AU2010215370A1 - Method and apparatus for filling a tank with a cryogenic liquid - Google Patents

Method and apparatus for filling a tank with a cryogenic liquid Download PDF

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Publication number
AU2010215370A1
AU2010215370A1 AU2010215370A AU2010215370A AU2010215370A1 AU 2010215370 A1 AU2010215370 A1 AU 2010215370A1 AU 2010215370 A AU2010215370 A AU 2010215370A AU 2010215370 A AU2010215370 A AU 2010215370A AU 2010215370 A1 AU2010215370 A1 AU 2010215370A1
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AU
Australia
Prior art keywords
tank
filling
station
channel
storage unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2010215370A
Inventor
Carinne Kempen
Serge Morel-Jean
Michael Thomas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
Original Assignee
Air Liquide SA
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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Filing date
Publication date
Application filed by Air Liquide SA, LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude filed Critical Air Liquide SA
Publication of AU2010215370A1 publication Critical patent/AU2010215370A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C9/00Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C6/00Methods and apparatus for filling vessels not under pressure with liquefied or solidified gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0352Pipes
    • F17C2205/0364Pipes flexible or articulated, e.g. a hose
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0352Pipes
    • F17C2205/0367Arrangements in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • F17C2221/014Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • F17C2223/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/04Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by other properties of handled fluid before transfer
    • F17C2223/042Localisation of the removal point
    • F17C2223/046Localisation of the removal point in the liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0146Two-phase
    • F17C2225/0153Liquefied gas, e.g. LPG, GPL
    • F17C2225/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/03Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the pressure level
    • F17C2225/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/04Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by other properties of handled fluid after transfer
    • F17C2225/042Localisation of the filling point
    • F17C2225/046Localisation of the filling point in the liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/03Control means
    • F17C2250/032Control means using computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0439Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0134Applications for fluid transport or storage placed above the ground
    • F17C2270/0139Fuel stations

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention relates to a method for filling a tank with a cryogenic liquid from a storage unit (1), a filling process during which a part of the cryogenic liquid is transformed into a gas phase in the tank, and in which, during the filling, at least part of the gas thus formed is discharged, characterised in that the method comprises providing a filling station (5) containing a first channel (2) which connects the storage unit to the tank and enables the transfer of cryogenic liquid from the storage unit to the tank, and a second channel (3) which connects a gas outlet of the tank to the filling station and makes it possible to transfer the gases to be discharged from the tank to the filling station, where said gases will be discharged to the outside, the station comprising a means (23) for detecting the presence of cryogenic liquid in the gas transferred to the station, the detection information being transmitted to a unit for acquiring and processing data, inside or outside the station, suitable for automatically stopping the filling apparatus when the tank is considered to be full.

Description

WO 2010/094876 PCT/FR2010/050237 Method and apparatus for filling a tank with a cryogenic liquid The present invention relates to methods for 5 filling a container or tank with a cryogenic liquid such as liquid nitrogen, from a primary container or storage unit, said filling operation exploiting a difference in pressure and gravity between the storage unit and the tank. 10 The invention is particularly concerned with filling tanks present in trucks used to transport and distribute heat-sensitive products, such as pharmaceuticals and food products. One of the techniques employed in this type of 15 truck (called indirect injection) uses one (or more) heat exchangers (for example simple coils), conveying a cryogenic fluid, the chamber also being equipped with an air flow system (fans) making said air contact the cold walls of the heat exchanger, thereby serving to 20 cool the air inside the cold chamber of the truck, the cryogenic fluid supplied to the heat exchanger or exchangers originating from a tank of cryogenic fluid conventionally located under the truck. One of the problems arising here stems from the 25 fact that during the filling operation, a non negligible portion of the cryogenic liquid is converted to the gas phase in the tank. Thus, to preserve the requisite pressure difference between the storage unit and the tank, the gas must be discharged from the tank 30 via a gas outlet. The valves controlling, on the one hand, the cryogenic liquid feed to the tank and, on the other hand, the gas outlet of the tank, must be open while the tank is being filled, and closed at the end of the 35 filling operation. . The end of the filling operation may be recognized automatically by suitable means or else manually by the operator. REPLACEMENT SHEET (RULE 26) WO 2010/094876 - 2 - PCT/FR2010/050237 As will be understood, it is necessary to have, between the storage unit and the tank, elements for controlling the flow rate and the opening/closure (valves) of the channel for supplying the tank with 5 cryogenic liquid. Thus, in the following description, all of these elements (their type, assembly, operation) are comprehensively referred to as "filling station". At present, this filling operation is generally managed by one of the following procedures: 10 a) In a first approach, the filling station comprises a single manual valve. A hose for transferring liquid nitrogen connects the filling station (that is to say, the manual valve) with the tank. The gas created during injection is discharged 15 from the tank to the exterior in an uncontrolled manner. The operator decides to terminate the filling operation when he visually detects liquid particles in the gases discharged from the tank. After stopping the filling operation, the operator purges the hose. 20 The drawbacks of this solution, which is basically empirical, can be summarized as follows: - the solution is not ergonomic: all the sequences require manual action by the operator, and it is he who judges when to stop the filling; 25 - the risk of committing handling and assessment errors is high, for example: i) closure of the valve before the tank is completely filled, j) no closure or late closure of the valve 30 after complete filling, causing liquid nitrogen to splash outside the tank, incurring the risk of burns to the persons present, as well as losses of cryogenic liquid, k) no hose purge: risk of hose 35 bursting/whiplash; - the discharge to the exterior of the gas formed is not controlled: the tank is consequently not REPLACEMENT SHEET (RULE 26) WO 2010/094876 - 3 - PCT/FR2010/050237 pressurized following the end of the filling operation. It must therefore be pressurized for a future use in an application requiring an immediate minimum pressure. In fact, in the case of such a manual filling 5 operation, the gas outlet line of the tank is opened or closed using a manual valve present on the tank. Said valve allows for complete opening/closure. During the filling operation, the manual valve is open, the gas is discharged and the tank is then at atmospheric 10 pressure. If we consider an application of the use of liquid nitrogen from the tank, requiring a minimum pressure of 2 to 2.5 bar, it is clear that this manual procedure is unable to deliver said minimum pressure. It would 15 therefore be necessary to wait for the heat intake to raise the pressure in the tank, and in practice it is necessary to install a pressurizing system (vaporizer). b) Another type of approach has been proposed, in which the filling operation is stopped when the tank is 20 full, for example by adding elements to the tank such as a solenoid valve or a temperature probe, and by transmitting data by electrical cable from these elements to the station: - the ergonomics of this approach are only 25 slightly improved compared to the preceding ones, because many sequences are still manually controlled by the operator; - this approach requires an electrical connection between the station and the tank, which may ultimately 30 prove to be a weak point in such an environment (very low temperatures, risks of detaching the cable, and the need to connect the cable to the tank, which represents a loss of ergonomics). It is therefore clear that a novel technical 35 solution must be proposed, one that provides better ergonomics (automating all or part of the operations), limiting the risks of error indicated above, and serving, whenever necessary, to reach the minimum WO 2010/094876 - 4 - PCT/FR2010/050237 pressure for subsequent use of the tank concerned, without the need to employ a pressurizing system. As shown in greater detail below, the present invention proposes a novel filling procedure, whose 5 essential feature is the fact that the gas discharged from the tank is not "lost" but, on the contrary, recovered and controlled, by the fact that a gas discharge channel from the tank connects the tank to the filling station, where this gas discharged from the 10 tank is treated in terms of process control. In brief: - a first channel (fully or partly flexible) connects the storage unit to the tank, via the filling station, and serves to transfer cryogenic liquid from 15 the storage unit to the tank; - a second channel (fully or partly flexible) connects the gas outlet of the tank to the filling station and therefore transfers these gases to the filling station where these gases are "processed", that 20 is to say treated in terms of process control; - as shown below in greater detail, the control of the gas return to and in the filling station by means which are more or less complete and extensive according to the various embodiments of the invention, 25 has highly significant advantages, and in particular: 1. by using suitable control means, the filling can be stopped automatically when the tank is full, by detecting the presence of liquid nitrogen in the gas return line (for example, 30 by a temperature probe indicating a drop in temperature in the gas return line due to the temperature difference between the cryogenic liquid and its gas); 2. for example, by the presence of a discharge on 35 the gas return line, a desired pressure level can be maintained in the tank at the end of the filling operation, which is extremely WO 2010/094876 - 5 - PCT/FR2010/050237 advantageous in order to avoid having to repressurize the tank after the filling operation in the case of a subsequent use of the tank requiring a minimum pressure (as 5 mentioned above); 3. optionally, but also advantageously, it is possible to diminish the noise level in the station by installing a silencer (for example, on the gas outlet from the station to the 10 exterior); 4. any liquid nitrogen flow on the ground is completely prevented since the gas outlet of the station can be protected by a cubicle in which the entire filling station is installed; 15 5. as shown below, the purge of the hoses can be initiated automatically at the end of the filling operation; 6. automatic recognition of the tank can be arranged, which can be highly advantageous, in 20 particular for obtaining traceability of the filling events (last filling date, quantity supplied, etc.); 7. proper filling management according to the maximum acceptable working pressure (MAWP) of 25 the tank: by monitoring the actual pressure in the tank, which can be done by using a pressure sensor in the filling station on the gas return line and/or on the liquid nitrogen line; 8. also worth mentioning is the possibility that 30 the gas can be discharged by remote control, thereby limiting the risks of anoxia; 9. as will be understood, in comparison with the prior art solution, which proposed to add elements such as a solenoid valve, a 35 temperature probe, etc. to the tank, and to transmit data by electrical cable between these elements and the station, the present invention WO 2010/094876 - 6 - PCT/FR2010/050237 does not require these control elements on the tank, or even on a plurality of tanks if such exist, and the station alone assembles together the necessary elements in a single step, 5 clearly offering an undeniable cost benefit. The present invention accordingly relates to a method for filling a tank with a cryogenic liquid from a storage unit, during which filling operation part of the cryogenic liquid is converted to the gas phase in 10 the tank, and in which, during the filling, at least part of the gas thus formed is discharged, which method comprises providing a filling station through which there passes a first channel, which connects the storage unit to the tank and allows the transfer of 15 cryogenic liquid from the storage unit to the tank, and where there terminates a second channel which connects a gas outlet of the tank to the filling station and makes it possible to transfer the gases to be discharged to the -filling station, where said gases 20 will be discharged to the exterior, the station comprising means for detecting the presence of cryogenic liquid in the gas transferred to the station, and the detection data being transmitted to a data acquisition and processing unit, inside or outside the 25 station, suitable for automatically stopping the filling operation when the tank is considered to be full. As clearly appears to a person skilled in the art, this "full tank" concept must be understood as relating 30 to the position of the gas return tube in the tank. In practice, filling "to the brim" is never permitted, and a free space (for example 5% of the tank volume) is always left, which is necessary for movement and vaporization of the liquid. The tank is accordingly 35 considered to be "full" when it is filled for example to 95% and, because of the filling dynamics, liquid will escape toward the station upon approaching the 95% WO 2010/094876 - 7 - PCT/FR2010/050237 level, which, according to the invention, will cause the filling to stop. A person skilled in the art is therefore familiar with these "full tank" concepts. According to one of the embodiments of the 5 invention, said detecting means consist of a temperature probe located on said second channel, indicating an abnormally high drop in temperature in the gas transferred to the station. As will be clearly apparent to a person skilled in 10 the art, and in order to illustrate this question of a temperature drop, the drop in temperature recorded by .the station in the gas return line will obviously vary according to the situations and conditions. For illustration, if we consider the example of a liquid 15 nitrogen tank at 2 - 2.5 bar, the temperature of the cold gas is close , to about -150 0 C, and when liquid touches the temperature probe, the temperature measured by the probe drops to about -180 0 C. In practice, in the early moments of filling, the 20 gas is "warm" (ambient temperature) and its temperature will steadily fall as the filling proceeds, until reaching about -150 0 C. Therefore, when the tank is "full", for example to the 95% level, liquid will leave the tank and flow 25 toward the probe of the station, initially in what can be described as "small jets", and these preliminary small jets cause the temperature to drop to about -160/-165 0 C, triggering the automatic interruption of the filling operation. 30 According to the invention, the second channel, connecting a gas outlet of the tank to the filling station, is equipped with a discharge, said discharge being set to an upstream pressure setpoint serving to reach a minimum pressure in the tank, which is 35 necessary for a subsequent use of the tank concerned, without the need to employ a pressurizing system.
WO 2010/094876 - 8 - PCT/FR2010/050237 The invention may also adopt one or more of the following technical features: A/ the connections between the storage unit and the tank on the one hand, and between the gas outlet of 5 the tank and the station on the other hand, are made by a system of two male/female double couplers: - a first double coupler ("storage unit side") where a flexible portion of the first channel connecting the storage unit to the tank terminates, and 10 from which a flexible portion of the second channel connecting the gas outlet of the tank to the station issues; - a second double coupler ("tank side") where a flexible portion of the second channel 15 connecting the gas outlet of the tank to the station terminates, and from which a flexible portion of the first channel connecting the storage unit to the tank issues; - one of the two double couplers ("tank 20 side") being of the male type while the other of the double couplers is of the female type, the connection of the two double couplers ensuring the continuity of fluids in the first channel on the one hand, connecting the storage unit to the tank, and in the second channel 25 on the other hand, connecting the gas outlet of the tank to the station. B/ said second double coupler "tank side" is in fluid connection with the upper part of the tank. C/ a purge line is provided, equipped with a 30 solenoid valve, said purge line being connected in its upstream portion to said first channel connecting the storage unit to the tank, and to which the second channel which transfers the gases to be discharged to the filling station is advantageously connected, 35 thereby allowing the discharge of the gases discharged from the tank via this line to the exterior (it should be understood that the purge lines of the liquid line, WO 2010/094876 - 9 - PCT/FR2010/050237 and the discharge to the exterior of the gases transferred to the station, could also be two separate and independent lines in the station). D/ According to one of the embodiments of the 5 invention, at least a portion of said first channel connecting the storage unit to the tank is purged after the filling is stopped, by the fact that after a predefined time tl the portion of first channel to be purged is purged by opening a solenoid valve located on. 10 a purge line which is connected in its upstream portion to said first channel connecting the storage unit to the tank. E/ According to one of the -embodiments of the invention, the flexible portion of the first channel 15 connecting the storage unit to the first double coupler is purged, using one of the following techniques: - after a predefined time t1, the hose is purged by opening a solenoid valve located on a purge line which is connected in its upstream portion to said 20 first channel connecting the storage unit to the tank; - a sensor is provided for detecting the correct positioning of said first double coupler on a fastening element present on the filling station (for example such as a "parking plate" next to the filling 25 station) and the fastening of said first double coupler to said element automatically initiates the purging of the flexible portion of the first channel connecting the storage unit to the first double coupler. F/ the tank is present on a truck used to 30 transport and distribute heat-sensitive products, such as pharmaceuticals and food products. According to optional but advantageous embodiments of the invention, the invention may have one or more of the following features: 35 - the installation may comprise a second parallel line, for transferring cryogenic liquid from the storage unit to the tank, for filling tanks in which WO 2010/094876 - 10 - PCT/FR2010/050237 the maximum service pressure is reduced, the second line comprising a calibrated orifice to limit the maximum pressure acceptable to the tank; - advantageously, the tank may be equipped with 5 elements for automatic recognition of the tank to be filled, for example electronic tags of the RFID type featuring passive or active technology, but other recognition modes are feasible, including a manual choice of the tank to be filled by the operator on a 10 user interface ("validation"). - advantageously, a sensor is provided for detecting the correct positioning of the double coupler on a fastening element present on the filling station (for example, a sort of "parking plate" next to the 15 filling station) and the fastening of the double coupler to said element automatically initiates the purging of the hoses scheduled to take place at the end of the filling operation. And according to one possible embodiment of the 20 invention, the detection of the absence of the double coupler on the fastening element (parking plate, for example) may be used to authorize the start of the filling and therefore refuse said start when the coupler is still on its plate. 25 Other features and advantages will appear from the following description, of exemplary embodiments of the invention, provided in particular with reference to the appended drawings in which: - Figure 1 is a schematic overall view of an 30 installation for filling the tank of a refrigerated transport truck, serving to show the presence of the filling station between the storage unit and the tank; - Figure 2 is a detailed view of the contents of the filling station according to one embodiment of the 35 invention. Figure 1 has two parts: WO 2010/094876 - 11 - PCT/FR2010/050237 - in the upper part, a general view serving to show the liquid nitrogen storage unit, the filling station of the invention, the food transport truck equipped with its liquid nitrogen tank, and a non 5 detailed view of the two lines for supplying the tank with liquid nitrogen and the return of the gas discharged from the tank to the station, two double couplers ensuring the continuity of fluids; - in the lower part, the view of the two channels 10 used to supply the tank with liquid, and to discharge the gas formed in the tank to the station, is more detailed, showing clearly the presence of the two male/female double couplers: - a first double coupler ("storage unit side") 15 where a flexible portion of the first channel connecting the storage unit to the tank terminates, and from which a flexible portion of the second channel connecting the gas outlet of the tank to the station issues; 20 - a second double coupler ("tank side") where a flexible portion of the second channel connecting the gas outlet of the tank to the station terminates, and from which a flexible portion of the first channel connecting the storage unit to the tank issues; 25 - the connection of the two double couplers ensuring <the continuity of fluids in the first channel on the one hand, connecting the storage unit to the tank, and in the second channel on the other hand, connecting the gas outlet of the tank to the station, 30 the second double coupler ("tank side") being in fluid communication with the upper part of the tank. With reference to Figure 2, we shall now examine in greater detail the contents of the filling station 35 of the invention, according to a very complete embodiment.
WO 2010/094876 - 12 - PCT/FR2010/050237 Figure 2 shows the liquid nitrogen tank 1 and, for the embodiment exemplified here, the contents of the filling station 5, and the lines passing through it or terminating therein: the cryogenic liquid feed line (to 5 2), the gas return line (from 3) and the various equipment attachments present on said lines. For better legibility, the two connections of the two double couplers have been separated in space (reference 4) in this figure, but as will be clearly 10 apparent to a person skilled in the art, these two double couplers must be understood as a storage-unit side first double coupler, for example a male double "connector", and a tank-side second double coupler, for example a female "housing", i.e. double channel for 15 accepting the opposite, male, double connector. The double couplers have been positioned outside the area symbolizing the station, but this is a subsidiary point, for definition; these double couplers can be considered as being optionally part of the 20 station, without really modifying -the scope of the present invention. In the liquid-nitrogen first channel, the presence of a solenoid valve 10 and a pressure sensor 12 can be recognized. 25 In the gas-return second channel, the presence can be recognized of a solenoid valve 20 and a discharge 21 (whose role has been broadly explained above), as well as the presence of a temperature sensor 23 (whose essential role has also been explained above in the 30 present description) and a pressure sensor 22. Figure 2 also serves to better show one of the aspects of the invention already explained, that is to say the means for discharging to the exterior the gases discharged from the tank and transferred to the 35 station: a purge line 30 is present, for example connected in its upstream portion to the cryogenic nitrogen channel, to which purge line the gas return WO 2010/094876 - 13 - PCT/FR2010/050237 channel is connected for this embodiment, said purge line being equipped with a purge solenoid valve 31, and a highly advantageous silencer 33 for this embodiment. 5 Figure 2 also shows the presence of manual bypass valves on each of the lines, valves 11, 23 and 32, whose presence is obviously only optional, but which are designed for emergency operation during a limited period in case of station malfunction. 10 It should be noted that for reasons of legibility, the figure does not show the second parallel line, for transferring cryogenic liquid from the storage unit to the tank, for filling the tanks whose maximum service 15 pressure is reduced, said second line comprising a calibrated orifice for limiting the maximum pressure acceptable to the tank, but it has already been stated above that this possibility is feasible and advantageous. 20 As we have shown, the temperature probe 23, installed on the gas return line in the filling station, serves to detect - via an abnormally high drop in temperature of this gas return line - the presence 25 of liquid nitrogen in the gas return line, indicating a complete filling of the tank. Said detection data is sent to the data acquisition and processing unit present in the station (not shown to avoid cluttering the figure), which unit orders the filling to be 30 stopped (closure of the valve 10, and closure of the valve 20 to prevent a loss of pressure in the tank and its inadvertent degassing). When the operator uncouples the "storage unit 35 side" double coupler (which can also be called the "station side" double coupler), the two (liquid line and gas line) valve flaps of the coupler are closed and WO 2010/094876 - 14 - PCT/FR2010/050237 liquid is confined between the valve flap of the liquid line and the solenoid valve 10 on the liquid line. To carry out the purge, the valve 31 on the purge line 30 must be opened and therefore controlled. For 5 illustration, two events can be used to order the opening of this valve 31: - the station may, for example, detect the presence of the "storage unit" double coupler which, after uncoupler, is returned to its fastening support 10 on the station (not shown); - the unit may also count the end of a time delay (for example 2 minutes) after it (i.e. the unit) has ordered the filling to be stopped. Another eventuality (in very specific cases 15 however) is that before the lapse of the time delay t1, another filling operation must be carried out (for example to fill a second tank present under the truck in the case of high nitrogen requirements): in such a case, it will obviously be useless and superfluous to 20 initiate the intermediate purge, and it is simpler for the operator to disconnect the double coupler of the first tank and reconnect said double coupler to the second tank, and then press a "start" button to start said second filling, the purge only being carried out 25 after the second filling has been stopped. Obviously, this description of two sequential filling operations of two tanks would also apply to cases, which are admittedly even more infrequent, of more than two tanks and hence more than two sequential 30 filling operations to be carried out, but the principle thereof is nevertheless quite clear from the above description. Thanks to the presence of the discharge 21, the outgoing gas is returned to, and controlled in, the 35 filling station, thereby serving to preserve a minimum pressure in the tank (for example 2 bar), which is very useful in certain subsequent applications requiring a WO 2010/094876 - 15 - PCT/FR2010/050237 minimum pressure, and not simply atmospheric pressure, and according to the invention the solenoid valve 20 can be controlled according to the pressure required in the tank. 5 As will be understood, the manual filling operations according to the prior art do not allow such control, because in the case of such a manual filling operation, the gas outlet of the tank is opened or closed by means of a manual valve on the tank. Said 10 valve allows complete opening/closure. During the filling operation, the manual valve is opened, the gas is discharged and the tank is thus again under atmospheric pressure, which does not serve to deliver the minimum pressure required by certain subsequent 15 uses (for example 2 to 2.5 bar for the "direct injection" technique in refrigerated truck transport). According to this prior manual procedure, it is then necessary to wait for heat inputs to raise the pressure in the tank, or to have a pressurizing system 20 (vaporizer). For illustration, an example is provided below of an automatic filling procedure of a tank according to the invention. 1) Connection by the operator of the double 25 coupler of the filling station to the tank-side double coupler to be filled. The tank cavity is now connected via the hoses with the filling station and its control elements (valve, pressure sensor, temperature sensor, etc.). 30 2) Recognition of the tank to be filled and consideration of its maximum acceptable pressure. 3) The operator presses a button so as to initiate the filling operation. 4) The pressure in the hoses is checked so as to 35 check the proper connection of the tank (via sensor 12).
WO 2010/094876 - 16 - PCT/FR2010/050237 5) If the hoses are properly connected: opening of the valve 10 on the liquid nitrogen line. 6) During the filling operation, the liquid pressure (12) is monitored as an indicator of the 5 pressure in the tank and the valve 10 on the liquid nitrogen line is closed in case of excessive pressure: the sensor 12 serves to ensure that the pressure in the tank does not exceed a safe pressure, and therefore causes the closure of the valve 10 as-required. 10 7) During filling: opening/closing cycles of the valve 20 on the gas return line to control the pressure in the tank and thereby also increase the filling rate. As a first exemplary application, a tank A may need a working pressure of 2.5 bar, while in a second 15 exemplary application a tank B needs 1 bar only. The discharge 21 and the solenoid valve 20 on the gas return line provide a maximum flow rate for the gas outlet while preserving the minimum pressure required. 8) The detection of an abnormally low 20 temperature on the gas return line (as already explained above) indicates the presence of liquid nitrogen in the gas return line and the complete filling of the tank. The valve 10 is consequently closed, and also the valve 20, and the operator is 25 informed of the end of filling by any suitable (acoustic, visual) signal. It is clear that in precise and exceptional cases, particularly a safety situation, the signal in question may allow the operator to avoid relying on the 30 automatic stopping of the filling operation by the station, and instead to order the filling operation to be stopped himself, for example by pressing an appropriate button, but it is clear that above all, the merit of the present invention resides in the fact that 35 the discharged gases are not lost, but are returned to a process control station, thereby serving to limit WO 2010/094876 - 17 - PCT/FR2010/050237 human actions, which are such sources of errors and malfunctions. 9) After a predefined time t1 (for example 2 minutes), the liquid nitrogen transfer hose is purged 5 by opening the solenoid valve 31 connecting the liquid nitrogen line to the gas outlet of the station. The purge can also be initiated when the presence of the "station" double coupler is detected on the parking plate of the station. 10 As will have been understood, the fact of performing this dual "filling/gas return" operation by a male double coupler on a female double coupler is optional, certainly highly advantageous but still 15 optional, and it is also possible, without departing from the scope of the present invention, to connect two well-separated channels (and couplers) issuing from the station to two well-separated couplers on the tank or in fluid communication with said tank. 20 As already mentioned, the data acquisition and processing unit is preferably located within the station, for obvious reasons of convenience of wiring, but, without departing from the scope of the invention, the unit could equally well be located outside the 25 station, and the required cables would then be drawn between the unit and the station.

Claims (14)

1. A method for filling a tank with a cryogenic liquid from a storage unit (1), during which filling 5 operation part of the cryogenic liquid is converted to the gas phase in the tank, and in which, during the filling, at least part of the gas thus formed is discharged, which method comprises providing a filling station (5) through which there pass a first channel 10 (2), which connects the storage unit to the tank and allows the transfer of cryogenic liquid from the storage unit to the tank, and a second channel (3) which connects a gas outlet of the tank to the filling station and makes it possible to transfer the gases to 15 be discharged from the tank to the filling station, where said gases will be discharged to the exterior, the station comprising means (23) for detecting the presence of cryogenic liquid in the gas transferred to the station, and the detection data being transmitted 20 to a data acquisition and processing unit, inside or outside the station, suitable for automatically stopping the filling operation when the tank is considered to be full, characterized in that the second channel, connecting a gas outlet of the tank to the 25 filling station, is equipped with a discharge (21), said discharge being set to an upstream pressure setpoint serving to reach a minimum pressure in the tank, which is necessary for a subsequent use of the tank concerned, without the need to employ a 30 pressurizing system.
2. The filling method as claimed in claim 1, characterized in that said detecting means consist of a temperature probe located on said second channel, indicating an abnormally high drop in temperature in 35 the gas transferred to the station.
3. The filling method as claimed in either of the preceding claims, characterized in that the WO 2010/094876 - 19 - PCT/FR2010/050237 connections between the storage unit and the tank on the one hand, and between the gas outlet of the tank and the station on the other hand, are made by a system of two male/female double couplers (4): 5 - a first double coupler ("storage unit side") where a flexible portion of the first channel connecting the storage unit to the tank terminates, and from which a flexible portion of the second channel connecting the gas outlet of the tank to the station 10 issues; - a second double coupler ("tank side") where a flexible portion of the second channel connecting the gas outlet of the tank to the station terminates, and from which a flexible portion of the 15 first channel -connecting the storage unit to the tank issues; - one of the two double couplers being of the male type while the other of the double couplers is of the female type, the connection of the two double 20 couplers ensuring the continuity of fluids in the first channel on the one hand, connecting the storage unit to the tank, and in the second channel on the other hand, connecting the gas outlet of the tank to the station.
4. The filling method as claimed in claim 3, 25 characterized in that said second double coupler is in fluid connection with the upper part of the tank.
5. The filling method as claimed in one of the preceding claims, characterized in that a purge line (30) is provided, equipped with a solenoid valve (31), 30 said purge line being connected in its upstream portion to said first channel connecting the storage unit to the tank, and to which the second channel which transfers the gases to be discharged to the filling station is advantageously connected, thereby allowing 35 the discharge of the gases discharged from the tank and transferred to the station, via this purge line to the exterior. WO 2010/094876 - 20 - PCT/FR2010/050237
6. The filling method as claimed in claim 5, characterized in that at least a portion of said first channel connecting the storage unit to the tank is purged after the filling is stopped, by the fact that 5 after a predefined time tl the portion of first channel to be purged is purged by opening the solenoid valve located on the purge line.
7. The filling method as claimed in either of claims 3 and 4, characterized in that the flexible 10 portion of the first channel connecting the storage unit to the first double coupler is purged, using one of the following techniques: - after a predefined time tl, the hose is purged by opening a solenoid valve located on a purge 15 line which is connected in its upstream portion to said first channel connecting the storage unit to the tank; - a sensor is provided for detecting the correct positioning of said first double coupler on a fastening element present on the filling station and 20 the fastening of said first double coupler to said element automatically initiates the purging of the flexible portion of the first channel connecting the storage unit to the first double coupler.
8. The filling method as claimed in one of the 25 preceding claims, characterized in that the tank is present on a truck used to transport and distribute heat-sensitive products, such as pharmaceuticals and food products.
9. An installation for filling a tank with a 30 cryogenic liquid from a storage unit (1), during which filling operation part of the cryogenic liquid is converted to the gas phase in the tank, and in which, during the filling, at least part of the gas thus formed is discharged, the installation comprising: 35 - a filling station (5); - a first fluid channel (2) passing through the filling station, connecting the storage WO 2010/094876 - 21 - PCT/FR2010/050237 unit to the tank and allowing the transfer of cryogenic liquid from the storage unit to the tank; - a second fluid channel (3) connecting a gas outlet of the tank to the filling station and 5 serving to transfer the gases to be discharged to the filling station; - means (23) for detecting the presence of cryogenic liquid in the gas transferred to the station; - a data acquisition and processing unit 10 suitable for receiving detection data from said detecting means, and according to the data received, for automatically stopping the filling operation when the data received indicates that the tank is full; characterized in that the second channel, 15 connecting a gas outlet of the tank to the filling station, is equipped with a discharge (21), said discharge being set to an upstream pressure setpoint serving to reach a minimum pressure in the tank, which is necessary for a subsequent use of the tank 20 concerned, without the need to employ a pressurizing system.
10. The filling installation as claimed in claim 9, characterized in that said detecting means consist of a temperature probe located on said second channel, 25 suitable for indicating an abnormally high drop in temperature in the gas transferred to the station.
11. The filling installation as claimed in either of claims 9 and 10, characterized in that the connections between the storage unit and the tank on 30 the one hand, and between the gas outlet of the tank and the station on the other hand, are made by a system of two male/female double couplers (4): - a first double coupler ("storage unit side") where a flexible portion of the first channel 35 connecting the storage unit to the tank terminates, and from which a flexible portion of the second channel WO 2010/094876 - 22 - PCT/FR2010/050237 connecting the gas outlet of the tank to the station issues; - a second double coupler ("tank side") where a flexible portion of the second channel 5 connecting the gas outlet of the tank to the station terminates, and from which a flexible portion of the first channel connecting the storage unit to the tank issues; - one of the two double couplers being of 10 the male type while the other of the double couplers is of the female type, the connection of the two double couplers ensuring the continuity of fluids in the first channel on the one hand, connecting the storage unit to the tank, and in the second channel on the other hand, 15 connecting the gas outlet of the tank to the station.
12. The filling installation as claimed in claim 11, characterized in that said second double coupler is in fluid connection with the upper part of the tank.
13. The filling installation as claimed in one of 20 claims 9 to 12, characterized in that it comprises a purge line (30), equipped with a solenoid valve (31), said purge line being connected in its upstream portion to said first channel connecting the storage unit to the tank, and to which the second channel which 25 transfers the gases to be discharged to the filling station is advantageously connected, thereby allowing the discharge of the gases discharged from the tank and transferred to the station, via this purge line to the exterior. 30
14. The filling installation as claimed in one of claims 9 to 13, characterized in that the tank is present on a truck used to transport and distribute heat-sensitive products, such as pharmaceuticals and food products. 35
AU2010215370A 2009-02-19 2010-02-11 Method and apparatus for filling a tank with a cryogenic liquid Abandoned AU2010215370A1 (en)

Applications Claiming Priority (3)

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FR0951073A FR2942293A1 (en) 2009-02-19 2009-02-19 METHOD AND INSTALLATION FOR FILLING WITH A CRYOGENIC LIQUID OF A RESERVOIR
FR0951073 2009-02-19
PCT/FR2010/050237 WO2010094876A1 (en) 2009-02-19 2010-02-11 Method and apparatus for filling a tank with a cryogenic liquid

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CN102326018A (en) 2012-01-18
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BRPI1008293A2 (en) 2016-03-15
EA201171069A1 (en) 2012-02-28
ZA201105723B (en) 2012-04-25
US20110297273A1 (en) 2011-12-08
CA2751136A1 (en) 2010-08-26
EP2399060A1 (en) 2011-12-28

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