AU2007328936B2

AU2007328936B2 - Concentrated surfactant compositions

Info

Publication number: AU2007328936B2
Application number: AU2007328936A
Authority: AU
Inventors: Geetha Basappa; Maria Teresa Belmar; Julia Helen Telford
Original assignee: Unilever PLC
Current assignee: Unilever PLC
Priority date: 2006-12-08
Filing date: 2007-12-03
Publication date: 2010-09-02
Anticipated expiration: 2027-12-03
Also published as: CN101553283A; EP2089111A1; ES2339187T5; ZA200903305B; EP2089111B1; EP2089111B2; CA2670277A1; WO2008068222A1; ES2339187T3; US20080139434A1; DE602007005024D1; KR20090087470A; ATE458535T1; JP2010511761A; CN101553283B; MX2009006035A; AU2007328936A1

Abstract

The present invention relates to a composition comprising a high amount of a specific surfactant mixture and water, as well as a method of manufacture thereof.

Description

WO 2008/068222 PCT/EP2007/063156 CONCENTRATED SURFACTANT COMPOSITIONS The present invention relates to a composition comprising a high amount of a specific surfactant mixture and water, as well as to a method of manufacture thereof. 5 Concentrated formulations comprising surfactants as well as mixtures of surfactants are usually provided to reduce the transport costs as well as to reduce storage capacities. Usually the commonly known concentrates comprise all essential ingredients for producing, for example, a personal care composition with the exception of solvent (which is usually 10 water). The goal of the present invention is to provide a highly concentrated surfactant composition which is stable, which can serve as a base composition (skeleton composition) and which can be handled reasonably easily and comprises two surfactants and water only. 15 FR 2 826 017 Al discloses a mixture of surfactants comprising an alkyl and/or alkenyl oligoglycoside, betaine and an alkyl ether sulphate EP 1 225 214 A2 discloses a detergent composition which foams well and is not slimy 20 containing an alkali metal taurate salt or an organic alkali taurate salt of N-acylmethyltaurate, N-acyltaurine, alkylsulphuric ester, alkyl ether sulphuric ester or alkylsulphonic acid. DE 199 44 544 Al discloses a surfactant mixture comprising an alkyloligoglycoside and an alkyl- and/or alkenylether sulphate. 25 FR 2 398 797 Al discloses concentrated aqueous surfactant compositions comprising mixtures of different surfactants for use in aqueous systems. WO 99/09944 Al discloses aqueous nacreous lustre dispersions containing fatty acid 30 polyglycol ester sulphate, emulsifiers, nacreous lustre waxes and polyols. DE 196 41 280 Al discloses waterborne pearlescent dispersions comprising monoglyceride (ether)sulphate, emulsifiers and polyols.

-2 EP 0 922 754 Al discloses pearlescent compositions comprising a fatty acid, an alkylether sulphate or acylisethionate, and water. DE 196 46 882 Al discloses an aqueous polyol free pearlescing concentrate based on 5 selected surface-active emulsifiers and pearlescent waxes. Description of the Invention The present invention relates to a composition comprising: (i) 50 - 95 % by weight, based on the total weight of the composition, of 10 (ia) an alkyl ether sulphate and/or salt thereof, and (ib) at least one further surfactant which is an anionic and/or amphoteric surfactant, and (ic) optionally one or more non-ionic surfactants; and (ii) 5 - 50 % by weight, based on the total weight of the composition, of water, wherein the 15 alkyl ether sulphate and/or salt thereof of (ia) and the anionic surfactant of (ib) are not identical surfactants. According to another aspect the present invention provides a process for manufacturing a composition, the composition comprising: 20 (i) 50 - 95 % by weight, based on the total weight of the composition, of (ia) an alkyl ether sulphate and/or salt thereof, and (ib) at least one further surfactant which is an anionic and/or amphoteric surfactant, and (ic) optionally one or more non-ionic surfactants; and 25 (ii) 5 - 50 % by weight, based on the total weight of the composition, of water, wherein the alkyl ether sulphate and/or salt thereof of (ia) and the anionic surfactant of (ib) are not identical surfactants, the process comprising the steps of: (a) providing the alkyl ether sulphate or salt thereof in the form of a mixture with no more than 35% by weight, based on the total weight of the mixture, of water; then 30 (b) adding to and mixing with the mixture the at least one further surfactant chosen from the group consisting of anionic and/or amphoteric surfactants in substantially anhydrous form and the optional one or more non-ionic surfactants in substantially anhydrous form thereby to form the composition, wherein the alkyl ether sulphate or salt thereof remains in a liquid crystalline lamellar phase or 35 lamellar gel phase throughout the process.

-2A Preferred compositions comprise 50 - 90 %, preferably 60 - 95 %, more preferably 60 - 95 %, most preferably 60 - 85 % by weight of (i). As a consequence thereof preferred compositions comprise 10 - 50 %, preferably 5 - 40 %, more preferably 10 - 40 %, most preferably 15 - 40 % by weight, based on the total weight of the composition, of water. 5 A further embodiment of the present invention is a composition where the ratio of (ia) : [(ib) + (ic)] is 1:2 to 40:1 , preferably 1:1 to 30:1. Preferred compositions comprise s 10 % by weight, based on the total amount of the 10 composition, of non-ionic surfactants. The compositions according to the present invention have the advantage that without using any further additives, the compositions show good stability as well as good handling properties. Without the need to include any further additives (such as, for example, 15 preservatives), it opens a wide field of interesting applications and uses. A user can, for example, choose to add a preservative (or other ingredients) or not. The user can be found in industry as well as in private households.

WO 2008/068222 PCT/EP2007/063156 -3 The composition according to the present invention is preferably used as a base composition for a personal care composition. Preferred personal care compositions are body washes (such as for shower or bath) and/or shampoos. 5 The compositions according to the present invention preferably have a pH 5, preferably e 5.5. The composition according to the present invention preferably excludes added preservative, thus the composition may contain traces of preservatives which can be found in the 10 commercially available surfactants and which cannot be removed completely. The amount of preservative in the composition is usually less than 0.1 % by weight of the composition. The term preservative is to be understood as a natural or synthetic chemical that is added to products to retard spoilage, whether from microbial growth, or undesirable chemical 15 changes. A distinction is sometimes made between anti-microbial preservatives which function by inhibiting the growth of bacteria and fungi, and antioxidants such as oxygen absorbers, which inhibit the oxidation of food constituents. Common anti-microbial preservatives include sodium nitrate, sodium nitrite, sulphites (sulfur dioxide, sodium bisulfite, potassium hydrogen sulfite, etc.) and disodium EDTA. Antioxidants include BHA 20 and BHT. Other preservatives include formaldehyde (usually in solution), glutaraldehyde, diatomaceous earth (kills insects), ethanol, dimethyl dicarbonate and methylchloroisothiazolinone. Further preservatives include 2-bromo-2-nitropropane-1,3-diol, phenoxy ethanol citric acid, tartaric acid, phosphoric acid, iminodiacetic acid, nitrilotriacetic acid, hydroxyethyleneaminodiacetic acid and ethylenediaminetetraacetic acid and salts 25 thereof; para-hydroxybenzoates such as butyl paraben, methyl paraben and propyl paraben; imidazolines (e.g. imidiazolinylurea), triclosan, hydantoins (e.g. dimethyloldimethylhydantoin), isothiazolidinone compounds; and mixtures thereof. Commercially available preservatives include Kathon* CG, Kathon * CGII and Myacide*. 30 A further preferred embodiment of the present invention relates to a composition excluding a pearlescent agent or an opacifying agent. Examples of a pearlescent or an opacifying agent include, but are not limited to: mono- or diesters of (a) fatty acids having 16 to 22 carbon atoms and (b) either ethylene or propylene glycol; mono- or diesters of (a) fatty acids having 16 to 22 carbon atoms (b) a polyalkylene glycol of the formula HO-(JO)a-H, wherein J is an 35 alkylene group having 2 to 3 carbon atoms, and a is 2 or 3, and fatty alcohols containing 16 WO 2008/068222 PCT/EP2007/063156 -4 to 22 carbon atoms; fatty esters of the formula KCOOCH 2 L, wherein K and L independently contain 15 to 21 carbon atoms; inorganic solids insoluble in the composition; and mixtures thereof. 5 The compositions according to the present invention always comprise alkyl ether sulphates or salts thereof. Preferred alkyl ether sulphates salts are those of formula

RO-(CH

2

CH

2 0)xSO3M, wherein R is an alkyl or alkenyl group of 8 to 24 carbon atoms, x is an integer having a value of 1 to 10, and 10 M is a cation such as ammonium, alkanolamines such as triethanolamine, monovalent metals such as sodium and potassium, and polyvalent metal cations such as magnesium and calcium. Preferably, R has 8 to 18 carbon atoms, more preferably 10 to 16 carbon atoms, even more 15 preferably 12 to 14 carbon atoms. The alkyl ether sulphate salts are typically made as condensation products of ethylene oxide and monohydric alcohols having 8 to 24 carbon atoms. The alcohols can be synthetic or they can be derived from fats, e.g. coconut oil, palm kernel oil and tallow. Lauryl alcohol and other straight chain alcohols derived from coconut oil or palm kernel oil are preferred. Such alcohols are reacted with between 0 and 10, 20 preferably 1 to 5, more preferably 2 to 3, molar proportions of ethylene oxide, and the resulting mixture of molecular species having, for example, an average of 3 moles of ethylene oxide per mole of alcohol, is sulphated and neutralized. Specific non-limiting examples of alkyl ether sulphate salts which may be used in the 25 compositions of the present invention include sodium and ammonium salts of coconut alkyl triethylene glycol ether sulphate, tallow alkyl diethylene glycol ether sulphate, tallow alkyl triethylene glycol ether sulphate and tallow alkyl hexaethylene sulphate. The preferred alkyl ether sulphate salt is sodium laureth sulphate. 30 As component (ib) at least one anionic and/or at least one amphoteric surfactant is present. The anionic surfactant may be selected from the group consisting of alkyl ether sulphate, alkyl sulphates, ethoxylated alkyl sulphates, alkyl ethoxycarboxylates, methyl acyl taurates, fatty acyl glycinates, N-acyl glutamates, acyl isethionates, alkyl sulfosuccinates, alkyl ethoxysulphosuccinates, alpha sulphonated fatty acids, esters of alpha sulphonated fatty 35 acids, alkyl phosphate esters, ethoxylated alkyl phosphate esters, acyl sarcosinates, acyl WO 2008/068222 PCT/EP2007/063156 -5 aspartates, alkoxy cocamide carboxylates, (ethoxylated) alkanolamide sulphosuccinates, ethoxylated alkyl citrate sulphosuccinates, acyl ethylene diamine triacetates, acylhydroxyethyl isethionates, acyl amide alkoxy sulphates, linear alkyl benzene sulphonates, paraffin sulphonates, alpha olefin sulphonates, fatty acid/protein condensates, 5 salts thereof, soaps such as ammonium, magnesium, potassium, triethanolamine and sodium salts of lauric acid, myristic acid and palmitic acid, and mixtures thereof. Alkyl and/or acyl chain lengths for these surfactants are C6 -C22, preferably C12 -C18 more preferably C12 C14. 10 Amphoteric surfactants suitable for use in the composition are well known in the art, and include those surfactants broadly described as derivatives of an aliphatic quaternary ammonium, phosphonium, or sulphonium compound, in which the aliphatic radicals can be straight or branched chain, and wherein one aliphatic substituent contains 8 to 18 carbon atoms and the same or different aliphatic substituent contains an anionic group such as a 15 carboxy, a sulphonate, a sulphate, a phosphate or a phosphonate group. Zwitterionics such as betaines are preferred. A particularly preferred betaine is cocamidopropyl betaine. The non-ionic surfactant as component (ic) can be chosen from any commonly known non ionic surfactant, such as alkyl poly(ethylene oxide) alkyl polyglucosides (such as octyl 20 glucoside and decyl maltoside), fatty alcohols (such as cetyl alcohol and oleyl alcohol), cocamide MEA, cocamide DEA and cocamide TEA. The composition according to the present invention may be used in a personal care composition. Preferably the personal care compositions are body washes (for shower and 25 bath) and shampoos. The personal care composition is produced by dilution and addition of optional further ingredients. If further ingredients (additives) are necessary in the personal care composition it is also possible to add them before and/or during and/or after the dilution process. The composition according to the present invention can comprise one or more additive. Such additives can include cationic polymers, particles, conditioning agents 30 (hydrocarbon oils, fatty esters, silicones), anti-dandruff agents, suspending agents, viscosity modifiers, dyes, non-volatile solvents or diluents (water soluble and insoluble), pearlescent aids, foam boosters, additional surfactants or nonionic cosurfactants, pediculocides, pH adjusting agents, perfumes, preservatives, chelants, proteins, skin active agents, sunscreens, UV absorbers and vitamins. When a composition according to the present 35 invention comprises at least one of these ingredients, then the amount is in the range 1 to 20 WO 2008/068222 PCT/EP2007/063156 -6 % by weight, based on the total weight of the composition. The amount is dependent on the degree of dilution. Preferably a composition according to the present invention is translucent. 5 For ease of handling (e.g. pouring out of a container or pumping through pipes) it is important that the composition as described above is formulated such that it forms a liquid crystalline lamellar and/or lamellar gel phase and thus not a hexagonal phase. 10 In another aspect of the invention, a process for manufacturing a composition according to the invention is provided, the process comprising the steps of: (a) providing the alkyl ether sulphate or salt thereof in the form of a mixture with no more than 35% by weight, based on the total weight of the mixture, of water; then (b) adding to and mixing with the mixture the at least one further surfactant chosen from 15 the group consisting of anionic and/or amphoteric surfactants in substantially anhydrous form and the optional one or more non-ionic surfactants in substantially anhydrous form thereby to form the composition. By substantially anhydrous is meant less than 10%, preferably less than 5 %, more 20 preferably less than 1% and most preferably less than 0.1 % by weight, based on the weight of the surfactant, of water. By manufacturing the compositions of the invention in this manner, the alkyl ether sulphate or salt thereof always remains in a liquid crystalline lamellar phase or lamellar gel phase 25 throughout the process. The advantage of this is that the viscosity of the composition always remains at a level where the handling and processing of the composition is easier. If the percentage amount of water is allowed to rise, for example through addition of an aqueous solution of the anionic and/or amphoteric surfactants or the optional one or more non-ionic surfactants, the composition will enter the hexagonal phase which has been 30 observed to have significantly higher viscosities such that handling and processing of the composition becomes much more difficult. The various phases may be identified using optical microscopy.

WO 2008/068222 PCT/EP2007/063156 -7 Preferably the mixture of alkyl ether sulphate or salt thereof and water comprises no more than 30%, preferably no more than 25% and more preferably no more than 20% by weight, based on the total weight of the mixture, of water. 5 In another aspect of the invention, a process for manufacturing a personal care composition is provided comprising the steps of: (a) providing a composition according to the invention; then (b) diluting the composition with water using a high shear in-line mixer thereby to arrive at the personal care composition. 10 Preferably the personal care composition is a body wash or a shampoo. A high shear in-line mixer is required in the preparation of a personal care composition from a composition of the invention because in diluting the composition with water, the 15 composition will pass through the highly viscous hexagonal phase before entering the low viscosity micellar phase. Brief Description of the Figure Figure shows a schematic diagram of dilution with water of the composition of the 20 invention to form a personal care composition. The present invention will now be described further with reference to the following non limiting examples. The percentages are all weight percentages and the temperatures are given in Celsius if not otherwise stated. 25 Example 1 - 7: Compositions The following compositions have been produced by using high shear mixing methods to incorporate the amphoteric surfactant into the mix. For some of the formulations such as those containing CMEA the mixtures are heated to 600C and then subjected to high shear 30 mixing. After these mixtures are homogenised they are cooled to room temperature under shear and then transferred to a container. Table 1: Compositions Example Sodium laureth Cocamidopropyl Cocomono Water pH sulfate (SLES) betaine (CAPB) ethanolamide [weight WO 2008/068222 PCT/EP2007/063156 [weight (%)] [weight (%)] (CMEA) (%)] [weight (%)] 1 66.1 6 - 27.9 6.5 2 62.5 11.4 - 26.1 6.2 3 59.3 16.2 - 24.5 6.3 4 56.4 20.5 - 23.1 6 5 41.8 41.8 - 16.4 5.8 6 38 45.6 - 16.4 7 63.3 - 9.2 27.2 7.6 Examples 8 - 9: Personal Care Compositions The following shower gels have been produced by making up the various other ingredients present in the shower gel into liquid ingredient streams. In some cases the liquid stream can 5 also be pure water. These ingredient streams and the composition according to the present invention are then combined together using a high shear in-line mixing process (sonolator or Silverson mixer) to arrive at a homogeneous shower gel. It is important to use a high shear inline mixer to handle the highly viscous hexagonal phase that is produced during the dilution process. The homogenisation of the hexagonal phase is difficult to handle with 10 conventional mixing processes. This process in which the product is prepared by mixing various liquid containing streams to the composition of the invention also enables the shower gels to be customised or personalised by tuning the level and number of the individual ingredient streams that are added to the product. A schematic diagram for the dilution process is shown in figure 1. 15 Example 8: Shower gel Ingredient Weight (%) Concentrate according to the present invention (composition of example 2) 15.50 Carbopol Aqua SF-1 (30% active) 4.00 EDTA NA 0.10 NaOH 0.50 Formalin @37% 0.14 Vacuum salt 1.60 Citric Acid 0.14 Perfume 0.70 Water 74.64 -9 Example 9: Shower gel Ingredient Weight (%) Concentrate according to the present invention (composition of example 2) 16.24 Carbopol Aqua SF-1 5.00 DMDM Hydantoin 0.20 NaOH (100%) 0.11 Citric Acid Monohydrate 0.18 Fragrance 1.00 Acusol OP302 1.50 NaCl (100%) 0.78 Jaguar C13S 0.15 Water 69.93 Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" or "comprising", will 5 be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as, an acknowledgement 10 or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.

Claims

1. A process for manufacturing a composition, the composition comprising: (i) 50 - 95 % by weight, based on the total weight of the composition, of 5 (ia) an alkyl ether sulphate and/or salt thereof, and (ib) at least one further surfactant which is an anionic and/or amphoteric surfactant, and (ic) optionally one or more non-ionic surfactants; and (ii) 5 - 50 % by weight, based on the total weight of the composition, of water, 10 wherein the alkyl ether sulphate and/or salt thereof of (ia) and the anionic surfactant of (ib) are not identical surfactants, the process comprising the steps of: (a) providing the alkyl ether sulphate or salt thereof in the form of a mixture with no more than 35% by weight, based on the total weight of the mixture, of water; then 15 (b) adding to and mixing with the mixture the at least one further surfactant chosen from the group consisting of anionic and/or amphoteric surfactants in substantially anhydrous form and the optional one or more non-ionic surfactants in substantially anhydrous form thereby to form the composition, wherein the alkyl ether sulphate or salt thereof remains in a liquid crystalline lamellar 20 phase or lamellar gel phase throughout the process.

2. A process for manufacturing a composition according to claim 1, the composition comprising 50 - 90 %, preferably 60 - 95 %, most preferably 60 - 85 % by weight of (i). 25

3. A process for manufacturing a composition according to claim 1 or claim 2, wherein the ratio of (ia) : [(ib) + (ic)] is 1:2 to 40:1 , preferably 1:1 to 30:1.

4. A process for manufacturing a composition according to any one of the preceding claims, the composition comprising no more than 10 % by weight of (ic). 30

5. A process for manufacturing a composition according to any one of the preceding claims, the composition having a pH >5.

6. A process for manufacturing a composition according to any one of the preceding 35 claims, the composition excluding added preservative. S-9EE -2008 13:42 FROM UNILEVER PATET P TO EPO MUNICH Q85b ivvu r amenoea w ceptemper duuoJT MNH 16uo-09-19 -11

7. A process for manufacturing a composition according to any one of the preceding claims, the composition excluding a pearlescent agent and/or an opacifying agent.

8. A process for manufacturing a composition according to any one of the preceding 5 claims, wherein (ia) is an alkyl ether sulphate salt of formula (1) RO-(CHaCH2O)x80eM (I), wherein R is an alkyl or alkenyl group of 8 to 24 carbon atoms, x is an integer having a value of I to 10, and M is a cation such as ammonium, alkanolamines such as triethanolamine, 10 monovalent metals such as sodium and potassium, and polyvalent metal cations such as magnesium and calcium.

9. A process for manufacturing a composition according to claim 8 wherein (ia) is an alkyl ether sulphate salt selected from the group consisting of sodium and ammonium 15 salts of coconut alkyl triethylene glycol ether sulphate, tallow alkyl diethylene glycol ether sulphate, tallow alkyl triethylene glycol ether sulphate and tallow alkyl hexaethylene sulphate,

10. A process for manufacturing a composition according to claim 9 wherein (ia) is 20 sodium laureth sulphate.

11. A process for manufacturing a composition according to any one of the preceding claims, wherein (ib) is an anionic surfactant selected from the group consisting of alkyl ether sulphate, alkyl sulphates, ethoxylated alkyl sulphates, alkyl 25 ethoxycarboxylates, methyl acyl taurates, fatty acyl glycinates, N-acyl glutamates, acyl isethionates, alkyl sulphosuccinates, alkyl ethoxysulphosuccinates, alpha sulphonated fatty acids, esters of alpha sulphonated fatty acids, alkyl phosphate esters, ethoxylated alkyl phosphate esters, acyl sarcosinates, acyl aspartates, alkoxy cocamide carboxylates, (ethoxylated) alkanolamide sulphosuccinates, ethoxylated 30 alkyl citrate sulphosuccinates, acyl ethylene diamine triacetates, acylhydroxyethyl isethionates, acyl amide alkoxy sulphates, linear alkyl benzene sulphonates, paraffin sulphonates, alpha olefin sulphonates, fatty acid/protein condensates, salts thereof, soaps such as ammonium, magnesium, potassium, triethanolamine and sodium salts . of lauric acid, myristic acid and palmitic acid, and mixtures thereof and/or 35 an amphoteric surfactant which is a derivative of an aliphatic quaternary ammonium, phosphonium, or sulphonium compound, in which the aliphatic radicals can be 08 (3:43 FROM UNILEVER PTE P TO EPO MUNICH P 941OYWV (amendled 19'", 6eptemrner euuo "T M08091 -12 straight or branched chain, and wherein one aliphatic substituent contains 8 to 18 carbon atoms and the same or different aliphatic substituent contains an anionic group such as a carboxy, a sulphonate, a sulphate, a phosphate or a phosphonate group. 5

12, A process for manufacturing a composition according to claim 11 wherein (ib) is cocamidopropyl betaine.

13. A process for manufacturing a composition according to any one of the preceding 10 claims, wherein (ic) is a non-ionic surfactant selected from the group consisting of alkyl poly(ethylene oxide) alkyl polyglucosides such as octyl glucoside and decyl maltoside, fatty alcohols such as cetyl alcohol and oleyl alcohol, cocamide MEA, cocamide DEA and cocamide TEA. 15

14. A process for manufacturing a composition according to any one of the preceding claims, the composition comprising at least one further additive.

15. A process for manufacturing a composition according to any one of the preceding claims wherein the mixture of alkyl ether sulphate or salt thereof and water comprises 20 no more than 30%, preferably no more than 25% and more preferably no more than 20% by weight, based on the total weight of the mixture, of water.

16, A process for manufacturing a personal care composition comprising the steps of: (a) providing a composition from the process according to any one of claims 1. to 25 15; then (b) diluting the composition with water using a high shear in-line mixer thereby to arrive at the personal care composition.

17. A process for manufacturing a personal care composition according to claim 16 30 wherein the personal care composition is a body wash or a shampoo. - 13

18. A process for manufacturing a composition substantially as hereinbefore described with reference to the examples and the accompanying figure.

19. A process for manufacturing a personal care composition substantially as 5 hereinbefore described with reference to the examples and the accompanying figure.