is suitable for use in plants of large (3000-30,000 tpd of LNG), medium (300-3,000 tpd of LNG), or small (10-300 tpd of LNG) capacities.
- the most economical capacity range, however, is 10-300 tpd of LNG.
- the method according to the invention is directed to liquefaction of a hydrocarbon-rich feed fraction, such as natural gas.
- the hydrocarbon-rich feed fraction can contain 80 to 99 vol. % methane, 0.1 to 10 vol. % ethane, 0 to 5 vol. % propane, 0 to 4 vol. % C4+hydrocarbons, 0 to 10 vol. % nitrogen, 0 to 10 vol. % carbon dioxide, 0 to 1 vol. % hydrogen sulfide, up to trace amounts of other sulfur species, up to trace amounts of helium, and up to trace amounts of hydrogen.
- FIGURE illustrates an embodiment according to the invention.
- the hydrocarbon-rich feed fraction that is to be liquefied is fed via line 1 to a heat exchanger E 1 .
- This is subdivided into three sections or stages a to c. The boundaries between these sections or stages are shown by the two dashed lines.
- the hydrocarbon-rich feed fraction is cooled against superheated gaseous nitrogen, which is fed via line 9 to the heat exchanger E 1 .
- the hydrocarbon-rich feed fraction is cooled to the extent that a separation of the heavy components from the feed fraction is possible in a separator D 2 downstream of the heat exchanger E 1 .
- the cooled feed fraction is fed from the heat exchanger E 1 via line 1 ′ to the separator D 2 .
- the unwanted heavy components are removed in liquid form and discharged from the process.
- a rectification column can be used to achieve a more precise separation of relatively heavy components or higher hydrocarbons from the feed fraction.
- the feed fraction, freed from heavy components is removed and fed to the second section b of the heat exchanger E 1 .
- the feed fraction that is freed from heavy components is partially liquefied against gaseous nitrogen that is to be superheated 9 .
- the feed fraction is completely liquefied against nitrogen to be partially vaporized which is fed to the heat exchanger E 1 via the line 8 .
- the liquefied feed fraction after passage through the heat exchanger E 1 is fed to a storage vessel D 4 via line 3 , in which a control valve V 3 is arranged.
- the liquefied product (LNG) can be discharged therefrom via line 4 .
- the control valve V 3 serves for expanding the liquefied feed fraction to the product delivery pressure, which corresponds at least approximately to atmospheric pressure.
- the boil-off gas formed in the storage vessel D 4 is advantageously removed via line 5 , compressed in the compressor C 3 and fed back to the feed fraction 2 which is freed from heavy components before liquefaction thereof and reliquefied in the heat exchanger E 1 .
- This process procedure should be selected, in particular, in the case of significant temporary storage of the LNG product in an atmospheric flat-bottom tank D 4 , since the resultant boil-off gas is also processed thereby.
- the nitrogen required for providing cold is fed to the liquefaction process via line 6 .
- a buffer tank D 3 is provided which serves for compensating for quantitative fluctuations of the feed fraction that is to be liquefied and/or of the refrigerant nitrogen.
- a pump P 1 liquid nitrogen is fed in the amount required to a separator D 1 via line 7 .
- boiling nitrogen is removed and conducted via line 8 through the coldest section c of the heat exchanger E 1 .
- the nitrogen that is partially vaporized in this case is then fed via line 8 ′ back to the separator D 1 .
- gaseous nitrogen is taken off via line 9 and fed to the middle section b of the heat exchanger E 1 .
- the gaseous nitrogen is conducted through the second and first sections of the heat exchanger E 1 in countercurrent flow to the feed fraction 2 that is to be cooled and partially liquefied, and is warmed and superheated in this process.
- the superheated nitrogen is then removed from the process via the line sections 10 and 11 .
- the boiling pressure of the gaseous nitrogen that is to be superheated 9 can be controlled.
- this boiling pressure is adjusted to values between 5 and 30 bara, preferably between 10 and 20 bara.
- condensation pressure of the feed fraction 2 that is freed from relatively heavy components can be controlled by means of the control valve V 2 .
- This condensation pressure is preferably adjusted to values between 1 and 15 bara, preferably between 1 and 8 bara.
- the temperature profile in the third section c of the heat exchanger E 1 can be controlled thereby.
- the condensation pressure of the feed fraction is established in the section between the control valves V 2 and V 3 , and, by means of the control valve V 4 , the boiling pressure of the nitrogen in the separator D 1 and the third section c of the heat exchanger E 1 is controlled. Owing to the above-described subdivision of the heat-exchange process into a second and third section and with the phase separation in separator D 1 it can then be established exactly in what section of the heat exchanger E 1 a (partial) vaporization or superheating of the nitrogen is taking place.
- nitrogen boiling pressure (pN 2 ) and the crude gas condensation pressure (pRG) are selected according to the inequality pRG (bara) ⁇ 0.3 pN 2 (bara) ⁇ 1, a thermal overload of the heat exchanger E 1 due to impermissibly high temperature differences can be safely avoided.
- the associated boiling temperature is ⁇ 179° C.—it is possible to prevent reliably a temperature below the freezing temperature of methane occurring in the heat exchanger E 1 . Operating problems and possible damage due to solids formation are thereby excluded.
- the superheated nitrogen taken off from the heat exchanger E 1 via line 10 can, alternatively to a removal via line 11 , be at least partially reliquefied.
- the nitrogen is fed via the line sections 12 and 13 to a compression—shown in the figure by a two-stage compressor unit C 1 /C 2 , wherein a heat exchanger, E 3 or E 4 respectively, is connected downstream of each compressor unit—and then is fed via line 14 to a heat exchanger E 2 .
- the nitrogen is reliquefied and then fed to separator D 1 via line 15 .
- Pressure regulation of the compressor C 2 is performed by the control valve V 5 .
- a substream of the compressed nitrogen stream is removed via line 16 , preferably expanded in a multistage manner—shown by the gas expanders X 1 and X 2 —and then conducted via line 17 through the heat exchanger E 2 in countercurrent flow to the nitrogen stream that is to be liquefied.
- the shafts of the compressors C 1 and C 2 are preferably coupled to the shafts of the gas expanders X 2 and X 1 .
- the liquefaction process can proceed by means of “imported” nitrogen—in this case, the superheated nitrogen is taken off from the heat exchanger E 1 via the line sections 10 and 11 —by means of reliquefied nitrogen, or by any desired combination of both modes of operation.
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Abstract
The invention relates to a method for liquefying a hydrocarbon-rich feed fraction, preferably natural gas, against a nitrogen refrigeration cycle. A feed fraction is cooled against gaseous nitrogen that is to be warmed, and liquefied against liquid nitrogen that is to be vaporized. The feed fraction is cooled and liquefied in an at least three-stage heat-exchange process. In the first section of the heat-exchange process, the feed fraction is cooled against superheated gaseous nitrogen to the extent that an essentially complete separation of the relatively heavy components is achievable. In the second section, the feed fraction freed from relatively heavy components is partially liquefied against gaseous nitrogen that is to be superheated. In the third section, the feed fraction is liquefied against nitrogen that is to be partially vaporized.
Description
- The invention relates to a method for liquefying a hydrocarbon-rich feed fraction, preferably natural gas, against a nitrogen refrigeration cycle, wherein the feed fraction is cooled against gaseous nitrogen that is to be warmed and the feed fraction is liquefied against liquid nitrogen that is to be vaporized.
- Hydrocarbon-rich gases, in particular natural gases, are liquefied commercially in a capacity range from 10 to 30,000 tons of LNG per day (tpd). In plants of medium capacity—this is taken to mean liquefaction processes having a capacity between 300 and 3000 tpd of LNG—and large capacity—this is taken to mean liquefaction processes having a capacity between 3000 and 30,000 tpd of LNG—those skilled in the art attempt to optimize the operating costs by means of high efficiency. In contrast, in the case of smaller plants—this is taken to mean liquefaction processes having a capacity between 10 and 300 tpd of LNG—low capital costs are in the foreground. In such plants, the capital cost proportion of a dedicated refrigeration plant in which the working medium used is, for example, nitrogen or a nitrogen-hydrocarbon mixture, is considerable. Therefore, generation of cold in the liquefaction plant is, if possible, dispensed with and a suitable refrigerant imported. Customarily, in this case, liquid nitrogen is used and after its use as refrigerant, is given off to the atmosphere in the gaseous state. If in nearby air separation plants unused product amounts of liquid nitrogen can be provided inexpensively, this concept for small liquefaction plants is absolutely commercially expedient.
- For reasons of costs, in small liquid-nitrogen-cooled plants, brazed aluminum plate heat exchangers are generally used. These appliances, however, are sensitive to high thermal stresses as can arise, for example, by an oversupply of refrigerant and/or large temperature differences between warm and cold process streams. The resultant mechanical stresses can lead to damage to these appliances.
- In addition, care must be taken to ensure that, during operation of the liquefaction process, the feed fraction does not fall below the freezing temperature. The solid point of methane at —182° C. is markedly above the atmospheric boiling temperature of nitrogen, which is −196° C. Freezing of the plant always causes an unwanted operating fault and can, in addition, have lasting damage as a consequence.
- A method of the type in question for liquefying a hydrocarbon-rich feed fraction is known from U.S. Pat. No. 5,390,499. This method is suitable, in particular, for plants of small capacity, as explained at the outset. In the liquefaction method described in U.S. Pat. No. 5,390,499, the gas to be liquefied is cooled and liquefied against nitrogen in two separate heat exchangers. In this case the liquid low-boiling nitrogen is completely vaporized in the second heat exchanger and warmed up to a temperature at which relatively heavy crude gas components can be taken off in the liquid state by means of a separator from the gas that is to be liquefied. In a process procedure as described in U.S. Pat. No. 5,390,499, however, the point at which the nitrogen vaporizes completely can vary considerably according to load. This can lead to unwanted process conditions which have the abovementioned disadvantages as a consequence.
- It is an object of the present invention to provide a method of the type in question for liquefying a hydrocarbon-rich feed fraction, which method avoids the abovementioned disadvantages and, in particular, to provide a method which is robust against operating faults and damage.
- Upon further study of the specification and appended claims, other objects and advantages of the invention will become apparent.
- For achieving these objects, a method is proposed for liquefying a hydrocarbon-rich feed fraction, which is characterized in that
-
- the feed fraction is cooled and liquefied in an at least three-stage heat-exchange process,
- wherein, in the first section of the heat-exchange process, the feed fraction is cooled against superheated gaseous nitrogen to the extent that an essentially complete separation of the relatively heavy components is achievable,
- in the second section of the heat-exchange process, the feed fraction freed from relatively heavy components is partially liquefied against gaseous nitrogen that is to be superheated, and
- in the third section of the heat-exchange process, the feed fraction is liquefied against nitrogen that is to be partially vaporized.
- The method according to the invention is suitable for use in plants of large (3000-30,000 tpd of LNG), medium (300-3,000 tpd of LNG), or small (10-300 tpd of LNG) capacities. The most economical capacity range, however, is 10-300 tpd of LNG.
- As mentioned, the method according to the invention is directed to liquefaction of a hydrocarbon-rich feed fraction, such as natural gas. For example, the hydrocarbon-rich feed fraction can contain 80 to 99 vol. % methane, 0.1 to 10 vol. % ethane, 0 to 5 vol. % propane, 0 to 4 vol. % C4+hydrocarbons, 0 to 10 vol. % nitrogen, 0 to 10 vol. % carbon dioxide, 0 to 1 vol. % hydrogen sulfide, up to trace amounts of other sulfur species, up to trace amounts of helium, and up to trace amounts of hydrogen.
- The expression “heavy components” may be taken to mean ethane and higher molecular weight hydrocarbons.
- Further advantageous embodiments of the method according to the invention for liquefying a hydrocarbon-rich feed fraction are characterized in that
-
- the three-stage heat-exchange process is achieved in one or more heat exchangers,
- the condensation pressure of the feed fraction freed from relatively heavy components is adjusted to values between 1 and 15 bara (absolute pressure), preferably between 1 and 8 bara, and
- the boiling pressure of the gaseous nitrogen that is to be superheated is adjusted to values between 5 and 30 bara, preferably between 10 and 20 bara.
- The invention is illustrated schematically with reference to an exemplary embodiment in the drawing and will be described extensively hereinafter with reference to the drawing. Various other features and attendant advantages of the present invention will be more fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawing wherein:
- the FIGURE illustrates an embodiment according to the invention.
- As shown in the FIGURE, the hydrocarbon-rich feed fraction that is to be liquefied is fed via
line 1 to a heat exchanger E1. This is subdivided into three sections or stages a to c. The boundaries between these sections or stages are shown by the two dashed lines. In the warmest section a of the heat exchanger E1, the hydrocarbon-rich feed fraction is cooled against superheated gaseous nitrogen, which is fed vialine 9 to the heat exchanger E1. Here, the hydrocarbon-rich feed fraction is cooled to the extent that a separation of the heavy components from the feed fraction is possible in a separator D2 downstream of the heat exchanger E1. For this purpose, the cooled feed fraction is fed from the heat exchanger E1 vialine 1′ to the separator D2. From the bottom phase thereof, vialine 2′, in which a valve V1 is provided, the unwanted heavy components are removed in liquid form and discharged from the process. - Instead of separator D2 shown in the FIGURE, a rectification column can be used to achieve a more precise separation of relatively heavy components or higher hydrocarbons from the feed fraction.
- At the top of the separator D2, via
line 2, the feed fraction, freed from heavy components, is removed and fed to the second section b of the heat exchanger E1. Therein, the feed fraction that is freed from heavy components is partially liquefied against gaseous nitrogen that is to be superheated 9. Then, in the third stage c of the heat exchanger E1, the feed fraction is completely liquefied against nitrogen to be partially vaporized which is fed to the heat exchanger E1 via theline 8. - The liquefied feed fraction, after passage through the heat exchanger E1 is fed to a storage vessel D4 via
line 3, in which a control valve V3 is arranged. The liquefied product (LNG) can be discharged therefrom via line 4. The control valve V3 serves for expanding the liquefied feed fraction to the product delivery pressure, which corresponds at least approximately to atmospheric pressure. - If the nitrogen is vaporized in the third section c of the heat exchanger E1 at a pressure of greater than 15 bara, the boiling temperature thereof is no longer low enough in order to subcool the liquefied feed fraction to the extent that outgassing after expansion thereof in the control valve V3 can be prevented. In this case, the boil-off gas formed in the storage vessel D4 is advantageously removed via
line 5, compressed in the compressor C3 and fed back to thefeed fraction 2 which is freed from heavy components before liquefaction thereof and reliquefied in the heat exchanger E1. This process procedure should be selected, in particular, in the case of significant temporary storage of the LNG product in an atmospheric flat-bottom tank D4, since the resultant boil-off gas is also processed thereby. - The nitrogen required for providing cold is fed to the liquefaction process via
line 6. Advantageously, a buffer tank D3 is provided which serves for compensating for quantitative fluctuations of the feed fraction that is to be liquefied and/or of the refrigerant nitrogen. By means of a pump P1, liquid nitrogen is fed in the amount required to a separator D1 vialine 7. From the bottom phase of the separator D1, boiling nitrogen is removed and conducted vialine 8 through the coldest section c of the heat exchanger E1. The nitrogen that is partially vaporized in this case is then fed vialine 8′ back to the separator D1. - If the reliquefaction process that is still to be described is operated, at least temporarily the generation of cold by the reliquefaction of the nitrogen can exceed the refrigeration requirement of the natural gas liquefaction. An oversupply resulting therefrom of liquid nitrogen can be delivered into the buffer tank D3 via
line 8″ and valve V6. - At the top of the separator D1, gaseous nitrogen is taken off via
line 9 and fed to the middle section b of the heat exchanger E1. The gaseous nitrogen is conducted through the second and first sections of the heat exchanger E1 in countercurrent flow to thefeed fraction 2 that is to be cooled and partially liquefied, and is warmed and superheated in this process. The superheated nitrogen is then removed from the process via theline sections - By means of the control valve V4, the boiling pressure of the gaseous nitrogen that is to be superheated 9 can be controlled. Advantageously, this boiling pressure is adjusted to values between 5 and 30 bara, preferably between 10 and 20 bara.
- Similarly, the condensation pressure of the
feed fraction 2 that is freed from relatively heavy components can be controlled by means of the control valve V2. This condensation pressure is preferably adjusted to values between 1 and 15 bara, preferably between 1 and 8 bara. - By means of the control valves V2 and/or V4, the temperature profile in the third section c of the heat exchanger E1 can be controlled thereby. By means of the control valve V2, the condensation pressure of the feed fraction is established in the section between the control valves V2 and V3, and, by means of the control valve V4, the boiling pressure of the nitrogen in the separator D1 and the third section c of the heat exchanger E1 is controlled. Owing to the above-described subdivision of the heat-exchange process into a second and third section and with the phase separation in separator D1 it can then be established exactly in what section of the heat exchanger E1 a (partial) vaporization or superheating of the nitrogen is taking place.
- By means of the subdivision of the heat-exchange process E1 into three sections a to c, it is possible to reliably prevent the phase boundary between liquid and gaseous refrigerant from migrating within the heat exchanger E1 and thereby causing unwanted thermal and mechanical stresses within the heat exchanger E1.
- If the nitrogen boiling pressure (pN2) and the crude gas condensation pressure (pRG) are selected according to the inequality pRG (bara)≧0.3 pN2 (bara) −1, a thermal overload of the heat exchanger E1 due to impermissibly high temperature differences can be safely avoided.
- By restricting the boiling pressure of the liquid nitrogen in the third section c of the heat exchanger E1 and of the separator D1 to at least 5 bara—the associated boiling temperature is −179° C.—it is possible to prevent reliably a temperature below the freezing temperature of methane occurring in the heat exchanger E1. Operating problems and possible damage due to solids formation are thereby excluded.
- The superheated nitrogen taken off from the heat exchanger E1 via
line 10 can, alternatively to a removal vialine 11, be at least partially reliquefied. For this purpose the nitrogen is fed via theline sections line 14 to a heat exchanger E2. Therein, the nitrogen is reliquefied and then fed to separator D1 vialine 15. Pressure regulation of the compressor C2 is performed by the control valve V5. For the purpose of providing cold in the heat exchanger E2, a substream of the compressed nitrogen stream is removed vialine 16, preferably expanded in a multistage manner—shown by the gas expanders X1 and X2—and then conducted vialine 17 through the heat exchanger E2 in countercurrent flow to the nitrogen stream that is to be liquefied. The shafts of the compressors C1 and C2 are preferably coupled to the shafts of the gas expanders X2 and X1. - If the above-described reliquefaction process is operated, it is advantageous to feed to the heat exchanger E1 via
line 9 only the amount of gaseous nitrogen that is required for a small positive temperature difference of approximately 3° C. betweenstreams line 9′ proportionately for reliquefaction in the heat exchanger E2. - In principle, the liquefaction process can proceed by means of “imported” nitrogen—in this case, the superheated nitrogen is taken off from the heat exchanger E1 via the
line sections - The entire disclosure[s] of all applications, patents and publications, cited herein and of corresponding German Application No.
DE 10 2010 044869.9, filed Sep. 9, 2010 are incorporated by reference herein. - The preceding examples can be repeated with similar success by substituting the generically or specifically described reactants and/or operating conditions of this invention for those used in the preceding examples.
Claims (10)
1. A method for liquefying a hydrocarbon-rich feed fraction against a nitrogen refrigeration cycle, comprising:
cooling said wherein feed fraction against gaseous nitrogen that is to be warmed, and liquefying said feed fraction against liquid nitrogen that is to be vaporized,
wherein
said feed fraction is cooled and liquefied in an at least three-stage heat-exchange process (E1 a-E1 c),
in the first section of said heat-exchange process (E1 a), said feed fraction (1) is cooled against superheated gaseous nitrogen (9) to the extent that an essentially complete separation (D2) of relatively heavy components (2′) is achievable,
in the second section of said heat-exchange process (E1 b), the feed fraction (2) freed from relatively heavy components is partially liquefied against gaseous nitrogen that is to be superheated (9), and
in the third section of said heat-exchange process (E1 c), the feed fraction (2) is liquefied against nitrogen that is to be partially vaporized (8).
2. The method according to claim 1 , wherein said hydrocarbon-rich feed fraction is natural gas.
3. The method according to claim 1 , wherein said three-stage heat-exchange process (E1 a-E1 c) is performed in one heat exchanger.
4. The method according to claim 2 , wherein said three-stage heat-exchange process (E1 a-E1 c) is performed in one heat exchanger.
5. The method according to claim 1 , wherein said three-stage heat-exchange process (E1 a-E1 c) is performed in more than one heat exchanger.
6. The method according to claim 2 , wherein said three-stage heat-exchange process (E1 a-E1 c) is performed in more than one heat exchanger.
7. The method according to claim 1 , wherein the condensation pressure of the feed fraction (2) freed from relatively heavy components is adjusted (V2) to a value of 1-15 bara.
8. The method according to claim 7 , wherein the condensation pressure of the feed fraction (2) freed from relatively heavy components is adjusted (V2) to a value of 1-8 bara.
9. The method according to claim 1 , wherein the boiling pressure of the gaseous nitrogen that is to be superheated (9) is adjusted (V4) to a value of 5-30 bara.
10. The method according to claim 9 , wherein the boiling pressure of the gaseous nitrogen that is to be superheated (9) is adjusted (V4) to a value of 10-20 bara.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010044869A DE102010044869A1 (en) | 2010-09-09 | 2010-09-09 | Liquefied Natural gas |
DE102010044869.9 | 2010-09-09 |
Publications (1)
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US20120060553A1 true US20120060553A1 (en) | 2012-03-15 |
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US13/226,633 Abandoned US20120060553A1 (en) | 2010-09-09 | 2011-09-07 | Natural gas liquefaction |
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US (1) | US20120060553A1 (en) |
CN (1) | CN102410702B (en) |
AR (1) | AR082919A1 (en) |
AU (1) | AU2011221424B2 (en) |
BR (1) | BRPI1104609A2 (en) |
CH (1) | CH703773B1 (en) |
DE (1) | DE102010044869A1 (en) |
NO (1) | NO20111212A1 (en) |
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EP2899116A3 (en) * | 2014-01-22 | 2015-11-25 | Meyer Werft GmbH & Co. KG | Method and tank assembly for the reliquefaction and cooling of liquid natural gas in tank systems |
US20180038643A1 (en) * | 2016-08-05 | 2018-02-08 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Method for the integration of liquefied natural gas and syngas production |
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US11083994B2 (en) | 2019-09-20 | 2021-08-10 | Exxonmobil Upstream Research Company | Removal of acid gases from a gas stream, with O2 enrichment for acid gas capture and sequestration |
US11808411B2 (en) | 2019-09-24 | 2023-11-07 | ExxonMobil Technology and Engineering Company | Cargo stripping features for dual-purpose cryogenic tanks on ships or floating storage units for LNG and liquid nitrogen |
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Also Published As
Publication number | Publication date |
---|---|
DE102010044869A1 (en) | 2012-03-15 |
CH703773A2 (en) | 2012-03-15 |
BRPI1104609A2 (en) | 2013-04-24 |
AU2011221424B2 (en) | 2016-03-31 |
CH703773B1 (en) | 2015-02-27 |
CN102410702A (en) | 2012-04-11 |
NO20111212A1 (en) | 2012-03-12 |
CN102410702B (en) | 2016-01-20 |
AR082919A1 (en) | 2013-01-16 |
AU2011221424A1 (en) | 2012-03-29 |
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