AU2003254405B2 - A cistern outlet valve assembly - Google Patents

Description

PCT/AU03/01105 Received 18 May 2004 1 A CISTERN OUTLET VALVE ASSEMBLY Technical Field The present invention relates to a cistern outlet valve assembly. A cistern is known as a flush tank in the United States of America.

Background of the Invention One type of known cistern outlet valve is termed a buoyant outlet valve (sometimes referred to as a float valve). A buoyant outlet valve requires a very close tolerance (ie between the housing that fits over the top of the float and the guide shaft that runs through this housing and constrains the movement of the float). The close tolerance is necessary in order to restrict any water incident on the housing from flowing onto the top of the float. Any such water on the float places a positive pressure on the top face of the float and can result in the valve closing prematurely or at a higher level than is desired.

A disadvantage with valves of this type is that the close tolerance required between the housing and the float shaft is expensive and difficult to produce and does not provide a very efficient fluid seal. Further, the housing and the shaft are generally moulded from plastic materials and small moulding variations can lead to jamming of the valve, poor valve performance or premature wear between the contacting faces.

Object of the Invention It is the object of the present invention to substantially overcome or at least ameliorate one or more of the above prior art disadvantages.

Summary of the Invention Accordingly, the present invention provides a cistern outlet valve assembly, the assembly including: an outlet orifice; a buoyant member with an outlet seal on one side and an integrally formed raised housing seal bead on the other; and AMENDED SHEET WNW~a PCT/AU03/01105 Received 18 May 2004 2 a valve housing adapted to cover the buoyant member and having a large clearance guide means adapted to guide the movement of the buoyant member from a closed position in which the outlet seal seals against the outlet orifice and an open position in which the housing seal bead seals against the housing, the valve housing including a surface adjacent said other side of the buoyant member with a plurality of protuberances thereon, whereby when the buoyant member is in the open position any fluid incident on the guide means is prevented from flowing onto the buoyant member by the housing seal bead sealing against the housing and the protuberances in said valve housing surface prevent adherence between the buoyant member and the valve housing due to water tension.

The housing preferably includes a substantially complimentary annular flat portion against which the housing seal bead seals in the open position. The housing seal bead is preferably a raised annular bead on the buoyant member. The guide means is is preferably a cylindrical opening in the housing that is adapted to loosely receive a cylindrical extension on the buoyant member therethrough. The bead is preferably circumferential around the end of the extension adjacent the buoyant member. The housing recess is preferably circumferential around the end of the cylindrical opening adjacent the housing.

The buoyant member and the extension are desirably integrally moulded.

The valve assembly preferably also includes an outlet member having the outlet orifice therein. The outlet member preferably also includes at least one, desirably four, joining members adapted to engage with the housing.

The outlet seal is preferably an annulus formed from a compliant elastomeric material, most preferably rubber.

Brief Description of the Drawings A preferred embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings in which: Fig. 1 is a cross sectional side view of an embodiment of a cistern outlet valve assembly according to the invention, in a closed position; Fig. 2 is a cross sectional side view of the assembly shown in Fig. 1, in an open position; AMENDOED ISHEll PCT/AU03/01105 Received 18 May 2004 3 Fig. 4 is a cross sectional perspective view that the valve shown in Fig. 1 is an open position.

Detailed Description of the Preferred Embodiments Referring to the drawings, there is shown an embodiment of a cistern outlet valve assembly 10 according to the present invention. Referring firstly to Fig. 1, the assembly includes an outlet member 12 with an outlet orifice 14 therein. The outlet member 12 is mounted in the base of a cistern (not shown) and, during flushing, water is directed from the outlet orifice 14 into the toilet pan.

The outlet member 12 has four equi-angularly spaced apart joining members 16, which are adapted to engage a valve housing 18. The assembly 10 also includes a buoyant member, in the form of hollow float 20. Side 21 of the float 20 has an annular rubber outlet seal 22 mounted thereto. Side 23 of the float 20 has a cylindrical guiding extension 24 extending therefrom. The extension 24 has a seal, in the form of a annular bead 26, around its base, and a connecting formation 28 on its distal end.

The extension 24 passes through a cylinder 30 that forms part of the housing 18.

The cylinder 30 guides the movement of cylindrical extension 24 in the directions of double headed arrow 32, as would occur in response to actuation of the valve by various actuation means which are well known in the art. It is important to note that a large clearance exists between the exterior of the cylindrical extension 24 and the interior of the cylinder 30, the relevance of which will be explained in more detail below.

The housing 18 also includes a flat annular portion 34 adjacent the cylinder which is surrounded by twelve equispaced radially extending protuberances The operation of the valve assembly 10 will now be described. Fig. 1 and Fig. 3 show the valve assembly 10 in a closed position in which the outlet seal 22 occludes the outlet orifice 14 such that no water can flow therethrough. To flush the cistern, an actuator connected to the connecting formation 28 raises the float 20 into the open position shown in Figs. 2 and 4. In this open position, water contained within the cistern flows through outlet orifice 14, as indicated by arrows 36, and so to the cistern pan for flushing.

Whilst the float 20 is in the open position, the bead 26 seals against the flat portion 34 of the housing 18, thereby providing a seal between the lower surface of the housing 18 and the upper surface of the float 20. As a result of this seal, any water that is incident on the gap between the cylindrical extension 24 and the cylinder 30 is prevented from MiENDED SHET 9EIVIAI PCT/AU03/01105 Received 18 May 2004 4 flowing onto the float 24. This advantageously avoids the valve closing prematurely under the influence of such water or at a higher level than desired. Whilst in this position, the side 23 of the float 20 is prevented from contacting the housing 18 by the protuberances 35, which avoids the float 20 adhering to the housing 18 due to water tension therebetween.

Further, as the aforementioned seal prevents water flowing on top of the float then the close tolerance between the cylinder 28 and the housing extension 24 (which in the prior art was used to form the seal) is no longer necessary and both the cylindrical extension 24 and the housing 18 can be produced at lower expense with low tolerances and having a high clearance. The high clearances results in the components being much less likely to be influenced by moulding variations, much less likely to wear or jam and thus improves the reliability of the valve. Finally, the face to face seal between the bead 26 and the flat portion 34 is a considerably better seal than the prior art close tolerance cylindrical seal.

Although the invention has been described with reference to a preferred embodiment, it would be appreciated by those skilled in the art that the invention may be embodied in many other forms.

MEiNDED SHEFY P IF. A V

Claims (12)

1. A cistern outlet valve assembly, the assembly including: an outlet orifice; a buoyant member with an outlet seal on one side and an integrally formed raised housing seal bead on the other; and a valve housing adapted to cover the buoyant member and having a large clearance guide means adapted to guide the movement of the buoyant member from a closed position in which the outlet seal seals against the outlet orifice and an open position in which the housing seal bead seals against the housing, the valve housing including a surface adjacent said other side of the buoyant member with a plurality of protuberances thereon, whereby when the buoyant member is in the open position any fluid incident on the guide means is prevented from flowing onto the buoyant member by the housing seal bead sealing against the housing and the protuberances in said valve housing surface prevent adherence between the buoyant member and the valve housing due to water tension.

2. The assembly as claimed in claim 1, wherein the housing includes a substantially complimentary annular flat portion against which the housing seal bead seals in the open position.

3. The assembly as claimed in claim 1 or 2, wherein the housing seal bead is a raised annular bead on the buoyant member.

4. The assembly as claimed in claim 3, wherein the guide means is a cylindrical opening in the housing that is adapted to loosely receive a cylindrical extension on the buoyant member therethrough.

5. The assembly as claimed in claim 3 or 4, wherein the housing seal bead is circumferential around the end of the extension adjacent the buoyant member.

6. The assembly as claimed in claim 5, wherein the housing recess is circumferential around the end of the cylindrical opening adjacent the housing.

7. The assembly as claimed in any one of the preceding claims, wherein the buoyant member and the extension are integrally moulded.

8. The assembly as claimed in any one of the preceding claims, wherein the valve assembly also includes an outlet member having the outlet orifice therein.

9. The assembly as claimed in claim 8, wherein the outlet member also includes at least one joining member adapted to engage with the housing. 4E011ED IHEE11 IF3EdE S/ V/1 PCT/AU03/01105 Received 18 May 2004 6 The assembly as claimed in claim 9, wherein the outlet member includes four said joining members.

11. The assembly as claimed in any one of the preceding claims, wherein the outlet seal is an annulus formed from a compliant elastomeric material.

12. The assembly as claimed in claim 11, wherein the outlet seal is formed from rubber.

13. A cistern outlet valve assembly substantially as hereinbefore described with reference to the accompanying drawings. AIENDED SHEMT rFEANA